Bridge Course TS 2010 Fbook

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BRIDGE FOUNDATION DESIGNSiva

TheivendrampillaiSivakumar

Principal Engineer (Geotechnical)

Geotechnical Branch

2

OverviewBrief Discussion on:

• Foundation Type

• Foundation Design

• Pile Load Testing

• Approach Embankment to Bridge

3

TMR-Specifications

• Cast-in-Place Piles – MRTS63 and 63A• Driven PSC Piles – MRTS65• Driven Steel Piles –MRTS66• Dynamic Testing of piles—MRTS68

• Project Specific- Geotechnical Design Standard – Minimum Requirements

4

Basic Foundation Types

• Shallow FoundationsBearing strata at shallow depths

• Deep Foundation (Piles)Deeper bearing strata

Driven PilesCast-in-Place Piles

5

Basic Foundation Types

SHALLOW FOUNDATIONS

6

7

When can we use Shallow Foundations?

When Surface strata are:

• Strong ( Adequate bearing capacity and no settlement issues).

• Not vulnerable to Scour

• Non-expansive

• Low ground water level

8

Shallow Foundation Design – Things to Consider

• Concentric / Eccentric Loading

• Overturning moment

• Sliding

• Global Stability ( esp. footing on / adjacent to

slope)

9

Basic Foundation Types

DEEP FOUNDATIONS - PILES

10

When do we need piles?• When surface strata are

WeakCompressibleErodableExpansive

• To resist flood, earth pressuresLateral loadsUplift loadsOverturning loads

11

Pile Use: Transfer load through surface strata which may be weak, compressible, expansive etc.

12

Pile Use: For resisting lateral loading

13

Pile Use: For resisting uplift

14

Pile Use: Support against scour or lateral loading due to excavation

15

Pile Use – Further example of lateral support for deep excavation induced lateral loading

16

Deep Foundations - Pile Types

• Driven pilesDisplacement piles

Soil is ‘displaced’ within the adjoining soil mass (displaced volume ≈ pile volume)

• Cast-in-place piles or Bored pilesNon-Displacement pilesSoil is removedThe excavation may or may not be supported

17

Driven Piles - Types and basic requirement in design

• TypesOctagonal Prestressed Concrete(PSC)Reinforced Concrete (RC)Steel “H Pile”Timber Piles

• Limitations on maximum length

18

DRIVEN PILES

PSC Piles in use at Wetheron Creek Bridgesite

19

Pile Driving Frame

20

SITE INVESTIGATION FOR DRIVEN PILES

1. Soil strength and stiffness

2. Soil chemical analysis ⇒corrosion/aggressiveness

3. Possible obstructions to installation

4. Potential for damage to adjoining structure due to “ground heave”

5. VibrationsVibrations

21

Driven Piles• Will refuse in SPT N>50 material• Loads: e.g.,550mm PSC working 1500kN• Settlement: ~ 10 mm• Vulnerable to:

Lateral movement / Negative skin frictionExcess vertical settlement

• Drive after construction of approach embankments

22

Example of NegativeSkin friction

23

Bored or Cast-in-place Piles

• TypesShort bored piersCylinders on rockCylinders socketed into rock**

Belled sockets

• Bored pilesCould be up to 4 x cost of driven pile

Bedrock

24

Bored Piles - Construction

• Bored piles are cast in place cylindrical piles

• Excavated byAugers

Buckets

Large drill bit (for hard rock)

Chisel grab and casing oscillator for boulderyground, etc.

25

Bored Pile Excavation- Augering

26

Bored Pile Excavation - Bucket

Cleaning Bucket

Excavation Bucket

Drilling Rig

Rock Sockets

Bored Piles – Cylinders Socketed into rock

28

Rock Sockets• High compression loads• Greater resistance to lateral movement• Socket length 2 to 5 x diameter• Diameter from 900mm to 1800mm• High strength rock

Point Load (Is50 > 1 MPa)Rock anchors preferred to resist large uplift loads

29

Rock Sockets• May need casing in overburden soils and

XW rock (SPT N<50)• Sealing/control of groundwater important• Capacity to take heavy loads dependent

on extremely clean socket bases –inspection important (WH&S)

• More expensive - so fewer, larger piles may be more economical

30

Loads on Bridge Foundations

Structural Engineer to advise, consists of but not limited to

• Vertical Compressive (Dead + imposed) loads

Imposed Loads+ ½ Dead Load – highway bridges+ 2/3 Dead Load – railway bridges

• Vertical Upliftflood loads in transverse direction

31

Loads on Bridge Foundations

• Horizontal Loadsbraking force of vehicle in longitudinal direction

flood loads in transverse direction

Earthquake

• Horizontal Loads create Bending Moments

32

Selection of Foundation Type

What influences the decision for driven or bored piles?The following factors will influence the choice of foundation type:

LoadsEnvironmentLogistics andGeology

33

Selection of Foundation Type: Loads

• Structural LoadsHeavy compressive loads from large spans

• Hydraulic IssuesLateral and uplift loads from flood loading

Scour in loose sands and silts

34

Selection of Foundation Type: Environment

• Vibration proximity to people vulnerable structuresdamage to services

• Aggressiveness due to groundwater • Obstructions

overhead power lines / headroom

35

Selection of Foundation Type: Logistics

• Transporting fresh concrete in western Queensland

Distance and temperature

• Availability/Transporting PSC pilesMax length around 25 – 27m

• Quality of access roads

• Accessibility at foundation locationsCrane pads, piling rig pads

36

Selection of Foundation Type: Geology

• Depth to competent strata• Obstructions to pile driving

Coffee rock (Indurated Sand)

• Steeply dipping bearing strataBasalt flows

• Interbedded rock types with different properties

37

Selection of Foundation Type: Geology

• Compressible deposits• Defects with soft infills• High head of groundwater

Sealing issuesHole stabilityConcreting

• Rock excavatability

38

Coffee Rock (Indurated Sand)

39

Steeply Dipping Bearing Strata

40

PILE DESIGN

THEORY EMPIRICISM EXPERIENCE FIELD LOADING TESTS

Engineering GeologySoil Mechanics

Rock MechanicsStructural Mechanics

To account for various methods of

pile installation

Regional (geology + local construction

practices)

StaticDynamic

Design Stage

Construction Stage

Pile Design - Approaches

41

PILES PILES -- designdesign

The following aspects should be considered in

design:

1. Load carrying capacity (Geotechnical Engineer)

- strength and stiffness ⇒ “serviceability”

2. Pile material strength (Structural Engineer)

3. Pile material durability (Structural Engineer)

42

Pile Design - Geotechnical

• Foundations:Load capacitySettlementsLateral FixityUplift resistance

• Scour IssuesLand/water structures

• ApproachesStabilitySettlements

• InteractionAbutmentsWidening/ duplication

The following DESIGN ELEMENTS should be accountedfor in design:

43

Pile Capacity

• Q = Pile Capacity

• Qend = End Resistance

• Qshaft = Shaft Resistance

• Q = Qend + Qshaft

Q

Qshaft

Qend

44

End versus Shaft Bearing Piles• Pile in Clay • Pile in

SandEnd Bearing Pile

Qshaft

Qend = 5-10% Qshaft

Qshaft

Qend

Qshaft

Qend

45

Low load Ultimate load

fs = τ max

fs = τ max

for the full

lengthfs << τ max

Base resistance, fb, mobilized

Driven Pile Capacity

47

Design of PilesTraditional ApproachUltimate Geotechnical Capacity =

Ult. Skin Friction + Ult. End Resistance

Allowable Geotechnical Capacity = Ult. Skin Friction/1.5 + Ult. End Resistance/3.0

OR

Allowable Geotechnical Capacity = Ultimate Geotechnical Capacity/2.5

The allowable geotechnical capacity should be compared with design load (unfactored) from the structure.

48

Design of PilesLimit State Design (e.g AS2159)Rug (Ultimate Geotechnical Capacity) =

Ult. Skin Friction + Ult. End Resistance

Rg* (Design Geotechnical Capacity) = Ф x Rug

Rg* >= N* or S* (Design Action Effect or Ultimate Design Load)

Rg* should be compared with ultimate design load (not driving capacity or structural capacity)

Load and Settlement- (idealized)

(600 mm, 10 m long bored pile in stiff clay)

PILE DESIGN – WIDELY ACCEPTED BEHAVIOUR

Pile

NONDISPLACEMENTDrilled shafts

Micropiles in soils

CFA(Auger cast)

PARTIAL DISPLACEMENTH-Piles

Open-ended pipe piles(in some soils)

FULL DISPLACEMENTPrecast concrete

Closed-ended pipe pilesOpen-ended pipe piles

(in some soils)Franki

Spectrum of soil displacement caused by pile installation and Its relationship to

bearing capacity.

Increasing unit base or shaft resistance

51

2nd Session

• Pile Load Testing• Site Investigation – Need to get it right• Design Elements – Stability and Settlement at

Bridge Approaches• Selection of Design Parameters• Design Charts – for estimating shaft resistance

and settlement of piles

52

Pile Load Test

• Why Pile Load TestDerivation of design parameter

Verification of design load or pile carrying capacity

• MRTS63 Requires that at least 10% of piles at a site to be tested

• Common methods of pile load testStatic Load Test (Kentledge or Reaction Piles)

Dynamic Test (PDA with CAPWAP)

53

Static Load Test

Reaction Piles

Kentledge

54

Kentledge Set up for Static Pile Load Test

55

Static Load Test – Further example of Kentledge

56

Dynamic Load Test – Pile Driving Analyser (PDA)

• The PDA system consists ofTwo strain transducers (to measure strain/force)

Two accelerometers (to measure velocity) Attached to opposite sides of the pile (near the top of the pile).

• The measured force and velocity at the pile top provide necessary information to estimate soil resistance and its distribution.

57

PDA – Set Up

58

Typical arrangement of PDA - Schematic

59

Force & velocity wave traces recorded during initial driving and restriking

Load-settlement Behaviour

Test Pile: Predicted versus Measured Performance

62

Site Investigation - Need to get it right

• What can go wrong?• How can we manage undue contractual

claims as well as save construction time• Limited investigation can be disastrous as

this could lead to undue claims• Example – Six Mile Creek, Central Qld

63

Six Mile Creek, Central Qld

64

Six Mile Creek – Footing Plan Area

65

Six Mile Creek: Additional Investigation-DCP

66

Six Mile Creek - Footing Excavation

67

Six Mile Creek: Footing re-design

68

Design Element – Stability and Settlement at Bridge Approaches

• Stability• Settlement

69

Different Origins that could Lead to Formation of Bump at the Approaches to a Bridge

70

Abutment Stability and Settlement

• Compression of Natural Soil Due to Embankment Load

• What are compressible Soils?Soft clays (SPT N = HW to 6 or Su <25kPa)

• Where can we find soft clays (compressible soils)?

Old River ChannelsPaleo-channels (very dangerous)

Paleo-channels

• GUP, near Schultz canal

• From old topography maps and airphotos

72

• Paleochannels

Old buried channels from previous creek routes

Deposits of softer younger alluvium

Can be difficult to identify

Create a sudden change in ground conditions

Abutment Stability and Settlement

Paleo-channels – Long Section

10 – 15m soft clay

74

Abutment Stability and Settlement

• Risks associated with soft claysEmbankment stability and settlementStructures (damage, bumps)Pavements Deterioration - unevennessRetaining wall foundationsConstruction delays Construction access

75

Abutment Stability: Soft Clay Issue Slip Failure - Schematic

76

Abutment Stability and Settlement: Soft Clay Issue

77

Abutment Stability and Settlement: Soft Clay Issue, Bump at Bridge Approach

Vertical Settlement

78

Abutment Stability and Settlement: Soft Clay Issue, Differential Settlement

79

Abutment Stability and Settlement: Typical Exampleson Projects in South East Queensland

• Gateway Arterial @ Bald Hills Creek• East – West Arterial @ Pound Drain• Ipswich Motorway – BR340 @

Dinmore

Gateway Arterial – Bald Hills Creek, Stability

Gateway Arterial - Bald Hills Creek

• 3m high embankment

• 100m failure during construction

• Boreholes 150m apart

82

Bald Hills Creek - Mitigation Strategy

• Stability failure reinstated with timber piled raft• Abrupt differential settlement between

embankment sectionsEmbankment on piles didn’t settleEmbankment on natural did (4-5mm /month)

Bald Hills Creek, Settlement

≈ 800 mm by Jul 98

≈ 150 mm predicted in 1986 by consultant

East – West Arterial @ Pound Drain

85

East – West Arterial @ Pound Drain

• Damaged by lateral loading on piles from the approach embankment

• Differential settlement alsoLoads on abutment piled foundations

Interaction effects on adjacent structures

Functionality of drainage structures

Problems at relieving slab and pavement

86

Ipswich Motorway Ipswich Motorway -- Bridge Bridge BR340, StabilityBR340, Stability

•• Number of Spans = 3Number of Spans = 3

•• Span Length = 13m, 18m & 13mSpan Length = 13m, 18m & 13m

•• Bridge Bridge SpillthroughSpillthrough Embankment Embankment

9m high with batter Slopes 9m high with batter Slopes 1(H):1(V) 1(H):1(V)

•• Number of Piles at Abutments = 3Number of Piles at Abutments = 3

Spaced at 6.5m Spaced at 6.5m c/cc/c

•• Number of Piles at Piers = 5Number of Piles at Piers = 5

Spaced at 3.3m Spaced at 3.3m c/cc/c

87

Ipswich Motorway - 2009

Approach Approach embankment failed. embankment failed. Cracks in embankmentCracks in embankmentplus Pier piles displaced.plus Pier piles displaced.

88

Risks Associated with Soft Clays – ManagingStability and Settlement

• How can we manage stability and settlement

89

Overview of Management Strategies

Light-weight Fill Stone Columns Embankment on Piles

Vacuum Preload

Partial Replacement

Total Replacement

Temporary Surcharge

Height reduction.Counter Berms

Stage Construction

Vertical Drains

Reinforced Embankment

90

SELECTION OF DESIGN PARAMETERS

• SOILS• ROCKS

91

Soils

SAND

CPT SPT

CLAY

OedometerConsolidation

Stiff Soft

UU CPT CPTu UU

SPT: Standard PenetrometerCPT: Cone PenetrometerCPTu: PiezoconeUU: TriaxialVS: Vane Shear Test

VS

92

Selection of Design Parameters : CPT

CPT

Sands / Stiff Clays

fs qc

Shaftresistance

End bearing resistance

93

Selection of Design Parameters : CPTu

CPTu

Soft Clays

qc u

Su (Undrained Strength for stability)

Cv (Rate of settlement)

Drainage lenses

Fs/qc/u

94

Selection of Design Parameters : Su

Undrained Strength

Soft clayStiff Clay

StabilityShaft Resistance

End Bearing

95

Selection of Design Parameters: Rock

XW/HW

Visual SPT Point Load

MW/SW

Visual USC Point Load

Pressure -meter

96

Selection of Design Parameters: Rock Tests

UCS PressuremeterPoint Load (Is)50

HW/MW/SW/Fr

Settlement of Sockets

Shaft Resistance

End Bearing

CNS

MW/SW/Fr

Shaft Resistance

97

Design Charts (after Poulos)

• Design charts for the estimation of shaft resistance and settlement of pilesDriven PilesBored Piles

98

Shaft Resistance

Settlement (Poulos 1989)

Settlement (Poulos 1989)

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