Biodiesel plant - Jatropha curcas feedstock in Sumbawa Case Study
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Biodiesel plant - Biodiesel plant - Jatropha Jatropha curcascurcas feedstock in Sumbawa feedstock in Sumbawa
Case StudyCase Study
DEPOT TEKNOLOGI KHAULA “Serving rural market for better productivity and livelihood”
ERLANGGA RISMANTOJO
Biofuels as location spesific solutions >> local Biofuels as location spesific solutions >> local captive market >> small/medium scale industriescaptive market >> small/medium scale industries
Depot Teknologi Khaula - Depot Teknologi Khaula - Denkha Denkha Khaula Karya FoundationKhaula Karya Foundation
A business initiative, distributes A business initiative, distributes Renewable energy technologiesRenewable energy technologies Appropriate technology solutions.Appropriate technology solutions.
Products include Products include Biogas digesters, Biogas digesters, Rice husk gasifiersRice husk gasifiers Biofuel!Biofuel!
Biodiesel in IndonesiaBiodiesel in Indonesia
2005; National programme for biodiesel from 2005; National programme for biodiesel from Jatropha curcasJatropha curcas feedstock feedstock
Production initiation by palm oil feedstock, Production initiation by palm oil feedstock, Jatropha Jatropha not readynot ready
Price unable to compete with subsidized fossil Price unable to compete with subsidized fossil fuelfuel
Side effectsSide effectsBooming of Jatropha seedling salesBooming of Jatropha seedling sales
Needs Market guarantee instuments Needs Market guarantee instuments (1) Insentive mechanism, (2) Regulation, (3) Special (1) Insentive mechanism, (2) Regulation, (3) Special loan programme, etcloan programme, etc
Why Why Jatropha curcasJatropha curcas
Non edible - Not conflicting with food Non edible - Not conflicting with food Decentralized solutions for remote areasDecentralized solutions for remote areas Inter-cropping to increase land productivityInter-cropping to increase land productivity Potential reduction of diesel fuel import which is Potential reduction of diesel fuel import which is
now now 10.85 mio kL/year10.85 mio kL/year Optimize use of marginal land Optimize use of marginal land 13 mio ha13 mio ha Potential Jatropha biodiesel production Potential Jatropha biodiesel production
28 mio kL/year28 mio kL/year
Indonesia Biodiesel PlantsIndonesia Biodiesel Plants
PTPN 4 & GANESHA ENERGI Medan4,000 tpy (CPO)
BPPTSerpong300,000 tpy (CPO)
RAPBintaro1,650 tpy (CPO)
EAIJakarta500 ton/year (CPO)
WILMAR GROUPDumai350,000 tpy (CPO)
SUMIASIHBekasi40,000 tpy (CPO)
DHARMA
4,000 tpy (CPO)
PT. INDO BIOFUEL ENERGI
20,000 tpy (CPO)
CPO PRICE SPIKE 2006 : US$ 300/ton
2008 : US$ 1,200/ton
PT . Industri Tanaman Energi Sumbawa
500 tpy (CJO)
ETHERINDOGresik120,000 tpy (CPO)
Jatropha based biodiesel production potential Jatropha based biodiesel production potential area (compiled from various media in Indonesia)area (compiled from various media in Indonesia)
SINARMASDumai400,000 kl/year
PERTAMINADumai, Balongan, Balikpapan500,000 kl/year
INDOMAL + PTPNMedan, Banten, Pekanbaru1,500,000 kl/year
TOLARAMW. Kalimantan110,000 ha
ASIATIC GROUPWest Kalimantan80,000 ha
CLEAN BIOFUELGorontalo50,000 ha
BUMN AGRORiau, Jambi, Sumsel, Kalimantan, Papua220,000 ha (core)880,000 ha (plasma)
MUTING GROUPMerauke290,000 ha
BAKRIE, INDOFOOD, ASIANAGRO, SUMIASIHSumatra, Jawa600,000 kl/year
PT. INDO BIOFUELS ENERGYMerak160,000 kl/year
LEMIGASJawa3,000 ton/year
INDOMALSula, Merauke300,000 ha
SINARMASW. Kal, Merauke440,000 ha
9 BADAN USAHAMerauke340,000 ha
APROBI GROUPKalimantan100,000 ha
BPNTT, Papua, Kalimantan100,000 ha
SWEDEN BIOENERGYNTT350,000 kl/year100,000 ha
GENTING GROUPMerauke400,000 ha
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Case Study : Jatropha based Case Study : Jatropha based Biodiesel plant in Alas, Biodiesel plant in Alas,
SumbawaSumbawa Initiated in 2002Initiated in 2002 Current Current JatrophaJatropha plantation 500 ha plantation 500 ha Plan to expand extra 3,000 ha with community Plan to expand extra 3,000 ha with community
participationparticipation Input - Jatropha seeds 6 ton/dayInput - Jatropha seeds 6 ton/day Current production 600 L/day, with production Current production 600 L/day, with production
capacity 1,500 L/daycapacity 1,500 L/day Target market of 2,000 fishermen & BTSTarget market of 2,000 fishermen & BTS Invested US$ 28,000 Invested US$ 28,000 Plantation investment US$ 390,000Plantation investment US$ 390,000
Sumbawa Market AnalysisSumbawa Market Analysis
Official petro-diesel retail price on location Official petro-diesel retail price on location for industry Rp 8,000/L (US$ 0.9) and for for industry Rp 8,000/L (US$ 0.9) and for transportation Rp 5,500/L (US$ 0.6)transportation Rp 5,500/L (US$ 0.6)
Petro-diesel availability problem, Petro-diesel availability problem, uncertainty in supplyuncertainty in supply
Due to remote location, real retail price Due to remote location, real retail price could spike up to Rp 20,000/L (US$ 2.2)could spike up to Rp 20,000/L (US$ 2.2)
Business modelBusiness model
Overall ProductOverall Product
Community InvolvementCommunity InvolvementScheme BScheme A
Assumption :
- 5 ton seed/ha/year
- Seed price US$ 0.09 /kg
- CJO price US$ 0.4 /L
- Kerosene price US$ 0.4 /liter
435
Annual revenue (USD) per ha Scheme
BScheme
ASource
Seed
CJO
Biogas
- 435
476
285
-
-
Total 761
Plant ProgressPlant Progress
Plantation during rainy season Plantation during dry season
Plant in University (ITB)-Bandung Biodiesel purifying in ITB
Plant Progress (Cont’d)Plant Progress (Cont’d)
Biodiesel finished product Jatropha cake for biogas prod.
Jatropha biogas digester ver.1 Jatropha biogas digester ver.2
IndonesiaIndonesiaBandung Alas, Sumbawa
Bali, West Nusa TenggaraBali, West Nusa Tenggara
Alas, Sumbawa
Lombok IslandLombok IslandAlas, Sumbawa
Plant location
Fishermen island I
Fishermen island II
Plant LocationPlant Location
10 hectare Jatropha plantation privately owned
Fishermen IslandsFishermen Islands
Potential plantation areaPotential plantation area
3,000 ha
Existing Jatropha plants
Local community
Plant location
Current Captive MarketCurrent Captive Market
BTS locationPlant location
BTS location
BTS location
Feasibility of biodiesel plantFeasibility of biodiesel plantAssumptionAssumption Current captive Market Current captive Market : Base Transceiver Station (BTS) : Base Transceiver Station (BTS) Jatropha seed Jatropha seed : US$ 0.1 /kg: US$ 0.1 /kg Input JatrophaInput Jatropha : 6,000 kg/day: 6,000 kg/day Sales of biodiesel Sales of biodiesel : US$ 82/L : US$ 82/L Total production cost Total production cost
Direct MaterialDirect Material : US$ 327,310/year: US$ 327,310/year Direct LaborDirect Labor : US$ 6,348/year: US$ 6,348/year Factory overhead Factory overhead : US$ 31,660/year: US$ 31,660/year Maintenance Maintenance : US$ 2,174/year: US$ 2,174/year
Discounted rateDiscounted rate : 12%: 12% Annual cost escalation rateAnnual cost escalation rate : 10%: 10% Total plant investment Total plant investment : US$ 55,000: US$ 55,000 Payback periodPayback period : 7 months: 7 months IRR 5 yearsIRR 5 years : 153%: 153% NPV 5 yearsNPV 5 years : US$ 285,270: US$ 285,270
IMPACTIMPACTEnvironment Social
Economic
1,467 ton CO1,467 ton CO22-eq reduced -eq reduced annually (biodiesel)annually (biodiesel)
Future revenue for plantation US$ 652,000/year Future revenue for plantation US$ 652,000/year
Future employment of 6,000 Future employment of 6,000 people (on farm & off farm)people (on farm & off farm)
Marginal land to be planted 3,000 haMarginal land to be planted 3,000 ha
Establishment of SMEs in Establishment of SMEs in manufacturingmanufacturing
National subsidy reduced US$ 540,000/yearNational subsidy reduced US$ 540,000/year
Fuel supply guarantee for 1,000 Fuel supply guarantee for 1,000 fishermenfishermen
Possible VER sales US$ 33,600/yearPossible VER sales US$ 33,600/year
Plant revenue US$ 450,000/yearPlant revenue US$ 450,000/year
1,900 ton CO1,900 ton CO22-eq reduced -eq reduced annually (biogas)annually (biogas)
766.5 ton organic fertilizer 766.5 ton organic fertilizer produced & usedproduced & used
Next StepsNext Steps
Market development (local market)Market development (local market) Financing production up scaling to 15,000 Financing production up scaling to 15,000
L/dayL/day VER (Verified Emission Reduction) SalesVER (Verified Emission Reduction) Sales Financing to expand community based Financing to expand community based
Jatropha plantationJatropha plantation
Thank youThank you
DEPOT TEKNOLOGI KHAULA “Serving rural market for better productivity and livelihood”
Erlangga Rismantojo
Depot Teknologi Khaula – Khaula Karya
Jl. Kemang Utara A-3
erlangga@khaula.org
Phone +62-21-7182283
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