AUSTRALIAN & NEW ZEALAND WINEMAKERS | SINCE … · AUSTRALIAN & NEW ZEALAND WINEMAKERS | SINCE 1966 ausnzwinemakers.com. ... • Speed variator ... • Lower auger feeds berries into

PRODUCTCATALOGUE

AUSTRALIAN & NEW ZEALAND WINEMAKERS | SINCE 1966

ausnzwinemakers.com

ANZW 5

AboutUs

OurIndustry

Out&About

1. Receival 10

Crusher/Destemmers

GrapeSorting

WinePresses

BasketPresses

StalkMulchers

2. Fermentation 26

Fermentation

Refrigeration

3. Maturation & Storage 34

Amphorae

CeramicEggs

Tanks

4. Cooperage 40

GarbellottoOak

BarrelWashing

5. Filtration/Clarification 46

Filters

Separation/Clarification

Flotation

6. Pumps 52

7. Distillation 56

8. Sparkling Wine 62

9. Bottling 66

10. Cider & Perry 76

11. Accessories & Fittings 80

20+ Staff

ExpertiseFive full time technicians to service on-site all year round

Inhouse Engineering & Project Management

Research & DevelopmentExperts in wine, cider and spirits

About UsAustralian & New Zealand

Winemakers provides innovative,

quality, complete equipment

solutions to commercial wineries

and vineyards, large or small. Since

1966, we have been committed

to working with our customers

to achieve their goals.

WearetheexclusiveAustralianandNewZealandagentfor

anumberofEurope’sforemostmanufacturers.Specialist

consultationisavailableforallequipment,completewinery

designandtotalpackagingsolutions.

ENGINEERING & TECHNICAL EXPERTISE

Australian&NewZealandWinemakersoffersindustry

leadingback-upandsupport,withpersonnelbasedinboth

SouthAustraliaandVictoria.Theteamconsistsofhighly

skilledandexperiencedengineers,technicians,winemakers,

advisorsandproductspecialists.Inaddition,westockand

haveaccesstoawiderangeofspareparts.

SALES TEAM

Ourdedicatedsalespersonnelarebasedinallkeyregions

includingWesternAustralia,SouthAustralia,

theEastCoast(Tasmania,Victoria,NewSouthWales

andQueensland)andNewZealand.

For further information on our equipment and services,

contact your Territory Manager or call our Head Office.

Head Office 24–26NationalBoulevard

CampbellfieldVIC3061

Australia

Phone:+610399244060

Fax:+610399244061

Web: www.ausnzwinemakers.com Email:info@ausnzwinemakers.com

Twitter:@AusNZWinemakers

Where we service

5

6

Our Industry

Australian & New Zealand

Winemakers is proud to present

our latest showcase of winemaking

technology and equipment.

Itisouraimtoprovideourwinemakingindustrywiththe

mostinnovative,reliableandefficientproductssourced

directlyfromaroundtheglobe.Allthisismatchedwith

acomprehensivetechnicalandsupportteamthatworks

acrosstheregiontoensurethatourclients’needsare

met.Wearedelightedtobeassociatedandinvolvedwith

groupssuchasWISA,ASVOandAWITCandlookforward

tofurthercontributingtothewinetechnologyindustry

througheventsandtradeshows.Withongoinginvestments

intoshowssuchasWineTech,WEAandRomeoBragato,we

arehopingtoreachthebroadestaudiencewecan.Wewill

continuetosponsorassociationsanduniquecompetitions

aswefeelthatinorderforwineinnovationsandtechnology

tothrive,wemustparticipateinallconversations,acrossall

facetsofthewineindustry.

Furtherexcursionstovisitsuppliersandmanufacturers

acrosstheglobewillenhanceourwineindustrylocallyand

welookforwardtobringingyoumoreoftheirstoriesalong

thejourney(Twitter:@AusNZWinemakers).

7

Out & About Enological alchemists at your service!

Since1966we’vebeenproudlytouringAustralia,NewZealandandtheworldto

visitallthemakersandproducersthatmakeourindustrysoincredible.Whether

weareontheroadtoserviceorassistwinemakerswiththeirequipmentneeds,

orjusttovisitourglobalmanufacturersseekingthelatesttechnologiesand

equipment,youcanbesurethatwearealwaysoutandabouttoensurethat

ANZWisatrulyproductiveandengagedpartofthisgreatindustryofours.

Requestasitevisitorservice:info@ausnzwinemkers.com

Followus:

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9

Receival

CRUSHERS / DESTEMMERS GRAPE SORTING WINE PRESSES BASKET PRESSES STALK MULCHERS

DestemmersIt is beautiful to see a totally dialed in destemmer

in action. It is like a well-tuned piano, and the

fruit coming from the destemmer is so clean it

requires absolutely no sorting.

Thedestemmeriskeytoproductionflowonthecrushpad.Everypieceof

equipmentpriortothedestemmer(bindumpers,sortingtables,elevators)must

allbecoordinatedtodeliverfruitsmoothly.Similarly,alldownstreamfunctions

arebasedonthethroughputofthedestemmer,andthisiswhyeverypieceofthe

productionpuzzlemustbeinunison.

Yourfruit,variety,characteristicsandthroughputrequirementsdeterminethe

equipmentand/orcontroloptionsthewinemakerwillneed.Handsdownoneof

thebestfriendsawinemakercanhaveisspeedcontrol,buttheyalsoneedtohave

plentyofadjustmenttoaccommodatethefruit.Youdonotadjustthefruittothe

machinebutratherthemachinetothefruit.Geteveryadjustmentpossible.

Forthebeginningwinemakeryoumightnotknowallyourneeds,ortheycan

changeasyourwineryevolves.Youmayneverbeanexpert,thoughexperience

afterthefirstcrushwillhelpgetyoudowntheroad.Remember,thekeyisgetting

absolutelyeveryadjustmentavailable.

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CRUSHERS & DESTEMMERS A wide range from Della Toffola, CEP-Italy,

SOCMA and TEM, with optional extension

hoppers, allowing for direct picking bin feed.

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• Includehopperandaugerfeedscrewforsmallbinloading

• Thebeatershaveadjustablebladesandspeedchangedrive

• Basketspeedchangedriveavailablealso(PERFEKTA70and100)

• Basketscanbealsosuppliedinwhite,food-gradepolyethylene(PERFEKTA50),AISI304StainlessSteelwithdoubledrilling(15-22mm),inwhitemoplen(PERFEKTA70and100)andareremovable

• Rubberrollersareadjustableandcanberemoved

• Themusttubwithscrewisremovable

• Thebeater,basketandmustcollectiontubareremovableforeasycleaning

• 4-5t/h,5-7t/h,8-10t/h

PERFEKTA Destemmers

Madrinaisthemoreinnovativemachinetoworkwith

selectionlinesandhasaninverterforRPMregulation.

• Receivinghoppercanbesuppliedwithfeedingscreworwithdirectskidtotheholedbasket

• Itisequippedwithtelescopiclegstobefittedintoselectionlines

• Doubleholedstainlesssteelrotatingbasket,adjustablerubberpaddlesbeater,motorizedpressingrollersunithingedtothehopper

• Rollersremovable

The Madrina Destemmers

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• IncludesHopper

• Fixedorremovablebasket

• Removablespindle

• Removablerollers

• Speedcontrolavailable

• Mustvatavailable

• StainlessSteelcentrifugalmustpumpoption

• SinglePhaseor3-phase

• Plasticbasketavailable

• Upto3t/h

Delta (Tem-Mori)

ThePrecisa50Destemmer/Crushersarefittedwithspeed

changedrive.Standardbeaterwithfixedrubbercoated

paddlesorwithadjustablerubberpaddles.Standardbasket

instainlesssteelwithholesd.24mmordoubleholed22/15mm.

instainlesssteelorwhitepolyethylene.Therubberrollers

aremobileandadjustableandcanbetiltedforwashing.The

outsidepumptobeconnectedtothemachinecanbeofthe

typewithrubberimpeller,pistons,peristalticorwithsingle

screw.Intheversionwithouttub,apumpwithsinglescrew,

ellipticpistonorperistaltichopperisrequired.

• Includeshopper

• Mustcollectiontubincluded

• Rubbercoatedpaddles,rubberpaddleavailable

• AdjustableRubberrollers

• Twospeed

• Plasticcageavailable

• Twinholesizedcagesavailable

• Thebeater,basketandmustcollectiontubareremovableforeasycleaning.

• Singlephaseor3-phase

• 4–5t/h,5–7t/h,8–10t/h,12–15t/h

Precisa

• Adjustablerollerswithcrush-noncrushsystem

• Stainlesssteelcagewithholes24mm.diameter

• Speedvariator

• Removableshaftwithbladescoatedinfoodgraderubberthatdonotbreaktheseeds

AvailablewithMustcollectiontankwithaugerdriveshaft

attachment,andmustcollectiontankforEURO2/ZEUS

100/150withscrewandgearmotorandelectricstartandstop.

Model Production

Euro1withInverter 4/6Ton/h

Euro2withmotovariatorkw 7/10Ton/h

Euro Stainless Steel Destemmer/Crusher With Motovariator

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• Self-adjustingrubberrollers

• CompletelyinAISI304stainlesssteel

• Stainlesssteelcagewithholes24mmdiameter

• Beatershaftwithfoodgraderubberblades

• Mustcollectiontankwithfeederscrews

Model Production

Beta40 3.5/5ton/h

Beta

Centrifugal Destemmer/Crusher

Stand Alone Crusher Only

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WITH STAINLESS STEEL PUMP

• Beatershaftwithfoodgraderubberblades

• Centralmachineopening

• Stainlesssteelcagewithholes24mmdiameter

• Completewithcentrifugalpumpwithattack

Model Production

Beta60 5/6ton/h

Beta90 8/9ton/h

Optional:TheInvertervariablespeeddrivefor

BETA40(pictured).

STAINLESS STEEL WITH SELF-ADJUSTING RUBBER ROLLERS

Model Production

Rull70 6-7ton/h

Rull100 10ton/h

Rull150 15ton/h

Rull300 30ton/h

Rull500 50ton/h

Optional:Loadinghopperandelectricpaneluponrequest.

• 1–1.5tonnep/hrcapacity

• 80kghopperwithelectricpoweredscrewauger

• Bakedenamelorstainlesssteelfinish

• Adjustablefoodgraderollersavailableinrubberornylon

• Heattreatedsupportsforrollers

• Lightweightandeasytohandle

Baesso Crusher Destemmer

• Builtinmustpumpmovesdestemmedberriesdirectlytothefermenterorpress

• Availablein2,5,8and12tonnep/hrmodels

• 5,8and12tonnep/hrmodelsfinishedinstainlesssteel

• 2tonnep/hrmodelavailableinbakedenamelorstainlesssteelfinish

• Loweraugerfeedsberriesintothecentrifugalmustpump’simpellor

• Bodyopensallowinggreateraccessforeasycleaning

‘Delta’ Crusher/Destemmer

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• Availablein6sizes,from6-10tonnep/hr(NDC8)to100-120tonnep/hr(NDC105)

• Fullstainlesssteelconstructionincludingframe,perforatedcageandbeatershaft

• Adaptableforarangeofapplicationsincludingdestemmingandcrushing,destemmingonly,partialdestemmingorcrushingonly

• CompletewithelectronicspeedinvertertoensurefullcontrolSwingawayfullyadjustablecrushingrollersinnon-toxicrubber

• Beatershaftcanbefittedwitheithernon-toxicrubberpinsorstainlesssteelblades

• Destemmingcageholesreducealonglengthtoensuregentleseparationoffruitfromstalk.Cagesalsoavailableindifferentdiametersonrequest

• Completewithinternalwashingsystem,simpletodismantleforcompletecleaningandinspection

• Availablein4,6,8and10tonnep/hrmodels

• Fullystainlesssteelwithpolishedfinish

• Stainlesssteelfullrotatingdestemmingdrum,co-rotatingwithrubberdestemmingpaddles

• Crusherwithadjustablesiliconerollers

• Rollawayoptiontofacilitatedestem&crushordestemonly

• Easycleaningwithremovabledestemmingbeaters,axleanddrum

ENTIRELY IN STAINLESS STEEL

• Allowsdestemmingand/orcrushinganytypeofgrape(includinggrapesharvestedmechanically)

• Completewithlargehoppertoloadwithinitialdrainagesystem

• Variablespeeddrivebyinverteranddisplayshowingtheshaftspeedbeater

• Removablebeatershaftandbeaterscoatedwithfood-graderubber

• Crusherwithadjustablerubberrollers

• Springswhichcushiontheimpactoftherollersincaseofpresenceofforeignbodies

• Crush-noncrushdevice

‘Gamma’ Crusher/Destemmer

Della Toffola NDC Destemmer/Crusher

Zeus Destemmer/Crusher (CEP)

Model Production

Zeus100 8/10ton/h

Zeus150 10/15ton/h

Zeus300 20/30ton/h

Zeus600 40/55ton/h

Zeus800 60/70ton/h

Zeus1200 70/90ton/h

Zeus1300 100/120ton/h

15

GRAPE SORTINGWinemakers know that removing MOG

will make a better wine. In the old days of

winemaking, grape sorting was dumping

buckets or bins of handpicked grapes onto a

table where the harvest crew hand selected the

good from the bad. Sorting table technology

evolved from this, to a slow conveyor, and then

to include vibrating conveyors, and conveyers

to load the destemmer, which minimize or

eliminated “surging” and “dumping” load

variation into the destemmer, which is a major

cause of MOG in that part of the process.

We offer a range of conveyors, vibrating tables,

and destemmers that can be used individually

or as a combined sorting line, from receival

through to destemmer.

SORTING TABLES

• BuiltentirelyofAISI304stainlesssteelwithadjustablefeet

• Grapesprogressduetovibration

• Completewithgrillpandrainingandrecoverymustpullout

• Electricalpanelwithinverterforadjustingthevibration

OPTIONAL:Stainlesssteelhopperbinsforchannelseparationgrapes

CONVEYORS

• Framecompletelywashablestructurewithouttheneedtoremoveanyparts,entirelyinAISI304stainlesssteel

• LoadinghopperMeas.1000x520mm

• Scraperforbeltcleaning

• MustcollectiontankwithGarolla50discharge

• BeltinfoodgradePVC

• Heightadjustablewithhydrauliccylinderandmanualpump

• Standwith2fixedwheelsand2steeringwheelswithbrake

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SOCMAThe SOCMA Destemmer/Sorter is unique

to the market. It achieves the most gentle

destemming of the harvest, taking the berries

from the stems with the least damage to the

composition of the grapes.

The machine features flexible destemming

fingers which form a vertical passage for the

bunches. These flexible fingers with the help of

the vibration, detach the berries from the stalks

and both fall onto the vibrating table with the

adjustable screen.

Small MOG falls through the vibrating table and

is caught by two screens – the juice is recovered

in a vat.

The stems and remaining green matter is

separated by the conveyor of the Viniclean, and

the remaining berries are recovered without the

unwanted MOG.

SIX PROCESSES IN ONE CUBIC METER

• Removalofberriesfromthestems

• Distributionoverthevibratingtable

• Separationofjuiceandsmalldebris

• Recoveringofthefreerunjuice

• Eliminationofvegetativegreenmatter

• Recoveringofcleanberries

THE ANSWER TO YOUR GRAPE RECEIVING

• Simple

• Asmallersizewhichallowsbetterintegrationinthecrushpad

• Easiertoclean:reducedwateruseandlabour

MODULAR COMPONENTS

• Gentledestemmer

• VibratingtabletoeliminatesmallMOG

• VinicleantoremovelargeMOGandseparateberries

• Canbefittedtoanyexistingreceivingline

• Designedtogentlymovegrapesfromatippingdevicetoyoursortingtablesothestreamofgrapesismanagedandconsistent

• BuiltcompletelyinstainlesssteelAISI304

• Mountedonadjustablegrid

• Liquidcollectiontankformust

• Inverterforelectronicadjustmentofthevibration

• VariableFlowfrom3–25ton/h

Vibrating Hoppers

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Suitablefordistributingandlevellinggrapesonthe

sortingtable.TheConveyorlinescomprise:

• Vibrationhopper–completewithdrainageandcollectionoffree-flowingmust

• Sortingtable–availableinvariouslengths,withnontoxicrubberconveyorbelt

• Anadjustable-heightelevatorbeltwithhopper,completewithwheels,hydraulicpistons,manualpumpandoptionalspeedcontrol

• Adestemmer-crushercanbeinstalledattheendoftheline

Della Toffola Conveyors

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• SolidconstructioninAISI304

• Twophaseseparation:berriesandsmallplantpartsinthefirstsectionandleavesandstalksinthenextsection

• Rollersareadjustabletosuitdifferentvarieties

• Theworktopheightcanbeadjustedwiththetelescopiclegs

• AnyliquidiscollectedviaasmalltraywithaGarolla50fitting

• Motoris1.1Kw

• Worktopheightis1420mm

• Sideheightis1480mm

• ElectricpanelwithStart/Stopandvariablespeedcontrol

• Maximumproduction7Ton/h

Sorting Tables - Rollers

• Advancementofgrapesduetovibration.

• BuiltentirelyofAISI304stainlesssteel

• mountedonadjustablefeet

• 2Vibratingmotors

• Perforatedsurfaceatthefrontofthetabletofacilitatedrainingwithjuicecollectiontray

• ElectricPanelwithStart/Stopand

• Inverterforspeedcontrolofthevibratingmotors

• VariableFlowfrom3–25ton/h

Sorting Tables

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• Supportingframecompletelywashablewithoutremovinganyparts

• AllstainlesssteelAISI304

• Mountedonwheels

• Includiesjuicecollectiontray

• PVCfoodgradebelt.

• Scraperforcleaningthebelt

• VariablespeedmechanicalandelectricalpanelSTARTandSTOP

• Heightadjustablefrom1080mm–1180mm

• Variablelength2500-3000-4000mm

• Variablewidth600-800-1000mm

Grape & Marc Conveyors

Availability

300mmwidthx2500mmlength

300mmwidthx3000mmlength

500mmwidthx3000mmlength

500mmwidthx4000mmlength

LoadingHopper1000x520mm

19

Features & benefits of central membrane press technologyWINEMAKERS AGREE that the more rapid the grape juice is separated

and drained from the polyphenol oxidase enzymes a lower concentration

of browning fractions and oxidation occurs. It would hold then that a juice

extraction design that more effectively efficiently ensures juice separation

would be the press of choice for winemakers.

Byvirtueofthemembranepressbaginanysidebagpress

designtakingup50%ofthetanksurfacearea,littlesurface

remainsfordrainagescreenswithsidebagpressdesigns

bycomparisontoadesignwherebythewholetanksurface

iscoveredbydrainscreen.Takeintoaccountloadingdoors

thetypicaldrainscreensurfaceavailableforsidebag

pressesisonly22%–24%ofthepresstanksurface.When

comparedtotheDellaToffolapressdesignwhichprovides

88%ofitstanksurfaceareawithdrainscreens,itisclear

whyaDellaToffolapressdesignisonmanylevelsthe

superiorpressingtechnology.

CentralmembranepressdesignbycomparisontoSideBag

pressdesign:

• Thewholeinnerpresstankwallgetscoveredwithdrain

screensurface;

• Theaxialfeedcanbepositionedinthecentreofthe

presstank(refattached)toensuremoreeffective

organicdistributionofin-fedgrapesoccurringalong

thedrainscreensurface.Withanaxialinfeedpositioned

atanyoneendofatankpressasperasidebagpress

designthepumpedingrapesfallultimatelyallatone

endofthattankpress.Positioningtheaxialfeedatthe

endofanylargetankpressimposestherequirement

toconstantlyrotatethetankusingtheflightswithin

thepresstanktodistributethegrapeswithinthetank

toanydrainscreenavailable.Thelargerthepressthe

moresignificanttheproblem.Theprocessofgrinding

skinscontinuousalongtheflightsweknowincreases

solidsgenerationsignificantly.ThedesignoftheDella

Toffolapresswiththeaxialfeedpipepositionedin

thecentreofthepresstankisthesuitableposition

toenablethein-fedgrapes,inastaticposition(not

requiringdrumrotations)todistributeleftandright

screenareas.Asignificantreductioninsuspended

solidsgenerationbycomparison;and

• Thejuicedrainageincentralmembranepressesoccurs

withoutthebackpressureasoccursinsidebagpresses.

Thebackpressurewithinsidebagmembranepresses

hasnowheretogobuttosheerthroughtheskinsand

juicevolumecompetingtopushthroughthesamedrain

channelsoutofthetank,verymuchthroughthevery

samepaththejuicemusttravel.Thisisnotthecasefor

centralmembranepresseswherebythepathofleast

resistanceforthebackpressure/airgetsventedinthe

oppositedirectionofthedrainingjuicetoatmosphere

outthenorth-facingaxis.Theconcentrationsof

dissolvedoxygenmixingwiththeconcentrationsof

polyphenolsisdramaticallyreducedforDellaToffola

pressdesigns.StudiesperformedbytheUniversityof

Adelaidehighlightedthisdynamic,resultinginlower

concentrationsofbrowningfractionsforDellaToffola

extractedjuicecomparedtosidebagjuiceextraction.

WINE PRESSESWe’ve come a long way from the sack presses

and manual foot pressings of the Egyptians.

The sole function for a grape press is to

separate the juice or wine from the skins

– obviously enough - and the thoughtful

application of technology by practical

winemakers had led to vastly improved wine

press performance. Solids are down, extraction

pressures are lower than ever, speed is up, and

wine/juice clarity is greatly improved. Flexible

membranes and intelligent CIP systems ease

the pain of cleaning.

For small winemakers with an eye on improving

quality, and larger wineries looking to increase

productivity without sacrificing quality (in fact,

we can show you a quality improvement) the

presses in this catalogue offer a great solution

for every winery.

And, as with the increasing use of amphorae in

winemaking, everything old is new again; you

can see a great range of basket presses.

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Thepopularityofvineyarddestemmingischanginga

lotofthethinkingsurroundingfront-endgrapereceival.

Howsuspendedsolidsand‘lees’aregeneratedandhow

besttheyaremanagedhasdominatedthewinemaking

narrativeintheselastyears.Theinvestmentintoflotation

andimportantlythecostsassociatedwithhighsolidscross

flowtoprocessjuiceleeshashadthemoststrikingimpact

astofocusingonhowjuicesolidscanbereduced.Investing

inapresstechnologythatreducesthesolidsloadingfor

down-streamprocessesiswhatisinfluencingthedecision

toinvestinDellaToffolapresstechnology.

THE FACTS:

• DellaToffolatankpressescanbeloadedatfasterrates

of100-130m3/hr.Theycansimultaneouslydrainat

ratesfasterthan100m3/hrandcandosoinastatic

positionwiththedoorhatchclosed.A240hlpress

canhaveloadedsome75tn,a100m3/hrpumpwould

loadanddraina240hlDellaToffolapressin3/4hr.

Theperformanceofsidebagpressesbycomparison

accept50-55tnsofgrapesandrequire1.30hrson

averagetoload;

• TheloadvolumesofaDellaToffola480hlpressare

110tnto120tnsandcanbeloadedwitha130m3/hr

pumpinunderanhour.PresscyclesforDellaToffola

pressesaretypically90to100minutes.Thesamecycle

timeisrequiredforthe240hlpressasfora480hlpress.

Theverticalchanneldraindesigncoupledwiththefact

thatwithacentralmembranethedistanceofextension

andretractionofthemembranepressbagbeinghalf

thatofsidebagstheperformancenomatterhowmore

longerorwiderthepresstankmaybethepresscycle

remainslinear.Thisiscertainlynotthecaseforsidebag

presses.Thelargertheygetthelessefficientandless

effectivethedrainandseparationbecomes;

• AsDellaToffolapressescanhavepositionedtwomarc

doorsoneachaxisthemarcremovaltimeisonly

15minutes.Thetimerequiredtoremovethesame

volumesfromsidebagpressesissignificantlymoreand

becomesmorecumbersomeasthepressesincreasein

dimensionandvolume;and

• Cleaningtimerequiredforgrapetograpeprocessingis

approximately15minutes.Hotwaterandcausticcanbe

injectedintothetankpresstoeffectanymoreintensive

CIPregimesortoaccelerateamoreintensiveclean

program.Theabilitytoinstallthree,evenfourdoors,

foracentralmembranepressenablesthemost

effectiveeaseofaccessofanytankpressdesign.If

internalaccesstotankpressesareapriorityconcern,

thentheDellaToffoladesignbettermitigatestheissues

ofconfinedworkspacecomparedtootherpresses.

Thetotalcompleteturn-aroundpresscycletimefor

aDellaToffolapressisthreehours,withoneofour

largeclientsprocessingperdaywithtwo240hlDella

Toffolapresses700-750tonnesperday.Itistechnically

possibletoperformsixcyclesina24hourperiod.Thus

notonlydocentralpressesextractalowersuspended

solidextract,withlowerpolyphenolbrowningfractions,

buteachtankpressloadcanhaveaddedupto40%

additionalgrapevolumebycomparisonandwill

processinaturn-aroundtimenearlytwiceasfastas

anysidebagpress.

Dothescreensneedtobetakenoff?Theresoundingly

feedbackbyourcustomersisthattheyonlyremove

thescreensonceayearpostvintage.Someofour

mostexperiencedcustomershaveconcludedthat

theydonotneedtoremovethescreensatall.Where

increasingOccupationalHealthandSafetylegislationis

encroachingontheabilityoftechniciansbeingableto

accessconfinedspaces,theprovendesignoftheDella

Toffolaverticalscreendesignnotrequiringanyneedto

beremovedhasbeenwelcomed.Asalreadyoutlined,

themerefactthatourcurrentadvisedCIPtimesare

only15minutestoeffectwhatmostwineriesclaimis

bestpractice,anymoreintensiveregimesrequiredcan

beeasilyaccommodated.

NB: Given per day the performance of any Della Toffola

is twice as fast as any side bag press, if clients really wish

to remove press screens in between each press load, they

would certainly have far more time to do so with any Della

Toffola press compared to a side bag press operation.

21

WIN

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Similarlywithbagchanges.Iunderstandalotisbeingsaid

byourcompetitorsaboutthedurationofwhatittakesto

changeabag.Sureabagchangeisinevitableyethowthat

ismanagedcanoccurmanyways.Asperdiscussionswith

somewinerieswehaverundrillsoffseason,ifthenotion

ofdowntimeinharvestissuchadramaticconcernforthe

sakeofwhatisthecostofabag(aboutEuro6,000)why

notchangeabaginthedowntime/postorprevintage

periodwouldbeasuggestion.Inanycase,ourexperienced

teamsusinga240hlpresstakesaround5–6hours.The

larger480hlpress,duetotheweightofthepressbag,

ourcustomerspotentiallycouldtakeupto7–8hours.

Yetthosetimesarelargelyduebyvirtuethatbagsarenot

regularlychangedandcustomersarenotexpert.

Ourperspectiveisthatapressisinvestedintoasthewinery

hasarequirementtoextractjuice.Withoutknowingthe

timeframethesameskilledteamwouldtaketochange

onebagversusanotherlet’sjustacceptforthepurposes

ofdiscussingthisissuethatchangingaDTpressbagmay

possiblytaketwotothreehoursmorethanasidebagpress

bagchangeasperourcompetitorscomments.Giventhose

timeframesaretheworstcase,ifabagchangeisrequired

every7to8yearswouldsomeoneseriouslydecideona

pressinvestmentdisregardingallthemajorbenefitsasto

actualpressextraction?

TheDellaToffolacentralmembranepressisaveryproven

presstechnologythatpressestwiceasfastasanysidebag

press,perpressloadpressessignificantlymorevolume,

deliversasubstantialgreaterproportionofextractasfree

runjuiceperpressloadandisfasterandsignificantlymore

easiertoclean.Soatypicalsidebag260hlpressprocesses

55tnsandturnsaroundevery5.5to6hours.Thisrepresents

9tns/hr.TheDellaToffola240hlpressprocesses70-75tns

andturnsaroundin3hoursdeliveringamedianaverageof

24tn/hr.Thereisasubtlesuggestionthatthetwoorthree

additionalhoursbeingraisedbycompetitorsasbeingthe

significantproblemforDellaToffolapressesinrespectsto

pressbagchangeovertimesisarguablyinconsequential

tothemoresignificantproblemsfacedbysidebagpress

operationcycletimes,phenolandsolidsgeneration.

Thisallsaidtherealstoryforpressinvestmentsmoving

forwardissomewhereverydifferent.Atarecentclient

meetingthequestionwasasked,‘arethereanynew

developmentsontheDTpressingfront’?.TheDellaToffola

pressesprovideanextractjuice60%lowerinsuspended

solidstosidebagpressesforwhitesandredwinemaking.

TheDellaToffolapressbestenablesaninlinecontinuous

drainseparationofjuiceintakewithreducedsolidsloadings

thananypress.Thisdynamicisinfluencingtheeffectiveness

ofjuiceclarification,down-streamwithtypeandscaleof

investmenttowardsinlinecontinuousflotationandinline

highsolidsrecovery/crossflowtechnologyspend.‘Spend’

beingtheoperativeword!–Reducethesolidsloadingsat

thepressextractionpointandthattranslatestomorebang

forbuckinvestmentpotentialwithhighsolidsseparation

andinlinecontinuousclarificationtechnology.

Thereisalotofnew,well-provenexcitingtechnologies

thatarebeingadoptedtheselastyears.Theadvantages

ofDellaToffolapressescomparedtosidebagpresses

areveryclear.TherealbenefitofaDellaToffolapress

investmentisthemoreefficientadoptiontonew

technologiesatthefront-endwineryforclarificationand

separationtechnologies.Itisinthisspacethatpayback

isbeingfocusedon,anditisthecentralmembranepress

thatiscentraltoachievingmorefluencywiththefarwider

narrativeofachievingbetterqualityandormoreeffective

winemakinginwineryoperations.

Della Toffola Central Membrane Air Bag Press

• Sizesfrom1,200L/drum(PE12)to70,000L/drum(PF700)

• AvailableinClosedTankorOpenslotteddesign

• Inflationanddeflationofbagoccursfromthecentreofthedrum,allowingthefull360°outerdiameterofthedrumsurfacetobeusedforjuiceseparation

• Thisoffersupto100%drainscreenarea

• Pre-programmedautomaticcycles,semi-automaticorfullymanualcontrol

• Greaterscreenareacoverageresultsinbetterthroughput–largerloadinvolumesandfasterpressingcycletimes.Plusimprovedjuiceandwinequalityfromlesstimeonskins

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SBASKET PRESSESBasket presses are back and better than ever!

Manual or hydraulic, manual or programmable,

half a ton to 2.5 ton, the beauty of the basket

press is that it’s the winemaker who is hands-

on making the press fraction decisions and not

a computer program; the winemaker controls

the rate of press, the total pressure and, most

importantly, has continuous and immediate

access to the press juice, in real time. Standing

right at the press pan, the winemaker can

continuously taste the juice/wine as it is being

pressed, see the flow rate, smell and taste the

wine, and tinker with the extraction rate to

their heart’s content.

• Rangeof10modelsfromtopqualityItalianmanufacturers

• From130kg–3500kg

• Enclosedhydraulicmotor

• Longestpressram

• Hydrauliccageliftingaccessoryavailable

• Manualand/orprogrammable• Pre-settimesandpressure

• Pre-setmaximumpressure

• Stainlesssteelorwoodenbaskets

• Pushtrolleysorforkliftskids

• Extrabasketsandtrolleys

• Drainmatsforfasterlow-solidspressing

Sirio Electric Hydraulic Basket Press

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• Utiliseswaterpressureforpressing(sampleandtrialbatches)

• Availablein20,40,80and160litrecagecapacities

• Fullystainlesssteelcage

• Includespressuregaugeandfoodgraderubbertube

• 20,40and80litremodelsstanduprightonthreeleggedstand

• 160litremodelisavailableonatiltframe

Hydropress

• Availablein5models,from60kgto200kgcapacity

• Woodenbasketwithbakedenamelrings

• Foodgradeepoxycoateddrainplate

• Twospeedhandratchetsystem

• Availablein5models,from210kgto670kgcapacity

• Woodenbasketwithbakedenamelorstainlessrings

• Alsoavailablewithfullstainlesssteelbasket

• Foodgradeepoxycoateddrainplate

• Twinpistonhydraulicheadwithpressuregauge

• Optional–wheelsforeaseofmovement

Manual Ratchet Basket Press

Manual Hydraulic Basket Press

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TooptimizethedisposalofthestalksCEPproducesastalk

mincerthatcanbeappliedtoastemmer-crusherwitha

maximumproductionof50/60ton/hofgrapes.

Themachine,thankstoitsinnovativestructurecondenses

intoasmallspaceapowerfulcuttingsectionandan

effectiveevacuationsystemoftheproductthatis

directlyloadedonanormalcontainerpalletwithoutany

interventionbytheoperator(containernotincluded).

Thedestemmer/crusherdepositsstalksintothestalkmincer

andoverapathof1.5meters.

Themachineisallstainlesssteelwiththeexceptionof

therotorandtherolleraremadeofpaintedsteel.

CEP – Stalk Mulchers

STALK MULCHERSOur Italian supplier CEP offer highly specialised

equipment and have over 50 years experience

in the wine industry. They offer a stalk mulcher

capable of processing from 4 to 60 tons per

hour, and most cleaning can be done without

the removal of any mechanical parts.

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Fermentation

FERMENTATIONREFRIGERATION

FermentationWhat is fermentation? It’s more than the

metabolic process of converting a carbohydrate

into an alcohol or acid, much more than that.

It’s been called “sunlight into wine”, spawned

quips and brought forth poetry, and even gets

an honourable mention throughout the Bible

from Old Testament to New.

Atpresentweseeaproliferationofwinestyles,aswinemakerspush

boundariesandtearuptherulebooks,lookingbackwardtomoveforward,

andtryingnewstuff.There’sare-invigorationofwineandcider,genres

arebeingbent,theequivalentofpunkmusicbutexpressedinwinemaking.

Atthesametimewinemakingtechnologyhasmaderemarkablestrides,

givingwinemakersgreatabilitytoguideandcontroladeceptivelysimple

process;sometimesthishasevenledtomorebetterwines!

Fermentationisanaturalandinherentlysimpleprocess;assimpleas

pitchingatonofgrapesorlitresofapplejuiceintoafermenterofany

shape,size,ormaterial,andlettingnaturetakeitscourse.Thewinemakers

roleistooverseetheprocessandmanagethecomplexchemicaland

biochemicaltransformations,maximizingandprotectingflavor,texture,

andaroma-tomakethemostaccuratewinepossibleeachtime.

Inthepagesfollowinglookfortoolstomanageyourfermentationprocess:

controllingtemperatures,mustmaceration,andwineandjuicestabilization.

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FERMENTATIONWhat is fermentation? The metabolic process

of converting a carbohydrate into an alcohol

or acid. More than that however, it’s been

called “sunlight into wine”, and spawned quips,

brought forth poetry, and gets an honourable

mention in the Bible from Old testament to New.

Temperature control, and other tools for

managing your fermentation process are

set out below…

• Standardsizesavailabletosuitopenfermentationtanksorvariablecapacitytanks

• Fullstainlesssteelconstruction

• Automaticcontroltimerforplungingpaddles

• Pneumaticcylinderwithairlinetubes

• Providesqualitycapmanagementwithfullyprogrammablespeedandtimingvariation

• Requiresoperationwitha4barcompressor

Pneumatic Must Plunging System

• Efficientwaytopumpoverwithoutneedingfullsupervision

• Sophisticatedfloodingactionwhichsimulatesapunchdownandeffectivelyimmersesthecapwithoutmechanicaldamage

• Thoroughbutgentle,withlowimpactfountainaction

• Easilycleanable,justbyhosingwithwater

• Halfthelabourofpumpovers

• Impossibletopumpoverthewrongtank

• Canbeusedindifferentmodestofloodthecap,

mixthetankandtosuspendthelees

TECHNICAL INFORMATION:

• The1mt.Turbopigeurweighs15kgsandthe2mt.versionweighs19kg’s

• Speedvariator–withreversiblefrequencygivingcompleteflexibility

• Timerasstandard

• AdjustableElbow,toconcentratetheflowinadeterminedtrajectory

• 380volts(1kW)

SOCMA Turbopigeur

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• Availableincapacitiesof5,10,15,20,30and60tonnep/hr

• Submergesberriesinasinglerapidmovementintoan

85°c-90°cenvironmentfollowedbyinstantaneouscooling–initiatingamoreefficientbreakdownoftheentireberrystructure

• Inhibitsdamagingenzymessuchaspolyphenoloxidaseandlaccase

• Increasedanthocyanins,tannins,polyphenols,flavourandaromacompounds

• Reductionofon-skinfermentationtimetoincreasewinerythroughputandtankspaceduringprocessingofredwine

• Canbeusedforconcentratingandevaporatingprocesses

• Technologycanbeusedatlowertemperaturesandintegratedintomoderatethermalvinoficationpractices

Della Toffola Bio-Thermocooler System

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REFRIGERATIONRefrigeration options to suit your specific

needs, including monobloc, tube-in-tube and

continuous tartrate stabilisation.

• Widerangeofmodels,from12,500litreto56,500litre

• Alloyoutercovering

• Unitsincludecompressorandreversecyclefans

• Heatingelementsprotectstheevaporator

• Thermostaticallytemperaturecontrolledtoturnitselfonandoff

• Completerefrigerationdesignsinclude:totalPLCcontrol,separateglycolstoragetank,separatecompressorandallinstallationrequirements

• Availablein13sizes,from0.45(m2)to4.4(m2)surfacearea

• ManufacturedfullyinAISI304stainlesssteel

• Electro-polishedoutside

• Threadedcoupling

• Alsoavailableinarangeofwidthsuponrequest

• Designedtobeoperatedinconjunctionwiththerefrigerationmonoblocs

• Energy-storingwatercoolerscomprisessingleair-condensedunitscompressors.

• Allmodelsincludeawaterstoragetankandcirculationpump

• Microprocessorcontrol

• Theseunitsaresuitableforinstallingoutofdoors

• Alsoavailableinaheatpumpversion

• EnergySaving-Thermostatstopsthecoolerwhenthetemperaturedropsbelowapresetthreshold(setpoint)andstartsitagainwhenthetemperatureexceedsthesetpointvaluebyagivendifferential

Della Toffola Monobloc

Della Toffola Immersion Heating/ Cooling Plates

RMA Cooler

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MOD “T” WITH HEAT PUMP MOD “H”

• Insulatedstoragetank

• Circulationpumpinstainlesssteelbarspar3modP3Prevalence2.5bar

• Compressorsoundproofandairtight

• KitManualwaterloading

• Grid-WireBatteryProtectionCondensing

• BrineSystemBrineTemperature-10°c

• DigitalMicroprocessorControlChiller400volt50Hzthree-phase

• RefrigerantgasR-410a(Eco-Friendly)

• Mod. “T” Mini Group(Performancecalculated

Environmenttemperature35°cinlettemperature+12°c

brineoutlet7°c)

• Model “H” with Heat Pump (Performancecalculated

temperature7°cwatertemperature40/45°c)

• Extensivesavingsthroughreducedenergyuse,cleaningcosts,waterusageandwastemanagementstream–incomparisontotraditionalstabilisationmethods

• Widerangeofmodelswithvaryingcapacity–from1,000L/hr(P12)to20,000L/hr(P200)

• Thestabilisationprocessisessentiallyimplementedwithoutanyadditionofpotassiumbitartratecrystals

• Negatestheneedforlowtemperaturetankfarmrefrigeration

• Managedon-linebyPolarPointLaboratorytechnologyequipment–quicklyandreliablydeterminesthespecificconductivityandseparationtemperature

• AutomaticdosingofcreamoftartaronthebasisoftheanalyticaldataprovidedbythePolarPointsystem

• Completeplantsetup,reliableandeasytouse

• Stabilitywithlittletonolossofwine

Central Group Fridge

Continuous Tartrate Stabilisation – Polar System

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Air-condensedliquidcoolerswithaxialfans

• Designedtoworkinsystemswithalowwatercontent

• Suitableforinstallationoutofdoors

• Areliablealternativetotheinstallationofstoragetanks,enablingatthesametimeanaccuratecontrolofthewatertemperature

• Unitsaredeliveredalreadyfilledwithantifreezeoilandachargeofrefrigerantgas

• Unitsarechargedwithenvironment-friendlyR410Arefrigerant

• Aheatpumpversionisalsoavailable.

• Attheinstallationitisonlynecessarytoconnectthewaterandelectricalenergysupplies

• Inthesubsequentcommissioningstage,alltheoperatorneedstodoisestablishthetemperaturesetpoint

Thesystemsarecompletewithanelectroniccontrol

keyboardforcompleteandhighlyadvancedadjustments.

Completemanagementofalarmsviathedisplay,ora

separatePC.

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• Manufacturedcompletelyfromstainlesssteelpipesandmountedonstainlesssteelframe

• Suitableformustorjuice

• Availableinarangeofsizes,andcanbeconfiguredtoyourspecificrequirements

• Pipesareeasilyaccessibleformaintenance,cleaning,repairoradjustment

• Systemscaneasilybemodifiedwiththeadditionorsubtractionofpipesasrequirementschange

• Includes2thermometers

Della Toffola Tube-in-Tube Heat Exchanger

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• Modulardesignsuitableforheating/coolingmust,juice,andwine

• Easyaccesstothepipesforcleaning

• StainlesssteelAISI304

• Wine/juicetubeencourageshelicalflowtoimprovetheheatexchange

• From2metreto6metretubes

Available in

4tube 6tube

8tube 10tube

12tube 14tube

16tube 18tube

20tube 24tube

CEP-Italy Tube in Tube Heat Exchanger

DellaToffolaGroupmanufacturescompleterefrigeration

systemswithaverybroadrangeofoptions,evencomputer-

aidedmonitoring,forthemanagementandcontrolofthe

temperatureofmustsandwines,ateverystageofthe

winemakingprocess.

DesignedandmanufacturedtomeetYOURneeds.

Custom Temperature Control Solutions

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Maturation & Storage

AMPHORAECERAMIC EGGSTANKS

Artenova Amphorae Artenova amphorae are all handcrafted from Tuscan clay, sourced from

Impruneta in Tuscanny. Since the days of Ancient Greece man has used

clay vessels for storing wine. Terracotta amphorae, arriving with the

Greeks and widely distributed in Italy by the Etruscans, were the first

true containers for fermented grape juice.

Todayweaimtorevivewhathasbeenoneoftheoldest

techniquesformakingandstoringwineinhumanhistory,

togivebirthtoanewharmoniousbalancebetween

wineandnature.Artenovahasfurtheredthisinteresting

experimentationbyputtingintoproductionaseriesof

handmadevessels,craftedinthetraditionalway,butat

thesametimedesignedforprofessionalwineryuse.

Unlikeoak,terracottahasnoflavor,aroma,orindeedany

texturalimpact,sothesevesselsimpartnothingextrato

thewine.Itdoesthough,likeoak,havetheadvantageof

offeringsomeformofmicro-porosityenablingthewine

tobreathe.Theextraordinarythermalinsulationcapacity

ofTerracotta,andthenowfamouschemicalandphysical

characteristicsoftheImprunetaclay,allowsforthe

perfectstorageofwine.Theamphoraehaveintegrated

stainlesssteellids,sopost-fermentationtheycanalso

beusedasasecurematurationvessel.

Aninnerliningcanbeappliedtotheamphorae,made

fromnaturalelementssuchasbeeswax,toformabarrier

minimizingoxygenationthroughwallsoftheamphora.

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AMPHORAEMade in Italy.

ArtenovaamphoraeareallhandcraftfromTuscanclay.

Oneofthebenefitsoftheamphoraeis,thatunlikewooden

barrels,terracottahasnoflavourofitsownsoimparts

nothingtothewine.Itdoesthough,likeoak,havethe

advantageofofferingsomeformofmicro-porosityenabling

thewinetobreath.Theseuniquevesselsalsocomewith

stainlesssteellidssopostfermentation,theycanalsobe

usedasasecurestoragevessel.

Volume: 800lts Volume: 500lts Volume: 300lts

Dimensions:

Height: 145cm

Width: 118cm

Weight: 200kg

Dimensions:

Height: 130cm

Width: 95cm

Weight: 170kg

Dimensions:

Height: 115cm

Width: 85cm

Weight: 40kg

Artenova Terracotta Amphorae

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Likeacharismatic,witty,edgy“alchemist”manipulating

matterwiththeprecisionofamaster,Philiphasmade

Flowformsforbio-dynamicagricultureandwater

enhancementformorethantwodecades.Nowheapplies

thosequalitiestoadifferent,butequallyasmeaningful

creation;ceramic“eggs”forwinefermentationandstorage.

Aftermorethantwocolourful,passionateandsometimes

painfulyearsofR&D,thefirstMagnum675cameoutof

thekilninDecember2010.Sincethen,theencouragement,

enthusiasmandcommitmentfromwinemakerstheworld

over,hasspurredPhilipontocontinuestrivingforperfection.

Notindestructible,yetfarfromfragile,theMagnum675

couldbeexcavatedwholeinathousandyears.Specially

formulatedclayisslipcastintoshapeandfiredinacustom

builtkilnlargeenoughtoholdallthreecomponents;lid,

ovoid&tripodstand.Optimalwallthicknessretainsmicro-

porositywithoutcompromisingstrengthandtheovoid’s

‘infinitearch’ensuresstructuralintegrity.

When Fire and Earth combine with Form, timeless

strength is born.

• Firingabovestonewaretemp1285°cx42hours

• Ovoid,thestrengthofaninfinitearch

• Compressiontested400kg+795kg(filledweight)x96hrs

• 11-12mmwallforoptimalstrengthandmicro-porosity

Magnum675

CERAMIC EGGSMagnanimity, technical brilliance and ultimate

determination. These are some of the qualities

needed to achieve the impossible, the

Magnum675, arguably the largest slip cast

ceramic object ever made.

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TANKSA range of variable capacity and static stainless

steel tanks available.

• Alltanksarefabricatedinheavydutygauge304or316steel

• Allsuppliedfittingsandlidsaremanufacturedinthehigherquality316stainlesssteel

• Sterileweldingandcircularpolishensureseasycleaningforlongeraestheticpresentationoftank

• Choiceoflids,fixedorvariablecapacity(VC)kit.Allvariablecapacitytankshaveareinforcedrimtopreventwarping

• Sizesavailablefrom100to25,000litrecapacity

• Vatsavailablein8sizesfrom110to1,500litrecapacity

• Lidsareavailableforthe500,750and1,000litrevatsonly

• Manufacturedinheatresistantfoodgradepolypropylene

• Availableinburgundy(whitesubjecttoavailability)

• Optionaltapandstrainingscreen

Stainless Steel Tanks

Fermentation Vats

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Cooperage

GARBELLOTTO OAKBARREL WASHING

Garbellotto OakFor over two centuries, Garbellotto have been expert large format

oak coopers:

• Roundandovalcasksformaturationandfermentation,

• Conicaltrunkvatsformaturationandfermentation,and

• Forkliftable,stackable,andsealableoakopentops

• Barrelsandcasks

LocatedjustnorthofVenice,Garbellottohavebeen

coopersforwellover200years;theysupplymanyofthe

finestBarolowineries,andwineriesworldwide.Theyare

renownedfortheconsistencyandlongevityoftheirvessels.

Garbellottosourcetreesandseasonstavessolelyfortheir

productionfromtheclassicFrenchbarrelforestsAllier,

Never,Fontainbleu,Limousin,Vosges,or,oakfromSlavonia.

MissouriorPennsylvaniaAmericanOakisalsoavailable.

AllGarbellottocasks,vats,andbarrelsuseoakseasoned

for8monthspercmofwood

NIR STAVE SELECTION

GarbellottohavepioneeredandpatentedtheuseofNIR

todeterminethearomaticandflavourprecursorprofile

ofthestaves.

“�The�study�was�commissioned�to�the�University�of�Udine�in�

the�department�of�oenology�and�food�technology�where�

Professor�Battistuta�and�Professor�Zironi,�two�esteemed�

researchers,�accepted�the�challenge.�Dozens�of�samples�

of�oak�from�all�over�Europe�were�analyzed,�from�the�finest�

French�forests�(Allier,�Never,�Fontainebleau)�and�Slavonia�

as�well�as�the�German�Black�Forest,�Austria,�Hungary�and�

far-off�Caucasus.�Many�differences�emerged;�if�a�forest�

gives�an�aromatic�tendency�to�a�species�of�wood,�it�is�the�

position�of�the�plant�in�the�forest�that�determines�its�aroma.�

Just�think�that�an�oak�growing�near�a�stream�or�a�pond�has�

a�different�aromatic�concentration�to�a�tree�growing�in�the�

same�forest�but�a�few�meters�away�near�a�limestone�rock.”

“�We�have�also�been�able�to�identify�the�marker�for�the�

Erbacea�feature,�bitterness�which�if�present�in�a�large�

quantity�is�not�eliminated�even�after�many�years�of�aging.�

This�type�of�wood�is�therefore�discarded�and�destined�for�

other�uses.�We�now�have�a�library�at�our�disposal�where�oaks�

with�different�aromatic�concentrations�are�catalogued�and�

we�are�able�to�build�barrels�and�casks�with�the�exact�aroma�

requested�by�the�winery�and�winemaker….guaranteed!”

Afteryearsofcross-referencingNIRreadingswithwet

chemistryanalyticaltechniquestodeterminearomatic

andflavourprecursors,Garbellottonowanalyseandsort

EVERYstavethatisusedinbarrelproductiontoprovide

aconsistentandaccuratevesselforwinemakers.This

researchcontinues,withtestingofthestavemilling

residuetoconfirmtheprofileselection.

Afteranalysis20%-25%(whichoccursaftermilling)

ofstavesarerejectedforbarrel/winevesselproduction.

GarbellottohavepioneeredtheuseofNIRinstave

selection–notonlyforgrainselection,butalso(ina

patentedprocess)ananalysisofthearomatic/flavor/

texturalprecursorsineachstave.

Thisallowsyoutomaintainarepeatableandconsistent

profileonyourwines,selectingforaparticularprofile:

• Spicy-whichhasapredominanceoflactonesandeugenol

• Sweet-whichhasapredominanceofvanillinandfurfural

• Structure-whichhasapredominanceofpolyphenolsandtannins

• Equilibrium-hasnosinglepredominanceofanysinglecompound

TOASTING

GarbellottotoasttheirbarrelsandvatsusingaDigital

ToastingSystem:thissystemensuresaneven,specified

temperatureisachievedacrosseverysquarecentimetreof

wood.Foralowimpactvessel,Garbellottocansteamthe

barrel/casktobendthewood.

Atthesametime,theUniversityofUdine(inthedepartment

ofoenologyandfoodtechnology)continuedtheirresearch

anddevelopedatoastingmethodthatcombinestradition

andtechnologicalinnovation,managingtodigitallycontrol

thebraziersusedfortoastingthecasksandbarrels.

Today,thetoastingprocesscanbesettospecificallydesired

temperature:170°,175°,180°,190°,200°.Thissystemensures

thatallstavesreachthesametemperatureatthesametime,

withouttemperaturefluctuations,guaranteeingthatthewood

expressesitsmaximumaromas.

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• Casksfrom1000litreto40,000litre

• Upto60cmofstavewood,naturallycurved,structurallysound

• Draindoors(placedinasinglecentralstave–Noleakage

• Drainvalvesandrackingvalves

• TopCentralDooravailable

From1000to20,000(upto150,000

byspecialorder)

Availablewith:

• Stainlessdrainagedoor

• Drainvalve

• Rackingvalve

• Internalcooling/heatingplates

• Fixedpump-overtubes

• Steellidwithmandoor

Round & Oval Casks

Conical Trunk Vats

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• Round500to1000litreOakbarrelfermenters

• Stainlesssteeldraindoor

• Drainvalve

• Rackingvalve

• Steeldoorintop

• Canberotatedonit’sstandforcleaninganddraining

Le Botticelle

• From225to750litres

• Splitstaves

• NIRselectionavailable

Barrique & Tonneaux

• Open-topoakfermenter/sealablestoragevesselin1000litreor1500litre

• Headingdownkit

• Suppliedonforkliftskid

• Rotatableintoapress

• Conicalsteellidthatseals–vesselisdesignedasastoragevesselalso

• 1000litreExperiencecanbestacked

Experience

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BARREL WASHINGEKINSA is the world leader in automated

barrel washing, featuring complete automatic

systems, automatic barrel washers, semi-

automatic and manual barrel washers.

• Easeofusewithfullyprogrammableautomaticprocess

• Highpressurecleaning

• Processincludesemptying,steaming,washing,sulphuringandfilling

• Completesystemdesign

• Consulting,installations,commissioning,trainingandmaintenanceavailable

• Availablein2,3and4barrelconfigurationsforsmalltomediumwineries

• Singlebarrelconfigurationalsoavailableinmanualandsemi-automaticformatforthesmallerwineries

• Availableforalltypeofracks–complete,efficientandeasytooperate

• Fullstainlesssteelconstructionwithadjustablelegsforheightandlevelcorrection

• Touchpanelcontrolsandadjustsmachineoperations–includesemergencystopbutton,electricalprotections,displayandtimercontrols

• Automaticsystemforbarrel’sholecentering

• Leesrecoverysystem(includerackingpump)

• Installationforhighpressuresteaminjection

• Installationforwaterandozoneinjection

• Lowpressureshowertorefrigeratebarrelsafterwashing

Ekinsa Automatic Systems

Modular Barrel Washers

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Counterweight & Semi-Automatic Barrel Washers

Portableandversatilesinglebarrelheadwasher.

Thebarrelcleanercomeswithmotor,sprayheadandtrolley.

• Anadditionalpressurecleanertorunthesystemisrequired

• Recommendedpressurecleanertobeusedinconjunctionwiththeabovementionedequipmentisan12–15litre/min.pumpwithpressureupto2400P.S.I.

• Fittedwithaconicalsprayheadforeasyinsertionintobunghole

• Completestainlesssteel

• Minimalwaterconsumption

• Connectstoanyhighpressuresystem

• Twospraynozzlesdrivenbyanelectricgearedmotor

• Rotatesonhorizontalandverticalaxisforcompletecoverage

• Compactandeasytohandle.

TECHNICAL INFO:

• Power requirement:240vor24vor110vACorcompressedair

• Working pressure: Upto180bar

• Flow rate: Optimal15L/m

• Working temp:Upto150°c

Themanualbarrelcleanerisaportabledevicefittedwith

twomulti-directionalrotationjetsofhigh-pressurecoldor

hotwatertocoverallpointsinsideabarrel.Allsensitive

partsofthemachine(motor,reductiongears,etc.)are

protectedfromthewater.

• From225to600litres

• Counterweightloading(manualorelectric)available

• Programmablecontrolleravailable

• Steamunitavailable

• Ozonemodularunitavailable

• Semi-automated2,3,4,andcontinuousbarrelcleaningunitsavailable

Single Barrel Washer

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Filtration/Clarification

FILTERSSEPARATION/CLARIFICATIONFLOTATION

Filtration Every customer will filter their wines in a

different way - like a lot of winemaking practises,

the decision whether and to what extent one

should filter should be determined by the goals

at the end of the process.

Filtrationmakesawine“brighter”meaningclearer,sothewinerymaydecideto

filterforstrictlycosmeticreasons.Ontheotherhand,awinerymaydecidenotto

filtertheirwinesbecausetheyfeelthattoomuchofthewineisleftonthefilter

media,andthattheunfilteredwinestastebetterandhavesuperiormouthfeel.

Thereisnosinglecorrectanswer;winemakershavetodecideforthemselveswhat

isrightfortheirproduct.Filtrationtechnologyhasprovidedwinemakerswitha

methodofcreatingwinestabilityinvariousstyles.Filtrationis,basically,passing

winethroughasmall-enoughmediumtoremoveundesirableelements.Butdoes

thisremovetoomuchofwhatmakesthewineattractivetotheconsumer?

Aswithfining,somewinemakersarguethatfiltrationcanhaveanegativeimpact

onflavourandaroma,whileotherssuggestthatwithoutfiltrationsomethingelse

willnegateawinespotential.

Mostwinemakersstraddlethisdilemmabytryingtofilternomorethannecessary

–butalwaysfilteringwhenitisnecessary.Thatstandardleavesalotofroomfor

judgement….andmeansthatwinemakersreallyhavetoknowwhat’supwiththeir

winestomakeintelligentdecisions.

Crossflow benefits We have the most durable membranes in the market, titanium core with

a baked ceramic membrane. This provides unparalled pore size accuracy

and no pore degradation.

We guarantee our membranes for 10 years, no fine print!

• Thefiltersarefullyautomaticintheirloading,filtration,

dischargingandregenerationphases

• Allfiltrationparameterscanbepreseteachfiltration

run-temperature,pressure,andflowrates–eliminating

heatbuild-up,orastalledfiltration,orexcessive

shearing

• Membraneporesizesareavailablein0.2micron,0.6

micron,0.8micron,and1.0micron

• Theeaseofoperationandcompletecontrolvia

automatedsettingshasfreedacellarworkerfrom

broodingoverafilterfor8–10hoursaday,orstaying

latetofinish…

• WiththeDellaToffolafiltersyouareabletohotwater

wash,orusewhicheverchemicalyouwantto,asoften

asyouwantto

• Anysinglemembranecanbereplaced–soifa

membraneiscompromised,wecanremoveitand

replace,ratherthanpluggingitinsituandleaving

awine-fillednoodleinthemachine-thereforeany

crosscontaminationbetweenproductsinthefilter

iseliminated,guaranteed,forthelifeoftheceramic

membrane.ThisfeaturealonemakesDellaToffolaan

obviouschoice

• Wehavesignificantindustrycoverageandatalented

teamoffactorytrainedtechnicians,sparepartsand

supportpeopleifyoushouldeverneed

• Ourtechnicianswillinstall,andtrainyouonoperating

thefilter

• Ourfilterscanhandle0.5gms/ltbentoniteinsolution,

Carbon,PVPP,KHTandstillrunatefficientworkflows;

someothercrossflowfiltersvoidwarranty’swiththese

products

• CIPwithhotwaterand/orsteam,highstrengthcaustic

solutions,phosphoricorNitricacid

• Abletofiltersparklingwine–9barcapacityforthe

membraneandupto10barcapacityonthemachine

DELLA TOFFOLA “OMNIA” HIGH SOLIDS CROSSFLOW

WecangofromincalculableNTU’stounder1inasingle

pass,fromflotationlees,juicebottoms,juicelees,winelees

• Wineswith0NTUturbidity,canbeobtainedbystarting

fromvaluesrangingfrom25to1,000+NTU

• Filtrationofclarificationleescontainingsubstances

suchascarbon,bentonite,casein,etc.withfinalfiltrate

recoveryofover80%

• Self-monitoringsystemwiththedisplayonagraphic

screenofthestatusofthepumps,valves,pressures,

instantaneousandmeanflowrates,temperature,

filteringtime,litersfiltered,viscosityandstatus

ofthealarms

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• ‘A’seriesavailableinfiltrationareasizingof20-700m2plus,achievedbyitsmodulardesignfeature(canbesizedtospecification)–bypassfunctionalsoallowsforsmallbatchprocessing

• Newfullyautomatedentrylevel‘N’seriesnowavailableinfiltrationareasizingof10-170m2atcompetitivepricepoints

• Fullyautomatedcontinuousfiltration–requiresnoadditionalfiltrationmedia

• Abletofilterjuice,mustandfinishedwines,includingsparkling

• Togetherwiththeautomatedbackflushsystem,allowsforgreaterconsistencyoffiltrationoverthebroadestrangeofwineproducts

Della Toffola Horizontal Earth

FILTERSAn extensive range of filters, including

cartridge, plate and frame, RDV, earth and

cross flow. Della Toffola water filtration

solutions are also available.

ProducedinarangefromtheOMNIA50

totheOMNIAI680Model,thesefully

automatedfiltersareparticularlysuited

totheprocessingofallliquidswithhigh

suspendedsolids.OMNIASeriesfilters

aredesignedandconstructedforthe

efficientfiltrationofcider,juices,grape

mustlees,wineleesafterfermentation,

wineleesafterclarification,andboth

clarifiedandnon-clarifiedwines.

OMNIA Cross Flow Filter

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• Norylfoodgradeplasticplates40cmx40cm

• Availableinmodelsfrom2,000L/hr(A2)to10,000L/hr(A10)maximumoutput

• Fullstainlesssteelbody

• Sightglasses,samplevalves,pressuregaugesandbutterflyvalvesincludedoninletandoutlet

• Includesstainlesssteeldriptray

• Fittedwithwheelsforeaseofmovement

• Manualscrewclosureincluded

• Fullystainlesssteelbody

• Norylfoodgradeplasticplates20cmX20cm

• Unitsincludepressuregaugeoninlet

• Fittedwithwheelsforeasymovement

• Stainlesssteeldriptray

• 19mmBSPmaleinlet/outlet,optionalrangeofadaptorsavailableifrequired

Della Toffola Plate & Frame

Jolly 20 x 20 Plate & Frame Filter

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• Cartridgefiltersystemsusedpriortobottlingforfinalfiltrationofwines

• Completestainlesssteelconstructionofhousing

• Availableinsinglecartridgeoflenticularmodules

• Samplevalves,sterilepressuregaugesandsightglassesincludedoninletandoutlet

• AllconnectiontypesavailableincludingBSM,BSPandTriclover

• Rangeofcartridgestosuitthissystemareavailable

Della Toffola Microfiltration Cartridges

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SEPARATION / CLARIFICATION

• Designedspecificallyforwineryapplications

• Availablefrom1,000L/hr(111S)to40,000L/hr(501S)

• Skid-mountdesignofferingeaseofinstallation,significantlyreducedcostsofinstallationandsitepreparation

• Extremelyefficientseparation/clarificationwithminutecarryoversolidsinwinethusreducingdownlinefiltrationcosts/requirements

• Variablespeedwithlowpoweruse(37/45kW)providingexcellentsavings

• Semiandfullyautomatedmodelswitheasytouchscreeninterface

• Remoteaccessandmonitoringcapabilities

• Highlyefficientwithelectricemergencybreaking

• Veryhighflowclarificationrates–5,200rpm

Seital Range Of Centrifuges

FLOTATIONDella Toffola Flotation Systems are available

in static and continuous formats, providing

a unique clarifying system for must and juices

that need to be fermented or concentrated.

• AvailableinModelFLN1(CV)20,000L/hrandFLN2(CV)30,000L/hrcapacity

• Fabricatedin304stainlesssteel

• Saturatorunitsarefullyselfcontainedandwheelmountedforeasymovement

• Includesupto3peristalticdosingpumpsforadditionoffiningagents(2asstandardonstaticunits)

• Includescentrifugalfeedpump

• Continuousflotationsystemincludesseparationtankcompletewithrevolvingbrushsystem

• Separatessolidsinjuicetoreduceholduptimeandrefrigerationtocoldsettlejuice,reducesleesvolumestoRDV

Della Toffola Flotation System

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Pumps

PumpsConscientious winemakers recognize pumps’ important roles in

maintaining wine quality. Many wineries rightly attempt to minimize

pumping by taking advantage of gravity and/or the trusty forklift,

but it’s not usually practical to eliminate all pumping.

Pumpsmightseemliketrivialequipmentamongthe

destemmers,sortingtables,pressesandtanks,butthe

importanceofchoosingtheproperpumpstemsfrom

theneedtotreatmustandwinegently.

PERISTALTIC PUMPS

• Thereisnocontactbetweenthewineandthe

mechanicalparts

• Allpartsofperistalticpumpsincontactwith

theproductaremadeofinertstainlesssteeland

food-graderubber

• Theyprovideverydelicatetransferofwineandare

self-priming

• Theydonotturnathighrevolutions(whichtend

tobeatorcrushmust),donotintroduceoxygen

• Canbeusedtotransfersolidsandliquids

• Theyalsocanprovidereversibleflow,precisecontrol

ofproducttransferandcanberundrywithoutdamage

• Thesepumpscantransferfrom1to40tonsofliquid

orliquidsandsolidsperhour

• Onepopularaccessoryisahopperwithafeedscrew

thatpermitsthepumptobeusedunderadestemmer

VOLUMETRIC PUMPS - MONO PUMPS

• Progressivecavitypumpsforportableandstationary

applications

• Suitablefortransferringberries,mustandevenpomace

• Gentlyconveythinandhighviscosityproducts,with

orwithoutsolids,aswellascoldorhightemperature

productswithoutpulsationandwithminimalshear

FLEXIBLE IMPELLOR PUMPS

• Astandardintheindustry

• Excellentfortransferringwine,filteringandbottling

• Canoperateatlowrevolutions,yetproduce

highpressurewithverylowoxygenpick-up

PISTON PUMPS

• Steelpistonpumpsofferelevatedoutputand

smooth,balancedflowwithoutshaking,evenwith

hard-to-processliquids

CENTRIFUGAL PUMPS

• Highcapacitypump

• Canbe“closedoffagainst”

• Impellersinrubberorsteel

AIR-OPERATED DIAPHRAGM PUMPS

• Nocrevicesordeadareastoeliminateunwanted

microbialactivity

• Generaltransfer,pumpoverprocesses,blending,barrel

feeding/topping,filterfeed,leeshandlingandfillerfeed

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PUMPSAn extensive range of peristaltic, positive

displacement and centrifugal pumps.

Brands include Della Toffola, CEP-Italy, TEM,

Tecnicapompe and Liverani.

• Fullystainlesssteelbody

• Highlyresistantthermoplasticellipticalrotor

• Extradeepcollectionhopper

• Anti-vibrationdeviceforfirmstabilitywhilerunning

• Splashproofcontrols

• Availableinarangeofmodels,from500-2,500L/hr(PPC25)to12,000-60,000L/hr(PPC600)

• Availablein4sizes,from9-11tonnep/hrto23-28tonnep/hr

• Allcontactpartsaremadefromstainlesssteelandfoodgradesilicon

• Selfpriming

• Alltransferredmaterialhasnocontactwithmechanicalparts

• Pumpcanberundrywithoutanyadverseaffects

• Electronicinverterallowscontinuousregulationofflowrate

Della Toffola Open Throat Must Pump

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• Highselfprimingcapability

• Canreverseflow

• Can“runDry”withnonegativeeffects

• Inbuiltinvertercontrolsflowrate–allowingforexcellentaccuracyindosing

• Hopperwithscrewfeedavailable

• Perfectforgentlehandlingofmustsandhighsolids

• From600litresperhourto93,000litresperhour

Della Toffola Peristaltic Pumps

• From4tonsperhourto95tonsperhour

• ExcellentMustandsolidspump

• Comesonasteeltrolly

• Stainlesssteel316pumpbody

• Pumpsarereversible

• Wiredinremotecontrolavailable

• Radiocontrolremoteavailable

Piston Pumps

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• From600litreperhourto105,000litresperhour

• Comesonastainlesssteeltrolly

• Neoprenefoodgradeimpellor

• Stainlesssteel304pumpbody

• Bypasscanbefitted

• Pumpsarereversible

• Wiredinremotecontrolavailable

• Radiocontrolremoteavailable

Flexible Impellor Pumps

• Hellicalrotorpositivedisplacementpumpforthetransferofjuiceorwine

• Toughacetylco-polymerplastichousing

• Stainlesssteelinternalrotatingparts

• Pulsationfreeoperation–aresultoftheuniformflowrate

• Lowrotorrevolutionsfacilitatesgentleliquidtransfer

• Simpleandeasytocleanandmaintain

AllpurposeMohnoPumpfortransferringliquidsinthebeer,

wine,andjuiceindustries

• Madefrom304StainlessSteel

• Integratedsprungbypassfordeliverypressurecontrol

• Gentlepumpingactionfromspecialhollowrotor

• Selfprimingcapacityupto6m

• Twospeedorcanbesuppliedwithaninverter

• Optional‘rundry’cut-outswitch

• 14modelsfrom1250litresperhourupto50,000litresperhour

Mono CP Range – Small Liquid Transfer Pump

Della Toffola Mohno Pumps

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Distillation

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The Craft & CoWith a fully functioning distillery at The Craft & Co, Collingwood,

we have an amazing resource to share with distillation customers.

ThedistilleryattheCraft&Coisbuilttoprovidesupport

tothecraftspiritindustryinafewkeyareas:

• Education–Howtodistil,SafetyandDistillation.ManagingflavourintheDistillery.

• R&D–wecanworkwithyoutoperfectrecipesanddistillationplansbeforeyourstilliscommissioned,cuttingdown-timeandensuringthatyoucanbeginproducingspiritsfromdayone.

• BrandIncubation–Wecanworkwithnewbrandstogettheirproducttomarketbeforehavingtooutlaythelargecostofbuildingtheirowndistillery.Thiscanassistwithcashflow,R&D,planningpermitsandroutetomarket.

• ContractDistillation–Wearecurrentlyworkingwithseveralindependentproducersandhospitalityvenuestocreateproductsspecificallyforthem.Wewouldlovetotalkaboutyourproject.

Wearetheonlydistillationequipmentsupplierwitha

fullyoperationaldistillerywhereyoucanexperiment

andtrainbeforeturningtheswitchesonyourownstill.

SUPPORT ON SITE

Ourteamarealsoskilledandreadytoprovide

commissioningandsetupsupportwith:

• Fullservicecommissioningofstills,bottlingsolutionsanddistillerysetup.

• ProjectdesignplanningfordistillerylayoutandOH&S

• Onsitedistillationtraininginyourdistillery.

• R&Dinpartnershipwithyouatyourdistillerytoassistincreatingrecipesanddistillationplans.

• Alliedindustriesnetworkhub–bottles,closures,boxes,botanicalsupplies,rawmaterials,labels,designers,whateveryouneed,wecanputyouincontactwithagreatnetwork.

• Knowledgeresourceforrecipecreationwithourhousedistiller.WelovetosharewhatwedoandwesharealltherecipesfortheCraft&Cohousespiritswithourpartnerbusinesses.

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Thestillswesupplyareaveryhighqualitystillandthey

areconstructedaroundefficiencyofvapourcontroland

reflux,twomethodsofcontrolforqualityproduct.

Withtheinitialrefluxhappeninginthecopperhelmet

atthetopofthestillthisgivesasoftnesstothespirit

andhelpstakeawayharshcharacters.Theshapeofthe

helmetonastillisdesignedtoreleasepressureand

createcondensation.Thisdesignalsohelpsconcentrate

headsandhastheabilitytobringflavouracross.The

useofcopperisveryimportantwiththecontactwith

thevapourataround40%ABVbeingallaboutredox

andpullingoutSO2characters.

Oursuppliershaveover200yearsofexperiencewith

theconstructionofstills,theheightoftheswanneck

ismatchedtotheLynearmtubing.Thedropfromthe

heightoftheswanneckdowntothebottomofthereflux

isintuneforthatvapourmanagement.Thedephlegmator

isanimportantpartofthatdesignbeingabletogive

morecontrolofthevapours,thishelpswithrepeatable

resultsandeaseofuse.Moreimportantlytheyarea

verypracticaldesign,thinkpneumaticlargeopenings

fordischarge,thinksteamjacketsforensuringproduct

doesnotburninthepot,cleaninplacesystemstoavoid

spendingasmuchtimecleaning.

Wehavedifferentmodelsofstillenablingustooffer

somethingsuitableformanyproductsandoffering

versatilityinrunning,aswellasbeingabletooffer

variationsonthosemodels.

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SECTION A-A

3630

850

17743

840

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1297

820

SECTION B-B

3674

430 430 430

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Australian & New Zealand Winemakers are able to facilitate the process

from beginning to end – from licensing applications through to developing

recipes and refining your product, and teaching you how to distil properly.

Bothcontinuousanddiscontinuous(pot)stills,steamor

electric,andcustombuilttoyourspecification;size,style

anddesignmatchedtoyourbusinessneeds.

Agenuine“turn-key”solutionsprovider,weworkwith

customersthrougheverystageoftheprocess:

• Industrialdesignoflayout,

• Councilplanningforliquorlicense,managingyour

wastewaterandboilerdesignandinstallation

• ATOlicence

• Commissioningyourstill

• Fullytrainingyourlocaltechstotroubleshootand

operate

• Ourhousemasterdistillerisavailabletotrainand

distilwithyou

Ourroleistobringtogetheralloftheexpertisewithinour

companytohelpapotentialcustomergettheproductthat

theyneedandwant.We’llworkasyourprojectmanagerto

helpsmooththepathtoobtainingastill.

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Sparkling Wine

SPARKLING WINEA specific range of equipment for the

emerging sparkling wine segment.

• SIRIOALIBERTIdesignsandproduceshighlyreliablepressuretanks

• Pressuretanksaretestedandcertifiedinallphasesofproduction

• Availablein316/304stainless-steelpressuretanks

• Insulatedpressuretankscanbeproducedinpolyurethane-stainlesssteel,withsatinorflowerpatternedfinish

• CarbonsteelpressuretanksaretreatedontheinsidebysandingtogradeSA3andcoldorstoveenameled

• SIRIOALIBERTIalsoproducesisobaricsamplers,batchersinstainlesssteeltestedat8bar,andstainlesssteelsaturators

Sirio Aliberti High Pressure Tanks

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Machinecompletelybuiltinstainlesssteel,equippedwithin

3positionslocatedontoafixedroundsurface.

• BottleneckfreezersforChampenoisedmethod.Toclarifywineafterthefermentationinthebottle.

• Toreducetheglycoltemperaturestoaslow25/30

• Electronicthermostatfortemperatureadjustment

• Stainlesssteelframemountedonwheels

• Veryeasytooperate,deliveredtested,guaranteedandreadyforuse

• Standardsparepartavailableworldwide

• 7yearsofguarantee

FUNCTIONING

• Theoperatormanuallypositionsthebottleupsidedowninthemachinesholesandmanuallypicksthemupafterfreezing

• Glycolethyleneoperated

• Stainlesssteelbody

3 headunithasafixedplateathreephasemotorweights

approx.12kg’sandwillproduceapproximately15-20bottles

perhour

7 head unithasafixedplateathreephasemotorweights

approx.30kg’sandwillproduceapproximately30-45

bottlesperhour

32 headunithasathreephasemotorweighsapprox.80kg’s

andwillproduceapproximately120-180bottlesperhour

Neck Freezing Machines

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• 150to500bottlesp/hr

• Fabricatedcompletelyinstainlesssteel

• Thisunitisabletodose,traditionaldisgorgeanddose,icedisgorgeanddose,ormethoddisgorgeanddose.

• Unitismanuallyloaded

• Capableofprocessing375ml,750mlandmagnumsizechampagnebottlesaswellasothertraditionalbottleshapes

• Singledisgorgingarmcontrolstheremovalofthebiduleandcrowncaptoreduceproductlosses

• Unitsareeasytocleanandsterilise

Semi Automatic Disgorging – Dosing – Filling

• 500to800bottlesp/hr

• Fullyautomateddisgorginganddosingunit

• Capableofprocessing375ml,750mlandmagnumsizechampagnebottlesaswellasothertraditionalbottleshapes

• Singledisgorgingarmcontrolstheremovalofthebiduleandcrowncaptoreduceproductlosses

• Singleadjustableemptyingspout

• Twoadjustablelevellingspoutsrangingfrom55to100mm

• Largerrotarytypedisgorging,dosingandfillingmachinesfrom1,500to2,500bottlesperhouralsoavailable

• Bottlecapacityupto500p/hr

• Freestandingunitfabricatedcompletelyinstainlesssteel

• Equippedwithmushroomcorkingmachineandmuseletapplicator

• Manuallyloadedbottlesontobothcorkerandmuseletapplicator

• Automaticbottleliftingplates

• Pedalactivatedcorkercontrol

• Pushbuttonmuseletcontrol

• Wheelmounted

Automatic Disgorging – Dosing – Filling

Semi Automatic Corking & Muselet Applicator Workstation

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Bottling

• Completestainlesssteelgravityfiller

• Large30or60litreheadertanks

• Two,fourorsixheadfillingnozzleswithvolumecontrolandregulator

• Liquidandinertgasoverflowtubes

• Fullyadjustablebottleandfillingheights

Tem Bench Gravity Filler

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BOTTLINGThe end of the line – where your hard work, dreams, artistic vision, the cracked hands and bruised shins - the efforts of the team from harvest crew through to the winemakers chair; the bottling is where the magic is packaged. You’ll want to do this part with as much attention to detail as all the rest.

We offer the most comprehensive range of equipment, whether you have made 1 ton or over 200,000 tons. Turnkey solutions and single component installations, we have a specialized bottling/canning/engineering division to advise, design, and make it work at your place.

• Manual 2, 4, 6 and 8 head fillers, cappers, corkers, capsulers

• Stand alone cappers and corkers

• Manual and Semi automatic labellers

• Small Monobloc rinser/filler/capper-corker/labeler units to manage 500 – 1500 bottles per hour - right through to the fully automated 35,000+ bottles per hour

• Customizable double evacuation, gas insertion

• Dual capper/corker turrets

• Counter-pressure canners

• Palletisers and de-palletisers

• Box-forming, filling, and emptying machines

• Printers

• Complete line design and automation

Availablein2head–8head,free-standing(aspictured)

orbenchtop,withoptionsoffilters,electronicormanual

floats,andin-builtpumps.

• Completestainlesssteelfreestandingfiller

• Large30and60litreheadertanks

• Fourorsixheadfillingnozzleswithvolumecontrolandregulator

• Liquidandinertgasoverflowtubes

• Fullyadjustablebottleandfillingheights

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• Singleheadfillingunitsavailable

• Adjustablebottleheight,variablefillingheightandfillingspeed

• Operatesonvacuumwhichiscreatedwhenbottleisplacedonfillingnozzle,drawingawineintothebottle

• Nocontactbetweenwineandvacuumpumpormechanicalcomponents

• Singleheadunitcanfillupto250bottlesp/hr

Enolmatic Vacuum Bottle Filling System

• Fastandpreciseclosure

• Suitableforsyntheticandnaturalcorks22to26mmdiameter

• Manufacturedentirelyof304stainlesssteel

• P12PneumaticCorkerwithhopper(benchunit)

• P45ElectricCorkerwithgaspurge(benchunit)

• P35ElectricCorkerwithvacuum(floorunit)

Semi Automatic Mep Corker

• Fullystainlesssteel

• Nobottle,norinse

• Suitsallbottlesizesandshapes

• Rinsewatercanberecirculatedviamicrofiltration

Semi Automatic Bottle Rinser

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• Rapidcorkerhas2brassjawswithstraightdescendingpinmechanism

• Ferraricorkerhas4brassjaws,2fixedand2moveablejaws–3pieceunitwithdetachableleverandstandforefficientstorageandtransport

• Platinacorkerhas4brassjaws,2fixedand2moveablejaws–availableinoneorthreepiececonstruction

• Mondialcorkerhas4brassjaws,2fixedand2moveablejaws–fliplatchbelowthejawsallowsahalfpushedinsparklingcorktoberemovedfromthecorker

• Allunitsfeatureadjustablebottleheightwithanautomaticbottlesupportlockingdevice

• Allunitssuitcorks20to32mmdiametreX28to50mmlength

Manual Pedestal Corker

• Handwoundoperation

• Willapplybothdiecutandbuttcutrollformatselfadhesive/pressuresensitivelabelstoarangeofcylindricalproducts

• Canapplysingle,orfrontandbacklabels

• Constructedofdurablestainlesssteelandanodisedaluminium

• Easytosetupanduse

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• Unitsavailablefromcapacitiesof1,000to40,000bottlesp/hr

• Suitableforwineandsparklingwine

• Leadingedgetechnologiesandlayoutdesignprovideoptimumefficiency,toreducelabourandkeeplinestopstoaminimum

• Monoblockunitsareavailableinarangeofmodels

• Solidconstructionwithstainlesssteel,ensuringlonglifeandeasiersterilisation

• Completebottlinglines

• Bottlinglinesarecustomisedandtailoredtocustomerrequirements

• Consulting,installations,commissioning,trainingandmaintenanceavailable

• Modelsavailable:shortheatcoilunit,longheatcoilunit,longheatcoilunitwithfan,benchmountedunit

• Bodyofunitfullyconstructedfromstainlesssteel

• Longandshortcoildesignsincludesupportstandandlonginsulatedhandleforeasy,safeuse

• Benchunitincludessafetygridtoprotectheatingelementplusaspecialchutedesignedforeasyplacementandremovalofmanuallyloadedbottles

Automatic Bottling Lines

Heat Shrink Capsule Sealer

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Monoblockmechanicalneedle

distributorequippedwith4+4revolving

headunits,withthermalheadsforPVC

capsandrollingheadsforpolylaminate

andaluminumcaps.Fittedwitha

long-lastingmagazineandacap/cork

checkingdevice,itisequippedfor

usewithaparticulartypeofbottle.

Designedtobehighlyuser-friendly,

itiseasytoinstallandcompletewith

safetyshields.

Maximum output:3500bottles

perhourwithrollingheads.

Maximum output:4500bottles

perhourwiththermalheads.

Capsuling Monobloc

Automaticrotarylabelerforattachingadhesivelabelsto

bottlesorcylindricalorsquarebottlesofwine,consistingof:

• Capsuledistributorcompletewithaturretwiththeopportunitytouse4rollingheads+1thermalhead

• 4rollingheads,4thermalheads;abodylabellingstation

• 4bottle-carrierplates;aninverter;anautomaticspeedcontrol

• Alabeldistributorwithasteppingmotor;endofrollphotocell

• Overflowphotocellatinletandoutlet

Therotarylabelerisdeliveredreadyforincludinginthe

bottlinglineandequippedforagiventypeofbottle.Made

entirelyofstainlesssteel,itissolidandstrong,andbased

onanadvancedtechnology,achievingahighoutput.

Designedformaximumoperatorsafetyandeaseofuse,

itisquicktoadjustandcompletewithsafetyshields.

Rotary Labelling Machine

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Suitableforfillingallkindsofcarbonatedandstillproducts

suchascarbonatedwater,softdrinks,beer,etc.,featuring

variousdifferenttypesoffillingvalvedesigns,fromthe

traditionalmechanicalcounter-pressurevalvewhich

enablestocarryoutseveralphasessuchaspressurization,

CO2injection,multiplepre-evacuation,levelingand

snifting,tothemostsophisticatedelectro-pneumaticvalve

whereallthosesamefunctionsarecompletelycontrolled

andprogrammablefromtheoperatorpanel,allowing

themostup-todatetechnologyandflexibilitywhichis

necessarytoobtainhighqualityresultsandreducedrisk

ofcontamination.

Counter Pressure Filling

Recommendedforstill,non-denseproductssuchasfor

examplestillwater,wine,alcoholicbeverages(vodka,whiskey,

brandy,etc),chemicalproductsandgenericallyanykindof

flatnonviscousliquids.Inthiscasetheopeningofthefilling

valvesisgivenbytheneckfinishofthecontainers,liftedby

themechanicalplatesofthefiller.

Variousmodelsoffillingvalvesareavailablewithinthis

category,specificallydesignedtocaterforthefillinglevel

requirements,bottleshape,neckshapeandproduct.Several

optionalfeaturesareavailablesuchasthe“millimetric

adjustmentofthefillinglevel”controlleddirectlyfromtheuser

interfacepanel,airreturnoutsidethefillingtank(toavoidthe

airfromthebottlescontaminatingtheproductinthefiller

bowl),centralizedlevelregulationandmore.

Gravity Filling

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• Lowlevelandhighleveldepalletisingsystemsusingbothsweepofforpick&placetechnology

• Unscramblingsystemsforplasticcontainers

• Lowlevelorhighlevellayerpallettiserswithsingleormultipleinfeedconveyors

• SemiautomaticCartesianrobotpalletisingsystemswithpalletonthegroundforsmallproductioncapacities

• AnthropomorphicRobotpalletisingsystemsofferingthemaximumflexibility,havinguptosixmovementaxesandthereforeallowingforpalletisingindividualormultipleboxes,uptohandlingthecompletelayer

• Systemsupto60,000bottlesperhour

• AmericanStylecartonorWrapAround

• HotMeltorTapeSealingoptions

• Multiplebottleformatsavailable

Depalletizers/Palletisers

Box Making

Semiautomaticbench-mountedlabellingmachinewitha

labellingstation.Itcanbeusedfor:bodylabelling;front

andbackbodylabellingwithbacklabelsonthesameroll.

Suitableforallkindsofcylindricalbottlewithadiameter

intherangeof50mmto120mm.

Output:600bottlesperhour.

Semi Automatic Labelling

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• IsobaricTri-blocklinescapableofrinsing,fillingandcorking/cappingorcrowncapping

• Builtspecificallytohandlepressurisedproducts

• Itispossibletofillstillwinesundergravitybyturningoffthecounterpressurefeature

Isobaric fillers for Sparkling Wines, Beers and Ciders

Varioussolutionsareavailabledependingonthespecific

requirements,suchasdoubletreatmentrising,mobile

nozzlerinsing,sterileairorinertgasblowing,rinsing

withrecycledandfilteredproductsetc.

Rinsers & Blowers

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Cider & Perry

CiderLike the fresh energy in the wine industry, there’s

been a steady growth, a swelling of interest in

“real” cider – cider that’s hand-crafted, cider that

reflects a place and a time, cider with finesse or

a few rough edges – cider with a personality.

Ciderfromapples,perryfrompears,andciderfromquincetonameafew.The

“new”makersofhardciderfallintomanycamps:someareorchardists;some

makecidersverysimilartowine;andsomeproduceciderandmarketitlikebeer.

InAustralia,theciderindustryhasgrownbyanaverageofabout20percent

everyyearsince2008.

Whatwe’reseeingnowiscidersthathaveacomplexityofflavour,thatcan

changeeachyearinthesamewayaswine.We’reseeingcidermadeinthe

OldWorldstyles-orbrownciders,madeusingciderapplesandborrowing

fromoldEuropeantechniques;andwe’reseeingNewWorldorwhiteciders,

whichuseeatingapplesandaremademorelikeawhitewine.We’redrinking

bottle-conditionedcider,cidermadeby“keeving”(whichinvolvesseparating

nutrientsfromthejuiceandthenfermentingslowly),sourfermentedcider,

andcidermadealamethodechampenoise(madejustlikechampagne).

Andthereisageneralagreementthatcertaincultivarsproduceasuperior

qualityofcidertoothers,eventhoughtheymaynotgivethehighestyields

norbetheeasiesttogrow–asinwinemaking.PinotNoirmayberated

a“superior”red-winegrapethanisMataro,butjustasinwine,anapple

successfulinoneareamayperformindifferentlyinanother.

Fromabushel,toatruckandtrailer,wehavethebestequipmentavailable

anywheretohelpyougetstartedorkeepgrowing.

CIDER & PERRYThe right equipment for emptying through washing and mashing, pressing, filtering and settling and right up to pasteursiation, and filling - together with you we can create an optimal overall solution for fruit and vegetable processing.

• Stone fruit

• Apples

• Pear

• Quince

• Berries

Equipment

• Milling and washing

• Destoning equipment

• Box tipping and bin tipping

• Pressing

• Pasteurising equipment

• Fillers

• Elevatorandaugermodelsavailable.–upto2000kg/h

• Sortinggrid

• Washingvessel

• Conveyor

Optional:

Centrifugalmillwithreplaceable

stainlessgratesofdifferentgrate

capacity–fromcoarsetofine.

Milling & Washing

• Juiceyieldupto80%

• Beltpresswithpneumaticbelttensioner,autobeltcontrolandhighpressurebeltclean.Optionalbrushcleaningsystemavailableformodelswithnominalratingsabove700kg/h

• From300kg/hto7000kg/h

Belt Press

CID

ER

& P

ER

RY

78

• Juiceyield75%

• Movablejuicebasin

• Hydraulicpowerunit

• From150kg/hto600kg/h

Packing Press

Virtuallyunrestrictedmobility:the

ciderycomestothefruit,andnotthe

otherwayround.Thisesultsingreat

savingonmaterialflowandtransport

andallrelatedprocessstepsandcosts,

andgreatlyimprovesenergy,CO2and

ecologicalbalanceasaconsequence.

• De-stoning,Washingandchopping

• Pressing

• Filterorcentrifuge

• Settlingtanks

• Pasteurization

• Fillingforbottleorbaginbox

• Juicetrays

• Pumps

• Pull-outtables

• Customizable,anddesignedtobeexpandedandretrofittedasneedschange

Mobile Fruit Processing Technology

• Utiliseswaterpressureforpressing(sampleandtrialbatches)

• Availablein20,40,80and160litrecagecapacities

• Fullystainlesssteelcage

• Includespressuregaugeandfoodgraderubbertube

• 20,40and80litremodelsstanduprightonthreeleggedstand

• 160litremodelisavailableonatiltframe

Hydropress

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Accessories & Fittings

ACCESSORIES & FITTINGS

AC

CE

SS

OR

IES

& F

ITT

ING

S

Madetoorder,orstockitems.Adapters,bends,BSM,BSP,

Butterflyvalves,camlocks,caps,clamps,DIN,Elbows,float

valves,footvalves,gatevalves,hoseclamps,hosetails,

nonreturnvalves,rackingplates,reducers,samplevalves,

sightglassvalves,sightglasses,spanners,sprayballs,sight

glassspears,Tees….andalltheshinyperfectlyfinishedwine

fittingsyoucouldeverneed.

• FoodgradePVCredhelixreinforcedsuctionhoseavailableindiameterstosuit25,38,50,63,75and

100mm.Toleratestemperaturesof-5Cto60°c

• FoodgradePVCandsteelwirehelixreinforcedsuctionhoseavailableindiameterstosuit19,25,38,50,63,75and100mm

• Toleratestemperaturesof-5°cto60°c

• FoodgradePVCandpolyesteryarnreinforceddeliveryhoseavailableindiametersof12,19,25,38and50mm.Toleratestemperaturesof-5°cto60°c

• FoodgradePVCdeliveryhoseavailableinsoftorheavywall,indiametersfrom3mmto25mm.Toleratestemperaturesof-10°cto60°c

• Refrigerationhosesuitableforthetransferofglycolatlowandhightemperatureextremes

• Allhosesareavailablepermetreorbytheroll

Fittings & Adaptors

Hoses

82

TheNitrogenGeneratorsCEPallowinasimple;safeand

extremelyeconomicalproductionofNitrogenSupply(E941

MeetsEigaaccordingtotheFoodStandards2000/63/EC

95/2/UEand178/2002/UE).

Themachineusesthedifferenttimeofreleaseofoxygen

andnitrogenbyaseriesoftankscontainingactivecarbon

workingalternatelyensuringacontinuousproduction

ofNitrogen.

Ourgeneratorsareoptimizedtoobtainthebest

performancebyacarefuldesignofthefluiddynamics

andmanagementsoftware.

Nitrogenisproducedfromthedecompositionofthe

atmosphericairpressurizedbyascrewcompressor,

driedandpurified.

Themachinesaresuppliedstandardwith99.5%purity

NitrogenNm3/Handyoucanchangetheconcentration

ofthenitrogenproduct.

Allgeneratorsareequippedasstandardwithoxygenanalyzer

integratedtoassessthepurityofnitrogeninrealtime.

Themachineiscompletewithelectric220Volt50Hz.

SinglephasewithTouch-Screendisplay.

Nitrogen Generators

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www.ausnzwinemakers.com