Amada Laser Cutting Machine - Powell McNeil 4020 NT... · 2009. 8. 13. · Amada Laser Cutting Machine FO 4020 NT 4kW + ASLUL 400 FO Guarantee The guarantee is 12 months from the
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Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
The Amada FO 4020 ASLUL is the latest generation of high power, high capacity lasers, capable of processing material up to 4000 mm x 2000 mm and 20 mm thick.
Features of the ASL/UL Include magnetic sheet separation, air blow double sheet detection for safe reliable loading of both thick and thin sheet.
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Overview
Characteristics
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction.
© 2008 AMADA UK., Ltd. July 2008
• AMNC Windows based touch screen control system
• Quick – change cartridge style cutting nozzles & lenses
• ECO cut system for high efficiency cutting
• Twin servo drives for higher axis acceleration
• Power Pierce function for a 2.5 sec pierce on 20mm mild steel
• 6 shelf storage capacity for extended unmanned production
• WACS for reliable processing of thick material
• Automatic part removal & storage capacity per shelf
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Machine Specification
MachineModel … FO 4020 NT
Traverse Method … Flying OpticsX Axis Head TraverseY Axis Head Traverse
Axis Traverse Distance … 4070x2050x200mm (Z Axis)Maximum Guaranteed Material Thickness … 20 mm Mild Steel(Following Amada Recommended 16 mm Stainless (Oxygen Cut)Processing Conditions) … 12 mm Stainless (Clean Cut)
10 mm Aluminium (A5052)Number of Cutting Pallets … 3Minimum Unit … 0.001mmPositioning Repeatability … ± 0.005mm Axis Drive (X,Y & Z) … AC Servo MotorAssist Gas … 3 Ports, automatic controlMaximum Worksheet Weight … 1570 Kg
Maximum Feed Speed … 114m/min (X & Y Axis Simultaneous)60m/min (Z Axis)
Laser Cutting Speed … 0 ~ 20m/min
Speed
Maximum Worksheet Weight … 1570 Kg
Machine Length … 12253 mmMachine Width … 3292 mmMachine Height … 2442 mmMachine Weight … 14000 Kg
Installation Electric Power Required … 83 KVA 400V (50Hz) ± 10% (includes Oscillator)Air Requirements (Machine Only) … 850 l/min @ 6 Kgf/cm²
Dimensions
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction.
© 2008 AMADA UK., Ltd. July 2008
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 4kW + ASL UL 400 FOFO 4020 4kW + ASL UL 400 FO
ASL Specification
Machine … ASLUL 400 FO
Raw Material/Unloading Pallets … 3 + 3 or 4 + 2
Load on Pallet Max … 2500KgSheet Size Max … 4000mm x 2000mmSheet Thickness (Automatic Operation) … 0,5 – 12mmSheet Weight Max (Automatic Operation) … 760Kg
Sheet Thickness (Semi Automatic Operation) … 0,5 – 20mmSheet Weight Max (Semi Automatic Operation) … 1570Kg
Stacking Height on Raw Material Pallet Max … 150mmStacking Height on Unloading Pallet Max … 150mm
Double Sheet Control … On Sheets Between 0,5-10mmby Mechanical Thickness Control
PLC … Siemens S7-300Operating Terminal … Siemans OP170BPower Supply … 26KVA 400VAir Supply … 6 Bar/ 1000 l/min
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction.
© 2008 AMADA UK., Ltd. July 2008
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Standard Features Clean CutAluminium CutEco CutCooling Cut (WACS)NC FocusNC Gas ControlHS 2000 Sensor Cutting HeadPlasma DetectionAdaptive OpticsUltra FilterCE Conformity Partition
Machine Specification
For spare optional elements such as lenses, mirrors and cutting nozzles etc., Please contact Amada Parts Hotline. Additional operator, programming and spare parts manuals are available at an extra charge.
Optional Equipment
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction. © 2008 AMADA UK., Ltd. July 2008
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Oscillator Model … Fanuc C – 4000E
Type … RF Discharge Excited Fast Axial Flow
Unit Build … Integrated with Main MachineRated Output … 4000WOutput Stability … Less than ± 2% .
(When output feedback is controlled)Wave Length … 10.6 µm Output Mode … Continuous Wave (C.W.) or Pulse
Mode (NC Code Selection)Beam Mode … Low Order ModeBeam Divergence … Less than 2mrad.
Oscillator Specification
Beam Divergence … Less than 2mrad.Pulse Frequency … 5 ~ 2000 HzPulse Duty … 0 ~ 100%Laser Gas
Mixture … CO2:He2:N2 = 5:40:55 ± 2%for each Pressure … 1.7 ± 0.25 Kgf /cm² (at regulator) Consumption … 10 I/hour
Cooling Water Flow … 160 l/min (minimum)Interlocks … Electrical Systems
… Mechanical Systems… Gas… Cooling Water
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction. © 2008 AMADA UK., Ltd. July 2008
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Specification
NC Specification
Model … AMNC – F Windows based network control
Controlled Axis ... X, Y & Z (3 Axis simultaneous)Programming Mode ... Absolute/IncrementalMinimum Input ... 0.001mmPreparatory Function ... G - 3 digitM Function ... M - 3 digitF Function ... F1 - 20000S Function ... S0 - 3000Single Block ... YesBlock Delete ... YesEditing ... YesManual Data Input ... YesMemory Capacity ... 10 MBDisplay ... 15" Colour LCD Touch Screen
Display Functions - Program Content- Position Information- Program Check- Settings- Parameters- Beam Compensation- Self Diagnostics
Safety Functions - Gas Pressure- Vacuum Leak- Turbo Blower - Shutter - Laser Discharge- Assist Gas- Door Interlocks
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction. © 2008 AMADA UK., Ltd. July 2008
Display ... 15" Colour LCD Touch ScreenMachine Operation ... Memory, MDI or ManualData Interface ... RS232CInput Method ... RS232C, MDI, EDIT & Integral
3½" F.D & CD – ROM unit
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Chiller Specification
Chiller Model … Tricool 21 Series S2/145Type … Air Cooled, floor mountedWater Specification
Cooling Capacity … 53 kWFlow … 200 l/min (minimum)Pressure … 4.9 barOutlet Temperature … 25° CType … Demineralized
Water Tank Capacity … 200 litres Power Requirement … 400V 3 Phase +Neutral +EarthPower Consumption … 29.1 KvaFull Load Current … 43A
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction. © 2008 AMADA UK., Ltd. July 2008
Full Load Current … 43AProtection Device … Circuit ProtectorsDimensions … 1750mm(L) x 800mm(W) x 1750mm(H)Weight … 750 Kg
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Dust Collection Specification
Model ... Torit Downflo Plus DF + 8 (X 2)
Capacity ... 4000m³/hrFilter Media
•Material ... Ultra Web•Area ... 189m²•Quantity ... 8
Air Requirements ... 6~7 BarFlow Rate … 270 L/minFan Motor ... 7.5 kWExtractor Connection ... Ø 300mmPower Supply ... 3 phase AC supply 400 V, 50
Dust Collection
Power Supply ... 3 phase AC supply 400 V, 50 Hz + Earth
Dimensions ... 1115mm(W) x 1513mm(L) x3206mm(H)
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction. © 2008 AMADA UK., Ltd. July 2008
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Customer Training A 4 day machine operation and safety training course is provided Free Of Charge for a maximum of 2 people per company at the Amada UK Technical Centre, Kidderminster.Travelling and accommodation expenses for participants on the Amada Course are NOT included. The Training Course must be taken either before or within a 3 month period from date of machine delivery otherwise the allocation is forfeited. Further training courses are available upon request and at additional cost.
During the commissioning period, our commissioning engineer will undertake maintenance training at your works.
Commissioning will take place immediately after installation of the CNC machine and will be deemed complete after a component has been produced on the machine to the customer’s accepted standard and component drawing.
Service During the guarantee period mechanical and electrical services will be carried out at 3, 6 and 11 months.
Should the need arise to check or correct any fault, a visit by a service engineer will be arranged within 24 hours (Monday to Friday – excluding bank holidays) but a trouble-shooting service is available by telephone from Amada UK Limited, which usually enables customers to rectify their machine faults immediately
Installation The customers will be required to prepare a foundation in accordance with the foundation drawing supplied by Amada UK Limited and to degrease the machine, Also, the customer is responsible for supplying all the necessary air and electrical services and water services including demineralizer as outlined on the Amada Installation drawing
It is also the customer’s responsibility to supply concrete and labour to infill the foundation when the machine is at its final site.
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction. © 2008 AMADA UK., Ltd. July 2008
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Guarantee The guarantee is 12 months from the end of commissioning and covers labour and parts, with the exception of consumable items.
Providing an AMADA UK service engineer or customers on instruction of AMADA UK service engineers fit the parts these parts shall be free of charge.
Excluded Items Components considered to be consumable are not covered by warranty. These components include:- Optical elements, such as lenses and mirrors - Filters- Cutting nozzles - Laser gasses- Oils and lubricants - Material
Amada UK accept no liability for the damage or poor performance of these components if the cause is found to be as a result of customer negligence/miss use, use of unauthorised parts, the production of materials not included in the machine specification (ie: Non metallics) or any other not included in the machine specification (ie: Non metallics) or any other cause beyond the control of Amada UK. In such a situation labour, travelling and parts will be charged.
Validity This quotation is valid for 30 days from date of issue and is subject to terms and conditions stated.
(Further copies of which are available upon request).
Amada reserve the right to alter any specification without prior notice. All typographical & clerical errors are subject to correction.
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction. © 2008 AMADA UK., Ltd. July 2008
Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO
Health & Safety The Amada Laser Cutting machine has been designed andmanufactured to be safe and without risks when properly used. However, the following requires careful consideration by the user.
Laser Safety Glasses In the interests of health and safety, all employees who operate laser-cutting machines should wear approved laser safety glasses.
Training Ref: PUWER 98 Regulation 9
1) “Every employer shall ensure that all persons who use work equipment have received adequate training for purposes of health and safety, including training in the methods which may be adopted when using the work equipment, any risks which such use may entail and precautions to be taken.”
2) “Every employer shall ensure that any of his employees who supervises or manages the use of work equipment has
Cutting of non
metallic materials Amada Laser products and associated extraction systems are designed predominantly for sheet metal applications. Due to the differing types of dust, fumes or gases given off when cutting othermaterials such as plastic, wood resins etc. it is essential that the customer under takes the responsibility to verify the machine specification, extraction capabilities and a COSHH assessment for their particular applications. Please be aware that certain materials may give off harmful gaseswhen melted under the Laser Cutting process. Amada can therefore take No Responsibility for damage to the machine and accessories, or for damage to persons health whilst cutting these material.
supervises or manages the use of work equipment has received adequate training for purposes of health and safety, including training in the methods may be adopted when using the work equipment, any risk which such use may entail and precautions to be taken.”
This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction. © 2008 AMADA UK., Ltd. July 2008
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