Transcript
Predictive Simulation Conference 2016Industry 4.0Richard Evans
AECOMRichard Evans BEng (Hons) CEng
Electrical & Electronic EngineeringElectrical Steels RefinementAutomotiveConsultancy
Contents: Trends & FundingIndustry 4.0- Vision- Cyber-Physical- Embedded systems
Manufacturing Trends
Net shift of mass manufacturing to low cost centres
High Value Manufacturing focus in Western Europe
ONS attributes the sustained growth to: Better quality, more skilled workforce; a shift in production from low to high productivity goods; improvements in automation and ICT;
Industry 4.0The 4th Industrial Revolution“the increasing digital connectivity of customer, product, process and factory through the use of emerging and disruptive technologies”It’s Opportunity, which can realise Value
Revolution!
Why invest time and resources in Industry 4.0?Stimulation of manufacturing sector in Europe & deliver Value using technology
Industry 4.0 Structure
Vision: an interconnected digital society Cyber-Physical: bridge between data and the realisation of a product / serviceEmbedded systems: a progressive networking of intelligent components
Industry 4.0Vision
VisionProgression to an integrated society with “where it’s sold” manufacturingStep by Step…Embracing technology in the right way to respond quickly tomarket demands
Industry 4.0
VisionIndustry 4.0
Value driver
s
Mass customisation
Customer focus
Greater efficiencies
Cyber-Physical Layer
Mass customisationVision
The ability to manufacture what the customer wants directly, with no loss of productivity.It combines the process benefits (low cost / unit) with the flexibility of individual choice (value creation)
Customer FocusVision
EfficiencyVision
e.g. Automation of knowledge work
Customer requiremen
ts
Designer / specialist
Technician / CAD
Checking & approval
Finished product
and release
Customer requiremen
ts
AI Engine / simulation /
designer
Finished product
and release
Industry 4.0Cyber - Physical
VisionIndustry 4.0
Value driver
s
Mass customisation
Customer focus
Greater efficiencies
Cyber-Physical Layer
Cyber – e.g. Cloud technology Use of computer hardware and software resources delivered over a network
Physical – e.g. the industrialisation of a product
Industry 4.0Cyber
Fusing of Data and ManufacturingLarge volumes of data need to be transformed into knowledge in order for it to be useful.InternetKnowledge
Cyber-Physical
Cyber Level - DataCyber-Physical
Data Analytics & Simulation
Fusing of Data and Manufacturing
Cyber-Physical
Customer feedbackPerformance dataExternal conditionsPolicies…
Simulation &
Analytics
Business DecisionsWhere should my products be made?Production methodology?
Cloud Data Outputs / Vision
Fusing of Data and Manufacturing
Cyber-Physical
Performance dataDesign parametersBusiness objectivesMarket demands / interest…
Market trends tell me to increase production in X?Supply chain needs to support me in Y…
Factory capabilities – supply to delivery
Cyber futureCyber-Physical
Product request or Market trend
Selected through best fit simulation
Sub-assemblies
Industry 4.0Physical
Today’s TechnologiesCyber-Physical
Linked supply chains – automation of PULL concepts LEAN 4.0
In-process dynamic change – Quality / Efficiency
Disruptive Technologies
Cyber-Physical
Technologies that are able to shake the industry and create new business
Advanced Robotics (Collaborative robotics)
3D Printing Additive manufacturing
Factories of the Future
Machine to Machine
?
Factories of the FutureCyber-Physical
3D printing of new handling jigs / toolingAutomatically transferred into the production line
Industry 4.0Embedded Systems
Data gatheringEmbedded Systems
Autonomous Vehicle
Driver Override Systems
Biometric Vehicle Access
Comprehensive Vehicle Tracking
Active Window Displays
Remote Vehicle Shutdown
Smart/Personalised In-Car Marketing Image - johndaysutomotiveelectronics
Industry 4.0Summary
Industry 4.0Drivers: Why?Vision: an interconnected digital society Cyber-Physical: bridge between data and the realisation of a product / serviceEmbedded systems: a progressive networking of intelligent components
Thank You
richard.evans@aecom.com
top related