ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework
Post on 02-Nov-2014
34 Views
Preview:
DESCRIPTION
Transcript
OLGA UGM Oslo 2009Mari F. Langseth, Senior Project Engineer, Integrated Operations, ABB Oil, Gas & Petrochemicals
Flow assurance applications in a Integrated Operations framework
© ABB GroupApril 8, 2023 | Slide 2
Outline
Introduction to ABB ABB Integrated Operations Realizing value through IO Flow assurance & Integrated Operations Concluding Remarks
© ABB GroupApril 8, 2023 | Slide 3
Power and productivity for a better worldABB’s vision
As one of the world’s leading engineering companies, we help our customers to use electrical power efficiently, to increase industrial productivity and to lower environmental impact in a sustainable way.
© ABB GroupApril 8, 2023 | Slide 4
ABB within Oil, Gas and Petrochemicals
Key deliverables
Electrical, Control, Instrumentation and Telecommunication (ECIT)
Integrated Operations
Lifecycle services
© ABB GroupApril 8, 2023 | Slide 5
ABB IO Portfolio
Performance Solutions & Services Flow Assurance & Production Optimization Asset Management & Condition Monitoring Information Management & IT Security Operation and Collaboration Centers
OperationalExperience (Site)
ElectricalEngineering
SoftwareDevelopment
ControlEngineering
ProcessEngineering
ProductionTechnology
MechanicalEngineering
© ABB GroupApril 8, 2023 | Slide 6
Realizing Value in Brown Fields
© ABB GroupApril 8, 2023 | Slide 7
Challenge: Handling Process Variations
© ABB GroupApril 8, 2023 | Slide 8
System Setup for Remote Support (Year 2002)
Siemens Tele Perm (DCS)
ABB AC 800M
Norsk Hydro Brage Subnet
SOIL
TCP/IP
ABB PCABB Remote Room
Access Code
ABB Network
OnshoreOffshore
TCP/IP
© ABB GroupApril 8, 2023 | Slide 9
Realizing Value in Green Fields
© ABB GroupApril 8, 2023 | Slide 10
EIT Integrated Approach
One supplier for:
Electrical Instrumentation/Automation Telecommunication Integrated Operations
© ABB GroupApril 8, 2023 | Slide 11
EIT + IO Project Model
EPC
E I T
IO
© ABB GroupApril 8, 2023 | Slide 12
Supplier Involvement in all the Project Phases
Influence concepts
FEEDBasic/Detail
Design
Commission
Start-upConcept Operation
Select the rightcontentand infrastructure
InstrumentationInfrastructureFramework
Applications
SupportTuningCalibrationSet-up
Lifecycle SupportTuningOptimization
Flow Assurance and Integrated Operations
© ABB GroupApril 8, 2023 | Slide 14
Flow assurance & IO
Integration of systems, applications and competency needs to be included early in the project phase
Integrated flow assurance studies/concept developments: The layout, control and operation of the receiving facility has a significant impact
on flow assurance in pipelines and gathering systems Similarly, flow assurance aspects in pipelines and wells has a significant impact
in topside control and optimization
Integration of both flow assurance and topside/control/operational competency is required for providing overall understanding and optimal design of pipelines and gathering systems
Concept/Feed phase
© ABB GroupApril 8, 2023 | Slide 15
Flow assurance & IO
Improved accuracy of study results Interactions between processing facility, control systems and pipeline design Integrated control of pipelines and processing facility
Slug control and mitigation Production Optimization Design and optimization of gas lift MEG injection
Required changes to topside control system and HMI from new tie-in Condition and performance monitoring Etc.
Typical benifits from integrated studies
© ABB GroupApril 8, 2023 | Slide 16
Flow Assurance and IOABB’s IO Compliant Topology
Control appl
Monitoring applicationSupervisory controloptimization
Monitoring
SupportOperation
© ABB GroupApril 8, 2023 | Slide 17
Flow Assurance & IO
Flow assurance applications from ABB Slug control and mitigation (AFC/AWC) Virtual Flow Metering (WMS) Gas Lift Optimization (GLO) Insight Erosion Management system Other custom-built applications
ABB applications
14 15 16 17 18 19 20days
[-]
Slugging, resulting in a loss of oil production
Slugging eliminated, oil production increased by ~10%
Pip
elin
e Inle
t p
ress
ure
Oil
pro
du
ctio
n
from
Tor
AWC Ramp-Up Configuration
AWC Ramp-Up
© ABB GroupApril 8, 2023 | Slide 18
Flow Assurance & IOIntegration of ABB products
AWC(AC800M)
Field Instrumentation
DCS
Ctr Mode:
Manual
Auto
Fault
Well Monitoring System
Oil Rate:
Rec. GL Rate:
OPC Link fail:
Gas Lift Optimizer
GU
I (for remote access)
Servers
OP
C S
erver
WMSOS display
Engineering interface
© ABB GroupApril 8, 2023 | Slide 19
Flow Assurance & IOIntegration of ABB applications with OLGA Online
Example: Subsea tie-in
AFC
Slug control and mitigationOLGA Online
PMSHydrate Leak detection
Ramp up Etc
Improved performance of AFC by providing virtualdynamic measurements
Advisor outputs implemented by AFC
OLGA Online Virtual
measurementsAdvisor outputs
WMS
Improved virtual flowrates from WMS andOLGA Online
Insight
Improved erosion monitoring using processdata and OLGA Online fluid velocities
Common historian for easier data access
Integrated flow assurance and optimization system
© ABB GroupApril 8, 2023 | Slide 20
Flow Assurance & IO
Structured IO framework facilitates improved support of both installed applications and operations itself
Improved data access for both suppliers and operators Bring suppliers expertise into the loop
Remote collaboration Product support might highlight operational opportunities
e.g. tuning/support on virtual metering systems might reveal possibilities for optimizing production
Improved service through Service Environment
Operational Support
The benefits of ABB Service Environment™Modern oil and gas operations rely on advanced technological solutions to
optimize production reduce operating costs increase safety extend the overall field lifecycle
One TeamISO ProcessesProceduresIT Security SharingKnowledgeSupporting tool The unique Service Environment™ program
is designed to effectively manage complex and integrated systems
© ABB GroupApril 8, 2023 | Slide 22
Concluding Remarks
Integrated operations gives significant benefits for both operators and suppliers
Systems and competency are becoming more inter-dependent Requires an “integrated” approach both within consultancy and
product deliveries Vendors participation through the whole life-cycle gets increasingly
important
2007 - 2007Commissioning
Flow Assurance, Process Control and Operations Knowledge and Experience
04.06.2007 - 19.09.2007Operations
2007 - 2007FEED/
Engineering
2007 - 2007Implementation/
Testing
2007 - 2007Start-up
top related