Transcript
RJL 100 September 2009
24727G-GB(rev.7)
Parts manual
AR3Series:EKProduct codes: AR30001 - 68 Width of Cut
Series: FZProduct codes: AR30002 - 72 Width of Cut
Series:GXProduct codes: AR30003 - 68 Width of Cut
WARNING: If incorrectly used this machine can cause severe injury.Those who use and maintain this machine should be trained in its properuse, warned of its dangers and should read the entire manual beforeattempting to set up, operate, adjust or service the machine.
2009, Ransomes Jacobsen Limited. All Rights Reserved
Parts- 1
JACOBSEN AR3
CHASSIS1.1 CHASSIS .................................................................. 111.2 FRONT AXLE & UNIT MOUNTING.......................... 151.3 OPERATORS PLATFORM ...................................... 191.3 OPERATORS PLATFORM (serial no EK000603) .. 211.4 PLATFORM SUPPORT............................................ 231.5 FOOTSTEP LH......................................................... 251.6 FOOTSTEP RH......................................................... 271.7 FOOTGUARD LH ..................................................... 291.8 FOOTGUARD RH..................................................... 311.9 LH FRONT STOP ..................................................... 331.10 RH FRONT STOP..................................................... 35
FUEL TANK2 FUEL TANK.............................................................. 372a FUEL TANK.............................................................. 39
HYDRAULIC TANK3 HYDRAULIC TANK.................................................. 413a HYDRAULIC TANK.................................................. 43
STEERING4.1 REAR WHEEL SUPPORT........................................ 454.1a STEERING CYLINDER ............................................ 474.2 STEERING TOWER ................................................. 49
ELECTRICAL5.1 BATTERY & TRAY................................................... 515.2 FUSE BRACKET...................................................... 535.3 ELECTRICAL CIRCUIT INSTRUMENT ................... 555.4 ELECTRICAL CIRCUIT MAIN.................................. 57
HYDRAULICS6.1 FRONT WHEEL & MOTOR...................................... 616.1a FRONT WHEEL MOTOR ......................................... 636.2 REAR WHEEL & MOTOR........................................ 656.2a MOTOR-WHEEL, Eaton Series 2000...................... 676.2b MOTOR-WHEEL, DANFOSS OMSW400 ................ 696.3 PUMPS ..................................................................... 716.3a M25 PUMP (SAUER-DANFOSS) ............................. 736.3b PUMP (CASAPPA)................................................... 776.4 LIFT VALVE.............................................................. 796.4a LIFT VALVE (STERLING)(to serial no EJ000631) . 816.4b LIFT VALVE (INTEGRATED)
(from serial no EJ000632)....................................... 836.5 FLUSHING VALVE................................................... 856.5a FLUSHING VALVE (STERLING) ............................. 876.6 CUTTER & BRAKE VALVE ..................................... 896.6a CUTTER & BRAKE VALVE (STERLING)
(to serial no EJ000631) ........................................... 916.6b CUTTER & BRAKE VALVE (INTEGRATED)
(from serial no EJ000632)....................................... 936.7 BRAKE RELEASE VALVE ...................................... 956.8 HYDRAULIC FILTER ............................................... 976.9 MANIFOLD & BRACKET......................................... 996.10 ROTARY DECK MOTOR ........................................ 1016.10a ROTARY DECK MOTOR ........................................ 1036.10b ROTARY DECK MOTOR BREAKDOWN ............... 1056.11 HYDRAULIC CIRCUIT ............................................ 107
ENGINE7.1 ENGINE & MOUNTING ........................................... 1097.2 EXHAUST MOUNTING ........................................... 1117.3 EXHAUST ................................................................ 1137.4 RADIATOR & COWLING ........................................ 1157.5 AIR CLEANER MOUNTING .................................... 1177.6 EXPANSION TANK ................................................. 119
HOOD8 ENGINE HOOD........................................................ 121
DECALS9 DECALS .................................................................. 123
SEAT10 SEAT & MOUNTING PLATE................................... 12510a MILSCO CE-200 DELUXE SEAT............................ 12710b MICHIGAN V-5300 SERIES SEAT.......................... 12910c GRAMMER MSG 85 SEAT .................................... 131
CONTROLS11.1 TRACTION PEDAL ................................................. 13311.2 TRACTION PEDAL DAMPER................................. 13511.2 DAMPER CONTROL............................................... 13711.3 TRACTION PEDAL NEUTRAL SWITCH ............... 13911.4 INSTRUMENT PANEL ............................................ 14111.4a PANEL ASSEMBLY - COMPLETE......................... 143
CUTTER DECK12.1 DECK YOKE AND MOUNTING .............................. 14512.2 DECK HOUSING & CASTER WHEELS (NON
TRIM TEK) ............................................................... 14712.3 DECK FRAME (NON TRIM TEK)........................... 14912.4 DECK FRAME (TRIM TEK)..................................... 15112.4 DECK ROLLER (TRIM TEK ).................................. 153
ACCESSORIES13.1 OPS FRAME (LMAC164) ........................................ 15813.2 WORKING LAMP KIT (LMAC163).......................... 16013.3 NARROW WIDTH OF CUT KIT (LMAC199)........... 16213.4 72 WIDTH OF CUT KIT (LMAC214)...................... 16413.5 INCLINOMETER KIT (LMAC380) ........................... 166
DESCRIPTION PAGE DESCRIPTION PAGE
Parts- 2
JACOBSEN AR3
SPARES STOCKING GUIDE
To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support materials and training aids.
SERVICE SUPPORT MATERIALPart No. Description Part No. Description
16271-32090 Engine Oil Filter 2198147-01 Air Cleaner Element
4136009 Engine Fuel Filter 178025 Hydraulic Filter (Suction)006890160 In-line Fuel Filter 008089620 Hydraulic Filter (Charge)4126806 Electric Fuel Pump 4163101 Cutter Blade 26.62 Combo
Series FZ
4129639 Cutter Blade, 27" MulchingSeries EK
A Machine NameB Serial NumberC Year of ManufactureD Machine WeightE Engine Power
PRODUCT IDENTIFICATION ______________________________________________________________
INTRODUCTION
Parts- 3
JACOBSEN AR3
SERVICE PARTSPart No. Description Part No. Description008089620 Filter Element W038383 Switch Normally Closed008089810 Single Post Electrical Sensor 008231870 Twin Pilot Lamp002444056 Plug 9/16 SAE 008244700 Relay Micro 12V002036070 Bearing 35x72x17 1004290 Joystick C\w Harness002143004 Bush DX 10 x 12 x 10 2812344 Switch With Screws (Used on
1004290 Joystick)MBC5942 Journal 4135850 Rocker Switch (Park Brake)008145256 Rod End 1/2-20 UNF 4135851 Rocker Switch (Mow)009027590 Steering Cylinder 4135852 Rocker Switch (Without Transfer)008015040 Seal Kit (Used on 009027590) 008162460 Rear Wheel Assembly450020281 Nut Hex 1/2-20 008170780 Rear Tyre 20 x 10-8008011210 Inline Check Valve 4131109 Rear Wheel Motor (Danfoss
OMSW400)008145450 Rod End M10 64220-01 Rear Wheel Bolts4130415 Bush Flange 3/4 x 7/8 x 3/8 008007810 Parallel Key (Used on 4131109)4130771 Tyre 20x12.00x10 008007820 Castellated Nut (Used on
4131109)4130772 Rim 8.50 x 10 (4" PCD) 4118786 Drain Plug (Used on 4131109)4130773 Wheel Motor (Danfoss TMK200FL 002300620 Seal Kit (Used on 4131109)64220-01 Wheel Bolt 1/2 x 20 x .88 4123828 Pressure Cap (Used on 4123826)4134020 Seal Kit 4130255 Bush Devol 1-1/4 x 1-5/8 x 1-1/24134667 Lip Seal (Used on 008005950) 002301010 Seal kit (Used on 4130603)4134670 O ring (Used on 008005950) 4130836 Wldmt Lift Arm Left Hand4134671 Seal Carrier (Used on 008005950) 4130837 Wldmt Lift Arm Right Hand4134676 Charge Relief Poppet (Used on 008005950) 4134461 Collar Pivot Shaft 1-1/4"008008410 Scr Valve 210 Bar (Used on 008005950) 002299798 Seal 5/8" BSP008005930 Overhaul and Gasket Kit (Used on
008005950)4133832 Cap Fuel Tank
4134713 Seal Kit (Used on 4131108) 459005226 Magnetic Drain Plug008902420 Pump Hub 4135924 Filler Cap\Breather2208048-02 Nylon Flange FLE135 4118247 Deck Motor4132109 Hose Upper Radiator 452588 Deck Motor Bolts4132119 Hose Lower Radiator 008145117 Rod End M8 Right Hand008230310 Battery Type 093 4130256 Bush Devol 1-1/4 x 1-5/8 x 1-1/24134873 Solenoid Valve (Used on 4131111) 4131889 Bush Flange 1 x 1-1/4 x 3/44134876 Solenoid Valve (Used on 4131111) 3004894 Pin 7/16 x 1-3/4 Snap Ring4134877 Solenoid Valve (Used on 4131111) 3007764 Washer Blade4134878 Coil (Used on 4131111) 3008388 Adapter Blade4134879 Check Valve (Used on 4131111) 400410 Blade Bolt4134880 Pilot Piston (Used on 4131111) 400426 Caster Wheel Bolt4134881 Relief Valve (Used on 4131111) 4124066 Caster Wheel Yoke4134882 Orifice Plug (Used on 4131111) 4129639 Blade 27" Mulching4134920 Check Valve (Used on 4131110) 4127296 Spacer Yoke4134892 Solenoid Valve (Used on 4131112) 4131904 Caster Wheel 6-1/4 x34134893 Solenoid Valve (Used on 4131112) 557523 Deck Motor Key 1/4 Square x 1"4134894 Coil (Used on 4131112) 365948 Pin 1/4 x 1-3/4 Snap Ring006890160 Inline Fuel Filter 4127478 Flanged Bearing4136009 Fuel Filter Element 4130527 Scraper Roller2198147-01 Element (Used on 2198147 Air Cleaner) 4129610 Roller008233350 Strip Fuse Holder 503378 Bearing & Cup (Used on Roller
4129610)008233370 40 Amp Strip Fuse 367029 Locknut (Used on Roller
4129610)008244720 70 Amp Relay 3010210 Seal (Used on Roller 4129610)459100236 Plug 3/8 BSPP 008089620 Hydraulic Filter (Charge)
Parts- 4
JACOBSEN AR3
HOW TO USE THE PARTS MANUAL
ITEM NUMBEREach part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually closely associated with the immediately adjacent part.
ASSEMBLIESA complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with subsequent individual components listed separately.The assembly is listed under its part number with component parts being listed offset to the right, e.g:-
ITEM PART NO. DESCRIPTION QTY REMARKS4295 MBG2504 Bracket 14296 MBG3848 Latch 24298 450865 Screw, M8 X 20, Sckt Csk Hd 24300 450378 Nut, M8 Nyloc 24301 Wl001 Set Of Wheels 14301.1 008162130 Wheel & Hub Assy 1 (Rear)4301.2 008170390 Tyre 14301.3 008161830 Rim 14301.4 008169140 Hub Assy. 14301.5 008169150 Cap 14301.6 002993010 Lubricator 14301.7 008161990 Wheel & Tyre 2 (Front)4301.8 008170780 Tyre 2
It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier.
QUANTITIESQuantities shown are for one assembly or sub-assembly.
USING THE PARTS LISTDetermine the function and application of the part required. Turn to the main index page and select the appropriate section. Locate the part on the illustration and parts list and read off the quantity from the appropriate MODEL column.
NUMERICAL INDEXThis is a summary of all part numbers used in the manual arranged in numerical sequence and show-ing the page and item number under which the parts appear.
ORDERING OF SPARE PARTSWhen ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART NUMBER, DESCRIPTION and QUANTITY required.
Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury.
ABBREVIATIONSN/A Not AvailableARAs Required
Parts- 5
JACOBSEN AR3
GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS
DURING SERVICE LIFE
Used oil, oil filters and engine coolant are hazardous materials and should be handled in a safe and environmentally responsible way.In the event of a fluid leak, contain the spill to prevent it entering the ground or drainage system. Local legislation will dictate how such spills are to treated.Following the maintenance procedures laid out in this manual will ensure that the impact the machine has on the local environment is controlled.
When it has been identified that a turf care product has no further functional value and requires disposal, the following actions should be taken.
END OF SERVICE LIFE
These guidelines should be used in conjunction with applicable Health, Safety and Environmental legislation and use of approved local facilities for waste disposal and recycling.
Position the machine in a suitable location for any necessary lifting equipment to be used. Use appropriate tools and Personal Protective Equipment (PPE) and take guidance from the technical
manuals applicable to the machine. Remove and store appropriately:
1. Batteries2. Fuel residue3. Engine coolant4. Oils
Disassemble the structure of the machine referring to the technical manuals where appropriate. Special attention should be made for dealing with stored energy within pressurised elements of the machine or tensioned springs.
Any items that still have a useful service life as second hand components or can be re-serviced should be separated and returned to the relevant centre.
Other worn out items should be separated into material groups for recycling and disposal consistent with available facilities. More common separation types are as follows:
Steel Non ferrous metals
Aluminium Brass Copper
PlasticsIdentifiable Recyclable Non recyclable Not identified
Rubber Electrical & Electronic Components
Items that cannot be separated economically into different material groups should be added to the General waste area.
Do not incinerate waste.
Finally update machinery records to indicate that the machine has been taken out of service and scrapped. Provide this serial number to Ranmsomes Jacobsen Warranty department to close off relevant records.
Parts- 6
JACOBSEN AR3
1.1 CHASSIS
48
41
43
1227
24
43
41
FOR WIDE CUT 72
FOR NARROW CUT 67
CHASSIS01
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 7
JACOBSEN AR3
1 4141086 Shaft-Pivot, Lift Arm 1 From Serial No. EK0004572 002952633 End Cap-50 x 50 x 5 23 4130029 Wldmt-Chassis 14 4130255 Bush-Devol 1-1/4 x 1-5/8 x 1-1/2 25 4130603 Cylinder-Unit Lift 1* 002301010 Seal Kit 16 4130838 Wldmt-Lift Arm Ctr 1 To Serial No. EK0004446 4140815 Wldmt-Lift Arm Ctr 1 From Serial No. EK0004457 4131142 Wldmt-Lift Arm Pin 18 4131144 Wldmt-Ram Pin 1 To Serial No.EK0004568 4146510 Pin-Lift Ram 1 From Serial No.EK0004579 4131628 Whsr-Nylon 32 x 50 x 3 310 62464-4A Wshr-Thrust 1.250 x 1.937 x .030 2 Fit as required11 4133902 Hyd Hose Assembly 1 Rear Lift Ram to Lift Manifold12 4133903 Hyd Hose Assembly 1 Rear Lift Ram to Drain Manifold13 4134461 Coller-Pivot Shaft, 1-1/4" 114 4135333 Grommeting 0.13 m15 450054 Bolt-Hex M12 x 70 216 450058 Bolt-Hex M12 x 90 217 450170 Scrw-Hex M6 x 16 418 450192 Scrw-Hex M8 x 25 319 450242 Scrw-Hex M12 x 35 420 450270 Scrw-Hex M16 x 40 821 450357 M6 Nutsert 822 450369 M8 Nutsert 2123 450378 Nut-Hex M8 Nyloc 224 450380 Nut-Hex M12 Nyloc 625 450389 Wshr-M6 x 12.5 x 1.8 426 450390 Wshr-M8 x 17 x 1.8 727 450392 Wshr-M12 x 24 x 2.7 428 450393 Wshr-M16 x 30 x 3.3 829 450410 Lockwshr-M6 x 9.6 x 1.5 430 450411 Lockwshr-M8 x 12.75 x 2 531 450413 Lockwshr-M12 x 17.9 x 2.5 232 450730 Capscrw-Sckt M8 x 55 133 452439 Nut-Hex M16 Flng Nyloc 834 158007-01 90-M/M 11/16 ORFS x 9/16 SAE 2* 158061-01 O Ring 1 11/16" ORFS* 002218065 O Ring 1 9/16" SAE35 001393010 Nut-Hex 5/16-18 Whiz 136 0029993160 Lubricator-M6 x 90 137 4179043 Rear Trans Hose Guide 1 38 4136819 Spacer-Lift Cylinder Pin 2
* Not Illustrated
Parts- 8
JACOBSEN AR3
1.1 CHASSIS
48
41
43
1227
24
43
41
FOR WIDE CUT 72
FOR NARROW CUT 67
CHASSIS01
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 9
JACOBSEN AR3
38 4137109 Drop Bracket-Centre Unit 1 To Serial No. EK00044438 4137109 Drop Bracket-Centre Unit 1 To Serial No. EK00044439 4140881 Bracket-Bumper Stop 1 From Serial No. EK000445
~ for NARROW CUT ONLY39 4137109 Bracket-Bumper Stop 1 ~ for WIDE CUT ONLY40 450193 Scrw-Hex M8 x 30 241 523126 Rubber Buffer 142 69068-01 11/16 ORFS .052" Disc 1 On early m/cs was 0.033" Disc43 450120398 Nut-Hex 3/8-16 Nyloc Thin 244 J361723 Bumper Stop 245 450732 Capscrw-Sckt M8 x 65 1 From Serial No. EK00045746 001593072 Wshr-Thrust 1 x 1.562 x .030/.032 2 From Serial No. EK00045747 454000572 Split Pin-3/16 x 1-3/4 2 From Serial No. EK00045748 4142585 Bracket-Bumper Stop 1 ~ for WIDE CUT ONLY49 2208139 Hose Clamp (set) 150 009079310 Hose Clamp Top 1
* Not Illustrated
Parts- 10
JACOBSEN AR3
1.2 FRONT AXLE & UNIT MOUNTING
Illustration Number: 4133553-a
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 11
JACOBSEN AR3
1 001593072 Wshr-Thrust 1 x 1.562 x .030/.032 4 From Serial No.2 4127319 Tee-M/M/Blkhd 1 ORFS 2* 158061-08 O Ring 3 1" ORFS3 4130180 Wldmt-Front Axle 14 4130255 Bush-Devol 1-1/4 x 1-5/8 x 1-1/2 45 4130603 Cylinder-Unit Lift 2* 002301010 Seal Kit 16 * 4130833 Roller-10 x 50.8 x 35 1 To Serial No. EK0004046 452000326 Wshr-3/8 x 3/4 x .072 4 From Serial No. EK0004057 4130834 Roller-10 x 50.8 x 51.8 28 4130836 Wldmt-Lift Arm LH 1 To Serial No. EK0004448 4140813 Wldmt-Lift Arm LH 1 From Serial No. EK0004459 4130837 Wldmt-Lift Arm RH 110 4131142 Wldmt-Lift Arm Pin 211 4131144 Wldmt-Ram Pin 2 To Serial No.11 4146510 Pin-Lift Ram 2 From Serial No.12 4131628 Wshr-Nylon 32 x 50 x 3 613 4131629 Wshr-Nylon 26 x 38 x 5.5 4 To Serial No. EK00043813 454000572 Split Pin-3/16 x 1-3/4 4 From Serial No. EK00043914 4133581 Bracket-Bulkhead Ftgs 115 4134461 Collar-Pivot Shaft, 1-1/4" 216 * 450021 Bolt-Hex M8 x 65 1 To Serial No. EK00040416 4142371 Pivot Pin, Roller 2 From Serial No. EK00044517 450026 Bolt-Hex M8 x 90 2 To Serial No. EK00044417 451225 Split Pin-2.5 x 20 2 From Serial No. EK00044518 450171 Scrw-Hex M6 x 20 219 450192 Scrw-Hex M8 x 25 220 450370 M8 Nutsert 221 450377 Nut-Hex M6 Nyloc 222 450378 Nut-Hex M8 Nyloc 423 450389 Wshr-M6 x 12.5 x 1.8 224 450390 Wshr-M8 x 17 x 1.8 625 450411 Lockwshr-M8 x 12.75 x 2 226 450730 Capscrw-Sckt M8 x 55 227 158007-01 90-M/M 11/16 ORFS x 9/16 SAE 4* 158061-01 O Ring 1 11/16" ORFS* 002218065 O Ring 1 9/16" SAE28 4133856 Hyd Hose Assembly 1 Trans Pump B to Front Motor T29 4133857 Hyd Hose Assembly 1 LH Motor - Top Hose30 4133858 Hyd Hose Assembly 1 LH Motor - Bottom Hose31 4133859 Hyd Hose Assembly 1 RH Motor - Top Hose32 4133860 Hyd Hose Assembly 1 RH Motor - Bottom Hose
* Not Illustrated
Parts- 12
JACOBSEN AR3
1.2 FRONT AXLE & UNIT MOUNTING
Illustration Number: 4133553-a
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 13
JACOBSEN AR3
33 4133861 Hyd Hose Assembly 1 Front Motor T to Flush Valve(to serial no. EK000304)
33 4137208 Hyd Hose Assembly 1 Front Motor T to Flush Valve(from serial no. EK000305)
34 4133901 Hyd Hose Assembly 2 Front Lift Ram to Lift Manifold35 4133904 Hyd Hose Assembly 1 LH Lift Ram to Drain Manifold36 4133905 Hyd Hose Assembly 1 RH Lift Ram to Drain Manifold37 002542050 Tee-M/M/M 9/16 ORFS 1* 158061-18 O Ring 1 9/16" ORFS38 4133853 Hyd Hose Assembly 1 Rotary Valve A to T Front Brake
Line39 4133854 Hyd Hose Assembly 1 LH Motor Brake Line to T40 4133855 Hyd Hose Assembly 1 RH Motor Brake Line to T41 002952633 End Cap-50 x 50 x 5 242 002993160 Lubricator-M6 x 90 243 4136819 Spacer-Lift Cylinder Pin 444 J447030 Lockwshr-Tooth, Ext 1" 447 450732 M8 x 65 capscrew 248 4141086 Shaft Pivot Pin 2
* Not Illustrated
Parts- 14
JACOBSEN AR3
1.3a OPERATORS PLATFORM (From Serial No EK000604)Illustration Number: 4133601-1 & 4133601-2
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 15
JACOBSEN AR3
5 4133069 Pads Front-LH 18 4165394 Wldmt-Footplate, Ops Platform 1 From Serial no25 450192 Scrw-Hex M8 x 25 226 450195 Scrw-Hex M8 x 40 127 450199 Scrw-Hex M8 x 60 228 450324 Nut-Hex M8 329 450369 Nutsert-M8 A-L x 17.5 230 450378 Nut-Hex M8 Nyloc 431 450390 Wshr-M8 x 17 x 1.8 632 452564 Bolt-Crg M8 x 25 2
1 158067-04 Ftg-Blkhd M/M 13/16 ORFS 1* 158061-02 O Ring 1 13/16" ORFS5 4133910 Hyd Hose Assembly 1 Cutter Valve M1 to LH Blkhd7 4133912 Hyd Hose Assembly 1 RH Blkhd to Rear Motor IN14 4136395 90 Blkhd-M/M 13/16 ORFS 1* 158061-02 O Ring 2 13/16" ORFS15 4136396 Tee-M/M/Blkhd 11/16 ORFS 1* 158061-01 O-Ring 3 11/16" ORFS17 4136409 Hyd Hose Assembly 1 LH Str Blkhd to LH Motor IN19 4136411 Hyd Hose Assembly 1 RH 90 Blkhd to RH Motor OUT20 4136412 Hyd Hose Assembly 1 RH Motor Drain to Blkhd T21 4136413 Hyd Hose Assembly 1 LH Motor Drain to Blkhd T23 4136382 Hyd Hose Assembly 1 Front Blkhd Tee to Manifold
(to serial number EK000304)23 4137213 Hyd Hose Assembly 1 (from serial number EK000304)
* Not Illustrated
Parts- 16
JACOBSEN AR3
1.3b OPERATORS PLATFORM (From Serial No EK000603)Illustration Number: 4133601-1-early & 4133601-2-early
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 17
JACOBSEN AR3
2 3003475 Grip-Pedal 13 4133602 Pad-Platform 18 4135108 Wldmt-Footplate, Ops Platform 19 4135601 Foot Support 110 4136185 Wldmt-Bulkhead 124 450191 Scrw-Hex M8 x 20 225 450192 Scrw-Hex M8 x 25 426 450195 Scrw-Hex M8 x 40 127 450199 Scrw-Hex M8 x 60 228 450324 Nut-Hex M8 329 450369 Nutsert-M8 A-L x 17.5 230 450378 Nut-Hex M8 Nyloc 431 450390 Wshr-M8 x 17 x 1.8 632 452564 Bolt-Crg M8 x 25 2
1 158067-04 Ftg-Blkhd M/M 13/16 ORFS 1* 158061-02 O Ring 1 13/16" ORFS5 4133910 Hyd Hose Assembly 1 Cutter Valve M1 to LH Blkhd7 4133912 Hyd Hose Assembly 1 RH Blkhd to Rear Motor IN14 4136395 90 Blkhd-M/M 13/16 ORFS 1* 158061-02 O Ring 2 13/16" ORFS15 4136396 Tee-M/M/Blkhd 11/16 ORFS 1* 158061-01 O-Ring 3 11/16" ORFS16 4136408 Hyd Hose Assembly 1 LH 90 Bulkhd to LH Motor OUT17 4136409 Hyd Hose Assembly 1 LH Str Blkhd to LH Motor IN18 4136410 Hyd Hose Assembly 1 RH Str Bulkhd RH Motor IN19 4136411 Hyd Hose Assembly 1 RH 90 Blkhd to RH Motor OUT20 4136412 Hyd Hose Assembly 1 RH Motor Drain to Blkhd T21 4136413 Hyd Hose Assembly 1 LH Motor Drain to Blkhd T
23 4136382 Hyd Hose Assembly 1 Front Blkhd Tee to Manifold(to serial number EK000304)
23 4137213 Hyd Hose Assembly 1 (from serial number EK000304)
* Not Illustrated
Parts- 18
JACOBSEN AR3
1.4 PLATFORM SUPPORT
Illustration Number: 4131602
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 19
JACOBSEN AR3
1 4134966 Bracket-Platform Support 12 450192 Scrw-Hex M8 x 25 43 450378 Nut-Hex M8 Nyloc 24 450390 Wshr-M8 x 17 x 1.8 25 450411 Lockwshr-M8 x 12.75 x 2 2
* Not Illustrated
Parts- 20
JACOBSEN AR3
1.5 FOOTSTEP LH
Illustration Number: 4132989
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 21
JACOBSEN AR3
1 4134966 Bracket-Platform Support 12 450192 Scrw-Hex M8 x 25 43 450378 Nut-Hex M8 Nyloc 24 450390 Wshr-M8 x 17 x 1.8 25 450411 Lockwshr-M8 x 12.75 x 2 2
* Not Illustrated
Parts- 22
JACOBSEN AR3
1.6 FOOTSTEP RH
Illustration Number: 4132988
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 23
JACOBSEN AR3
1 4134966 Bracket-Platform Support 12 450192 Scrw-Hex M8 x 25 43 450378 Nut-Hex M8 Nyloc 24 450390 Wshr-M8 x 17 x 1.8 25 450411 Lockwshr-M8 x 12.75 x 2 2
* Not Illustrated
Parts- 24
JACOBSEN AR3
1.7 FOOTGUARD LH
Illustration Number: 4133056
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 25
JACOBSEN AR3
1 4133058 Footguard LH 12 4133068 Pad-Footguard LH 13 450172 Scrw-Hex M6 x 25 24 450192 Scrw-Hex M8 x 25 15 450390 Wshr-M8 x 17 x 1.8 16 450410 Lockwshr-M6 x 9.6 x 1.5 27 450411 Lockwshr-M8 x 12.75 x 2 18 452000237 Wshr-1/4 x 3/4 x .064 2
* Not Illustrated
Parts- 26
JACOBSEN AR3
1.8 FOOTGUARD RH
Illustration Number: 4133057
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 27
JACOBSEN AR3
1 4133059 Footguard RH 12 4133069 Pad-Footguard RH 13 450172 Scrw-Hex M6 x 25 24 450192 Scrw-Hex M8 x 25 15 450390 Wshr-M8 x 17 x 1.8 16 450410 Lockwshr-M6 x 9.6 x 1.5 27 450411 Lockwshr-M8 x 12.75 x 2 18 452000237 Wshr-1/4 x 3/4 x .064 2
* Not Illustrated
Parts- 28
JACOBSEN AR3
1.9 LH FRONT STOP
Illustration Number: 4135444
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 29
JACOBSEN AR3
1 002921109 Sprg-Disc 16.3 x 31.5 x 0.8 2 Removed from MachineEK000355
2 002990227 Knob 1 Removed from MachineEK000355
3 4137286 Bracket-RH Unit Stop 14 4137435 Transport Hook W/A 1 Removed from Machine
EK0003555 450270 Scrw-Hex M16 x 40 1 Removed from Machine
EK0003556 450379 Nut-Hex M10 Nyloc 17 450378 Nut-Hex M8 Nyloc 28 450390 Wshr-M8 x 17 x 1.8 29 452439 Nut-Hex M16 Flng Nyloc 1 Removed from Machine
EK00035510 452565 Bolt-Crg M8 x 30 211 J361723 Bumper Stop 1
* Not Illustrated
Parts- 30
JACOBSEN AR3
1.10 RH FRONT STOP
Illustration Number: 4135445
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 31
JACOBSEN AR3
1 002921109 Sprg-Disc 16.3 x 31.5 x 0.8 2 Removed from MachineEK000355
2 002990227 Knob 1 Removed from MachineEK000355
3 4137275 Bracket-RH Unit Stop 14 4137434 Transport Hook W/A 1 Removed from Machine
EK0003555 450270 Scrw-Hex M16 x 40 1 Removed from Machine
EK0003556 450379 Nut-Hex M10 Nyloc 17 450378 Nut-Hex M8 Nyloc 28 450390 Wshr-M8 x 17 x 1.8 29 452439 Nut-Hex M16 Flng Nyloc 1 Removed from Machine
EK00035510 452565 Bolt-Crg M8 x 30 211 J361723 Bumper Stop 1
* Not Illustrated
Parts- 32
JACOBSEN AR3
2.1 FUEL TANK
Illustration Number: 4133675
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 33
JACOBSEN AR3
1 4133692 Asm-Fuel Tank 12 450213 Scrw-Hex M10 x 20 33 450391 Wshr-M10 x 21 x 2.2 34 450412 Lockwshr-M10 x 15.9 x 2.5 35 452000368 Wshr-3/8" x 1" x .080" 36 4204200 Gasket-Fuel Tank 17 4132363 Fuel Sender 18 4134639 Collar-Fuel Sender 19 450388 Wshr-M5 x 10 x 1.1 510 450409 Lockwshr-M5 x 8.55 x 1.5 511 450528 Scrw-Pan Hd M5 x 16 5
* Not Illustrated
Parts- 34
JACOBSEN AR3
2.2 FUEL TANK
Illustration Number: 4133692
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 35
JACOBSEN AR3
1 - - -2 4131114 Tank-Fuel 13 4133706 Decal-Diesel 14 4133832 Cap-Fuel Tank 15 459005226 Magnetic Drain Plug 1
* Not Illustrated
Parts- 36
JACOBSEN AR3
3.1 HYDRAULIC TANK
Illustration Number: 4133676
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 37
JACOBSEN AR3
1 002515050 Ftg-1-7/16 ORFS x 1-5/16 SAE 2* 158061-19 O Ring 1 1-7/16" ORFS* 002218140 O Ring 1 1-5/16" SAE2 4133693 Asm-Hydraulic Tank 13 450213 Scrw-Hex M10 x 20 34 450391 Wshr-M10 x 21 x 2.2 35 450412 Lockwshr-M10 x 15.9 x 2.5 36 452000368 Wshr-3/8" x 1" x .080" 37 4135924 Cap-Hydraulic Filler 18 4133849 Hyd Hose Assembly 1 Tandem Pump Suction to Tank9 4133914 Hyd Hose Assembly 1 Manifold to Tank
* Not Illustrated
Parts- 38
JACOBSEN AR3
3.2 HYDRAULIC TANK
Illustration Number: 4133693
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 39
JACOBSEN AR3
1 - - -2 4131113 Tank-Hydraulic 13 4133705 Decal-Hydraulic Oil 14 459005226 Magnetic Drain Plug 1
* Not Illustrated
Parts- 40
JACOBSEN AR3
4.1 REAR WHEEL SUPPORT(To Serial No)Illustration Number: 4130629
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 41
JACOBSEN AR3
1 001399032 Nut-Hex 1/2-20 Nyloc 12 002036070 Brg-Ball 35 x 72 x 17 23 002143004 Bush-DX 10 x 12 x 10 44 002282070 Nilos Ring 15 002525020 90-M/M 9/16 ORFS x 7/16 SAE 1* 158061-18 O Ring 1 9/16" ORFS* 002218049 O Ring 1 7/16" SAE6 4122541 Arrgt-Steering Cylinder 1 Fitted Assembly7 4130630 Wldmt-Wheel Pivot 1 Welded assy7 4171162 Wheel Pivot Plate 1 Casting* 4153820 Wheel Pivot Weight 1 When 4130630 fitted* 450741 M10 x 40 bolt 28 4130652 Wldmt-Wheel Support 1 Sauer Danfoss Wheel Motor8 4186621 Wldmt-Wheel Support 1 Eaton Wheel Motor9 450213 Scrw-Hex M10 x 20 110 450392 Wshr-M12 x 24 x 2.7 311 450412 Lockwshr-M10 x 15.9 x 2.5 112 451030625 Bolt-Hex 1/2-20 x 2 113 MBA2397A Wshr-11 x 82 x 3 114 4179201 Journal 115 MBC5959A Bolt 216 MBC5962 Tab Washer 817 4133599 Plug-Tapered, 49 Dia 118 002515000 Ftg-9/16 ORFS x 7/16 SAE 1* 158061-18 O Ring 1 9/16" ORFS* 002218049 O Ring 1 7/16" SAE19 4133894 Hyd Hose Assembly 1 Steer unit L to steer ram20 4133896 Hyd Hose Assembly 1 Steer unit R to steer ram frt port* 450214 M10 x 25 hex hd bolt 222 450240 M12 x 25 hex hd bolt 423 4179200 Wheel Pivot Support Plate 2 When 4171162 fitted
* Not Illustrated
Parts- 42
JACOBSEN AR3
4.2 STEERING CYLINDER
Illustration Number: 4122541
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 43
JACOBSEN AR3
1 008145256 Rod End 1/2-20 UNF 12 4139914 Cylinder-Steering 1* 008015040 Seal Kit 13 450020281 Nut-Hex 1/2-20 Thin 1
* Not Illustrated
Parts- 44
JACOBSEN AR3
4.2a STEERING TOWER
Illustration Number: 4130672
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 45
JACOBSEN AR3
1 001394016 Nut-Speed M6 62 008011990 Steering Unit 13 2811364 Steering Wheel 1* 2811365 Cap-Steering Wheel 14 3010651 Cover-Steering Tower 15 4130330 Wldmt-Steering Tower 16 4130373 Brkt-Pivot, Steering Unit 17 4130398 Bolt-Pivot, Steering Unit 28 4132076 Steering Column, 220 Lg 19 450015 Bolt-Hex M8 x 35 110 450020338 Nut-Hex 5/8-18 Thin 111 450021 Bolt-Hex M8 x 65 112 450120136 Nut-Hex 3/4-10 Thin 213 450193 Scrw-Hex M8 x 30 414 450215 Scrw-Hex M10 x 30 216 450378 Nut-Hex M8 Nyloc 717 450410 Lockwshr-M6 x 9.6 x 1.5 419 450412 Lockwshr-M10 x 15.9 x 2.5 220 450541 Scrw-Pan Hd M6 x 16 621 450605 Scrw-Csk M5 x 12 222 450710 Capscrw-Sckt M6 x 12 423 452100019 Wshr-1/4 x 5/8 x .064 624 452436 Nut-Hex M8 Flng Nyloc 425 452564 Bolt-Crg M8 x 25 427 1003460 Asm-Actuator, Tilt Spring 1* J5002918 Gas Spring, Locking 1* J5002919 Actuator 128 002590480 Tee-M/F/M 9/16 ORFS 1* 158061-18 O Ring 1 9/16" ORFS29 002590750 Ftg-9/16 ORFS x 1/4 BSPP 2* 158061-18 O Ring 1 9/16" ORFS30 008011210 Inline Check Valve 131 4133897 Hyd Hose Assembly 1 Check valve to steer valve R32 4133893 Hyd Hose Assembly 1 Rotary valve C to check valve33 4133894 Hyd Hose Assembly 1 Steer unit L to steer ram34 4133895 Hyd Hose Assembly 1 Steer pump to Steer unit P35 4133896 Hyd Hose Assembly 1 Steer unit R to steer ram frt port36 4133898 Hyd Hose Assembly 1 Steer unit E to lift valve SP37 4133899 Hyd Hose Assembly 1 Lift valve T to Steer unit T38 450394 Wshr-M20 x 37 x 3 239 4139700 Pad-Steering Tower 240 4139701 Pad-Steering Unit 141 450390 Wshr-M8 x 17 x 1.8 4
* Not Illustrated
Parts- 46
JACOBSEN AR3
5.1 BATTERY & TRAY
Illustration Number: 4131540
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 47
JACOBSEN AR3
1 008230310 Battery-Type 093 12 4131542 Wldmt-Battery Tray 13 4132961 Clamp-Battery 14 450190 Scrw-Hex M8 x 16 25 450192 Scrw-Hex M8 x 25 16 450390 Wshr-M8 x 17 x 1.8 37 450411 Lockwshr-M8 x 12.75 x 2 38 450866 Scrw-Sckt Csk M8 x 25 2
* Not Illustrated
Parts- 48
JACOBSEN AR3
5.2 FUSE BRACKET
Illustration Number: 4131909
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 49
JACOBSEN AR3
1 002590370 90-M/M 9/16 ORFS x 1/4 BSPP 1* 158061-18 O Ring 1 9/16" ORFS2 002590750 Ftg-9/16 ORFS x 1/4 BSPP 1* 158061-18 O Ring 1 9/16" ORFS3 008012590 Needle Valve 14 008233350 Strip Fuse Holder 25 * 008233370 40 Amp Strip Fuse 26 008244720 70 Amp Relay 17 4131905 Bracket-Fuse Mounting 18 450152 Scrw-Hex M5 x 20 49 450151 Scrw-Hex M5 x 16 110 450193 Scrw-Hex M8 x 30 21112 450376 Nut-Hex M5 Nyloc 51314 450388 Wshr-M5 x 10 x 1.1 1015 450390 Wshr-M8 x 17 x 1.8 101617 450411 Lockwshr-M8 x 12.75 x 2 218 450412 Lockwshr-M10 x 15.9 x 2.5 419 452746 Bolt-Hex M10-1.25 x 40 220 4135211 Hyd Hose Assembly 1 Free Wheel Valve to Trans Pump
B21 4135212 Hyd Hose Assembly 1 Free Wheel Valve to Trans Pump
A22 4139864 Valve Spacer 1
* Not Illustrated
Parts- 50
JACOBSEN AR3
5.3 ELECTRICAL CIRCUIT INSTRUMENT
TO SP#19
TO SP#19
2
TO SP#19B
P/Y 1.01.0
1TO SP#11
Parts-51
JACOBSEN AR3
KEY TO WIRING DIAGRAM CABLE COLOUR CODE
1 Split to Main Harness 2 Split to Main Harness3 Split to Main Harness54 Key switch55 Fuse Box 156 Fuse Box 257 Battery, Positive58 Weight Transfer Switch59 Start Relay60 Mow Switch61 Parking Brake Switch62 Working Lamp Switch63 Joystick64 Setup Switch (Multi Function Guage)67 Module (Control)68 Battery, Negative70 Multi Function Guage71 Alternator Lamp72 Engine Oil Pressure Lamp73 Hydraulic Filter Warning Lamp74 Engine Over Temperature Warning Lamp75 Module Fault Warning Lamp76 Glow Plug Timer Lamp77 Glow Plug Timer
63 Joystick Connections
1 SV Input2 Raise Switch5 Lower Switch
R RedG GreenO OrangeS GreyB BlackW WhiteK PinkP VioletY YellowU BlueN BrownLG Light Green
E.G. R/W = Red/White
Parts- 52
JACOBSEN AR3
5.3 ELECTRICAL CIRCUIT INSTRUMENT
TO SP#19
TO SP#19
2
TO SP#19B
P/Y 1.01.0
1TO SP#11
Parts-53
JACOBSEN AR3
67 Module Connections
Consol Splices1 0V2 5V O/P3 +12V IGP Input4 5V Input from Mow Switch5 12V Mow Solenoid O/P6 Temperature Switch7 12V Over Temperature Switch O/P8 +12V IGP Input9 12V Raise Solenoid O/P10 12V Fuel Solenoid O/P11 12V Backlap Solenoid O/P12 12V Start Relay O/P13 12V Lower Solenoid O/P14 5V Raise Signal I/P15 5V Lower Signal I/P16 5V Park Brake Signal I/P17 5V Seat Switch Signal I/P18 12V Warning Lamp O/P
70 Multi Function Guage Connections
1 Fuel Sender2 IGP3 Not Used4 Ground5 Not Used6 Set Up Enable7 Alternator Lamp8 Battery +ve Fuse
TO 74-1TO 2-4
TO 67-7SP#19
1.01.0
P/Y
1.0
Parts- 54
JACOBSEN AR3
5.4 ELECTRICAL CIRCUIT MAIN
Parts-55
JACOBSEN AR3
KEY TO WIRING DIAGRAM CABLE COLOUR CODE
1 Split to Console2 Split to Console3 Split to Console4 Glow Plugs5 Split to Cab6 Working Lamp7 Working lamp8 Glow Plug Relay9 Brake Solenoid10 Lower Solenoid11 Cutter Solenoid12 Engine Oil Pressure Switch13a Weight Transfer Solenoid13b Weight Transfer Solenoid14 Fuel Level Sender15 Raise Solenoid16 Seat Switch17 Accessory Socket 118 Accessory Socket 219 Hydraulic Oil Filter Switch20 Engine Temperature Switch21 Horn22 Alternator Rotor23 Starter Solenoid24 Back Start Connector (not used)25 Fuel Solenoid26 Fuel Pump26 A Suppreser27 Brake Safety Switch28 Glow Plug Fuse Connector29 Glow Plug Fuse Connector30 Alternator O/P31 Cab Fuse Connector32 Cab Fuse Connector33 Diode Module34 Starter Main Terminal35 Backlap Selector Switch36 Traction Pedal Switch Connection
R RedG GreenO OrangeS GreyB BlackW WhiteK PinkP VioletY YellowU BlueN BrownLG Light Green
E.G. R/W = Red/White
Main Harness Splices
Parts- 56
JACOBSEN AR3
6.1 FRONT WHEEL & MOTOR
Illustration Number: 4130769
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 57
JACOBSEN AR3
1 4127555 Ftg-Lg 9/16 ORFS x 7/16 SAE 1* 158061-08 O Ring 1 9/16" ORFS* 002218049 O Ring 1 7/16" SAE2 4130606 Ftg-Lg 1 ORFS x 1-1/16 SAE 2* 158061-08 O Ring 1 1" ORFS* 002218120 O Ring 1 1-1/16" SAE3 4130770 Asm-Wheel 20 x 12.00 - 10 1* 4130771 Tyre-20x12.00-10 4-ply Turf Trac 1* 4130772 Rim-8.50x10 4-Stud 4" PCD 14 4130773 Motor-Wheel, Danfoss TMK200FL 15 4130774 Wldmt-Wheel Hub, Front 1* 4171164 Casting - Wheel hub, Front 1 From Serial No EK635 FZ4736 4133854 Hyd Hose Assembly 1 LH Motor Brake Line to T7 4133855 Hyd Hose Assembly 1 RH Motor Brake Line to T8 4133857 Hyd Hose Assembly 1 LH Motor - Top Hose9 4133858 Hyd Hose Assembly 1 LH Motor - Bottom Hose10 4133859 Hyd Hose Assembly 1 RH Motor - Top Hose11 4133860 Hyd Hose Assembly 1 RH Motor - Bottom Hose12 450050 Bolt-Hex M12 x 50 413 450392 Wshr-M12 x 24 x 2.7 414 450424 Lockwshr-M12 x 21 x 2.5 415 64220-01 Bolt-Whl 1/2-20 x .88 60 D 416 454000328 Split Pin-1/8 x 1-3/4 1
* Not Illustrated
Parts- 58
JACOBSEN AR3
6.1a FRONT WHEEL MOTOR
Illustration Number: 4130773
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 59
JACOBSEN AR3
1 4134010 Screw Module 12 4134012 End Cover 13 4134013 Valve Module 14 4134014 Gear Set 15 4134015 Mounting Flange Module 16 4134016 Brake Module 17 4134018 Shaft Module 18 4134019 Bearing Housing Module 1
100 4134020 Seal Kit 1
* Not Illustrated
Parts- 60
JACOBSEN AR3
SAUER REAR WHEEL MOTOR
EATON REAR WHEEL MOTOR
6.2 REAR WHEEL & MOTOR
Illustration Number: 4130769-1
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 61
JACOBSEN AR3
1 450380 Nut-Hex M12 Nyloc 42 002515000 Ftg-9/16 ORFS x 7/16 SAE 13 008162460 Asm-Wheel 20x10.00-8 1* 008162480 Wheel Rim 7.00 x 8 x 3 Thk 1* 008170780 Tyre-20x10.00-8, 4 ply 14 4171160 Casting - Wheel Hub, Rear 1 To S/N EJ000685, FG005024 4186860 Casting-Wheel Hub, Rear 1 From S/N EJ000686, FG005035 4131109 Motor-Wheel, Danfoss OMSW400 1 To S/N EJ000685, FG005026 450392 Wshr-M12 x 24 x 2.7 47 450968 Scrw-Set M8 x 10, Cup Pnt 18 450971 Scrw-Set M8 x 20, Cup Pnt 19 450052 Bolt-Hex M12 x 60 410 64220-01 Bolt-Whl 1/2-20 x .88 60D 411 158006-07 Ftg-M/M 1 ORFS x 7/8 SAE 212 4137209 Hyd Hose Assembly 213 4133889 Hyd Hose Assembly 114 4184181 Motor-Wheel, Eaton 1 From S/N EJ000686, FG0050315 002525020 Ftg-9/16 ORFS x 7/16 SAE 116 4192180 Hyd Hose Assembly 1
* Not Illustrated
Parts-62
JACOBSEN AR3
6.2a MOTOR-WHEEL, Eaton Series 2000 (4184181)
Eaton series 2000 motor
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 63
JACOBSEN AR3
4184181 Wheel Motor 11 Shaft & Bearing Kit 1 21618-003
Nut Hex 1 14163-000Key 1 14392-006
2 seal 4 See Seal Kit3 Seal Exclusion 1 See Seal Ki4 Seal, Shaft 1 See Seal Ki5 Ring, Back-up 1 See Seal Ki6 Housing, Bearing, Wheel Mount 1 21578-0037 Seal, Shaft Face 1 See Seal Ki8 Plate, Wear 1 22102-0009 Drive, Main 1 21371-00810 Geroler 1 21625-00811 Plate, Wear 1 22134-00012 Drive Valve 1 8433-00013 Valve 1 21466-00014 Balance Ring 1 8915-00015 Pin, Balance Ring 2 14351-00016 Spring, Compression 2 7383-00017 Seal, Face, Inner 1 See Seal Ki18 Seal, Face, Outer 1 See Seal Ki19 Housing, Valve 1 21564-00121 Screw, Cap 4 14384-014
4196620 Seal Kit 1 61263-00041 4196621 Guard Seal 1 14628-002
Parts- 64
JACOBSEN AR3
6.2b MOTOR-WHEEL, DANFOSS OMSW400
Illustration Number: 4131109
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 65
JACOBSEN AR3
4131109 Motor-Wheel, Danfoss OMSW 400 11 + O Ring 13 + Shaft Seal 14 008007810 Parallel Key 5/16 x 5/16 x 1 1/4 18 Bearing Housing 19 008007820 Castellated Nut (1-20 UNEF) 110 Shaft 111 + Seal Ring 112 + O Ring 113 4118786 Drain Plug G (ISO228/1) 114 4118787 Washer 13.5 x 17.5 x 1.5 mm 115 Intermediate Plate 118 Cardan Shaft 119 + O Ring 320 Gear Wheel Set 122 4118800 Valve Drive 123 Channel Plate 125 4118812 Disc Valve 126 4176300 Balance Plate 127 4176301 Guide Pin 4 mm Dia x 20 mm Lg 128 + O Ring 129 + O Ring 130 4118816 Spacer 131 Spring Washer 132 N/A Valve Housing 133 Seal Plug 234 Bolt 435 Guide Pin 4 mm Dia x 6 mm Lg 139 N/A Name Plate 1
Items Marked + Part of100 002300620 Seal Kit 1 Items : 1,3,11,12,19,28 & 29
* Not Illustrated
Parts- 66
JACOBSEN AR3
6.3 PUMPS
Illustration Number: 4130884
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 67
JACOBSEN AR3
1 001925400 Hose Clamp, 19-40 12 002211520 O-Ring 82.22 ID x 2.62 Sect 13 002449048 Test Point-1/8 BSPP x M16 14 002449056 Test Point-7/16 SAE x M16 1* 002218040 O Ring 1 7/16" SAE5 002498400 Tee-M/F/M 11/16 ORFS 1* 158061-01 O Ring 3 11/16" ORFS6 002515050 Ftg-1-7/16 ORFS x 1-5/16 SAE 1* 158061-19 O Ring 1 1-7/16" ORFS* 002218140 O Ring 1 1-5/16" SAE7 002590050 90-M/M/F 13/16 ORFS x
7/8 SAE x 1/8 BSPP 1* 158061-02 O Ring 1 13/16" ORFS* 002218104 O Ring 1 7/8" SAE8 * 48228-06 Clamp 19 002590130 Tee-M/M/M 1 ORFS (2) x 7/8 SAE 2* 158061-08 O Ring 2 1" ORFS* 002218040 O Ring 1 7/16" SAE10 002590440 Reducer-F/M 1 ORFS x 9/16 ORFS 2* 158061-08 O Ring 1 1" ORFS* 58061-18 O Ring 1 9/16" ORFS11 002590470 Tee-M/M/F 9/16 ORFS 1* 158061-18 O Ring 2 9/16" ORFS12 002590520 Tee-M/M/F 11/16 ORFS x
3/4 BARB x 1 ORFS 1* 158061-01 O Ring 1 11/16" ORFS* 158061-08 O Ring 2 1" ORFS13 002994043 Mount-ISO, Engine 214 008005950 Pump-Transmission, M25-2081 115 008145450 Rod End M10 116 172364A.07 Arm-Control Hd 1 to serial no. EK000xxx and
FZ000xxx17 4131108 Pump-Cutter & Steering 1 To S/N EK000647 & FZ00049017 4177940 Pump-Cutter & Steering 1 From S/N EK000648 & FZ00049118 4132836 Rod-Pump Control 119 4133845 Hyd Hose Assembly 1 Trans Pump L to Cooler IN20 4133848 Hyd Hose Assembly 1 Trans Pump E to Filter OUT21 4133849 Hyd Hose Assembly 1 Tandem Pump Suction to Tank22 4133850 Hyd Hose Assembly 1 Cutter Pump to Cutter Valve CP23 4133856 Hyd Hose Assembly 1 Trans Pump B to Frt Motor T
* Not Illustrated
Parts- 68
JACOBSEN AR3
6.3 PUMPS
Illustration Number: 4130884
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 69
JACOBSEN AR3
24 4133890 Hyd Hose Assembly 1 Flush Valve DR to Trans Pump L(to serial no. EK000304)
24 4137210 Hyd Hose Assembly 1 Flush Valve DR to Trans Pump L(from serial no. EK000305)
25 4133891 Hyd Hose Assembly 1 Flush Valve PP to Trans Pump B(to serial no. EK000304)
25 4137211 Hyd Hose Assembly 1 Flush Valve PP to Trans Pump B(from serial no. EK000305)
26 4133892 Hyd Hose Assembly 1 Brake valve DR1 to Manifold27 4133895 Hyd Hose Assembly 1 Steer Pump to Steer Unit P28 4133918 Hyd Hose Assembly 1 Trans Pump A to Flush Valve
Lower T(to serial no. EK000304)
28 4137212 Hyd Hose Assembly 1 Trans Pump A to Flush ValveLower T(from serial no. EK000305)
29 4134774 Bracket-Engine, Front 130 4135072 Spacer-11 x 20 x 30 131 4135211 Hyd Hose Assembly 1 Free Wheel Valve to Trans Pump
B32 4135212 Hyd Hose Assembly 1 Free Wheel Valve to Trans Pump
A33 450019 Bolt-Hex M8 x 55 134 450033 Bolt-Hex M10 x 55 235 450035 Bolt-Hex M10 x 65 136 450325 Nut-Hex M10 137 450378 Nut-Hex M8 Nyloc 138 450379 Nut-Hex M10 Nyloc 339 450390 Wshr-M8 x 17 x 1.8 440 450391 Wshr-M10 x 21 x 2.2 241 450412 Lockwshr-M10 x 15.9 x 2.5 242 450413 Lockwshr-M12 x 17.9 x 2.5 243 456110448 Scrw-Hex 3/8-16 x 1-1/4 244 456110757 Scrw-Hex 7/16-14 x 1-1/4 245 MBC0175 Wshr-10.5 x 40 x 4 246 442003927 Wshr-3/8 x 1.375 x .092 247 158006-06 Ftg-M/M 13/16 ORFS x 7/8 SAE 1* 158061-02 O Ring 1 13/16" ORFS* 002218104 O Ring 1 7/8" SAE48 158006-07 Ftg-M/M 1 ORFS x 7/8 SAE 1* 158061-08 O Ring 1 1" ORFS* 002218104 O Ring 1 7/8" SAE
* Not Illustrated
Parts- 70
JACOBSEN AR3
6.3 PUMPS
Illustration Number: 4130884
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 71
JACOBSEN AR3
49 158007-05 90-M/M 1 ORFS x 7/8 SAE 1* 158061-08 O Ring 1 1" ORFS* 002218104 O Ring 1 7/8" SAE50 4137784 Test Point Tee, 13/16 ORFS 1* 158061-02 O Ring 1 13/16" ORFS51 4184180 Wldmt-Control Arm 1 from serial no. EK000xxx and
FZ000xxx
* Not Illustrated
Parts- 72
JACOBSEN AR3
6.3a PUMP (SAUER-DANFOSS M25 )(008005950)
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 73
JACOBSEN AR3
008005950 Transmission Pump 11 N/A Pump Housing 12 + 4134667 Lip Seal 13 Thrust Plate 14 Cylinder Block Kit 15 Washer 267 Cylinder Block Spring 18 Retaining Ring 19 Piston Assembly 910 Slipper Retainer 111 + End Cap Gasket 112 Needle Bearing 113 Pin 114 + O-Ring 315 4134668 Hex Plug 316 008008060 Screw 875-14 417 + Lip Seal 118 Washer 319 Lifting Bracket 120 Shaft 121 Ball Bearing 122 Retaining Ring 123 + 4134670 O-Ring 124 4134671 Seal Carrier 125 4134672 Internal Retaining Ring 126 Valve Plate RH 127 4134673 Plug Assembly 128 + O-Ring 129 4134674 Shim Kit 130 4134675 Spring 131 4134676 Charge Relief Poppet 132 End Cap 133 Special Plug 234 + O-Ring 235 + O-Ring 236 4134669 Hex Plug 237 + O-ring 238 008008410 Scr Valve /210 Bar 139 008008410 Scr Valve /210 Bar 140 Swash Plate 1
* Not Illustrated
Parts- 74
JACOBSEN AR3
6.3a PUMP (SAUER-DANFOSS M25 )(008005950)
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 75
JACOBSEN AR3
41 Taper Roller Bearing 2424344 + 4134677 O-Ring 245 4134678 Trunnion Cover 146 4134679 Trunnion Cover Assembly 147 4134680 Thread Rolling Screw 848 Spring Pin 149 Coupling, 9 Tooth 150 + 4134681 Pad Seal 151 4134682 Cover Plate 152 4134683 Hex Screw 2
+ Included InOverhaul Seal andGasket Kit 008005930
* Not Illustrated
Parts- 76
JACOBSEN AR3
6.3b PUMP (CASAPPA)Illustration Number: 4131108
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 77
JACOBSEN AR3
1 4136965 Body 12 4136966 Front Cover 13 4136967 Twin Rear Cover 14 4136968 Thrust Plate 15 4136969 Thrust Plate 16 4136970 Thrust Plate 17 4136971 Thrust Plate 18 4136972 Drive Gear 19 4136974 Driven Gear 110 4136975 Drive Shaft 111 4136976 Driven Gear 112 4136977 Screw 413 4136978 Washer 414 + O-Ring 115 + Seal 216 + Seal 217 + Seal 118 + 4136982 Shaft Seal 119 4136979 Ring 120 + Back-Up Ring 221 + Back-Up Ring 222 4136980 Hub 123 4136981 Dowel Pin 2
100 4177942 Seal Kit 1 Contains items marked +
* Not Illustrated
Parts- 78
JACOBSEN AR3
6.4 LIFT VALVE
Illustration Number: 4131603
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 79
JACOBSEN AR3
1 002498400 Tee-M/F/M 11/16 ORFS 1* 158061-01 O Ring 3 11/16" ORFS2 158006-13 Ftg-11/16 ORFS x 3/4 SAE 1* 158061-01 O Ring 1 11/16" ORFS* 002218081 O Ring 1 3/4" SAE3 158007-10 90-M/M 11/16 ORFS x 3/4 SAE 1* 158061-01 O Ring 1 11/16" ORFS* 002218081 O Ring 1 3/4" SAE4 4131111 Hydraulic Lift Valve 1 (fitted up to Serial No EK0003xx)
4169021 Hydraulic Lift Valve 1 (fitted from Serial No EK0003xx)5 4133898 Hyd Hose Assembly 1 Steer Unit E to Lift Valve SP6 4133899 Hyd Hose Assembly 1 Lift Valve T to Steer Unit T7 4133900 Hyd Hose Assembly 1 Lift valve L to Lift Manifold
Front Port8 4133906 Hyd Hose Assembly 1 Lift Valve T to Return T9 4136312 Ftg-9/16 ORFS x 5/16 SAE 1 (to serial number EK000315)* 158061-18 O Ring 1 9/16" ORFS* 459290 O Ring 1 5/16" SAE9 002515100 Ftg-9/16 ORS x 9/16 SAE 1 (serial no. EK000316 - EK000xxx)* 158061-18 O Ring 1 9/16" ORFS* 002218065 O Ring 1 9/16" SAE9 002525010 90-M/M 9/16 ORS x 9/16 SAE 1 (from serial no. EK000xxx)* 158061-18 O Ring 1 9/16" ORFS* 002218065 O Ring 1 9/16" SAE10 4136380 Hyd Hose Assembly 1 Lift Valve CR to Manifold
(to serial number EK000304)10 4137215 Hyd Hose Assembly 1 (serial no. EK000305 - EK000xxx)10 4194980 Hose-Lift Valve CR to Manifold 1 (from serial no. EK000xxx)11 450028 Bolt-Hex M8 x 110 212 450378 Nut-Hex M8 Nyloc 213 450390 Wshr-M8 x 17 x 1.8 214 158007-01 90-M/M 11/16 ORFS x 9/16 SAE 1* 158061-01 O Ring 1 11/16" ORFS* 002218065 O Ring 1 9/16" SAE15 MBE3454 Spacer-10.5 x 20 x 13 2
* Not Illustrated
Parts- 80
JACOBSEN AR3
6.4a LIFT VALVE (STEERLING)Illustration Number: 4131111
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 81
JACOBSEN AR3
4131111 Hydraulic Lift Value 11 Block 12 4134873 Solenoid Valve 1 Torque 30 Nm* 4137264 Seal Kit 13 4134876 Solenoid Valve 1 Torque 30 Nm* 4137265 Seal Kit 14 4134877 Solenoid Valve 1 Torque 30 Nm* 4137266 Seal Kit 15 4134878 Coil 4 Torque 4.1 Nm6 4134879 Check Valve 1 Torque 40 Nm* 4137267 Seal Kit 17 4134880 Pilot Piston 1* 4137268 Seal Kit 18 4134881 Relief Valve 1 Torque 50Nm* 4137269 Seal Kit 19 4134882 Orifice Plug 1 Torque 3 Nm10 Hollow Hex Plug 9 Torque 6.5 Nm
* Not Illustrated
Parts- 82
JACOBSEN AR3
6.4b LIFT VALUE (INTEGRATED)Illustration Number: 4169021
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 83
JACOBSEN AR3
4169021 Hydraulic Lift Valve 11 Block 12 4171460 Solenoid Valve 1 Torque 20 Nm* 4171465 Seal Kit 13 4171461 Solenoid Valve 1 Torque 30 Nm* 4171462 Seal Kit 14 4171463 Relief Valve 1 Torque 45 Nm* 4171464 Seal Kit 15 4171465 Overcentre Valve 1 Torque 45 Nm* 4171466 Seal Kit 16 4171467 Solenoid Valve 1 Torque 30 Nm* 4171468 Seal Kit 17 4171444 12VDC Coil 18 4171469 12VDC Coil 39 4171470 M6x0.75 JAT (1.3mm oriface) 1 Torque 2.0-2.5 Nm10 4171445 1/8" SAE Blanking Plug 7 Torque 4.5 Nm + Loctite11 4171446 3/8" SAE Blanking Plug 4 Torque 12.5 Nm + Loctite12 4171447 1/2" SAE Blanking Plug 1 Torque 20 Nm + Loctite
* Not Illustrated
Parts- 84
JACOBSEN AR3
6.4c LIFT VALVE PROTECTION (AR30001 ONLY)Illustration Number: 4194982
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 85
JACOBSEN AR3
LMAC357 Kit-Lift Valve Protection, AR3 11 002525010 90-M/M 9/16 ORS x 9/16 SAE 1* 158061-18 O Ring 1 9/16" ORFS* 002218065 O Ring 1 9/16" SAE2 4194980 Hose-Lift Valve CR to manifold 1 3 4194981 Bracket-Lift Valve 1 4 450120398 Nut-Hex 3/16-16 Nyloc Thin 1 5 450391 Washer-M10 x 21 x 2.2 1 6 452436 Nut-Hex M8 Flange Nyloc 1 7 J361723 Bumper Stop 1
Parts- 86
JACOBSEN AR3
6.5 FLUSHING VALUE
Illustration Number: 4131612
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 87
JACOBSEN AR3
1 002515100 Ftg-9/16 ORFS x 9/16 SAE 2* 158061-18 O Ring 1 9/16" ORFS* 002218065 O Ring 1 9/16" SAE2 002590110 Tee-M/F/M 1 ORFS 2* 158061-08 O Ring 3 1" ORFS3 009072070 Wshr-M8 x 22 x 3 24 4187320 Hydraulic Valve-Flushing 15 450027 Bolt-Hex M8 x 100 26 450411 Lockwshr-M8 x 12.75 x 2 27 MBE3454 Spacer-10.5 x 20 x 20 2 (to serial no. EJ000304)7 4137200 Spacer-10.5 x 20 x 37 2 (from serial no. EJ000305)8 158006-07 Ftg-M/M 1 ORFS x 7/8 SAE 2* 158061-08 O Ring 1 1" ORFS* 002218104 O Ring 1 7/8" SAE9 002590080 90-M/F 1 ORFS 1* 158061-08 O Ring 2 1" ORFS10 4133861 Hyd Hose Assembly 1 Front Motor T to Flush Valve
(to serial no. EJ000304)10 4137208 Hyd Hose Assembly 1 Front Motor T to Flush Valve
(from serial no. EJ000305)11 4133862 Hyd Hose Assembly 2 Rear Motor to Flush Valve
(to serial no. EJ000304)11 4137209 Hyd Hose Assembly 2 Rear Motor to Flush Valve
(from serial no. EJ000305)12 4133890 Hyd Hose Assembly 1 Flush Valve DR to Trans Pump L
(to serial no. EJ000304)12 4137210 Hyd Hose Assembly 1 Flush Valve DR to Trans Pump L
(from serial no. EJ000305)13 4133891 Hyd Hose Assembly 1 Flush Valve PP to Trans Pump B
(to serial no. EJ000304)13 4137211 Hyd Hose Assembly 1 Flush Valve PP to Trans Pump B
(from serial no. EJ000305)14 4133918 Hyd Hose Assembly 1 Trans Pump A to Flush Valve
Lower T (to serial no. EJ000304)14 4137212 Hyd Hose Assembly 1 Trans Pump A to Flush Valve
Lower T(from serial no. EJ000305)
* Not Illustrated
Parts- 88
JACOBSEN AR3
6.5a FLUSHING VALUE (INTERGRATED HYDRAULICS)Illustration Number: 4131110
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 89
JACOBSEN AR3
4187320 Flusing Valve Intergrated Hydraulics1 Block 12 4187401 P.O. Spool Valve 1 Torque 60Nm3 4187402 Check Valve 1 Torque 60Nm4 4187901 Oriface Plug 1 Torque 2.0 to 2.5 Nm5 4187900 Oriface Plug 1 Torque 2.0 to 2.5 Nm* 4171447 Blanking Plug 3/8" 1 Torque 20Nm
* Not Illustrated
Parts- 90
JACOBSEN AR3
6.6 CUTTER & BRAKE VALVE
Illustration Number: 4131613
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 91
JACOBSEN AR3
1 002515100 Ftg-9/16 ORFS x 9/16 SAE 22 002525010 90-M/M 9/16 ORFS x 9/16 SAE 1* 158061-18 O Ring 1 9/16" ORFS* 002218065 O Ring 1 9/16" SAE3 002560010 Cap-9/16 ORFS 14 009029550 Manifold-13/16 x 11/16 (3) ORFS 1 (fitted up to Serial No EJ000304)* 158061-01 O Ring 3 11/16" ORFS* 158061-02 O Ring 1 13/16" ORFS5 4131112 Hyd Cutter & Brake Valve 1 (fitted up to Serial No EJ0003xx)4 169020 Hyd Cutter & Brake Valve 1 (fitted from Serial No EJ0003xx)6 4131615 Brkt-Cutter / Brake Valve Mtg 17 450041 Bolt-Hex M10 x 100 28 450191 Scrw-Hex M8 x 20 49 450379 Nut-Hex M10 Nyloc 210 450390 Wshr-M8 x 17 x 1.8 411 450391 Wshr-M10 x 21 x 2.2 412 450411 Lockwshr-M8 x 12.75 x 2 413 158006-06 Ftg-M/M 13/16 ORFS x 7/8 SAE 1* 158061-02 O Ring 1 13/16" ORFS* 002218104 O Ring 1 7/8" SAE14 158007-03 90-M/M 13/16 ORFS x 7/8 SAE 3* 158061-02 O Ring 1 13/16" ORFS* 002218104 O Ring 1 7/8" SAE15 4133850 Hyd Hose Assembly 1 Cutter Pump to Cutter valve CP16 4133851 Hyd Hose Assembly 1 Filter IN to Cutter valve MP17 4133852 Hyd Hose Assembly 1 Rotary Valve B to Cutter
Valve BR18 4133892 Hyd Hose Assembly 1 Brake Valve DR1 to Manifold
Block19 4133907 Hyd Hose Assembly 1 Rear Cutter Drain to Manifold
Block. (to serial numberEJ000304)
20 4133909 Hyd Hose Assembly 1 Cutter Drain Manifold to Return T(Only fitted up to S/N EJ000304)
21 4133910 Hyd Hose Assembly 1 Cutter Valve M1 to LH StrBlkhd
22 4133913 Hyd Hose Assembly 1 Rear Cutter OUT to CutterValve M2
23 4136380 Hyd Hose Assembly 1 Lift Valve CR to Manifold Block(to serial number EJ000304)
24 4136382 Hyd Hose Assembly 1 Frt Blkhd Tee to Manifold(to serial number EJ000304)
* Not Illustrated
Parts- 92
JACOBSEN AR3
6.6a CUTTER & BRAKE VALVE (STERLING )Illustration Number: 4131112
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 93
JACOBSEN AR3
1 4131112 Hyd Cutter & Brake Valve Manifold 12 4134891 Load Control Valve 1 Torque 68 Nm* 4137270 Seal Kit 13 4134892 Solenoid Valve 1 Torque 30 Nm* 4137265 Seal kit 14 4134893 Solenoid Valve 1 Torque 27 Nm* 4137271 Seal Kit 15 4134894 Coil 2 Torque 4.1 Nm6 4134895 Relief Valve 1 Torque 50 Nm* 4137272 Seal Kit 17 Hollow Hex Plug 1 Torque 50 Nm8 Hollow Hex Plug 6 Torque 6.5 Nm
* Not Illustrated
Parts- 94
JACOBSEN AR3
6.6b CUTTER & BRAKE VALVE (INTEGRATED )Illustration Number: 4169020
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 95
JACOBSEN AR3
4169020 Cutter & Brake Valve 11 Block 12 4171360 Overcentre Valve 1 Torque 60 Nm* 4171361 Seal Kit 13 4171362 Relief Valve 1 Torque 75 Nm* 4171363 Seal Kit 14 4171364 Solenoid Valve 1 Torque 30 Nm* 4171365 Seal Kit 15 4171441 12VDC 22 Watt Coil 1 Torque 3.4 Nm6 4171442 Solenoid Valve 1 Torque 20 Nm* 4171443 Seal Kit 7 4171444 12VDC 14 Watt Coil 1 Torque 3.4 Nm8 4171446 1/8" SAE Blanking Plug 4 Torque 4.5 Nm + Loctite9 4171447 3/8" SAE Blanking Plug 1 Torque 20 Nm + Loctite10 4171448 1/2" SAE Blanking Plug 1 Torque 55 Nm + Loctite
* Not Illustrated
Parts- 96
JACOBSEN AR3
6.7 BRAKE RELEASE VALVE
Illustration Number: 4132185
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 97
JACOBSEN AR3
1 002590240 90-M/M 11/16 ORFS x 3/8 BSPP 1* 158061-01 O Ring 1 11/16" ORFS 2 002590730 Ftg-9/16 ORFS x 3/8 BSPP 2* 158061-18 O Ring 1 9/16" ORFS3 008028345 4-Port Rotary Valve 1* 001710252 Ext Circlip, 25 mm 1* 640002048 O-Ring 24 4132248 Bracket-Brake Valve 15 4133237 Manifold-5 Port 11/16 ORFS 1* 158061-01 O Ring 5 11/16" ORFS6 450005 Bolt-Hex M6 x 50 17 450018 Bolt-Hex M8 x 50 28 450192 Scrw-Hex M8 x 25 29 450376 Nut-Hex M5 Nyloc 210 450377 Nut-Hex M6 Nyloc 111 450378 Nut-Hex M8 Nyloc 412 450388 Wshr-M5 x 10 x 1.1 213 450389 Wshr-M6 x 12.5 x 1.8 114 450390 Wshr-M8 x 17 x 1.8 415 450528 Scrw-Pan Hd M5 x 16 216 459100236 Plug-3/8 BSPP 117 MBG3284A Brkt-Microswitch 118 W038383 Switch, Normally Closed 119 002568020 Cap-11/16 ORFS 120 4133852 Hyd Hose Assembly 1 Rotary Valve B to Cutter
Valve BR21 4133853 Hyd Hose Assembly 1 Rotary Valve A to T Front
Brake Line22 4133893 Hyd Hose Assembly 1 Rotary Valve C to Check Valve23 4133900 Hyd Hose Assembly 1 Lift Valve L to Lift Manifold
Front Port24 4133901 Hyd Hose Assembly 2 Front LH & RH Lift Rams to Lift
Manifold25 4133902 Hyd Hose Assembly 1 Rear Lift ram to Lift Manifold26 MBF0918 Clamp Plate 127 69068-02 11/16" ORFS .04" Disc 128 002560010 Cap-9/16 ORS 1 From serial no. EK000681 &
FZ00055429 002590480 Tee-M/F/M 9/16 ORS 1 From serial no. EK000681 &
FZ000554
* Not Illustrated
Parts- 98
JACOBSEN AR3
6.8 HYDRAULIC FILTER
Illustration Number: 4127922
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 99
JACOBSEN AR3
1 4151777 Filter-Hyd, 9.6 micron 1* 008089620 Filter Element 1* 008089810 Single Post Electrical Sensor 12 450390 Wshr-M8 x 17 x 1.8 23 450411 Lockwshr-M8 x 12.75 x 2 24 456110341 Scrw-Hex 5/16-18 x 7/8 25 158006-11 Ftg-M/M 1 ORFS x 1-1/16 SAE 2* 158061-08 O Ring 1 1" ORFS* 002218120 O Ring 1 1-1/16" SAE6 4133848 Hyd Hose Assembly 1 Trans Pump E to Filter Out7 4133851 Hyd Hose Assembly 1 Cutter valve MP to Filter In
* Not Illustrated
Parts- 100
JACOBSEN AR3
6.9 MANIFOLD & BRACKET
Illustration Number: 4133037 Rev E
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 101
JACOBSEN AR3
1 4133036 Manifold 1* 002515100 Ftg-9/16 ORFS x 9/16 SAE 4* 158061-18 O Ring 4 9/16" ORFS* 4136856 Ftg-M/M 1-3/16 ORFS x 3/4 SAE 2* 158061-09 O Ring 1 1-3/16" ORFS* 4136862 Ftg-M/M 1 ORFS x 9/16 SAE 1* 158061-08 O Ring 1 1" ORFS* 158006-01 Ftg-M/M 11/16 ORFS x 9/16 SAE 1* 158061-01 O Ring 1 11/16" ORFS2 4133038 Bracket-Manifold Mtg 1 To S/N EK000xxx & FZ000xxx3 450171 Scrw-Hex M6 x 20 34 450377 Nut-Hex M6 Nyloc 35 452100019 Wshr-1/4 x 5/8 x .064 66 008239720 Horn 17 450192 Scrw-Hex M8 x 25 18 450390 Wshr-M8 x 17 x 1.8 19 450411 Lockwshr-M8 x 12.75 x 2 110 4133846 Hyd Hose Assembly 1 Cooler OUT to Return Manifold11 4133889 Hyd Hose Assembly 1 Rear Motor Drain to Manifold12 4133903 Hyd Hose Assembly 1 Rear Lift Ram to Manifold13 4133904 Hyd Hose Assembly 1 Frt LH Lift Ram to Manifold14 4133905 Hyd Hose Assembly 1 Frt RH Lift Ram to Manifold15 4133906 Hyd Hose Assembly 1 Lift valve T to Manifold16 4133909 Hyd Hose Assembly 1 Cutter Drain Manifold
only fitted to serial no.EJ00030417 4133914 Hyd Hose Assembly 1 Manifold to Tank18 4137213 Hyd Hose Assembly 1 Frt Lift Blkhd Tee to Manifold19 4137214 Hyd Hose Assembly 1 Rear cutter Drain to Manifold20 4137215 Hyd Hose Assembly 1 Lift/Lower Valve Drain to Manifold
to S/N EK000xxx & FZ000xxx20 4194980 Hose-Lift Valve CR to Manifold 1 From S/N EK000xxx & FZ000xxx21 69068-05 Orifice Disk 0.089" 1 From S/N EK000681 & FZ00055322 4190100 RH Manifold Mount 1 From S/N EK000xxx & FZ000xxx23 4190101 LH Manifold Mount 1 From S/N EK000xxx & FZ000xxx
* Not Illustrated
Parts- 102
JACOBSEN AR3
6.10 ROTARY DECK MOTOR
Illustration Number: 4134872 & 4172880
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 103
JACOBSEN AR3
FRONT LH DECK MOTOR
1 002515000 Ftg-9/16 ORFS x 7/16 SAE 1* 158061-18 O Ring 1 9/16" ORFS* 002218049 O Ring 1 7/16" SAE2 4118247 Motor-Deck CW Rotation 1* 4138728 Motor - Deck CCW Rotation 1 Painted Black3 450379 Nut-Hex M10 Nyloc 64 450391 Wshr-M10 x 21 x 2.2 65 452588 Bolt-Crg M10 x 40 66 158007-03 90-M/M 13/16 ORFS x 7/8 SAE 2* 158061-02 O Ring 1 13/16" ORFS* 002218104 O Ring 1 7/8" SAE9 4136408 Hyd Hose Assembly 1 Blkhd to Frt Mtrs & Rear Mtr
to Cutter Valve M210 4136409 Hyd Hose Assembly 1 90 Blkhd to LH Motor IN
14 4136413 Hyd Hose Assembly 1 LH Motor Drain to Blkhd T
Items 9 & 10 reversed when CCWmotor is fitted
FRONT RH DECK MOTOR
1 002515000 Ftg-9/16 ORFS x 7/16 SAE 1* 158061-18 O Ring 1 9/16" ORFS* 002218049 O Ring 1 7/16" SAE2 4118247 Motor-Deck CW Rotation 1* 4138728 Motor - Deck CCW Rotation 1 Painted Black3 450379 Nut-Hex M10 Nyloc 64 450391 Wshr-M10 x 21 x 2.2 65 452588 Bolt-Crg M10 x 40 66 158007-03 90-M/M 13/16 ORFS x 7/8 SAE 2* 158061-02 O Ring 1 13/16" ORFS* 002218104 O Ring 1 7/8" SAE11 4136410 Hyd Hose Assembly 1 RH Str Blkhd to RH Motor IN12 4136411 Hyd Hose Assembly 1 RH 90 Blkhd to RH Motor OUT13 4136412 Hyd Hose Assembly 1 RH Motor Drain to Blkhd T
Items 11& 12 reversed when CCWmotor is fitted
* Not Illustrated
Parts- 104
JACOBSEN AR3
6.10a ROTARY DECK MOTOR
Illustration Number: 4134872-3 & 4172880-3
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 105
JACOBSEN AR3
CENTRE DECK MOTOR
2 4118247 Motor-Deck CW Rotation 1* 4138728 Motor - Deck CCW Rotation 1 Painted Black3 450379 Nut-Hex M10 Nyloc 64 450391 Wshr-M10 x 21 x 2.2 65 452588 Bolt-Crg M10 x 40 66 158007-03 90-M/M 13/16 ORFS x 7/8 SAE 2* 158061-02 O Ring 1 13/16" ORFS* 002218104 O Ring 1 7/8" SAE7 4133907 Hyd Hose Assembly 1 Rear Cutter Drain to Manifold
(to serial number EK000304)7 4137214 Hyd Hose Assembly 1 (from serial number EK000305)8 4133912 Hyd Hose Assembly 1 Blkhd to Rear Motor IN9 4136408 Hyd Hose Assembly 1 Blkhd to Frt Mtrs & Rear Mtr
to Cutter Valve M216 002525020 90-M/M 9/16 ORFS x 7/16 SAE 1* 158061-18 O Ring 1 9/16" ORFS* 002218049 O Ring 1 7/16" SAE
Items 8 & 9 reversed when CCWmotor is fitted
* Not Illustrated
Parts- 106
JACOBSEN AR3
6.10b ROTARY DECK MOTOR BREAKDOWN
Illustration Number: 4118247
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 107
JACOBSEN AR3
4118247 Hydraulic Motor 1 Casappa1 Front Cover 12 Check Valve Body 13 Thrust Plate 14 Thrust Plate 15 Thrust Plate 16 Drive shaft 17 Driven gear 18 Screw 49 Washer 410 Seal 211 O Ring 112 Seal 213 Shaft Seal 114 Shaft Seal 115 Shaft Seal 116 Steel Ring 117 Steel Ring 118 Anti Extrusion Ring 219 Sleeve Bearing 220 Key 121 Sleeve Bearing Holder 122 Support Shaft 123 Ball 124 Dowl Pin 125 Dowl Pin 226 Steel Plug 227 Body 1
4157422 Seal Kit 1
* Not Illustrated
Parts- 108
JACOBSEN AR3
6.11 HYDRAULIC CIRCUIT
L2
Charge pressureinlet
Port A
Port B
Parts-109
JACOBSEN AR3
KEY TO HYDRAULIC DIAGRAM
1 Transmission Pump2 Hydraulic Wheel Motor Front3 Hydraulic Wheel Motor Front4 Hydraulic Wheel Motor Rear5 Hydraulic Flushing Valve6 Hydraulic Filter7 Hydraulic Cutter & Brake Valve8 Hydraulic Deck Motor9 Hydraulic Deck Motor10 Hydraulic Deck Motor11 Cutter & Steering Pump12 Hydraulic Steering Unit13 Hydraulic Steering Cylinder14 Hydraulic Lift Valve15 Hydraulic Lift Cylinder16 Hydraulic Lift Cylinder17 Hydraulic Lift Cylinder18 Hydraulic Check Valve19 Hydraulic Brake Valve20 Hydraulic Oil Cooler21 Hydraulic Tank
Parts- 108
JACOBSEN AR3
7.1 ENGINE & MOUNTING
Illustration Number: 4130885
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 109
JACOBSEN AR3
1 001190327 Scrw-Hex M10-1.25 x 20 22 001290140 Capscrw-Sckt M10-1.25 x 30 33 4139702 Isolation Mount 24 442003927 Wshr-3/8 x 1.375 x 0.092 45 006822150 Fan Spacer-10 mm 16 008902420 Pump Hub 17 2208048-01 Bell Housing 18 2208048-02 Nylon Flange FLE135 19 4129633 Engine-Kubota D1105T 1* 16271-32090 Engine Oil Filter 19 4174101 Engine-Kubota D1105T-E3B 1 Tier 3 compliant engine
From Serial No10 4137114 Wldmt-Engine Mount LH 111 4137117 Wldmt-Engine Mount RH 112 4130987 Fan-370 Dia, 7-Blade 113 450000 Bolt-Hex M6 x 25 414 450014 Bolt-Hex M8 x 30 1015 450034 Bolt-Hex M10 x 60 216 450379 Nut-Hex M10 Nyloc 217 450215 Scrw-Hex M10 x 30 418 450390 Wshr-M8 x 17 x 1.8 819 450392 Wshr-M12 x 24 x 2.7 220 450410 Lockwshr-M6 x 9.6 x 1.5 421 450411 Lockwshr-M8 x 12.75 x 2 1122 450412 Lockwshr-M10 x 15.9 x 2.5 2123 450413 Lockwshr-M12 x 17.9 x 2.5 224 450756 Capscrw-Sckt M12 x 40 225 452740 Capscrw-Sckt M10-1.25 x 25 826 450738 Capscrw-Sckt M10 x 25 427 MBG4067 Scrw-Thermo Hsg 228 MBG4164 Spacer-Thermo Hsg 129 4179140 Wldmt - Bracket - Iso Mount LH 130 4137121 Wldmt - Iso Mount RH 131 002920501 Sprg-Disc 8.2 x 16 x 0.9 232 172084 Throttle Clamp 133 4137049 Throttle Bracket 134 450151 Scrw-Hex M5x 16 135 450191 Scrw-Hex M8 x 20 136 450376 Nut-Hex M5 Nyloc 137 450391 Wshr-M10 x 21 x 2.2 338 456010161 Scrw-Hex 5/16-24 x 1/2 1
* Not Illustrated
Parts- 110
JACOBSEN AR3
7.1 ENGINE & MOUNTING
Illustration Number: 4130885
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 111
JACOBSEN AR3
39 W022372 Throttle Clamp 1* LMAC311 Coupling Kit 1* LMAC312 Bell Housing Kit 1* LMAC313 Bell Housing & Coupling Kit 1
* Not Illustrated
Parts- 112
JACOBSEN AR3
7.2 EXHAUST MOUNTING
Illustration Number: 4135867
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 113
JACOBSEN AR3
1 001990399 U-clamp, 1-3/8" 12 4174421 Muffler 13 4116132 U-clamp, 48 mm 15 4135830 Bracket-Exhaust Mtg, Front 16 4135831 Bracket-Exhaust Mtg, Rear 17 4135847 Cover-Exhaust 18 450171 Scrw-Hex M6 x 20 49 450192 Scrw-Hex M8 x 25 210 450358 Nutsert-M6 A-K x 17.3 411 450389 Wshr-M6 x 12.5 x 1.8 412 450390 Wshr-M8 x 17 x 1.8 213 450410 Lockwshr-M6 x 9.6 x 1.5 414 450411 Lockwshr-M8 x 12.75 x 2 215 MBC1264 Tailpipe 1
* Not Illustrated
Parts- 114
JACOBSEN AR3
7.3 EXHAUST
Illustration Number: 4136097
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 115
JACOBSEN AR3
1 001339050 Nut-Hex M8 Staytite 42 4136098 Exhaust Assembly 13 450014 Bolt-Hex M8 x 30 44 450191 Scrw-Hex M8 x 20 45 450390 Wshr-M8 x 17 x 1.8 126 450411 Wshr - SLW M8 47 553020 Gasket, Muffler 2
* Not Illustrated
Parts- 116
JACOBSEN AR3
7.4 RADIATOR & COWLING
Illustration Number: 4130886
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 117
JACOBSEN AR3
1 4130963 Asm-Radiator / Cooler 12 4131095 Wldmt-Radiator Support LH 13 4131096 Wldmt-Radiator Support RH 14 4131123 Flange-Top, Radiator 15 4131130 Spacer-Cowling 36 4131165 Cowling-Radiator 17 4132109 Hose-Upper Radiator 18 4132119 Hose-Lower Radiator 19 4133116 Plate-Radiator Mtg 110 4133117 Plate-Radiator Mtg 111 4133225 Spacer-Cowling 112 450171 Scrw-Hex M6 x 20 213 450192 Scrw-Hex M8 x 25 1414 450193 Scrw-Hex M8 x 30 315 450195 Scrw-Hex M8 x 40 416 450357 M6 Nutsert 217 450378 Nut-Hex M8 Nyloc 718 450390 Wshr-M8 x 17 x 1.8 2819 450410 Lockwshr-M6 x 9.6 x 1.5 220 450411 Lockwshr-M8 x 12.75 x 2 1421 452100019 Wshr-1/4 x 5/8 x .064 222 * 002989450 Bulk-Channel, Flx Trim 1.3 Quantity = metres23 001925220 Hose Clamp, 8-22 124 001925400 Hose Clamp, 19-40 225 4133845 Hyd Hose Assembly 1 Trans Pump L to Cooler IN26 4133846 Hyd Hose Assembly 1 Cooler OUT to Return Manifold
Side27 4133915 Hose-Exp Tank to Radiator 128 4133916 Hose-Exp Tank to Radiator 129 002989360 Seal-Engine Hood 1.1 Quantity = metres
31 4136834 Plate-Hood Seal 132 108094-01 Hose Clamp, 19-44 3
* Not Illustrated
Parts- 118
JACOBSEN AR3
7.5 AIR CLEANER MOUNTING
Illustration Number: 4131759
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 119
JACOBSEN AR3
1 001925700 Hose Clamp 23-70 42 006890160 In-Line Fuel Filter 13 4136011 Fuel Filter 1
4136009 Filter Canister 14 2198147 Air Cleaner 1* 2198147-01 Element 1* 2198147-02 Valve-Dust Unloader 1* 2198147-03 Cover 1* 2198147-04 S-Cover Clip 15 4126806 Electric Fuel Pump 16 4131760 Bracket-Air Cleaner Mtg 17 4133245 Mounting Band-5" Plastic 18 4135927 Air Cleaner Hose 19 450171 Scrw-Hex M6 x 20 110 450192 Scrw-Hex M8 x 25 411 450193 Scrw-Hex M8 x 30 212 450377 Nut-Hex M6 Nyloc 113 450378 Nut-Hex M8 Nyloc 514 450389 Wshr-M6 x 12.5 x 1.8 215 450390 Wshr-M8 x 17 x 1.8 816 450411 Lockwshr-M8 x 12.75 x 2 217* 680001941 Cable Tie-300 x 4.8 118 450191 Scrw-Hex M8 x 20 119 008109680 Restriction Indicator 120 840346 Adaptor-Gauge 121 4137196 Hose-Air Cleaner Intake 1
* Not Illustrated
Parts- 120
JACOBSEN AR3
7.6 EXPANSION TANK
Illustration Number: 4133518
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 121
JACOBSEN AR3
1 4123826 Expansion Tank & Cap 1* 4123828 Pressure Cap-13 PSI 1
5 450171 Scrw-Hex M6 x 20 1
7 450377 Nut-Hex M6 Nyloc 18 452100019 Wshr-1/4 x 5/8 x .064 29 001925220 Hose Clamp, 8-22 110 001925400 Hose Clamp, 19-40 111 4133915 Hose-Exp Tank to Radiator 112 4133916 Hose-Exp Tank to Radiator 113 4165391 Bracket-Expansion Tank 114 4165392 Bracket-Expansion Tank 1
* Not Illustrated
Parts- 122
JACOBSEN AR3
8 ENGINE HOOD
Illustration Number: 4131967
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 123
JACOBSEN AR3
1 2198112 Latch 1 Complete Draw Latch Assembly2 4131199 Brkt-Latch, Hood 13 4171040 Asm-Engine Hood 1* 4137560 Seal-Side Tube 24 450029 Bolt-Hex M10 x 35 145 450215 Scrw-Hex M10 x 30 46 450321 Nut-Hex M4 28 450391 Wshr-M10 x 21 x 2.2 229 450408 Lockwshr-M4 x 6.95 x 1.2 211 450412 Lockwshr-M10 x 15.9 x 2.5 412 450519 Scrw-Pan Hd M4 x 16 213 001496044 Rivet-Pop 4.8 x 12 414 452437 Nut-Hex M10 Flange Nyloc 1415 MBG6824 Bonnet Bracket 116 MBG7076 Bonnet Spacer 117 4137174 Hinge Bracket-Long 418 MBG7112 Hinge Bracket-Short 4
* Not Illustrated
Parts- 124
JACOBSEN AR3
9 DECALS
Illustration Number: 4133967
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 125
JACOBSEN AR3
IDL146 Kit-Decal, AR3
1 + 009034770 Decal-Noise 105dB 12 009034880 Decal-Fan 13 009034890 Decal-Bystander Warning 14 009034900 Decal-Belt 15 009034910 Decal-Instruction 16 009034920 Decal-Hot 27 009034930 Decal-Hyd Pressure Leak 18 009034960 Decal-Rotating Blades 19 009114100 Decal-Battery 110 009114160 Decal-Slope 15 Deg 111 4118415 Decal-Coolant Hazard 112 4124182 Emblem-Jacobsen 113 4133929 Decal-Hood LH, AR3 114 4133931 Decal-Hood RH, AR3 115 + Decal-Fwd/Rev 116 + Decal-Jacking 317 + Decal-Hooking 318* 4146857 Decal-Seat Belt Rops 119* 4153197 Decal-Pressure Wash 1
+ Included in Decal Set 4134053
* Not Illustrated
Parts- 126
JACOBSEN AR3
10 SEAT & MOUNTING PLATE
Illustration Number: 4137386
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 127
JACOBSEN AR3
1 4142288 Scrw-Pan Hd M8 x 20 Torx 82 001399139 Star Ring 6 mm 13 4136247 Seat-Michigan V-5300 series 13 4137966 Seat-Grammer MSG85 14 4131166 Plate-Seat Mtg 15 4132991 Seat Stay 16 450191 Scrw-Hex M8 x 20 17 450192 Scrw-Hex M8 x 25 28 450378 Nut-Hex M8 Nyloc 29 450389 Wshr-M6 x 12.5 x 1.8 110 450390 Wshr-M8 x 17 x 1.8 1211 450411 Lockwshr-M8 x 12.75 x 2 212 450552 Scrw-Pan Hd M8 x 20 113 MBG0993.07 Bracket-Stay 114 MBG2013.07 Hinge-Seat Stay 215 MBG3241 Clip 116 450594 Scrw-Csk M4 x 12 217 2198112 Latch 1 Complete Draw Latch Assembly18 001393222 Nut-Hex 5/16-18 Nyloc 419 450120021 Nut-Hex 5/16-18 420 002953420 Grommet-25.4 x 44.5 x 9.9 121 4118558 Wldmt-Keep Plate 222 450321 Nut-Hex M4 223 450369 Nutsert-M8 A-L x 17.5 424 450408 Lockwshr-M4 x 6.95 x 1.2 225* 002989470 Foam 1.5m
* Not Illustrated
Parts- 128
JACOBSEN AR3
10a MICHIGAN V-5300 SERIES SEAT
Illustration Number: 4136247-3
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 129
JACOBSEN AR3
1 4136899 Spring & Saddle Kit 12 4136900 Shaft / Bearing Kit 13 4136901 Gear Kit 14 4136902 Switch - Snap Mount Kit 15 4136903 Slide Kit 16 4136904 Knob Kit 17 4136905 Label Kit 18 4136906 Back Cushion Kit 19 4136907 Seat Cushion Kit 110 4136908 Shock Absorber Kit 111 4136909 Back Panel Kit 112 4136910 Wire Harness Kit 113 4136911 Boot Kit 114 4136912 Pivot Bolt Kit 115 4136913 Bumper Kit 116 4136914 Weight Adjust Kit 117 4136915 Susp. Base Weldment Kit 118 4136916 Seat Frame Weldment Kit 119 4136917 Linkage Assy Kit 120 4136918 Back Frame Weldment Kit 121 4136919 Weight Ind Assy Kit 122 4136920 Water Drain Kit 123 4136921 Armrest Assy RH Kit 124 4136922 Armrest, Moulded Kit 125 4136923 Armrest Assy LH Kit 126 4136924 Armrest Stop Assy 1
* Not Illustrated
Parts- 130
JACOBSEN AR3
10b GRAMMER MSG 85 SEAT (4137966) - SUSPENSIONIllustration Number: 4137966-3
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 131
JACOBSEN AR3
5 008173680 Cover 16 Kit, Suspension Upper 111 Kit, Bellow 115 008173790 Bolt 116 008173800 Bushing 418 008199900 Swing Arm Kit 119 Bolt 120 008173780 Roller 421 008173820 Plate 122 Tension Spring 223 008173830 Release Plate 224 008173840 Bolt 125 008173710 Bolt, M8 x 22, Yellow 226 008199680 Kit, Shock Absorber, S 127 008173720 Washer, Retaining, 5 mm 228 4197067 Fork 129 008173740 Rivet, 4.0 x 10.0 230 Bracket, U-Shaped Pro 131 008173760 Rubber Plate 132 008173730 Bumper Set 133 008173870 Thrust Washer Kit 135 008144410 Spring, Tension 236 008173880 Nut, M12, Flange 137 008173910 Spring Bracket 138 008173930 Plug, Retainer 139 Pin, 3.0 x 16 140 Pin, 4 x 28 141 Handle (Toggle) 142 Adjustment Spindle 143 008173950 Guide 144 008193960 Roller 145 008193920 Band, Weight, 130 kg 146 008173940 Tension Spring 147 Bushing 152 Suspension Lower Par 153 Fixing Parts 155 Suspension MSG85 157 Screw, M6 x 12 258 Ties, Cable, 2.5 x 102 259 4160220 Switch 160 008174000 Connector, Electrical 1
* Not Illustrated
Parts- 132
JACOBSEN AR3
10c GRAMMER MSG 85 SEAT -SEAT TOP
Illustration Number: 4137966-5
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 133
JACOBSEN AR3
1 4185280 Assy, Cushion, Backrest 1 1422192 4178162 Assy, Cushion, Seat 1 1422203 Screw, M5 x 25, Pan Hd 7 10543924 Seat Pan 1 10754885 Backrest Pan Kit 1 1406827 Tube 2 1386868 Backrest Extension 1 110507722 Tube 2 13868623 Screw, M8-1.25 x 40 2 11855824 Rivet, 6 x 12 1 110325925 Nut, Hex, M8-1.25 6 11029126 113048 Nut, Hex, M8-1.25 2 11304827 Lever 1 14067528 Handle, Grey 1 13945429 Cover, LH, Blk 1 107869633 Cover, RH, Blk 1 107870134 Screw M8 x 16 4 11103035 Set of Adjustment Rails 1 13523636 Nut, Hex M8-1.25 4 13984337 Washer, Flat, M8 11 11329038 Washer 8.4-Hv140 6 11048939 Kit, Seatbelt, 2 Retractable 1 90213340 Seatbelt, 2 Non-retractable 1 90212542 Spring, Spiral 1 104689244 Stop 1 14225746 Bearing Kit 1 13925548 Spring, Leg, Backrest 1 14215249 Set of Adjustment Rails 1 13624354 Screw, M8 x 16, Hex Socket 4 12294967 Literature Box 1 One supplied* Literature Holder (net) 168 Blind Rivet 3.2 x 11.2 5 13578669 Ball 5 106408
88 4188242 Armrest 1 14117289 4188244 Armrest 1 141173
Parts- 134
JACOBSEN AR3
11.1 TRACTION PEDAL
Illustration Number: 4130703
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 135
JACOBSEN AR3
1 002993013 Lubricator-M6 Straight 12 008145450 Rod End M10 13 3003474 Grip-Pedal 14 3003475 Grip-Pedal 15 4130415 Bush-Flng 3/4 x 7/8 x 3/8 26 4130704 Pedal-Traction 17 4130705 Shaft-Pivot, Pedal 18 4130706 Stop-Mow Speed 19 4130707 Wldmt-Lever, Pedal 110 4134965 Bracket-Pedal Mounting 111 450030 Bolt-Hex M10 x 40 112 450192 Scrw-Hex M8 x 25 813 450325 Nut-Hex M10 114 450378 Nut-Hex M8 Nyloc 515 450379 Nut-Hex M10 Nyloc 116 450390 Wshr-M8 x 17 x 1.8 717 450391 Wshr-M10 x 21 x 2.2 218 450411 Lockwshr-M8 x 12.75 x 2 319 450866 Scrw-Sckt Csk M8 x 25 1
* Not Illustrated
Parts- 136
JACOBSEN AR3
11.2 TRACTION PEDAL DAMPER
Illustration Number: 4135110
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 137
JACOBSEN AR3
1 008145117 Rod End-M8 RH 12 008145450 Rod End M10 13 450016 Bolt-Hex M8 x 40 14 450030 Bolt-Hex M10 x 40 15 450324 Nut-Hex M8 16 450325 Nut-Hex M10 17 450378 Nut-Hex M8 Nyloc 18 450379 Nut-Hex M10 Nyloc 19 450390 Wshr-M8 x 17 x 1.8 210 450391 Wshr-M10 x 21 x 2.2 211 4135777 Asm-Damper Control 1
* Not Illustrated
Parts- 138
JACOBSEN AR3
11.2a DAMPER CONTROL
Illustration Number: 4135777
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 139
JACOBSEN AR3
1 002210122 O-Ring 9.25 ID x 1.78 Sect 12 002212140 O-Ring 25 ID x 3.53 Sect 13 002911170 Sprg-Comp 25.4 x 3.25 x 76.2 14 002911220 Sprg-Comp 15.88 x 2.34 x 76.2 15 009134850 Gaiter 16 450515 Scrw-Pan Hd M4 x 8 17 450950 Scrw-Set M5 x 6, Cup Pnt 18 451581 Pin-Tension 3 x 20 19 451962 Circlip-Int 32 x 1.2 T 110 MBE2480B.7 Wldmt-Cylinder (Black) 111 MBE2483B End Cap 112 MBE2484C Piston Rod 113 MBE2485A Reaction Sleeve 114 MBE2486A Piston 115 MBE2495A Reaction Sleeve 1
* Not Illustrated
Parts- 140
JACOBSEN AR3
11.3 TRACTION PEDAL NEUTRAL SWITCH
Illustration Number: 4139745 & 4139745 rev D
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 141
JACOBSEN AR3
2 4132836 Rod-Pump Control 13 4139707 Bracket-Neutral Switch 1 to serial number EK0003 4141587 Bracket-Neutral Switch 1 from serial number EK0004 4139708 Actuator-Neutral Switch 15 4139733 Microswitch 16 450171 Scrw-Hex M6 x 20 27 450357 Nutsert-M6 A-K x 14.7 28 450389 Washer-M6 x 12.5 x 1.8 29 450410 Lockwasher-M6 x 9.6 x 1.5 210 451144 Scrw-Pan Hd No.10 x 13 211 001814310 Scrw-Pan Hd M3 x 30 2 from serial number EK00012 001830030 Wshr-M3 x 7 x 0.6, Brass 2 from serial number EK00013 001863037 Wshr-M3 x 6.4 x 0.61, Crinkle 2 from serial number EK00014 4141588 Plate-Switch Mounting 1 from serial number EK000
4139745 rev D Illustration1 4139733 Microswitch 12 008005950 Pump-Transmission, M25-2081 13 4182480 Bracket-Neutral Switch 1 from serial no. EK000xxx and
FZ000xxxto EK000xxx and FZ000xxx
3 4184220 Bracket-Neutral Switch 1 from serial no. EK000xxx andFZ000xxx
4 172364A.07 Arm-Control Hd 1 to serial no. EK000xxx andFZ000xxx
4 4166940 Arm-Control Hd 15 450390 Washer-M8 x 17 x 1.8 2 from serial number EK000xxx6 450192 Screw-Hex M8 x 25 1 from serial number EK000xxx7 450378 Nut-Hex M8 Nyloc 1 from serial number EK000xxx8 456110341 Scrw-Hex 5/16-18 x 7/8 2 from serial number EK000xxx* 4162020 Neutral Switch Ext Lead 1 from serial number EK000xxx9 450019 Bolt-Hex M8 x 55 110 4184180 Wldmt-Control Arm 1 from serial no. EK000xxx and
FZ000xxx
* Not Illustrated
Parts- 142
JACOBSEN AR3
11.4 INSTRUMENT PANEL
Illustration Number: 4132733
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 143
JACOBSEN AR3
1 15248-63592 Starter Switch 1 Kubota2 15694-65992 Lamp Timer 1 Kubota3 4132751 Throttle Control 1* 4134746 Knob-Throttle Control 1* 4134751 Cable - Throttle Control 14 4135383 Panel Assembly - Complete 15 450376 Nut-Hex M5 Nyloc 36 450388 Wshr-M5 x 10 x 1.1 37 450526 Scrw-Pan Hd M5 x 12 28 450528 Scrw-Pan Hd M5 x 16 19 450539 Scrw-Pan Hd M6 x 12 6
* Not Illustrated
Parts- 144
JACOBSEN AR3
11.4a PANEL ASSEMBLY - COMPLETE
Illustration Number: 4135383
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 145
JACOBSEN AR3
1 008231870 Twin Pilot Lamp 32 008238350 Fuse Holder 23 008244700 Relay Micro 12V 14 008295630 Lens-Engine Oil Pressure (Red) 15 008295640 Lens-Battery Charge (Red) 16 008295650 Lens-Engine Pre-Heater (Green) 17 008295710 Lens-Engine Overheat 18 008295980 Lens-Filter Blocked 19 1004290 Joystick c/w Harness 110 4132246 Instrument Panel 111 4139765 Logic Controller 112* 4132367 Harness-Console Loom 1 (to serial no. EK000xxx)12* 4139780 Harness-Console Loom 1 (from serial no. EK000xxx)
4139570 Kit- Control Module Update 1 Prior to EK000363 Short Wire 1 230mm (Engine Overheat Warning
Lamp to Module MalfunctionWarning Lamp
Long Wire 1 1550mm (Engine OverheatWarning Lamp to Horn)
Cable Tie 613 4132933 Bracket-Fuse Holder 114 4133446 Combi-Gauge (enGage II) 115 4135850 Rocker Switch - Park Brake 1 (to serial no. EK000xxx)15 4139764 Rocker Switch - Park Brake (Lock) 1 (from serial no. EK000xxx)16 4135851 Rocker Switch - Mow 117 4135852 Rocker Switch - WT/Transfer 118 4135853 VHP Mounting Panel Plug 119 4137314 Decal-Instrument Panel 120 450376 Nut-Hex M5 Nyloc 1121 450388 Wshr-M5 x 10 x 1.1 1122 450526 Scrw-Pan Hd M5 x 12 723 450529 Scrw-Pan Hd M5 x 20 424 008244710 Relay Base 1 Part of Harness-Console Loom
* Not Illustrated
Parts- 146
JACOBSEN AR3
12.1 DECK YOKE & MOUNTING
Illustration Number: 4137586 & 4137587
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 147
JACOBSEN AR3
1 002993013 Lubricator-M6 Str 12 4130256 Bush-Devol 1-1/4 x 1-5/8 x 1-1/4 23 4131462 Wldmt-Yoke Rear, 27" Deck 1 Rear Yoke3 4137533 Wldmt-Yoke Front, 27" Deck 1 Front Yoke4 4131889 Bush-Flng 1 x 1-1/4 x 3/4 25 4135710 Wldmt-Deck Pivot, AR3 26 450425 Lockwshr-M16 x 27.3 x 3.5 47 456011248 Scrw-Hex 5/8-18 x 1 48 450391 Wshr-M10 x 21 x2.2 2 Outside Front Deck Only9 W158001 Chain (7 Links) 1 Outside Front Deck Only10 450379 Nut-Hex Nyloc M10 1 Outside Front Deck Only11 450325 Nut-Hex M10 1 Outside Front Deck Only12 450217 Scrw-Hex M10 x 40 1 Outside Front Deck Only
* Not Illustrated
Parts- 148
JACOBSEN AR3
12.2 DECK HOUSING & CASTER WHEELS (Non Trim TrimTek)
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 149
JACOBSEN AR3
26 3004894 Pin, 7/16 x 1-3/4" Snap RIng 227 3007764 Washer, Blade 128 3008388 Adapter, Blade 129 400410 Screw, 1/2-13 x 1-3/4" Hex Head 130 400426 Screw, 1/2-13 x 5" Hex Head 231 4117807 Spacer 332 4129605 Deck Housing 133 4124066 Caster Wheel Yoke 234 4124076 Flat Washer, 1" 735 4129639 Blade, 27" Mulching 136 4127296 Spacer, Yoke 237 4131904 Caster Wheel, 6-1/4 x 3 2
4134967 Roller Bearing 14134968 Bushing 2
38 440124 Carriage Bolt, 3/8-16 x 1-3/4" 639 443110 Nut, 3/8-16 Hex 640 443118 Nut, 1/2-13 Hex 241 446142 Lockwasher, 3/8 Heavy 642 452012 Flat Washer, 1/2 843 453011 Flat Washer, 3/8 644 557523 Key, 1/4 Square x 1" 145 PJH1054 Spacer, Cutting Height 2746 4132519 Chute, Rear Discharge 147 4132520 Cover, Mulching 148 445783 Nut, 3/8-16 Whizlock Flange 352 446154 Lockwasher, 1/2 Heavy 249 365948 Pin, 1/4 x1-3/4" Snap RIng 350 4133007 Sleeve, Cutting Height 351 4118247 Motor, Deck 152 4137521 Bracket, Skid LH 153 4137520 Bracket, Skid RH 154 2198153 Roller 3" 255 4137534 Sleeve, Roller 256 400422 Screw 1/2" - 13 UNC x 4 Hex ~Hd 257 444758 Nut, Hex Lock 1/2" - 13 UNC 2
* Not Illustrated
Parts- 150
JACOBSEN AR3
12.3 DECK FRAME (Non Trim TrimTek)
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 151
JACOBSEN AR3
1 400404 Screw, 1/2-13 x 1" Hex Head 42 400408 Screw, 1/2-13 x 1-1/2" Hex Head 43 400418 Screw, 1/2-13 x 3" Hex Head 44 4129638 Deck Frame 15 4127478 Flanged Bushing 46 471214 Straight Grease FItting 27 4129636 LH Rear Cutting Height Bracket 18 4129637 RH Rear Cutting Height Bracket 19 4130527 Scraper, Roller 110 445771 Nut, 1/2-13 Hex Nylon Insert 211 446152 Lockwasher, 1/2 212 3007764 Washer 213 4129614 RH Roller Bracket 114 4129615 LH Roller Bracket 115 412017 Screw, 5/16-18 x 3/4" Square Head 216 461339 Pin, Groove 217 4129612 Roller 118 503378 Bearing Cup and Cone 219 367029 Locknut, 3/4-16 Hex Jam 120 3010210 Seal 221 4129607 Tube, Roller 122 4129609 Shaft, Roller 123 445789 Nut, 1/2-13 Spiralock Flange 224 4124129 Spacer 225 4135429 Front Cutting Height Bracket 1
* Not Illustrated
Parts- 152
JACOBSEN AR3
12.4 DECK FRAME TrimTek
Illustration Number: 4163083
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 153
JACOBSEN AR3
4163180 Deck Assembly 3 Per Machine1 3004894 Pin 2 Per Deck2 450311 3/8 washer 63 3007764 Washer, Blade 14 3008388 Adapter Blade 15 400426 Screw, 1/2-13 x 5" Hex HD 26 400404 Screw, 1/2-13 x 1" Hex HD 47 400416 Screw, 1/2-13 x 2.5" Hex HD 48 400422 Screw, 1/2-13 x 4" Hex HD 49 4124066 Weldment, Caster Yoke 210 4124076 Washer 1" ID x 1.75" OD 411 4124129 Spacer 412 4135429 HOC, Assembly 113 4127296 Spacer, Yoke 214 4163080 Deck Weldment 115 4163181 Roller Assembly 116 4129636 Weldment, 27" Deck HOC LH 117 4129637 Weldment, 27" Deck HOC RH 118 4138528 Frame, 27" Deck 119 4163101 Blade, 26.62" Combo 120 4130527 Weldment, 27" Scraper 121 4131904 Caster Wheel, 6.25" x 3.00" 222 440124 Carriage Bolt, 3/8-16 x 1.75" 623 443118 Nut, 1/2-13 224 445771 Nut, 1/2-13 Nyloc Nut 225 800379 Nut, 1/2-13 1226 446142 Lockwasher, 3/8 627 446152 Lockwasher, 1/2 228 452012 Flat Washer, 1/2 829 365948 Pin, Snap Ring 330 PJH1054 Spacer 2731 4117807 Spacer 332 4133007 Weldment, HOC Sleeve 333 557523 Key, 1/4 SQ x 1" Long 134 401237 Screw, 1/2-13 x 1-3/4" Hex Hd LH 135 443110 Nut, 3/8 636 446154 Lockwasher, 1/2 237 445783 Nut, 3/8 Large Flange 338 4163103 Deflector 1
* Not Illustrated
Parts- 154
JACOBSEN AR3
12.4 DECK FRAME TrimTek
Illustration Number: 4163083
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 155
JACOBSEN AR3
39 4163104 Mulch Cover 140 835892 Decal - Danger Hands & Feet 241 444758 Nut, 1/2-13 UNC Lock 242 400422 Screw, 1/2" x 4" Hex HD 243 2198153 Roller - 3" 244 4137534 Roller Sleeve 245 4176720 Counter weight 4
* Not Illustrated
Parts- 156
JACOBSEN AR3
12.4a DECK ROLLER
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 157
JACOBSEN AR3
1 3010210 Seal 22 365208 Cup - Bearing 23 365209 Cone - Bearing 24 367029 Nut, 3/4-16 UNF, Lock Jam 25 4129609 Shaft Roller 16 471214 Fitting, Grease 1/4-28 27 4163084 Weldment, Roller 1
* Not Illustrated
Parts- 158
JACOBSEN AR3
13.1 OPS FRAME(LMAC164)Illustration Number: 4137350 & 4137585
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 159
JACOBSEN AR3
4137350 OPS Kit (ABT) 1AR3-01 Roll Bar 1
2 * Label 13 XB12045Z-10.9 Hex Bolt - M12 x 45 Gd 10.9 84 XB10045Z-10.9 Hex Bolt - M10 x 45 Gd 10.9 25 XN12-10SZ Hex Nut (Stover M12) 86 XN10-10SZ Hex Nut (Stover M10) 27 XW12BZ Plain Washer M12 88 XW10BZ Plain Washer M10 29 4137585 Seat Belt Kit-AR3 / TR3 1
4137585 Seat Belt Kit
1 4133937 Seat Belt Assembly 12 * Scrw-Hex 7/16" x 20 x 1 2 order Kit 41353473 * Nut-Hex Lock 7/16" x 20 2 order Kit 41353474 * Wshr - 1/2" x 1 1/4" x 0.104 2 order Kit 4135347
Items 2,3 & 4 only available buyordering Kit No. 4135347
* Not Illustrated
Parts- 160
JACOBSEN AR3
13.2 WORKING LAMP KIT (LMAC163)
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 161
JACOBSEN AR3
1 4135848 Work lamp Switch 12 4122840 Worklamp 2* 4123183 Bulb, 886, 12.8v A/R
* Not Illustrated
Parts- 162
JACOBSEN AR3
13.3 NARROW WIDTH OF CUT KIT (LMAC199)Illustration Number: LMSE194 & LMSE 195
ITEM PART NO. DESCRIPTION QTY. REMARKS
Parts- 163
JACOBSEN AR3
LMSE194 Lift Arm-Front LH 1
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