11 Press Presentation 130905 [호환 모드] - Hyundai Wia MACHINE PLANER ... -Human & Machine Safety-Utility and site condition-Manual, Spare Parts and Training-Review of Specification
Post on 17-May-2018
218 Views
Preview:
Transcript
PRESS INTRODUCTION
I. Company Introduction
II. Press Business1. Major Customer
2. Press Shop
3. Major Products
Ⅲ. Quality System
Contents
II. Press Business
- Main Press Products
Blanking Press
Hot Forming Line
Progressive Press
Modular Press
Tandem Press
Servo Press Transfer Press
All rights reserved and copyrighted by HYUNDAI WIA
Major CustomerHyundai WIA Press Shop Major Products Quality System
Section Customer Press Installed
GeneralMotors
GM Australia 1600T , 2300T , 2400Ton Line, 2400T Trial
GM Korea 2500T Trial, 2250T, 800T B/K Line
GM Mexico 2250T Line(3Lines), 2250T Trial
GM Thailand 1800T Line
GM India 1800T Line
GM Poland 1800T Line
GM UZ 2250T Line, 1800T Line, 600T B/K Line
GM Brazil 2250T Trial, 800T B/K Press
GM USA 2250T Line(4 Lines), 2250T Trial
Magna
Russia 800T Line, 250T Mini Line, 630T B/K Line
Mexico800T Pro, 400T Pro(3Lines), 1000T Press(2sets), 1200T Hot Forming(2Lines), 800T Hot Forming1000T T/F, 2000T T/F, 3000T Transfer Line
USA 2000T Line, 1600T Line, 1200T Hot Forming Press (3 sets)
Canada 1200T Hot Forming Press
Brazil 630T Pro, 400T Pro
China 800T Pro, 1000T Line, 1000T Trial, 2500T Trial
India 1600T Line(2Lines), 800T Pro.(2Lines) 250T Mini Line (2 Lines)
Korea 800T Hot Forming Press(2sets)
HyundaiKia
Motors
Kia Korea 2300T Line and Others (total 9Lines),600T B/K Line (4Lines), 200T DSP(2sets)
Kia Slovakia 600T B/K Line, 2400T Trial Line
Hyundai Korea 2300T Line
Hyundai India 5400T Modular Line
Hyundai China 500T B/K Line
Hyundai Turkey 2300T Line
Major Customer – 25 Countries, 35 Customers
All rights reserved and copyrighted by HYUNDAI WIA
Major CustomerHyundai WIA Press Shop Major Products Quality System
Sales Record to GM – 10 countries, 85 presses
Automation System (without press)
IndiaIndia
KoreaKoreaPolandPoland USAUSA
MexicoMexicoThailandThailand
UzbekistanUzbekistan
AustraliaAustraliaBrazilBrazil
ChinaChina
Tandem Press Line
• 8 countries• 16 lines• 71 presses
Blanking Line
• 3 countries• 3 lines• 3 presses
Trial Press
• 5 countries• 5 presses
• 2 countries• 4 lines
Die Spotting Press
• 2 countries• 2 presses
All rights reserved and copyrighted by HYUNDAI WIA
Major CustomerHyundai WIA Press Shop Major Products Quality System
Sales Record to Magna – 8 countries, 52 presses
IndiaIndia
KoreaKorea USAUSA
MexicoMexico
RussiaRussia
BrazilBrazil
ChinaChina
• 4 countries• 6 lines• 28 presses
Blanking Line
• 1 country• 1 line• 1 press
Trial Press
• 1 country• 2 presses
Hot Stamping Line
• 5 countries• 10 lines• 10 presses
CanadaCanada
Progressive Line
• 4 countries• 8 lines• 8 presses
Tandem Press Line Transfer Line
• 1 country• 3 line• 3 press
All rights reserved and copyrighted by HYUNDAI WIA
Major CustomerHyundai WIA Press Shop Major Products Quality System
Welding Shop
● ANNEALING FURNACE(8mX8mX16m, 200Ton)
● SHOT BLAST(8mX12mX6m)
● GANTRY CRANE(70T, 50TX2, 40TX2, 30TX2)
● OVER HEAD CRANE(40T,25TX3,10T, 5T)
● AUTO CUTTING MACHINE
● SHEARING MACHINE
● FLAME CUTTING MACHINE
● Area : 17,000 m2
All rights reserved and copyrighted by HYUNDAI WIA
Major CustomerHyundai WIA Press Shop Major Products Quality System
Machining Shop
● HOR. BORING MACHINE (7 set)- 1,520 x 4,500 x 14,000 mm
● GEAR HOBBING MACHINE- Max. Dia 7 m
● CYL. GRINDING MACHINE
● PLANER
● HEAVY DUTY LATHE
● VERTICAL TURNING LATHE
● RADIAL DRILLING MACHINE
● OVERHEAD CRANE
● Area : 5,700 m2
All rights reserved and copyrighted by HYUNDAI WIA
Major CustomerHyundai WIA Press Shop Major Products Quality System
Assembling Shop
● PIT FOR TRIAL(W:10m, H:5m, L:42m)
● OVERHEAD CRANE(100/50T, 30/5TX2, 10T)
● HOIST JIB CRANE
● WALL TRAVEL CRANE
● WALL JIB HOIST
● LOAD CELL- 4000T
● Area : 5,000 m2
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Modular Press Line
1. Main Customer : Hyundai, Kia Motor
2. Production Rate : max. 15 spm
3. Line Composition
1) 2400T (1 set)- Bolster : 4,800 x 2,500 mm - Stroke : 1,400 mm- 15 spm continuous Mode
2) 3000T Modular Press (1 set)- Bolster : 4,800 x 2,500 mm- Stroke : 1,250 mm- 15 spm Continuous Mode
3) Front of Line- Destacking System- Washer- Centering System
4) Press to Press Automation- High Speed Cross Bar Type
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
1. Customer : KIA Motor, Korea
2. Production Rate : max. 13 spm
3. Line Composition
1) 2400T (1 set, 4600 x 2500 mm)- equipped with NC Hyd. Cushion- 1400 mm stroke- 15 spm Continuous Mode
2) 1000T (3 sets, 4600 x 2500 mm)- 1250 mm stroke- 15 spm Continuous Mode
3) Front of Line- Destacking System- Washer- Centering System
4) Press-to-Press Automation- High Speed Cross-bar Type
Tandem Press Line - with Cross Bar Automation
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
1. Main Customers : Asia Automobile Companies and Tier 1
2. Production Rate : max. 12 spm
3. Line Composition
1) 2400T (1 set, 4500 x 2500 mm)- 1000 mm stroke- 12 cpm Intermittent Mode
2) 1000T (3 sets, 4500 x 2500 mm)- 1000 mm stroke- 12 cpm Intermittent Mode
3) Front of Line- Destacking System- Washer- Centering System
4) Press-to-Press Automation- Single Arm Type
Tandem Press Line - with Single Arm Automation
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
1. Main Customer : GM- Mexico(3 Lines), Uzbekistan(2 Lines), Australia, Thailand, India, Korea, Poland,
USA(4 Lines)
2. Production rate : max. 12 spm
3. Line Composition 1) Press
- XL Line (4500x2400 mm) : 2250T (1) + 1000T (3)- L Line (3800x2400 mm) : 1800T (1) + 800T (3)
2) Front of Line : Destacker + Washer/Oiler + Vision Centering3) Press to Press Automation : Robots with Main Boom4) End of Line : Exit Conveyor + Sorting tray
Tandem Press Line – Robot Automation
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Tandem Press Line – Robot with 7 axis
1. Main Customer : Cosma- India(2 Lines), USA(2 Lines), Russia, China
2. Production rate : max. 12 spm
3. Line Composition 1) Press
- G1 Line (4500x2500 mm) : 2000T (1) + 1000T (4 sets)- G2 Line (3500x2500 mm) : 1600T (1) + 800T (4 sets)
2) Front of Line : Destacker + Washer/Oiler + Centering3) Press to Press Automation : Robots with 7 Axis4) End of Line : Exit Conveyor
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Tandem Press Line – Double Action Press
1. Main Customer : GM Holden (Australia), Kia Motor (Korea), Iran Khodro (Iran)
2. Production rate : max. 12 spm
3. Line Composition 1) Press
- G1 Line (5000x2500 mm) : 2300T D/A (1) + 1000T (4 sets)- G2 Line (3700x2200 mm) : 1600T D/A (1) + 600T (3 sets)
2) Front of Line : Destacker + Washer/Oiler + Centering3) Press to Press Automation : Robots with 7 axis4) End of Line : Exit Conveyor
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Servo Press
Progressive/Blanking Tandem Press1. Capacity
- 800Ton (4500x2500 mm) - XL (4500 x 2500 mm) : 2400T + 1000T (3 sets)- 400Ton (3000x1500 mm) - L (3800 x 2500 mm) : 1800T + 800T (3 sets)
2. Stroke- max. 300 mm, variable at Pendulum - max. 1,200 mm
3. SPM- 20 ~ 60 spm at 300 mm stroke - 12 ~ 20 spm- 20 ~ 100 spm at 100 mm stroke
pendulum mode * Servo System : Siemens or Fanuc
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Blanking Press Line
1.Customer - GM - Hyundai/Kia - Tier 1- Operation Korea, Uzbekistan, Slovakia, Korea, Russia, China, Turkey
Site Brazil Beijing USA, Korea, etc.
2. Capacity - 800Ton 700T, 600Ton 600T, 500T, 400T
3. Bolster Size - 4700 x 2600 mm 4300 x 2500 mm 3600 x 2400 mm
4. Stroke - 350 mm 300 mm 300 mm
5. SPM - 12 ~ 60 spm 10 ~ 80 spm 10 ~ 80 spm
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Transfer Press Line
1. Main Customer Tier 1 located in Korea, China, USA, Thailand, etc.
2. Capacity - 3000Ton - 2400T - 1600T - 1500T
3.Bolster Size - 6000x2500 mm - 6000x2500 mm - 5000x2500 mm - 4800x1600 mm
4.Stroke - 760 mm - 760 mm - 760 mm - 600 mm
5. SPM - 8~30 spm - 8~30 spm - 8~30 spm - 10~25 spm
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Progressive Press Line
1. Main Customer Tier 1 located in Korea, China, India, Mexico, Brazil, Thailand, etc.
2. Capacity - 800Ton - 400T - 1600T - 1200T
3. Bolster Size - 4500x2500 mm - 3000x1500 mm - 3500x1600 mm - 3500x2200 mm
4. Stroke - 350 mm - 300 mm - 250 mm - 400 mm
5. SPM - 20~60 spm - 30~70 spm - 15~55 spm - 20~60 spm
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
1. Main Customer Tier 1 - Magna, Gestamp, Posco, Hysco, IS Tech,
Yifeng, Morex, etc., - in Korea, USA, Mexico, Canada, China- Total 19 lines (9 in Korea, 10 in overseas)
2. 1 Cycle : within 10 sec. - max. 4 parts production at the same time
3. Line Composition
1) Press : 1200T, 800T- Bolster : 3000 x 2000 mm- Stroke : 1,200 mm- Slide Speed : max. 1,000 mm/sec.
2) Furnace : German or Korean Manufacturer
3) Destacking System
4) Loading and Unloading Automation : Robot or Gantry Robot
Hot Forming Press Line
Ⅲ. Quality System
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Quality System and Certificate
INTERNATIONAL QUALITY MANAGEMENT
SYSTEMInternational Authorization
Testing And CalibrationLaboratories
Information SecurityManagement
System
Environmental Management
System
Manufacture and AssemblyOf Piping, Vessel, Boiler
Control System
ISO 17025
ISO 9001
ISO 27001
ASME
ISO 14001
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Design Quality Control
■ Available CAD & CAE
Section Brand Usage
Modeling
Catia 3D Modeling
Inventor Structure Analysis
UG Dynamic Analysis
FEA
Ansys Structure, Vibration, Fatigue Analysis
Nastran Structure, Vibration, Fatigue Analysis
Stadd Pro Structure Analysis
Dynamic Analysis Adams Dynamic & Kinematic Analysis
SimulationDelmia Automation Simulation
Robo Guide Fanuc Robot Simulation
CADAutoCAD Mechanical design
Eplan Electric control design
Note : More CAD & CAE tools are available with HWIA partners.
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Design Quality Control
■ Engineering Process
Design FlowScope
RemarksWIA Customer
Clarification of Specification ● ●
Order ●
Kick off meeting ● ●
Basic Design ●
Order of Long Delivery Item ● Long lead items to be released in advance.
Design Verification ● 3D Modeling, FEA
Design Review(1st) ● ● Design will be reviewed with customer.
Design Acceptance ●
Design for Manufacture ●
Design Verification ● FEA, Simulation
Design Review(One or Two times ) ● ● Design will be reviewed with customer.
Drawing Release ●12
※Additional specification and requirement shall be agreed by mutual consent in writing statement.
11
10
9
8
7
6
5
4
3
2
1
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Design Quality Control
■ Design Verification via 3D Modeling, FEA and Simulation
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Design Quality Control
■ Design Verification via FMEA
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Design Quality Control
■ Design Varification via Risk Analysis (CE, NFPA)
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Design Quality Control
■ Design Verification via Design Review
Customer Engineering Manufacturing
- Review of Specification of Request- Operation, User & Die Interface - Human & Machine Safety- Utility and site condition- Manual, Spare Parts and Training
- Review of Specification of Request- Process and delivery- Long Lead Items- Transportation and Installation- Line commissioning and Running
Design Reviewwith
Customer
Design Reviewwith
Manufacturing
Note : Issues at a meeting to be recorded in the Minutes of Meeting.
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Project Management Quality
■ Project PM and Project Engineers will be designated when order is received.
- Sharing Organizational Chart and Contact Information with Customer
PM Team Leader MS Yoon
PM Team Leader
MS Yoon
Project Manager
WS Jeong
Lead Engineer
MJ Lee
Mech.
Engineer
YS Kim
Elec.
Engineer
YH Kim
Manufacturing
KI Yook
Manager
JH Ha
Quality
PS Kang
Manager
SW Choi
Procurement
YM Hwang
Sales
KC Lee
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Project Management Quality
■ Initial Project Schedule will be established with MS Project program and Milestone will be defined by PM together with Customer.
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Project Management Quality
■ Project Schedule will be controlled and maintained by PM and
reported to the Customer through e-mail and regular conference call.
Recovery Plan, if delayed
Weekly Progress Report with Photo through e-mail and Conference call
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Project Management Quality
■ Regular Visit and Face-to-face meeting will be held
- Project Kick-off Meeting- Design Review Meeting- Regular Progress Check Visit- Initial Acceptance Test- Installation Kick-off Meeting
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Project Management Quality
■ Special attention will be taken to the long lead items.
- Early confirmation and approval on specification is required.
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Project Management Quality
■ Kick-off Meeting for Installation will be held on site before installation.
- Installation team and system will be introduced to the Customer.
Foundation Inspection and Safety Fence Installation
15 30 15 30 15 30 15 30 15 30 15 30
150 1 105 45 150
90 1 63 27 90
Design. Q.A for FAT 30 3 63 27 90
Mechanical (2) 150 2 210 90 300 Press Installation & 2250T Crown Assembly
Piping (2) 120 2 168 72 240 2250T 1000T,Auto Line trial
Electrical (2) 120 2 168 72 240
WIA SUB-TOTAL 660 11 777 333 1,110
Isgec Mechanical - 1000T Press S/V 90 1 63 27 90 1000T Installeration S/V
Bokwang Mechanical - Automation S/V 70 2 98 42 140
Orion Electrical - Press S/V 135 1 95 40 135
H/Mechanics Electrical - Automation S/V 90 1 63 27 90
CONTRACTOR SUB-TOTAL 385 5 319 136 455
SITE PROJECT MANAGER 90 1 63 27 90
Installer 80 12 672 288 960
Piping 70 10 490 210 700
Electrical 70 8 392 168 560
Helpers 60 8 336 144 480 2250T Automatio 1000T
MEXICO LOCAL SUB-TOTAL 370 39 1953 837 2,790
Maintenance Mechanical 150 5 525 225 750
Electrical 120 5 420 180 600
Operator Operator 100 5 95 40 500
O.H Crane Driver 110 1 77 33 110
GM MEXICO SUB-TOTAL 480 16 1117 478 1,960
TOTAL 1895 71 4166 1784 6315
Division Day Man
Man-day 2007
2250TLine
2250TT/O
TOTALMay June July Aug Sep Oct
GM Mexico
Installer(WIA)
MexicoLocal
Presmec
WIA
Site manager
Electrical Engineer
Subcontractor
2250T 1000T
Installation Schedule with Man-power PlanRoute Survey and
Installation Layout Plan
Project Board Preparation
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Press Quality Control Plan
DesignQualityControl
AdvanceQualityControl
Noncon-formanceControl
BasicStrategy
Ⅰ Reinforcement of internal quality system
Ⅱ
Ⅲ
Strengthen maker’s (ODM) product quality control system
Strengthen Sub vendor’s (OEM) product quality control system
DesignQualityControl
• Strengthen design review- Implement step by step review with customer- Implement internal review with engineering, production management & quality team
• Design reflection through lesson learned from previous similar projects
AdvanceQualityControl
• Casting and forging items• Stabilization of welding quality• Accuracy of machining items• Electric panel & motor• Sub Ass’y & general Ass’y
Noncon-formanceControl
• Nonconformance items management• Activity to prevent recurrence nonconforming products (Remind meeting)
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Press Quality Control Plan
Design and Dwg. release
Manufacturing
Maker Self‐Inspection
Submit insp. report to HYUNDAI WIA
Inspection by Witness
Evaluation
Countermeasure plan for Improvement
Inspection Application to Buyer
NCR ON COMPUTERSYSTEM
1. Inspection standard (I.T.P)2. Schedule for inspection and
manufacturing3. Sub‐vendor list (Procurement items foreign purchasing itemsdomestic purchasing items)
NO
NO
< Quality Control Flow > < Non – Conforming Flow >
Non‐Conformance Occurrence
Inspection Discrepancy Report Or Inspection Report
Identification
M.R
Next Process
Corrective Action Plan
P.R
Customer MRBdisposition(if necessary)
Disposition
Repair Scrap Use as isRework
Inspection
AcquirementAuthority
NO
P.R = Preliminary ReviewM.R= Material ReviewM.R.B= Material Review Board
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Inspection before Shipment
■ Full Initial Acceptance Test in the Pit and
Crown Driving Test under Sub-assembled condition
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Press Service Center and Partner
Brazil – INCO GM Industria e Manutencao
Brazil – INCO GM Industria e Manutencao
Mexico -PressmecMexico -Pressmec
NA Service CenterNA Service CenterKorea –H WIA
Korea –H WIA
Thailand – JK T
Thailand – JK T
India –SMI India
India –SMI India
Poland -Comau
Poland -Comau
Russia - JK RRussia - JK R
China –H WIAChina –H WIA
Australia - SonnexAustralia - Sonnex
Major CustomerHyundai WIA Press Shop Major Products Quality System
All rights reserved and copyrighted by HYUNDAI WIA
Press Service Process
• E-mail (To WIA service team)• Phone call (To responsible person)• WIA engineer customer site visit (BS)
Customer
ServiceReceive
TakeAction
FollowUp
• Problem analysis - Understanding the problem, finding
root cause etc.• Urgency judgment
- In case of emergency site visit within 6 to 8 hours
• Supply service man and A/S parts• Take proper action for countermeasure
• Recurrence prevention plan- Damaged parts return to WIA and
investigate and quality improvement plan
• Regularly keep in touch with the customer about problem inquiry
WIA SERVICE
TEAM
Service Center Service man
+
★ SERVICE OVERVIEW ★
Computerize Service
Information
HYUNDAI WIA CorporationSep. 5th , 2013 Contact Point : Kyu Cheon Lee / General Manager ‐ Industrial Machinery Sales Team
‐ Office : +82‐55‐280‐9473, Mobile : +82‐10‐3575‐9002, E‐mail : kcl@hyundai‐wia.com
top related