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Page 1: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

Quality of 206 Local Parts

Presentation Board

KHORDAD - TIR

Page 2: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

Parts Reactivity in last two months

  NO. % RESPONSIBILITY

Nr of supplier defects announced by QP and accepted by QCPM 77 QP GHORBANI

- including S Defect 6 8% QCPM ABDALI 

- including FUNCTIONAL Defect 17 22% QCPM ABDALI

- including ASPECT Defect 60 78% QCPM ABDALI

Page 3: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

Reactivity Board in Last two monthsReactivity Board in Last two months

STAPSTAP: Short term action plan : Short term action plan MTAPMTAP: Middle term action plan: Middle term action plan

Total Alerts 77

STAP presented 66 85.7%

STAP not presented 11 14.3%

MTAP Accepted 55 71.5%

MTAP not

accepted

MTAP Refused by Sapco OR QCPM

2 2.5%

MTAP not presented 20 26%

Page 4: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

REACTIVITY BOARD

Nr of part defects seen on the line - 1387

13

28

20

41

0

4

2

4

0

5

10

15

20

25

30

35

40

45

50

1 2 3 4 5 6 7 8 9 10 11 12

Nr of non S defect Nr of S Defects

Page 5: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

REACTIVITY BOARD

8

30

19 205

2

3

18

0

5

10

15

20

25

30

35

40

1 2 3 4 5 6 7 8 9 10 11 12

WithOut Midle Term A.P.

Midle Term A.P.(Nr.)

Page 6: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

REACTIVITY BOARD

9

30

19

30

4

2

3

8

0

5

10

15

20

25

30

35

40

1 2 3 4 5 6 7 8 9 10 11 12

WithOut Short Term A.P.

Short Term A.P.(Nr.)

Page 7: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

Parts Reactivity PPM of rejected from lineParts Reactivity PPM of rejected from line

PPM DEFECT OF SAFTEY PARTS

0

2000040000

60000

80000

100000120000

140000

160000

1 2 3 4 5 6 7 8 9 10 11 12

Page 8: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

Safety suppliers Mass ProductionSafety suppliers Mass Production AuditAudit

Page 9: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

Mass production AuditThird Round 87

• Ten Suppliers have been audited.

Suppliers pushed to follow action plans.

• Five action plans have been closed since last Quality Committee.

• Rest of them will be followed by review action plan meeting in Sapco or supplier sites.

Page 10: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

Following of 206 Mass Production Audits and Action Plans(Third Round 87)

4

67

8 89 9 9

1011

12

1 1 1 1 12

3 34 4

5

0

5

10

15

20

25

30

35

40

45

50

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Iranian Weeks

Nr

Audit Forecast Realisation Acceptation A.P. Acceptation A.P. forecast

Page 11: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

206 Suppliers Demerit Point

0

10

20

30

40

50

60

70

AID

CO

GG

SFo

uman

Chi

mie

Iran

Sayn

aPG

SPa

rs N

avad

Gat

heka

ran

FSS

Sepe

hr Ii

liaKa

mka

nFo

ulad

fam

Behr

izan

Pis

hro

Akhs

han

Ahan

gari

Nov

in

Iran

Spar

e pa

rtsSh

adro

Mac

hine

Rin

g O

Las

tic (I

RTA

CO

) M

CP1

(sea

t)M

CP2

(bum

per)

Mas

hhad

Par

t Saz

iPe

yvan

d Az

in k

hodr

oEg

zoz

khod

roKa

bl K

hodr

oH

amga

m K

hodr

oLo

la K

hodr

oM

adad

N

ikan

Pla

stic

sKu

ban

Kar

IKAM

CO

DEN

A G

HAT

EHYa

dak

Saz

Gha

leb IK

IDFA

RAK

OLO

ON PS

SIK

AFC

O GPI

Behn

oor

VEN

US

GLA

SS MW

MIra

nian

San

den

JAM

SAZ

Demerit Point updated demerit

Target

Non Conformity : 3ptsMain Non Conformity: 10ptsTarget: < 5 Non conformities (max 15pts) 0 Main Non Conformities

Supplier w ith closed action plan

Page 12: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

Synthesise of Defects(Percentage)

REACTIVITY; 23%

SURVEY PLAN; 26%

PROCESS; 16%

FINAL PRODUCT; 13%

INCOMING Materials; 23%

Page 13: Quality of 206 Local Parts Presentation Board KHORDAD - TIR.

THANK YOU FOR YOUR ATTENTION


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