DRILLING EQUIPMENT
DRILLING TOOLS
MARINE & SUB SEA EQUIPMENT
PIPE & PIPE FITTINGS
VALVES
ELECTRICALS
INSTRUMENTS - TEST & PROCESS
SYSTEM INTEGRATION
PROCESS TANKS & VESSELS
PUMP PACKAGES
WWW.INTECHSWLL.COM
HOUSTON
QATAR
YEMEN
SINGAPORE
HONGKONG
CHINAUAE
ABOUT INTECHS GROUPEmpowering Integrity, Quality & Service
providing a complete range of Drilling Equipments, Drilling Parts,
Drilling Accessories and services for Oil & Gas related
projects. We provide professional and dedicated service to Oil
& Gas industry in the Middle East Region, Central Asia and
Africa. Intechs Group is a well-resourced company, striving for
excellence and total customer satisfaction. We directly serve
the end-users by offering our exceptional supply and services.
Our Mission
valued customers.
Our Clients
Our clients include major international, regional and national Oil & Gas companies in the Middle East, Africa and Central
contractors are our regular clients.
With Complete dedication to the Energy Industry, INTECHS GROUP is providing every conceivable type of supply and
expertise to its clients.
Our People
guarantees the customer with high quality, cost effective, prompt and professional supplies and services.
We complies with Quality, Technology and Value.
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
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List of Customers
QATAR PETROLEUM
RAS GAS
QATAR GAS
QATAR STEEL
QATAR ALUMINIUM
GASAL
NAKILAT
QATAR FERTILIZERS
OCCIDENTAL PETROLEUM
LAMPRELL
DNO
ENSCO
NABORS DRILLING
ROWAN DRILLING
YEMEN DRILLING
GRIFFIN ENERGY
DOVE ENERGY
SAFAR OIL
YEMEN LNG
SINOPEC
CAMERON
MB PETROLEUM
ORYX
QDSBG
OESC
JANNAHUNT
DOME
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
LIST
OF C
US
TO
ME
RS
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Product SectionPipes, Pumps and Valves 1
Hoses & Fluid Handling 2
OCTG - Casing, Tubing, Drill 3
Pipe Fittings and Flanges 4
Automation and Control 5
Flow Instrumentation 6
Instrumentation and Tools 7
Marine and Subsea Equipment 8
Measuring Instruments 9
Offshore Instrumentation 10
Process and Control Equipment 11
Wireline & Downhole Instruments 12
Project Support Services 13
Pressure Vessels and Boilers 14
15
Separators and Filters 16
Compressors and Turbines 17
Generators and Transformers 18
Lightings and Electrical Products 19
Mechanical and Electrical Parts 20
Welding and Cutting Equipment 21
Fire Protection Equipment 22
Hazardous Area Supplies 23
24
Drilling / Work Over Rig and Equipments 25
IND
EX
Pipes, P
umps and V
alves
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Pipes, Pumps and Valves
Actuators, Flow Control System, Valves, Parts & Accessories
API and Process Valves
sizes and applications.
We offer wide variety of corrosion resistant high pressure application valves and parts and supply best quality valves that are both reliable and repairable.
Check Valves and Pressure-Control Valves
3-2 Way Jacketed Valve
Actuation
Angle Seat Valves
Angle Valves
API 6A & 6D Gate Valves
Ball Diaphragm Valves
Ball Valves for all Applications
Bleed Valves
Check Valves
Choke Valves
Control Valves
Diaphragm Valves
Distribution Manifolds
Double Block Valves
Double Sealing Actuated Valve
Drain Valves
Dual Plate Check Valves
Externally Pressure Controlled Foot Valve
Force Pilot Operated Valve
Gas and Air Valves
Gate Valves
Globe Valves
High Integrity Globe
Instrumentation
Safety & Environmental
Sampling
Slurry
High Pressure Valves
High Temperature Valves
Instrument Control Valves
Isolation Valves
Knife Gate Valves
Manifold and Gauge Valve
Modular Valves
Mono Flange Valves
Motorized Valves
Multi Valve Manifolds
Needle and Plug Valve
Needle Valves
Pinch Valves
Piston Check Valves
Plug Valves
Pneumatic Actuator
Pressure Reducing
Pressure Regulating Valve
Pressure Seal Valves
Relief Valves
Safety Valves
Solenoid Valves
Storm Valves
Sub-Sea Valves
Wedgeplug Valves
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Pipes, Pumps and Valves
Standards API, ANSI, DIN, BS, GOST and other international standards
Material Cast Iron, Cast Steel, Forged Steel, Stainless Steel, Brass, Bronze, Malleable Iron & Ductile Iron, Aluminum, Special & Exotic Alloys, etcActuation
We supply electric, gas, hydraulic powered quarter-turn actuators, pneumatic actuators, hydraulic special purpose valve
Actuator Accessories
Automation Accessories
Electric Actuators
Linear Electric Actuators
Rotary Geared Actuators
Hydraulic Actuators
Rotary Mechanical Actuators
Linear Mechanical Actuators
Rotary Pneumatic Actuators
Alco
American
Anson
Apollo
ASCO
Baker Petrolite
BEL
Bentley
Bettis
Carne
Cooper Cameron
Dresser-Rand
Dril-Quip
Emerson
Fisher
FMC
Grant Prideco
Hamilton
Honeywell
Hughes Christensen
Huihua
Hydril
MAN
Petrovalves
Pima
Rotork
Smith
V&M
Velan
Walworth
Watson
Williams
Rotary Servo Actuators
Electric Limit Switches
Limit Switches
Lock Switches
Motor Operators
Pneumatic Actuators
Position Indicators
Positioners
Solenoids and Switches Valves
Pip
es, P
umps
and
Val
ves
Valves and Actuators > Brands We Supply
Hoses &
Fluid Handling
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QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Hoses & Fluid Handling
Hoses
Fluid Handling and Hoses > Brands We Supply
C
BOB Hoses
Fire Hoses
H
Blowers
A
C
Argus
OC
TG
- Casing, Tubing, D
rill Pipe
OCTG - Casing, Tubing, Drill Pipe
Seamless and ERW Casing
Seamless and ERW Tubing
Seamless (SMLS)
Drill Pipe and Production Pipe
Drill Stem products, Collars and Pup Joints
Raiser
Dimensions OD up to 26"
Production Pipe Structural Pipe
S
Grades
Special Grades
Dimensions
Length range
Thread connections
S
Grades
Thread connections
Speciality Grades
Length range
Dimensions
S
Dimensions
Length
Production Casing
Production Rods
Production Tubing
Structural Casing
Structural Tubing
Structural Rods
connections, integral metal seal connections, threaded and coupled connections and
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Christmas-Trees
Collars
Crossovers
Drill Bits
Drill Collars
Algomac
Dalmine
Grant- Prideco
Hydril
OCTG, Products, Equipment > Brands We Supply
OCTG Accessories
HDD Rods
Heavy Weight Drill Pipe
Lifting Subs. Torques
Packers
Pony Drill Collars
Pup Joints
Spiral Drill Collars
Valves
Wellheads
IPSCO
JEF Steel
Mannesmann
Maverick
Nippon Steel
NKK Corp
Petrotub
Prudential
Siderca
Tamsa
Tenaris
Thyssen
VAM Group
Weatherford
OCTG - Casing, Tubing, Drill PipeO
CT
G -
Cas
ing,
Tub
ing,
Dril
l Pip
e
Pipe Fittings and Flanges
Pipe Fittings and Flanges
Materials
Pipe Fittings
Forged Fittings Weld Fittings Threaded Fitting
Pipe Flanges
Grades
Grades
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Anchor Fastener
Expansion Fastener
Expansion Anchor Fasteners
Expansion Anchor Bolts
Machine Hex Head Bolts
Machine Studs
Standard and Metric
Grooved, Transition
Plain Both Ends
Gaskets, Neoprene, Spiral
Wound
RTJ
Thru Bolts
SS Anchor Bolts
Eye & Hook Anchors Bolts
Beveled Both Ends
Threaded Both End
Threaded One End
Nipples, Swedge Nipples
Pipe Fittings and FlangesP
ipe
Fitt
ings
and
Fla
nges
Autom
ation and Control
Automation and Controls
Smart and Intelligent Products and softwares
Testing and Monitoring System
Intelligent Valve Controller and Control Valve Sizing and Selection Software
ESD Products, Testing and Monitoring System, ESD Emergency Shutdown and ESV Emergency
Emergency Shutdown (ESD) and Fire and Gas protection systems.
Third party validation of the critical control system to comply with new regulations
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Process Controls
Control and Automated Valve Solutions for the Oil and Gas Industry
segment. Critical services rely on ESD valves to provide dependable performance in emergency situations. Testing and
monitoring system for these applications helps ensure that emergency shutdown (ESD) and venting (ESV) valves will always
perform properly when needed.
Intechs Group supplies to the oil and gas production and processing industries, Petrochemical industries that require the
automation systems, software and services to run operations productively. We deliver complete electrical and automation
systems to the oil & gas and petrochemical projects.
Automation Systems and optimization of natural gas production. The system supports many different and diverse automation equipment.
Automation for Marine and Offshore - automated control and monitoring systems.
intelligence as well as control systems for onshore and offshore.
Dynamic enterprise management solution for the Oil & Gas industry.
Plunger lift systems and automation equipment.
Electrical systems and services (EEPC) - Automation, instrumentation, motors, drives, UPS, operational support, electrical systems etc.
continuous monitoring and measuring the conditions of the pipeline systems, smart pig inspections are used to accurately identify and measure corrosion and physical anomalies.
Automation Solutions for oil and gas production, transmission and distribution companies must provide access to
decisions to be made in real-time.
Process automization: Drilling Operations Management,
Directional Drilling Automation: Drilling and Production MIS
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CONTROL VALVES & ACCESSORIES
INSTRUMENTS
FLOW METERS
GAS CHROMATOGRAPH
Control Valves: 1/2-12”:- Globe -Single SeatedControl Valves: 11/2-20”:- Globe -Cage / double seatedControl Valves: 1 - 6”: Globe -AngleControl Valves: 1 - 6”: Globe -Three WayButterfly Control Valves: 1 - 12" - Eccentric RotaryControl Valves -1/2 -4”: Weir DiaphragmControl Valves: Ultra Low TempSmart Valve Positioners.Motorized Actuators
Flow Transmitters: Multi VariableTransmitters: Pressure, DP, Level, Flow, TemperaturePneumatic TransmittersField Mounted Indicating Controller.Digital Indicating ControllersPlant Leak DetectorUltra Violet Flame DetectorEarthquake SensorRecorders & Controllers
Ultra Sonic Vortex Flow MeterElliptical Tube Flow MeterMagnetic Flow Meter –WaterFlow meters-AirFlow meters-GasFlow meters-Natural GasFlow Meter – Battery Cell -WaterFlow Meter - SteamFlow meter -Coriolis
Smart Gas Chromatograph - Heat ValueSample conditioning & Pressure ReductionField Bus Adaptor & Data ManagerFlow meter -Coriolis
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QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
ELECTRO PNEUMATICS
AIR PREPARATION
FITTINGS TUBINGS
TEMPARATURE
SOLENOID & FLUID CONTROL VALVES
Booster RelayLock up ValveElectro Pneumatic PositionerElectro Pneumatic RegulatorsElectro Pneumatic Proportional Control Valves -
Air TanksAfter coolers - Air Cooled, water CooledAir Dryers – Membrane, Heatless, Refrigerated (Inlet air at 40/60 Deg C)Water Separator, Main Line FilterMist Separator – STD, Micro, SuperFilters -Odor Removal, Clean Gas, Clean AirFilters: Industrial, Bag Filter, Liquid Filter, Membrane element, Cleaning Fluid Filter, Sintered Materials.Auto Drain Valve- Electrical Type, Motor Operated.Modular FRL Units -General Purpose, High Pressure, Precision, VacuumRegulators – Miniature, Pilot Operated, Manifold, Precision, Clean, 2-6 Mpa.Booster Regulators -Air Tank & PressureLubricators – Large Flow, Auto feed, DP Lube, Booster, Mist Spray, and Impulse
Fittings (One touché) in metric, inch for anti-static, flame resistant, clean room.Quick exhaust valve with one touch fittingsSpeed Controller, S couplers, Silencers, Blow GunsTubing – Nylon, Soft Nylon, Polyurethane, Double Layer, Fluoropolymer, PolyolefinTubing - Fluoro-resin for use in high temperatures /corrosive fluids.Manifolds - multiple tubes to be connected in a one-touch operationSerial Interface Products supporting network protocols as Device Net, Profibus, and Allen-BradleyPressure Gauges- General Purpose, Clean series, Digital, Vacuum.Pressure Switches- Digital Self Contained, Digital Remote Type, MechanicalFlow Switches - Digital, MechanicalStatic Electricity Elimination Equipment
Temperature Controller Circulating Fluid: Refrigerated Thermo Chiller, Water Cooled thermo Chiller.Thermo Electric bath Peltier : Standard, For Chemicals, Air Temperature ControlWater Cooled Oil Coolers: Ion Particle Type, Copper Particle Type
Solenoid Valves/ Air operated Valve- Pilot Operated, Direct operated, Diaphragm TypeSpecial Purpose 2/3 Port Valves – Pilot Operated Solenoid & Check valves, Direct Operated for water/Air,Direct Operated 2P Solenoid Valves –Air, Warm Water, Oil, Steam.Pilot Operated Pneumatic Solenoid valves -: Ports 3 /4/5, Ex proof Pilot: Ports 3 /4/5 IS: Pilot Ports 3.Direct Operated Pneumatic Solenoid valves -: Ports 3 /5Transmitters -Relay Valves- Shuttle Valves, AND Valve, Time delay, PE Relay, Pneumatic Indicator.
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
ELECTRO PNEUMATICS
AIR PREPARATION
FITTINGS TUBINGS
TEMPARATURE
SOLENOID & FLUID CONTROL VALVES
Booster RelayLock up ValveElectro Pneumatic PositionerElectro Pneumatic RegulatorsElectro Pneumatic Proportional Control Valves -
Air TanksAfter coolers - Air Cooled, water CooledAir Dryers – Membrane, Heatless, Refrigerated (Inlet air at 40/60 Deg C)Water Separator, Main Line FilterMist Separator – STD, Micro, SuperFilters -Odor Removal, Clean Gas, Clean AirFilters: Industrial, Bag Filter, Liquid Filter, Membrane element, Cleaning Fluid Filter, Sintered Materials.Auto Drain Valve- Electrical Type, Motor Operated.Modular FRL Units -General Purpose, High Pressure, Precision, VacuumRegulators – Miniature, Pilot Operated, Manifold, Precision, Clean, 2-6 Mpa.Booster Regulators -Air Tank & PressureLubricators – Large Flow, Auto feed, DP Lube, Booster, Mist Spray, and Impulse
Fittings (One touché) in metric, inch for anti-static, flame resistant, clean room.Quick exhaust valve with one touch fittingsSpeed Controller, S couplers, Silencers, Blow GunsTubing – Nylon, Soft Nylon, Polyurethane, Double Layer, Fluoropolymer, PolyolefinTubing - Fluoro-resin for use in high temperatures /corrosive fluids.Manifolds - multiple tubes to be connected in a one-touch operationSerial Interface Products supporting network protocols as Device Net, Profibus, and Allen-BradleyPressure Gauges- General Purpose, Clean series, Digital, Vacuum.Pressure Switches- Digital Self Contained, Digital Remote Type, MechanicalFlow Switches - Digital, MechanicalStatic Electricity Elimination Equipment
Temperature Controller Circulating Fluid: Refrigerated Thermo Chiller, Water Cooled thermo Chiller.Thermo Electric bath Peltier : Standard, For Chemicals, Air Temperature ControlWater Cooled Oil Coolers: Ion Particle Type, Copper Particle Type
Solenoid Valves/ Air operated Valve- Pilot Operated, Direct operated, Diaphragm TypeSpecial Purpose 2/3 Port Valves – Pilot Operated Solenoid & Check valves, Direct Operated for water/Air,Direct Operated 2P Solenoid Valves –Air, Warm Water, Oil, Steam.Pilot Operated Pneumatic Solenoid valves -: Ports 3 /4/5, Ex proof Pilot: Ports 3 /4/5 IS: Pilot Ports 3.Direct Operated Pneumatic Solenoid valves -: Ports 3 /5Transmitters -Relay Valves- Shuttle Valves, AND Valve, Time delay, PE Relay, Pneumatic Indicator.
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THERMOCOUPLES, RTD - THERMO ELECTRIC-USA
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Pneumatic Cylinder Actuators
Spring-Diaphragm Rotary Actuators
Storage
Mud Pit Level And Density Measurements
Mud Pumps - Flow Rate Measurement
Separator Vessels - Oil, Gas and Water Flow Measurement
Flowmeters for Chemical Injection
Flare Knock Out Drums
Temperature Instrumentation
Pressure Instrumentation
Electronic Controls and Circuit Boards for Analog Gas Turbines
Analog Turbine Controls for Gas Turbines
Component Inventories and Circuit Boards for Control Systems
Turbine Hot Gas Path Components
Pneumatic Double Diaphragm Actuator
Positioners and Accessories
LCD display units for computer interfaces
Transient protectors
Pump off controllers
Well head monitors
Actuators
Valve Controllers, Positioners, Limit Switches and Transmitters
Controls, Consoles and Panels
O
Automation and ControlsA
utom
atio
n an
d C
ontr
ols
Flow Instrum
entation
Flow Instrumentation
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Flow Indicators
Flow Totalizer
Flow Transmitters
Flowsetter Flowmeter
Gas Proportioner Meter
In Line PTFE Flow Meters
Industrial Flow Meters
Kit Flow Meter
Liquid Turbine Meters
Magnetic Flowmeters
Mulitple Flow Tube PTFE Meters
Multiple Flow Tube Meters
Propeller Flowmeters
PTFE Medium Range Meters
Ultra View Flowmeter
Ultrasonic Gas Meters
Variable Glass Flowmeter
Liquid/Particle Filter
Needle Valve
Emerson
F
F
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Instrumentation and Tools
Instrumentation and Tools
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Intechs Group offers complete range of instrumentation and tools mainly for drilling and exploration operations. We provide
both simple and traditional tool and a modern electronic instrumentation system. We supply a complete product range for
many different applications.
Intechs Group supplies a wide range of instrumentation, process control and automation systems including Electronic
Pressure Transmitters, Pressure Gauges, Laboratory Pressure Gauges, Calibration Systems, Pressure Switches, Diaphragm
Seals, Thermometers, Thermo-wells, Thermocouples and Resistance Temperature Detectors, etc.
We offer a wide range of specialized instruments for the Drilling Monitoring, Mud Logging, Gas Detection, etc.
Intechs Group offers high quality tubular handling tools used in the drilling industry. The tools are designed to meet or exceed
API and ISO industry standards.
Acoustic and magnetic sensors
CCTV surveillance systems for monitoring processes in hazardous, marine and extreme environments
Complete instrumentation for electronic rig monitoring
Control valves, pneumatic actuators, pressure controllers, regulators, chemical injection pumps, centrifuges, and control valve trim.
Data acquisition instrumentation for drilling operations
Downhole gauges and surface readout equipment to monitor well temperature and pressure
Downhole memory and surface read-out gauges for recording well parameters such as pressure,
Electronic and hydraulic instrumentation for monitoring and controlling drilling rig operations
Electronic production equipment for oil and gas industry, including regulators, radios, pressure switches, tank levels, and actuators.
Flow meters
Fully automatic testing equipment including testers
density
Instrumentation for measuring, real-time, water content in oil and gas production directly at the well-head
Instrumentation to monitor torque applied to tubular goods
cements
Pump-off controls and dynamometers
Telemetry application for LPG tanks
Temperature and pressure detectors
Well test equipment, measuring downhole pressure
Wireless remote monitoring for propane, fuel oil, and gas.
Wireless subsea control and communication systems
O
Pipe handling Tools and Equipment
Manual Slips, Manual Elevators, Clamps, Spiders, Tongs, Bushings, Bowls, Scrapers, Stabbing Guides
Manual Tools
Twister Torque, Power Packs, Rotating Mousehole Tool, Kelly Spinners, Access BackSaver, Twister Spin
Power Tools
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Instrumentation and ToolsIn
stru
men
tatio
n an
d To
ols
Coiled Tubing Drilling Tools
Coiled Tubing Drilling Bottom Hole Assembly
Coiled Tubing Workover Tools
Flow-Through Cable Head
Electric Release Module
Telemetry Module
Casing Collar Locator Module
Dual Pressure Sensor Module
Load Pressure Sensor Module
Gamma Ray Module, Flex Joint Module
Coiled Tubing Surface Equipment
Logging Data Acquisition System
Logging System, Software
Sensors, Depth Encoder
Wellhead Microphone
Bulkhead/Collector
Collector Bulkhead
Hydraulic Collector
End-of-CT Detector
Memory Sensors
Electric Line Accessories
Mechanical Accessories
Downhole Cable Termination System
Wellhead Outlet (2 Line)
Subsea Wellhead Outlet
Testing Instruments
Pigs and Pigging Equipment
Dwyer Ashcroft Emerson Waree API
Anodes and Cathodic Protection
Instrumentation and Control
Encapsulation Stripping System
Encapsulation Stripper (Hand Held)
Encapsulation Stripper (Power Drive)
Air Powered Splitter
Hand Driven Splitter
Well Production Testing
Data Acquisition
Burner Monitoring Acquisition
REDI Data Logging Device
Portable Data Acquisition
Perforating Accessories
Debris Catcher
Casing Collar Locator
Production Logging Accessories
Tool in Riser
Stranded Armour Kit
Cable Weak Point Tester
CT Drilling Tools
CT Workover Tools
CT Surface Equipment
End-of-CT Detector
Memory Sensors
Electric Line Accessories
Mechanical Accessories
Coiled Tubing
Instrumentation and tools > Brands We Supply
We supply Coiled Tubing Tools, sensors and a range of completion related products.
Marine and S
ubsea Equipm
ent
Marine and Subsea Equipment
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Intechs Group supplies a broad range of marine and sub sea related requirement.
We offer various marine and sub sea related systems -
We also supply advanced products for monitoring and control of oil rig supply valves.
We offer a large range of instrumentation equipment for underwater environments such as acoustic positioning, acoustic
Intechs Group supplies a wide range of marine and sub-sea equipment including air diving systems, mixed gas and saturation
systems.
Cable Assemblies
Controllers and Slip Rings
Electrical Connectors
Emergency Relocation Strobes
Fiberoptic Gyrocompasses
Marine Navigation Equipments
Oceanographic Instrumentation
Underwater Acoustic Equipment
Video Cameras, Lights, Pan and Tilts
Advanced Sub-Sea Monitoring Equipment
Air Scrubbers
Alarm Systems
Breathing Air Compressor
Carbon Dioxide Scrubbers
Corrosion and Sand Detectors
Couplings
Diver Heaters
Divers Basket
Divers Camera
Diving Chamber
Diving Panels
Electrical Connect
Flow Fuses
High Accuracy down Hole Gauges
Hot Water Suits
Hydraulic Chain Hosts
Lung Powered Respirators
Magnetic Couplings
Metrology Jigs
Mooring Systems
Multi-Phase Flow Meters
Safety Interlock
Sub-Sea Connectors
Sub-Sea Control Pods
Sub-Sea Lighting and Panels
Umbilical
Under Water Cofferdams
Wet Bell
Communication Connectors
Compact Inspection System
Controllers
Buoys Anchors Fenders Spools Wire Rope
Diver Systems
High Density Signal & Fiber Optic Connectors
Multiplexing Systems
Floating Production Systems
Permanent and disconnectable Internal Turret Moorings
External Cantilevered Turret Moorings
Innovative Spread Moorings
Marine Import, Export Terminals, both Single Point Moorings (SPM) and Conventional Multiple Buoy Moorings (CMBM)
Riser Systems
Swivel Systems
Lifting Equipments
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Measuring Instrum
entsMeasuring Instruments
Intechs Group supplies instrumentation for accurate process measurement to the oil and gas industry. Our supplies include
UV photometric analyzers, electrolytic moisture analyzers, quartz crystal moisture analyzers, quadrupole mass spectrometers,
hydrocarbon dew point analyzers, and trace oxygen analyzers.
We supply with quality measurement products. meter tubes, skid-mounted meter runs, and packaged measurement stations.
We also offer a variety of measurement accessories and custom piping products.
Advanced Driller Monitoring System (ADMS)
AOI Satellite System
PMMS-1000 Pneumatic Mud Monitoring System
Anchor Winch Houses and Custom Drillers'
Houses
Integrated Drilling Systems
Pump Stroke Counter/Rate Meter
Closed Circuit TV (CCTV) System
Crane Load and Radius Indicator Systems
AOI Auto-Driller
Drilling Recorder
Anchor Midget and Super Midget Measure Head
Single Pointer Pressure Gauge Compound Pointer Pressure Gauge
Density Measurements
Mud Pumps - Flow Rate Measurement
Mud Pump Pressure Indicator Systems, Remote
Mud Pump Pressure Indicator Systems, Standpipe
Separator Vessels - Oil, Gas and Water Flow Measurement
Temperature Instrumentation - Thermowells
Pressure Instrumentation
Torque Indicators, Rotary
Torque Indicators, Tong
Tachometer Systems, RPM and SPM
Weight Indicators
Deadline Anchors
Mud Pump Pressure Indicator Systems, Remote
Mud Pump Pressure Indicator Systems, Standpipe
Measurement Products
Unitized Pressure Gauge Flanged Pressure Gauge
Standpipe Mud Pump Pressure Gauges
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Offshore Instrum
entation
Offshore Instrumentation
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Offshore instrumentation supply comprises of -
Intechs Group supplies high quality of sensors, services and instrumentation for offshore operations.
Intechs Group provides both offshore and drilling instrumentation.
We supply a wide range of instrumentation, process control and automation systems for applications where precision and
repeatability are very important features.
Electronic Automatic Drilling Instrumentation
Drawworks Disc Brake Systems
Traveling Block Controller
Electronic Crown Protector
MD Totco equivalent hydraulic and electronic spare parts
Rig Floor Instrumentation - Analog and Digital
Computer Based Instrumentation
Hydraulic Rig Instrumentation
Battery Powered Instruments
Integrated Drilling Cabins
Drawworks Control
Accelerometer
Calibration Systems
Diaphragm Seals
Electronic Pressure Transmitters
Laboratory Pressure Gauges
Pressure Gauges both Differential & Low
Pressure Sensors
Non-Magnetic, Corrosion-Resistant, Fireproof Tools
Anti-Fouling Subsea Marker
Topside and Subsea Electro-Hydraulic Control Systems
Offshore and Subsea Equipment and Seabed Excavation Services
Subsea Engineering Equipment
Astech Ganter Jumo Process Control Wenglor
Burster InduCoder Rechner
Pressure Switches
Resistance Temperature Detectors
Strain Gauges
Thermocouples
Thermometers
Thermo-Wells
Calibration Equipment
Controllers
Indicators
Ballast Monitoring Systems and Ballast Control Systems
Engine Monitoring
Winch \ Windlass Monitoring
Bulk Inventory Management
Incremental and Absolute Shaft Encoders
Optical and Laser Sensors, Digital and Analogue
Pressure Transmitters
Subsea Production and Well Equipment
Offshore Instrumentation & Control > Brands We Supply
Offshore Instrumentation
Drilling Instrumentation
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Process and C
ontrol Equipm
ent
Process and Control Equipment
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Intechs Group provides a wide range of instrumentation - Pressure Measurement Products for Pressure, Flow and Level
applications, etc.
We offer Industrial Flow Meters, Flow Switches and Flow Instrumentation which are tough, simple, and accurate, and are
suitable for metering water, oils, coolants, compressed air and gases, vacuum, combustion gases and atmospheres, steam,
acids etc.
Air Scrubbers
Baghouses
Electrostatic Precipitators
Mist Eliminators
Wet Scrubbers
Ball Valves
Plug Valves
Controllers
Regulators
Flow Sensors
Flowmeters
Instruments
Gas Sensors
Heaters
Interface
Panel Power Supplies
Operator
Other Valves
Panel Meters
Photoelectric
Terminal Blocks
Transducers
Transmitters
Air Pollution Control Equipment
Automation and Control
Turbine Flow meters
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Wireline &
Dow
nhole Instruments
Wireline & Downhole Instruments
Intechs Group offers a wide range of Wire line tools and Downhole instruments for the Oil and Gas projects in the region.
Intechs Group supplies a wide variety of down hole probes including electric, nuclear, full waveform sonic, induction, video,
magnetic susceptibility, borehole gyro, spectral gamma, water quality, optical and acoustic imagery, and many, many more. Our
supply of down hole instruments include under-reamer, roller under-reamer, roller drill bits, projectile tools, down hole magnets,
ditch magnets, ultra seals, rotating control diverter heads, etc.
We supply standard wire line units equipped with genuine downhole tools.
That meet or exceed the requirements of API grade
Supplied in continuous lengths on painted steel reels and are subjected to 100% non-destructive testing during
manufacture
Lengths from 5,000 to 30,000 ft or longer
Other diameters and wire grades can be supplied
Different types and sizes of the down hole tools are available to harmonize different wells completion.
Wire line product range includes rope sockets, stem, hydraulic jar, tubing swage, impression block, etc.
Supply of single, dual drums skid, truck mounted wire line units which have high pulling capacities.
Supply of wire line tools such as bailers, locking mandrels, plug assemblies, prongs, pulling tools, running tools,
shifting tools, etc.
Supply of wire line spears which is designed to retrieve wire line and wire rope from the well bore.
Excel Group supplies a wide variety of down hole probes including electric, nuclear, full waveform sonic, induction,
video, magnetic susceptibility, borehole gyro, spectral gamma, water quality, optical and acoustic imagery etc. Our
supply of down hole instruments include under-reamer, roller under-reamer, roller drill bits, projectile tools, down
hole magnets, ditch magnets, ultra seals, rotating control diverter heads, etc.
We understand the tough, demanding requirements of any drilling operations and the critical need for the best,
most dependable tools.
We have proven track record of delivering products and services in the region which is backed by the integrity
Advanced Driller Monitoring System (ADMS)
Pneumatic Mud Monitoring System
Anchor Winch Houses & Custom Drillers' Houses
Pump Stroke Counter, Rate Meter
Crane Load and Radius Indicator System
CCTV System
Integrated Drilling Systems
Auto-Driller
Drilling Recorder
Downhole Instruments
Wirelines
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Project S
upport Services
Project Support Services
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Chemicals and Medical Supplies
Household Goods and Furnishings
Phones and Radios
O
M
Procurement and Logistics
etc.
S
E [email protected] W www.etssme.com
E [email protected] W www.intechswll.com
Other Services
We Deliver the quality to our valued Customers!
Leasing and Renting out of Rigs and Drilling Equipment
Project Feasibility Studies
Project Management Services
Vessel and Aircraft Charter Services
Assistance in arranging Project Finance and project Collaterals
After Sales Service
CAD Drawings for All The Equipment
Detailed Quotations With Cost Effective Alternatives.
Electronic Data Exchange
Electronic Spare Parts Interchangeable Records
Engineering and Project Management
Leasing
Long Term Operation and Maintenance
Manufacturing Support
Modern Logistics and Logistics Innovations
Modern Project Orientated Organization
Proposal of the Cost Effective Alternatives
Quality, Safety
Sales Service
Project Stage
Technical Expertise
Project Support ServicesP
roje
ct S
uppo
rt S
ervi
ces
Pressure V
essels and Boilers
Pressure Vessels and Boilers
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Reactors
Distillation Columns
Autoclaves
Jacketed and Half Coil Pipe Vessels
Pressurized Holding Tanks
Blowdown Tanks
tube heat exchangers, air cooled heat exchangers, coded vessels and columns for Pressure Vessels, Boilers, Cooling Towers
Pressure Vessels
Pressure Tanks Closed expansion tanks with membrane for central heating
Interchangeable membrane vessels
Stainless steel expansion tanks and vessels, with membrane
Boilers
Intechs Group supplies boilers with different designs for several application and suitable for low pressure to high pressure
applications -
Low pressure hot water boilers
High pressure hot water boilers
High pressure saturated steam boiler
Low pressure saturated steam boilers
High pressure super heated steam boilers
Heaters
Cooling Towers
Pressure Vessels, Boilers, Heaters, Cooling Towers > Brands
Fire-Tube Boilers
Firebox Boilers
Fire-Tube Boilers
Firebox Boilers
Loos Aalborg Clever Brooks custom
Pressure Vessels | Boilers | Heaters | Cooling Towers
Sterilizers
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
PP
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PP
M
P
W
Heaters
Reactors
Vessels
Separators and Filters
Separators and Filters
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Filter Separator
Boilers
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Com
pressors and TurbinesCompressors and Turbines
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Onshore Applications
Industrial Gas Turbines
Oil & Gas Turbines
Natural Gas Compression
Compressors
Turbines
G
D
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
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Compressors and Turbines > Brands We Supply
Allison
Ansaldo Energia
Centrax
Cooper Rolls
Dresser-Rand
European Gas Turbines
Fiat
Greenwich Turbine
Kawasaki
Kvaerner Energy
Mitsubishi
Parsons
Rolls Royes
Solar
GE
Stewart and Stevenson
Thomassen
Tuma
Ingersol Rand
Gardner Denver
Atlas Copco
Compare
Rustom
Compressors and TurbinesC
ompr
esso
rs a
nd T
urbi
nes
Generators and Transform
ersGenerators and Transformers
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Industrial Control Transformer
K-Factor Transformer
Motor Drive Isolation Transformer
Three-phase Transformer
Electrical Transformer
Current Transformer
Isolation Transformer
Auto Transformers
T
Transformers
Generators
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
E [email protected] W www.etssme.com
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Diesel Generators
Steam Generators
Natural Gas Generators
Dual Fuel Turbine Driven
Diesel Generators single unit
Multi Mega Watt Packages
Bunded Fuel Tanks
Distribution Equipment
Cables
Load Transfer Panels
Load Banks
Marine Generators
AC Units
High-end Power Generators
Power Conditioning Equipment
Perkins
John Deere
Power Distribution Units
Uninterruptible Power Supplies
Other Power Equipment
Power Conversion products
Switchboards, Switchgear and Panelboards Other Products
Circuit Breakers
Cummins
Detroit Diesel
Mitsubishi
Yamaha
Bauer Atlas Copco
Caterpillar
Aggreko
Honda
Generators and Transformers
Gen
erat
ors
and
Tran
sfor
mer
s
Power Equipment
Generators and Transformers > Brands We Supply
Lightings and Electrical P
roductsLightings and Electrical Products
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Intechs Group supplies a wide range of electrical Equipment and Products. We supply quality lighting products for hazardous
Handlamps
Fluorescent Light Fittings
Plugs and Sockets
Control Stations Manual Motor Starter Switches
Emergency Lighting Luminaries
Pendant Light Fittings
Flood Lights
Lightings and Electrical Products
E
E
E
E
Motor Starters
Emergency and Escape Sign Luminaries
AC Drilling Motor
Electric Heaters
Generator Controls
E
Intrinsically Safe Products
Emergency Lighting
Electrical Supplies
Industrial High Voltage Electrical Products
Single Phase Motors Dc Machines Very Large Ac Motors
or Generators
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
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Compact Fluorescent Light Source
Fiber Optic Light Source
Fluorescent Light Source
HID Light Source
Incandescent Light Source
Compact Fluorescent Light Source
Fluorescent Light Source
HID Light Source
Fluorescent, Floodlight, Wellglass, Bulkhead, Highbay lighting, Emergency accessories -Control Box, Gear Box, etc.
Incandescent Light Source
LED Light Source
Intrinsic Safety Barriers
Isolators
Purge Systems
Flameproof & Sub-Sea Connectors
Armored and Sub-Sea Cable
Lighting
Switch Gear
Motor Controllers
Batteries
Connectors
High Voltage Circuit Breakers
Power and Distribution
Specialty Wire and Cables for the offshore projects
Insulated Cables
Explosion Protected Products
Switchgear
Light Fittings
Intrinsically Safe Components and Systems
Explosion Proof Alarms and Beacons
GE
Appleton
Osram
Philips
Rig-O-Lite
Fitzerald
Ludwig
Thorn
Relite
Marine Signaling
Industrial Signaling
Signaling
Alarm Sounders and Sirens
Xenon Beacons
Strobes
Loudspeakers
Voice Annunciation Sounders
Marine Alarm Sounders and Loudspeakers
Marine Beacons and Status Lights
Safe Area
Signaling Horns and Beacons
Fire Detection & Extinguishing Equipment
Industrial Computers
Annunciators
Sequential Event Recorders.
Intrinsically Safe Annunciators
Panel Meters
Lightings and Electrical Products
Ligh
tings
and
Ele
ctric
al P
rodu
cts
Hazardous Location Lighting
Emergency Lighting Fixtures
Hazardous, Explosionproof & Marine Lighting
Hazardous Location Electrical Apparatus and Safety Equipment
Electrical Products & Equipment > Brands We Supply
Electrical and M
echanical Spare P
artsElectrical and Mechanical Spare Parts
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Intechs Group provides a wide array of Electrical and Mechanical Spare parts in the region. We offer a wide range of electrical
and mechanical spare parts and accessories. The products are highly competitive in quality and pricing.
Photo-electric type, no radioactive material
9V battery powered
easy to install
Superior immunity to false alarms caused by dust or insects. Easy to verify by checking the LED indication.
Built-in alarm buzzer and radio transmitter.
Low battery beep warning
Smoke Detector
Gas Leakage Detector
Detects LNG and LPG.
Built-in alarm buzzer and radio transmitter.
120V or 230V AC power.
Button Pendant Transmitter
Triggers auto dialer remotely to call for help. With neck chain. Answers incoming call remotely
Designed for the handicapped and old people
Button Remote Control
Arms & Disarms system remotely.
Triggers emergency siren.
Button Remote Control
Away, Disarm, Home and Panic buttons.
Control a system remotely.
Wireless Keypad
Controls remotely. 9V battery powered, with low battery self-detection.Very low power consumption.
Backlit feature for operating in the dark. User programmable pass code.
Lock up automatically when unauthorized access continuously.Built-in tamper switch.
Door and window Sensor
Used to secure door and window. Low battery detection. Regular report with door open/close detection
Glass Break Sensor
Sends alarm signal when window shock. No false alarm from impact or high wind.
Low battery detection. Regularly reports to the system
PIR Motion Detector
Uses infrared technology to detect intruders. Activates the system when monitored area is entered.
Pulse counts selectable. Very low power and high reliability. Low battery detection.
Regularly reports to the system
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Prevents intruder from locating and destroying base unit because of full separation. High decibel and ear piercing
alarm, and easy to install. Built-in rechargeable battery Two or more wireless siren can be used to enhance
threatening effect.
Alternators
Chain Drive Systems
Coolers
Crankshafts
Wired to base unit. Alerts occupants and neighbors.
Provides power to base unit during AC power failure. 12V/1.2AH rechargeable battery inside.
Auto charger and over-discharge protection.
products are tested on special testing equipment to check for performance and durability. We maintain technical
details for all electrical and mechanical components.
Cylinder Block
Cylinder Head
Engine Modules
Fuel Injectors
Hydraulic Circuit
Hydraulic Pumps
Motors
Oil Pump
Pistons
Seal Kits
Valve & Valve Spring
Battery Chargers & Holders
Cable Ties
Capacitors
Circuit Breakers
Converters
Diodesv
Invertors
Line Cords
Plugs
Power Cords
Relays
Resistors
Semi Conductors
Sockets
Switches
Terminals
Transducer
Transformers
Electrical and Mechanical Spare Parts
Ele
ctric
al a
nd M
echa
nica
l Spa
re P
arts
Wireless Siren
Siren with light
External back-up power
Mechanical Parts
Electrical Parts
Welding and C
utting Equipm
entWelding and Cutting Equipment
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Welding Equipment
Accessories
Cutting Equipment
Intechs Group offers a wide selection of Welding Equipment. We provide Welding Equipment as well as
tube-to-tubesheet welding equipment and weld overlay applications.
We also supply orbital tube and pipe welding equipment, tools and accessories. We offer and supply precision
automatic welding systems for fusion welding to multipass applications requiring wire feed, torch oscillation and arc
voltage control.
Controllers and Accessories
Direct Arc View Color Video Systems
Fusion Tube Weld Heads
Pipe Weld Heads with Filler Wire
Pipe Welding Power Supplies, Accessories
Popular Weld Heads
Tube and Pipe Welding Equipment
We supply multi-gas plasma arc cutting systems.
Auto Weld System
GMAW/FCAW Pipe Power Source, Controllers
GMAW/FCAW Pipe Weld Head
Pipe Power Source, Controllers
Pipe Weld Heads -Full Function
Special Applications and Engineering
Heavy Duty Water Cooler
Water Cooler
Dual Head Switcher
Cart with Dual Bottle Rack
Tilt AVC for D-Head & T-Head
We also supply underwater cutting and welding equipments.
Manual plasma cutting machines
Plasma cutting torches and replacements, accessories, and consumables
We supply plasma and oxyfuel cutting equipment and consumables.
Land and underwater cutting torches.
Land and underwater cutting rods.
Land and underwater welding rods.
Intechs Group also offers a full line of high quality oxy fuel cutting and welding equipment and gas regulation equipment.
in electric with remote control operation.
Tube Weld Heads -Fusion
Tube, Pipe Weld Heads -Fusion, Filler Wire
Tube, Pipe, and Tube-to-Tubesheet
Power Source, Controllers
Tube-to-Tubesheet Weld Heads
Tooling Product
Tube Welding
Power Supplies
Tube-To-Tube Sheet Weld Heads
Cut-off Blades
Bevel Blades
Orbital Welding
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Fire Protection E
quipment
Fire Protection Equipment
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Fire Protection Equipment and Safety Equipment
Protective Clothing
Breathing Apparatus
Hose
Nozzles
Valves
Fittings
Special Tools
Rescue Equipment
Fixed and portable combustible and toxic gas monitoring systems
Hazardous area alarm devices
Infrared hydrocarbon gas detector
Electrocatalytic gas detectors
Sensor and Transmitter
Fire Protection and Enclosures
Passive Fire and Blast Protection Systems
High Pressure Water Mist Fire Protection Systems
Passive Fire Protection Systems
etection and Measurement Systems
C
I
F
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Hazardous A
rea Supplies
Hazardous Area Supplies
QATAR: T +974 44516557 F +974 4451 6744 E [email protected] W www.intechswll.com
Equipment with Explosion Protection
Intechs Group supplies diverse range of intrinsically safe and explosion protected electrical and electronic equipment.
provide a wide range of equipment for various requirements and applications including Process Automation, Monitoring
and Control, Electrical Installation, Test, Calibration and Communication.
Hazardous Area Equipment includes Specialist Alarm, Signal and Control Equipment, for use in potentially explosive
atmospheres and extreme environmental conditions.
Intechs Group supplies some of the following Hazardous Area Equipment
Bells and Horns
Cable Glands
Call Point
Continuous Lights
Control Stations
Control Systems
Electronic Sounders
Flashing Lights
Heaters
Junction Boxes
Motorized Sirens
Plugs & Sockets
Sounders & Beacons
Pushbuttons, Breakglasses Speakers
Status Lamps
Control Stations and Junction Boxes intended for use in potentially explosive atmospheres. All these products are
corrosion resistant and come in a wide variety of options, including:
We supply intrinsically safe interface modules, explosion-protected luminaries, emergency lighting luminaries, terminal
offshore projects.
Explosion Proof Air Conditioners
Explosion Proof Electrical Items
Flame Detectors Intrinsically Safe Smoke and Heat Detectors
Fire and Flame Detection
Portable Gas Detectors
Toxic Gas Detection Equipment
Liquids Monitoring
Explosion-Protected Luminaries
Multigas - Portable Gas Detector
Single Gas - Portable Gas Detectors
Chemcassette Detection Technology Toxic Gas Management Systems
Portable Gas Detectors Multi-point Analyzers
IR Open Path Gas Detector
Intelligent Flammable Gas Detector
Intelligent Toxic Gas Detector
Handlamps
Fluorescent Light Fittings
Emergency Lighting Luminaries
Pendant Light Fittings
Flood Lights
Discharge Lamps
Catalytic Flammable Gas Detector
Electrochemical Toxic Gas Detector
Control Systems
Control Stations and Junction Boxes
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
E [email protected] W www.etssme.com
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Hazardous Area SuppliesH
azar
dous
Are
a S
uppl
ies
Explosion-Protected Plugs and Sockets
Explosion-Protected Terminal Boxes
Explosion-Protected Switchgears
Explosion-Protected Switch and Distribution Installations
Intrinsically Safe Products
Emergency Lighting
Explosion Protected Equipment for Offshore Projects
Plugs and Sockets Socket Distributions
Junction Terminal Boxes and Intermediate Motor Terminal Boxes
Control Stations Safety, Control and Manual Motor Starter Switches
Distributions in Modular Designs Trace Heating Distributions Switches Motor Starters
Explosion Protected Emergency and Escape Sign Luminaries
Luminaries for Self-Contained Battery Units
We supply explosion protected equipment for the offshore projects for almost every application in hazardous
areas for the use for exploration, transport, processing and distribution of oil and natural gas.
Switchgear
Light Fittings
Intrinsically Safe Components and Systems for Measurement, Control and Regulation
Hazardous Area Alarms, Signals and Controls
Explosionproof and Weatherproof electrical equipment
DUBAI: T +971 4 3885550 F +971 4 3885551 E [email protected] W www.etssme.com
Land Drilling Rig
Workover Rig & Pulling Unit
We provide the drilling & workover rigs from 350hp to 3000hp, driven by either traditional mechanical or modern SCR /VFD system, Available in design of truck-mounted or trailer-mounted and desert fast moving option.The key components are from famous brands, such like CAT engines; Cameron/Shaffer well control equipments; Derrick/Mi-Swaco solid control equipments; Varco/Tesco/Canrig TDS; M/D Totco Instruments, etc...
Model ZJ15 ZJ20 ZJ25 ZJ30 ZJ40 ZJ50 ZJ70
Normal drilling depth (4-- 1/2" DP)
m 1500 2000 2500 1600 -3000
2500-4000
3500-5000
5000-7000
Dia. Of wire line mm φ 26 φ 29 φ 29 φ 29 φ 32 φ 35 φ 38
Height of derrick m 31 31 31 32 43 45 45
Height of substructure
m 4.5 4.5/5 5 5/6 6/7.5 7.5/9 9/10.5
Max. Hook load kN 1125 1580 1580 1700 2250 3150 4500
Rated weight of drilling string
kN 450 600 750 900 1200 1500 2100
Rated input power of Drawworks
kN 410 450 480 550 735 1100 1470
Opened Dia. Of Rotary table
mm φ
444.5
φ 444.5
φ 444.5
φ 520 φ 698.5 φ 698.5 φ 952.5
φ 952.5
Model XJ250 XJ350 XJ450 XJ550 XJ650 XJ750
Driving type of chassis 6×6 8×8 10×8 12×8 10×8
12×8 14×8
Power of engine bhp 300 350 475 475 600/700 2×525
Rated hook load kN 400 600 800 1000 1200 1500
Max. hook load kN 675 900 1100 1350 1580 1800
Max fast pull of main drum kN 120 180 196 210 210 280
Max fast pull of sand drum kN 105 105 105 105 105
Working height of mast m 21 31.6/29
32 33 35 38
Height of racking board m 20.6 20.6 20.6 20.6 21.7
Substructure
Height of oor 2.5 3.4 4 4.5 4.5 or 5
6
Area of oor 3×4 4×6 5×7 5×7 5×7 5×7
Traveling system from 3×4 3×4 4×5 4×5 4×5 5×6
Nominal overhaul well service depth (2 7/8" DP)
m 3200 4000 5500 7000 8500 8000
Drilling / W
ork Over R
ig and Equipm
ents
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EXCEL GROUP
Rig
Com
pone
nts
Design Features:
• The drilling line is reeved in parallel.
• The crown frame is made of high strength steel shapes & plates. The lug
plate for top drive is provided. It is equipped with metal base plate, handrail.
A ladder has an opening.
• The sheave cluster is tilted to counteract traveling block’s torque. The side
plate assembly is faced with derrick man for ease of picking off & suspending
elevators.
• All sheaves have double-row conical roller bearings and each bearing has
individual lubricating channel.
• Equipped with wooden bumper blocks and retainer net.
• Equipped with a frame crane for use in repairing the sheaves cluster.
• The sheaves and bearings are interchangeable with those of matching
travelling block.
Design Features:
• The side plate assembly is made of thick steel plate. When hoisting or
lowering the unloaded elevators, the wire line is always kept taut to facilitate
the line spooled on the drum and the empty hook lowered.
• The sheave grooves are intermediate frequency quenched so as to provide
surface hardness and extended service life of wire line.
• Equipped with double-row conical roller bearings and each bearing has
individual lubricating channel.
• The travelling blocks conform to API Spec. 8A/8C and API monogram can
be used.
Crown Blocks
Travelling Blocks
Model TC135 TC170 TC225 TC315 TC450 TC585 Max. hook load kN 1350 1700 2250 3150 4500 5850 O.D. of sheaves mm (in) 915(36) 1005(40) 1120(44) 1270(50) 524(60) 1524(60) Number of sheaves 5 6 6 7 7 8 Dia. of wire line mm (in) 29 (11/8) 29 (11/8) 32 (11/4) 35 (13/8) 38 (11/2) 42 (15/8)
Model YC90 YC135 YC170 YC225 YC315 YC450 YC585
Max. hook load kN 900 1350 1700 2250 3150 4500 5850
O.D. of sheaves mm(in) 762 (30) 915 (36) 915 (36) 1120 (44) 1270 (50) 1524 (60) 1524 (60)
Number of sheaves 4 4 5 5 6 6 7
Dia. of wire line mm(in) 26(1) 26(1) 29(11/8) 32(11/4) 35(13/8) 38(11/2) 42(15/8)
Hooks
Hook/Block Assembly
Design Features:• The body, bail, and bail support are cast with special alloy steel.
• Equipped with a hydraulic snubber assembly to protect drill pipe joints when making
up/breaking out connections.
• At the hook there is a reliable safety device.
• It is provided with a braking device to lock up & lock out the body.
• The primary-load-carrying parts of hook are subject to NDE test.
• The hooks conform to API Spec. 8A/8C and are stamped with API monogram.
Design Features:• Joining the travelling block and the hook together reduces overall length to satisfy
the requirements of a top drive.
• The shafts of travelling block are forged with alloy steel and provided with a
lubrication hole of bearing for one sheave.
• The grooves of sheave are intermediate frequency quenched so as to improve the
surface hardness and prolong the service life of wire rope.
• There is a reliable safety device at the hook.
• The hook block assembly conforms to API Spec. 8A /8C and are stamped with API monogram.
Model YG90 YG135 YG170 YG450
Max. hook load kN 900 1350 1700 4500
O.D.of sheaves mm (in) 762(30) 915(36) 915(36) 1524(60)
Number of sheaves 4 4 5 6
Diameter of wire line mm (in) 26(1) 26(1) 29 (11/8) 38 (11/2)
Major - hook opening mm (in) 155 61/16 165 61/2 180 7 220 85/8
Major- hook Dia. mm (in) 116 41/2 140 51/2 150 6 180 7
Minor - hook Dia. mm (in) 80 31/4 90 31/2 90 31/2 120 43/4
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Model DG90 DG135 DG170 DG225 DG315 DG450 DG585
Max. hook load kN 900 1350 1700 2250 3150 4500 5850
Major - hook opening mm (in) 155 (61/16) 165 (61/2) 180 (7) 190 (71/2) 220 (85/8) 220 (85/8) 238 (93/8)
Diameter of Major-hook mm (in) 116 (41/2) 140 (51/2) 150 (6) 160 (61/4) 180 (7) 180 (7) 180 (7)
Spring travel mm (in) 180 (7) 180 (7) 180 (7) 180 (7) 200 (8) 200 (8) 200 (8)
Rig C
omponents
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EXCEL GROUP
EXCEL GROUPR
ig C
ompo
nent
s
Design Features:
• With standard bails and double pin alloy steel sub.
without disconnecting the rotary hose and/or gooseneck.
• The gooseneck is provided with an outlet for wire line logging.
• With standard gooseneck joints. Threads are in compliance with API Std 5B.
• Conform to API Spec. 8A/8C and are stamped with API monogram.
Swivel
Design Features:
• The split type master bushing is made from a steel casting. Two
transmission types (Kelly and pin) are available.
• Pin transmission type is suitable for API standard square Kelly or
hexagonal Kelly roller bushing. Long and short slips are applicable.
• With API casing bushings and special sling.
monogram.
Rotary Table
Model SL90 SL135 SL225 SL450 SL585
Max. static load rating kN 900 1350 2250 4500 5850
Max. speed r/min 300 300 300 300 300
Max. working pressure MPa psi 25 (35 ) 35 (5000) 35 (5000) 35 (5000) 35 (5000)
Hook clearance over gooseneck
mm(in) 435(1 1/8) 495 (191/2) 540 (211/4) 549(215/8) 584 (23)
Dia. of stem mm(in) 64 (2 1/2) 64 (2 1/2) (3) (3) (3)
Coupling Thread
To stem 4 1/2” 4 1/2” 6 5/8” 5/8” 5/8”
REG LH REG LH REG LH REG LH REG LH
To Kelly 6 5/8” 6 5/8” 6 5/8” 6 5/8” 6 5/8”
REG LH REG LH REG LH REG LH REG LH
Model ZP1 5 ZP205 ZP2 5 ZP3 5 ZP495
Dia. of opening mm (in) 444.5 (1 1/2) 520. (2 1/2) 698.5 (2 1/2) 952.5 (3 1/2) .3 (49 1/2)
Table axis to center inner row sprocket teeth
mm (in) 1118(44) 1353(531/4) 1353(531/4) 1353(531/4) 1651(65)
Max. static load kN 1350 3150 4500 5850
Max. working torque Nm 14000 23000 28000 33000 0
Max. speed r/min 300 350 250 300 300
Gear ratio 3.58 3.22 3.6 3.56 3.93
3NB-Series Mud Pump
F-Series Triplex Mud Pump
Design Features of 3NB-Series Mud Pumps:
• The power end: The housing is welded steel-plate construction. The
drive gears are involute type gears which allow smooth operation, high
casting. The power end is either splash or pressure lubricated.
• The valve seat bores have a bottom shoulders. The pistons and
liners are lubricated and cooled by an independently spraying pump to
have a longer service life.
F-Series Triplex Mud Pumps Design Features:
• F series mud pumps are in compliance with high technical
• F series mud pumps run smoothly and can meet the special
Model 3NB500C 3NB1000C 3NB1300C 3NB1600C
Power KW(PS) 368 (500) 735 (1000) 956 (1300) 1176 (1600)
Stro es per minutes pm 95 110 120 120
Stro e mm 254 305 305 305
Gear ratio 3.82 3.833 3.81 3.81
Speed of driving shaft r/min 363 423 457 457
Max. wor ing pressure MPa 30 35 35 35
Max .dia of liner mm 160 170 180 190
Dia. of suction pipe mm 254 305 305 305
Dia. of discharge pipe mm 100 100 100 100
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omponents
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Rig
Com
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F-Series Triplex Mud Pump
P-Series Triplex Mud Pumps Design Features:•It is compact in construction, light in weight, small in area, and high
requirements of customers during shallow & middle-deep drilling
P-Series Triplex Mud Pumps
Model F -500 F -800 F -1000 FB -1300 FB -1600 FC -2200
Max input horsepower HP ( w) 500 (373) 800 (597) 1000 (746) 1300 (969) 1600 (1193) 2200
(1641)
Rated pump speed, spm 165 150 140 120 120 100
Max uid c linder liner re in (mm) 6-3/4" (171) 6-3/4" (171) 6-3/4" (171) 7" (177 8) 7" (177 8) 8" (203)
Stro e in (mm) 7 -1/2"(191) 9"(229) 10"(254) 12"(304 8) 12"(304 8) 15"(381)
H drostatic test pressure of standard uid c linders
psi
( g/cm ) 7500 (527) 7500 (527) 7500 (527) 7500 (527) 7500 (527) 7500 (527)
Ratio of gears
4 38:1
4 31:1
4 32:1
4 31:1
4 3:1
4 27:1
Suction connection, 150 l J ange
in
8˝
10˝
12˝
12˝
12˝
-
Discharge connection cross w
-5000
-l J ange
in
4˝
5˝
5˝
5˝
5˝
-
Model 8-P-80 9-P-100 10 -P-130 12 -P-160 14 -P-220
O erall length o er s ids in (mm) 161 -5/8 (4105) 176 -1/4 (4477) 186 -5/8 (4740) 209 (5309) 218 -1/4 (5544)
Width o er frame in (mm) 62-9/16 (1589) 67-1/8 (1705) 71 -3/8 (1813) 75 -5/8 (1997) 91 (2311)
Width o er pinion shaft in (mm) 93-7/8 (2384) 101 -1/4 (2572) 107 -1/4 (2724) 113 -3/4 (2889) 125 -3/4 (3194)
Height, oor to top of gear case
in (mm) 60 (1524) 64 (1626) 67 (1702) 75 (1905) 84-1/4 (2139)
Height o er uid c linders in (mm) 51 -7/8 (1318) 54-7/8 (1394) 55-7/8 (1419) 62-15/16 (1599) 69-1/8 (1756)
Max input horsepower HP ( w) 800 (597) 1000 (746) 1300 (969) 1600 (1193) 2200 (1640)
Rated pump speed spm 160 150 140 120 105
Max uid c linder liner re
in (mm) 6 1/4 (1588) 6 3/4 (171 5) 6 3/4 (171 5) 7 1/4 (1842) 9 (2286)
Stro e in (mm) 8 1/2 (2159) 9 1/4 (235) 10 (254) 12 (304 8) 14 (355 6)
Ratio of gears 2 463 2 658 2 853 3 439 3 969 2 853
Suction connection, 150 l J ange
in 8 8 8 10 10
2
Mud Pump Fluid end Parts and Expendables
Power End Parts
Fluid End Module & Spare Parts
Fluid End ExpendablesAccessories & Tools
Intechs provides a full line of replacement parts for most popular mud
pumps worldwide, Include but not limited below:
· F-350/500/800/1000/1300/1600/2200, FB-1300/1600
· TEE, PAH, PZ-7, PZ-8, PZ-9, PZ-10, PZ-11,PXL
· T-500/800/1000/1300/1600
· W-440, W-446, W-1612, WH-2214
· 7-P-50, 8-P-80, 9-P-100, 10-P-130, 12-P-160, 14-P-220.
· Bull gear · Pinion shaft · Bearing
· Crankshaft · Connecting & Extension rod
· Crosshead, Pin & Guide
· Liner · Liner gasket · Piston
· Piston rubber · Valve & Seat
· Valve spring · Valve insert
· Piston rod · Piston rod clamp
· Pulsation dampener · Bladder
· Discharge block · Pressure gauge
· Suction manifold · Relief valve
· Discharge manifold
· Fluid end module
· Threaded ring
· Lock cap
· Cylinder head
· Cylinder head plug
· Valve cover
· Valve guide
· Liner retainer
· Liner bushing
· Liner clamp
· Wear plate
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Mud P
ump P
arts
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Rig
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Mud Cleaner
Desander
consisting of desander, desilter and shale shaker. It integrates the
performance of aforesaid three equipments, featuring large disposal capacity,
rapid treatment speed, less energy consumption, occupying small space, etc.
It receives the most welcome in the international drilling market.
As a solids control equipment of the second stage in drilling operation, desander is used to
remove harmful solid particles of 40-74µm in drilling liquid. Suspending particles can be
separated from the liquid under the centrifugal acceleration, by use of working principle of
centrifugal subsidence.
Desilter
Desilter is used to remove solid particles of 20-40 µm in drilling liquid. The inlet and outlet of water cyclone can be connected
very quickly, which is convenient for replacement and maintenance.
Model ZQ300×2/100×12 Drilling liquid cleaner Desander parameters Desilter parameters
Cones 12”×2 Cones 4”×12
Working pres-sure
0.2~0.45 MPa Working pressure 0.2~0.45 MPa
Capacity 240 m 3/h Capacity 200 m 3/h Separation point 40~74 µm Separation point 20~40µm Inlet diameter 6” Inlet diameter 6” Outlet diameter 8” Outlet diameter 8” Shaker model S220 -3P / S240 -3P / S280 -3P
Model ZQJ300×2 / 1 ZQJ250×2 / 1
Cyclone conic cylinder diameter 300mm 250mm
Working Pressure 0.2 0.45MPa 0.2 0.45MPa
Capacity 240 / 120m 3/h 200 / 100m 3/h
Screen size 1240×585 mm 1240×585 mm
Screen spec 120 -200 Mesh 120 -200 Mesh
Inlet diameter 6” 6”
Outlet diameter 8” 8”
Power 0.5 kW 0.5 kW
Model ZQJ100×12 ZQJ100×16
Cyclone conic cylinder diameter 100mm 100mm
Pressure 0.2 0.45MPa 0.2 0.45MPa
Capacity 160 -200 m 3/h 200-240 m 3/h
Inlet diameter 6” 6”
Outlet diameter 8” 8”
Power 0.5 kW 0.5 kW
Centrifuge Pumps
features:
M l LW355×1280 -N LW450×1260 -N LW500×1000 -N LW500×1250 -N
Diameter Re ol ing Drum(mm) 355 450 500 500
Length of Re ol ing Drum(mm) 1280 1260 1000 1250
Rate of Length ersus Diameter 3 2 3 2
Ma imum spee (r/min) 2500-3000 2400-3000 1600 -1800 2400-2800
Separation Fa tor(Fr) 2035 2266 1100 2195
Capa ity(m3/h ) 10 20 30-40 40-60 35-50
Min separating point(µm) 2 2 5 3
Ele tri Engine Po er(KW) 22+7 37+7 30+7 37+11
M l M -150 M -160
Dis harge apa ity 200m3/h 7063ft3/h 200m3/h 7063ft3/h
otal apa ity 1502m3 5297ft3 1602m3 5650ft3
otal po er 220KW 270Hp 190KW 255Hp
M agitator NJ -11 9 NJ -11 9
S pump JSB8×6×14 2 SB8×6×14 2
M gun NQ -80 8 NQ -80 8
M l NQ -80 NQ -50
Dis harge apa ity
55m 3/h 50m 3/h
Pressure 1 MPa 6 4 MPa
A justa le range 0 330° 0 330°
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EXCEL GROUP
Sol
id C
ontr
ol E
quip
men
tsLiquid-Gas Separator
Shale Shaker
Shaker Screens – Hook Edge Soft Vibration Screen
Liquid-gas separator of drilling liquid is solids control equipment used to provide pre-degassing to
gas cut drilling liquid. It is mainly used to clear away big bubbles of Φ3-Φ25mm. The liquid gas
The shale shakers were solely designed and manufactured by our
company . The shale shakers being provided with high vibration intensity ,
adjustable-pitch, compact, reliable ,behavior and cost effective.
Hook edge soft vibration screen has a same structure of plate type screen. The screen is usually made of two or three
stainless steel meshes without metal backing. the area of soft screen is bigger than plate screen, and price is lower, but the
service life is shorter. We can also make screens according to customer requirements.
1.0MPa 1.6MPa 4.0MPa
YQ-800-1
YQ-1000 -1
YQ-1200 -1
YQ-1000 -1.6
YQ-1200 -1.6
YQ-1000 -4
YQ-1200 -4
Diameter of the shell (mm)
800 1000 1200 1000 1200 1000 1200
Discharge capacity (m3/h)
260 300 320 300 320 300 320
Feeding pipe (mm) 150 150 150 152.4 152.4 150 150
Gas discharge pipe (mm)
200 200 200 203.2 203.2 200 200
Mud discharge pipe (mm)
250 250 250 254 254 250 250
Pressure (mpa) 1 1 1 1.6 1.6 4 4
Model S280-3P S240 -3P S220 -3P S180 -2P
Motor power 2×2.2 kW 2×2.2 kW 2×2.2 kW 2×1.5 kW
Screen area(m 2) 2.8 m 2 2.4 m 2 2.2 m 2 1.8 m 2
Shaking intensity (g) 7.6 g 7.6 g 7.6 g 7.6 g
Discharge capacity 42 l/s 35 l/s 30 l/s 26 l/s
Adjustable range -1° +5.5° -1° +5.5° -1° +5.5° -1° +5.5°
Screen type Mesh No. Dimensions (L×W) Shale shaker model
GMF- 1 20-150 600×1040mm Huayou NCS -300*2
GMF- 2 20-150 700×1165mm Huayou S250 Series
GMF- 3 120 -210 1400×460mm Huayou ZCN Series
GMF- 4 120 -210 1000×1150mm Huayou NS -115/2
GMF- 5 20-80 927×914mm JSS U.S.A
GMF-6 20-80 1219×1524mm SSS(U.S.A)
Awave vibration screen:
Plate type vibration screen
Mud Agitator Degasser Mixing Hopper
Awave vibration screen has an awave screen surface, Installation type can be hook edge or steel frame. the area of the
awave screen is up to 125%-150% of the same area plate type screen, and the capacity increases a lot. We can also make
screens according to customer requirements.
Plate type vibration screen is one of
the most frequent vibration screen,
and be used in all kind of drilling
operation. The screen is made of two
or three stainless steel meshes and
metal backing with holes. We have a
wealth of experience and mature
technology in production, can also
make screens according to customer
requirements.
Screen type Mesh No. Dimensions (L×W) Shale shaker model
GMB - 1(PMD) 80-210 635×1253mm BRANDT
BL -50
GMB - 2(PMD) 80-210 697×1050mm DERRICR
FLC 500 Series
GMB- 3(PMD) 80-210 697×1053mm DERRICR
FLC2000
GMB- 4(PMD) 80-210 915×1150mm BRANDT
LCM -ZD
Screen type Mesh No.
Dimensions (L×W)
GMP -1 16 -325 903×1155mm
GMP -2 16 -325 1212×1141mm
GMP- 3 PWP 16 -325 697×1050mm
GMP- 4 PWP 16 -325 697×1053mm
GMP- 5 16 -325 697×846mm
GMP -6 PWP 16 -325 915×1150mm
GMP- 7 PWP 16 -325 720×1220mm
GMP- 8 PWP 16 -250 700×1165mm
GMP- 9 16 -250 1186×1280mm
Model HHQ -180
Capacity 200 M3/H
W. Pressure 0.2~0.4mpa
Power 55 KW
Clibing ability 3
Menu ZCQ1/4 ZCQ1/5
Capacity m³/h 240 300
Working Pressure
MPa -0.03 -0.05
-0.03 -0.05
Ef ciency % 83 80
Power Kw 15+3 37+7.5
Model Power (KW)
Speed (RPM)
Impeller (MM)
WNJ7.5 7.5 1760 650/750
WNJ11 11 1760 800/700
WNJ15 15 1760 1000
WNJ22 22 1760 1000
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Solid C
ontrol Equipm
ents
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EXCEL GROUP
Wel
lhea
d &
Wel
l Con
trol
Equ
ipm
ents
Blowout Preventer (Annular BOP)
Blowout Preventer (Ram BOP)
The design and manufacture of Annular BOP is according to API Spec 16A standard.
• Packing element is spherical or tapered type with massive storage volume, low operation
pressure and excellent sealing function.
• Piston is set in low position to have a shorter moving distance; Use wear ring on piston.
• Lip type seal rings are used to realize long service life.
The Ram Blowout Preventer (BOP) is the most widely used. Its
simple, compact design makes it well suitable for subsea or surface
drilling operations. The Ram assembly provides a
pressure-energized seal with maximum contact area to the drill
pipe, casing, or tubing. This ensures a lower rubber pressure to the
pipe and increase seal life.
- Type: Cameron U/ Shaffer LWS / Shaffer SL(Double and Single)
- Pressure rating, 2000PSI to 15000PSI
- Size Range: 7-1/16” to 21-1/4”
- Material, Forging / Casting
- Connection: Flanged/Studded/Hub
- Side outlets: Flanged / Studded / Hub
- Operations: Manual / Hydraulic
- Temperature, T-20
Working Pressure(Psi)
Bore Size (in)
7 -1/16 11 13 -5/8 20-3/4 21 -1/4
2000 -- -- -- --
3000 √ -- -- -- --
5000 √ √ √ --
10000 -- -- -- --
15000 -- -- -- -- --
Working Pressure(Psi)
Bore Size (in)
7-1/16 11 13-5/8 20-3/4 21-1/4
2000 -- -- -- --
3000 √ -- -- -- --
5000 √ √ √ --
10000 -- -- √ --
15000 -- -- -- --
Choke Manifold
Choke Manifold Control Console
Kill Manifold
Standpipe Manifold
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Wel
lhea
d &
Wel
l Con
trol
Equ
ipm
ents
BOP Closing Unit
Casing Head and Casing Hanger
Model Station
Accumulators Motor (HP)
Flow rate of pump Working Pressure
(psi) Total volume
(Gallon) Effective volume
(Gallon) Electrical pump
(L/min) Air pump (mk/stroke)
Manual pump (ml/stroke)
FKQ1440 - 14 14 24x16.5 198 2x25 2x46 4x60 3000
FKQ1280 - 8 8 16x22 176 2x25 2x46 2x60 3000
FKQ960- 8 8 16x16.5 132 2x25 2x46 2x60 3000
FKQ800- 7 7 20x11 110 25 46 2x60 3000
FKQ720 - 6 6 12x16.5 99 25 46 2x60 3000
FKQ640- 6 6 16x11 88 25 46 2x60 3000
FKQ480- 5 5 12x11 66 25 35 2x61 3000
FKQ320- 4 4 8x11 44 15 20 60 3000
FKQ240 - 4 4 6x11 33 15 20 14/28 3000
FKQ125 - 3 3 5x7 17.5 10 20 14/28 3000
FKQ125 - 2 2 5x7 17.5 10 20 14/28 3000
Casing head is to connect casings &wellheads. It is for
supporting the weight of technical casing and production casing,
sealing the annular space between the casings, and installing BOP
stacks, It provides a transition joint for the tubing head, X-Mas tree
and other wellheads, It can also supply cement, monitor & control
well’s sinking, and inject balance liquids etc by the two side outlets
on the casing head housing.
casing hanger of different sizes are available according to the casing procedure and the change of well head conditions. The standard
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EXCEL GROUP
Tubing Head and Tubing Hanger
Christmas Tree
Tees and Crosses Chokes
Tubing hanger is an assembly to support tubing string and seal the annular space between tubing and casing, which is
connected with tubing and seated into tubing hanger spool by tubing gravity. It is convenient to operate and replace wellhead
so that it is widely used for intermediate depth well and common well.
We manufacture tubing head spool in full accordance with API 6A, the body is made of forged or special smelt steel, providing
high bearing strength, safety and reliability. Side outlets could be line pipe thread or studded, studded side outlet is machined
with 1.1/2” female thread.
The Christmas tree
production tubing strings, including all components above the tubing head adapter.
Christmas tree assemblies can constitute many different kinds of combinations in order
to meet any special requirement. Based on their different functions, Christmas trees can
water injection Christmas trees, thermal recovery Christmas trees, fracturing Christmas
trees and acidizing Christmas trees. Different pressure ratings serialize Christmas trees.
API 6A tees and crosses,
include tees, 4-way, 5-way,
6-way crosses.
Pressure rating, 2000PSI to
15000PSI
Material classes. AA to FF
PSL 1 to 4 and PR 1 & 2
Pressure rating, 3000PSI to 15000PSI
Size Range: 1-13/16” to 4-1/16”
Operations: Manual / Hydraulic
Material classes. AA to HH
Temperature, PU, LU
PSL 1 to 3 and PR 1 & 2
Available for Oil, Gas, H2S, CO2
The gas production Christmas tree and tubing head are mainly used to produce gas and inject gas. The relative density of
natural gas is low and gas column pressure is low, while well head pressure is high and liable to leakage regardless of gas
production and gas injection. Sometimes natural gas contains corrosive media such as H2S and CO2. Therefore, the gas
production Christmas tree calls for rigid requirements on both its materials and its sealing characteristics. For the sake of
safety, two gate valves are used on the tubing and casing respectively. Some gate valves to be used on high pressure and
ultra-high pressure gas wells are integrated valves manufactured from high quality forged steel.
Tubing headcasing head to hang tubing hanger and seal the annular space between the tubing string
and oil-layer casing and which consists of tubing head spool and tubing hanger.
Functions:
and well wash operation.
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Wellhead &
Well C
ontrol Equipm
ents
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Wel
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d &
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trol
Equ
ipm
ents
Test Pump
Gate Valves:
Mud Valves:
Check Valves
Plug Valves
Unions
Plug valve is a necessary part that is applied to high pressure manifold in well cementing and fracture
between body and wear bush, and seal rings are inlaid into outer of wear bush for good seal
Main technical parameters:
Working Medium: crude oil and natural gas
High pressure union is forged and made of high strength alloy steel with imported
The product is tight and reliable, and provides easy mounting and dismantling and
The body is made of forging alloy steel, with superior mechanical property,
Carbide sealing surface has good anti-abrasion and corrosion resistance, the
Main Technical Parameters:
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Wellhead &
Well C
ontrol Equipm
ents
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EXCEL GROUP
Tubu
lar
Run
ning
Too
ls a
nd H
andl
ing
Tool
sHydraulic Power Unit
Drill Pipe Power Tong
Drill Pipe power tong is an ideal well head tool for oil drilling, widely
applied for making-up and breaking-out in offshore and onshore
drilling operations and well servicing operations. The drill pipe tong
of the ZQ series allows the tongs to escape from drilling pipe freely
with high mobility. The tong is a combination of spinning tong and
torque tong. It substitutes cathead, manual tong and rotary rope in
making-up and breaking-out. The tongs are designed and
manufactured according to industrial standard SY/T5074 and API
Hydraulic power unit mainly is to supply
hydraulic source for power tong. It also can
co-operate with other hydraulic equipments. The
power unit feathers such advantages as wide
adjusting range, convenient adjusting and high
generality, etc.
Water cooling and air cooling system is
available.
Model YZB-121 YZBS -120 YZBF -120 YZC-120 II
Rated ow L/min 120 120 120 120
gpm 31.7 31.7 31.7 31.7
Ma . pressure Mpa 20 20 20 20
pai 2900 2900 2900 2900
Rated pressure Mpa 16 16 16 16
pai 2320 2320 2320 2320
Available capacity L 587 587 587 600
gal 155 155 155 158
Drive power kW 37 37 37 60
hp 49.6 49.6 49.6 80.4
Heating power L 2 3 2 3
gal 2 4.02 2 4.02
Fan motor power kW 0.75
hp 1
Radiation area 10water cooled 32
ft² 107water cooled 344
Drill Pipe Power Tong
Casing Power Tong
Model ZQ127 -25 ZQ127 -25 Y ZQ162 -50 ZQ203 -100 ZQ203-125 ZQ162 -50 II ZQ203-100 II ZQ203-125 II
Size rang
Mm 65 -127 65 -140 85 -162 127 -203 127 -203 �85-162 127 -203 127 -203
In 2 3/8“-3
1/2“ 2 3/8“-5 1/2“ 2 3/8“-5“ 3 1/2“ - 8“ 3 1/2“ - 8“ 2 3/8“-5“ 3 1/2“ -8“ 3 1/2“ -8“
Max. torque KN.m 25 25 50 100 125 50 100 125
Ft.lbf 18440 18440 36880 73750 92200 36880 73750 92200
Speed (H) rpm 65 65 60 40 40 60 40 40
Speed (L) rpm 10.5 10.5 4.1 2.7 2.7 4.1 2.7 2.7
Air pressure Mpa 0.5 -1
psi 72 -144
Pressure rating
Mpa 12 16 16 16.6 20 16 16.6 20
psi 1740 2320 2320 2400 2900 2320 2400 2900
Flow rating L/min 120 120 114 114 120 114 114 114
gpm 32 32 30 30 32 30 30 30
Shiftingdistance
Mm 1000 1000 1000 1500 1500 1000 1500 1500
in 39.4 39.4 39.4 59 59 39.4 59 59
Model TQ178 -16 TQ245 -20Y TQ340 -35 TQ340 -35Y TQ356 -55 TQ508-70Y
Size rang Mm 101.6 -178 114.3 -245 114.3 -340 114.3 -340 114.3 -356 85 -162
In 4“ -7“ 4 1/2“ -9 5/8“ 4 1/2“ -13 3/8“ 4 1/2“ -13 3/8“ 4 1/2“ - 14“ 9 5/8“-20“
Max. pressure Mpa 18 18 18 21 16.6 20
psi 2610 2610 2610 3045 2407 2900
Working ow L/min 110 -160 110 -160 110 -160 110 -170 110 -160 110 -170
gpm 29.3 -42.7 29.3 -42.7 29.3 -42.7 29.3 -45.4 29.3 -42.7 29.3 -45.4
Air pressure Mpa 0.5 -0.9
-- 0.5 -0.9
-- 0.5 -0.9
-- psi 72 -130 72 -130 72 -130
Max
torque
High gear Kn.m 2.4 -3 2.4 -3 2.5 -3 4.0 -5.6 3.4 -4.5 8.4 -10.7
Ft.lbf 1770 -2210 1770 -2210 1844 -2210 2950-4130 2506-3319 6190 -7890
Middle
gear
Kn.m -- --
6.0 -7.5 --- -- --
Ft.lbf 4425 -5530
Low gear Kn.m 14.5 -17.5 18 -20 32-40 26-35.2 45-57.4 48.9 -70.5
Ft.lbf 10694 -12900 13270 -14800 23600-29500 19175 -25960 3319 -42400 37244 -52000
Speed
Gear. H Rpm 54-79 54-79 60-86 57 -95 52-76 26-43.6
Gear. M Rpm -- -- 21 -30 -- -- --
Gear. L Rpm 9-13.1 9-13.1 3.6 -5.3 9-15 3.9 -5.6 4-66
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sTubing Power Tong
Sucker Rod Power Tong
Tubing power tong (Inner curved cam clamp) is used for quick make-up/ breakout in
well service operations.
The tong is equipped with hydraulic backup tong and use inner curved cam to clamp.
Model XQ89/3YB,3YC,3YF XQ89/3YE XQ114/6YB XQ140/12YA
Pipe Size Range Of Master
Tong
mm 60 -89 73 -89 73 -114 73 -140
in 2 3/8”-3 1/2” 2 7/8” -3 1/2” 2 3/8”-4 1/2” 2 7/8” -5 1/2”
Pipe Size Rang Of Backup
Tong
mm 60 -114 89 -114 60 -114.5 89 -156
in 2 3/8”- 4 1/2” 3 1/2” -4 1/2” 3 1/2” -5 1/8” 3 7/2” -6 1/8”
High Gear Rated Torque kn.m 1.1 3 1.5 2.6
ft.lbf 811 2213 1106 1918
Low Gear Rated Torque kn.m 3 3 6 12
ft.lbf 2213 2213 4425 8851
High Gear Rated Speed r/min 90 28
85 72
Low Gear Rated Speed r/min 30 20 14
Rated Operation Pressure Mpa 10 10 11 12
Psi 1450 1450 1595 1740
Max. Flow L/min 80 90 100 120
gpm 21 24 26 32
Model XQ28/1.8Y XQ28/2.6Y
Pipe Size Range Of Master Tong
mm Sucker rod16,19,22,25 Tubing
48 -60
16,19,22,25,
28
in Sucker rod 5/8” -1 1/8” Tubing 1
7/8”-2 3/8” 5/8”- 1 1/8”
Pipe Size Rang Of Backup Tong
mm Sucker rod16,19,22,25,28 Tubing
48 -60
16,19,22,25,
28
in Sucker rod 5/8” -1 1/8” Tubing 1
7/8”-2 3/8” 5/8”- 1 1/8”
High Gear Rated Torque kn.m 0.7 1
ft.lbf 516 737.5
Low Gear Rated Torque kn.m 1.8 2.6
ft.lbf 1327.6 1918
High Gear Rated Speed r/min 104 98
Low Gear Rated Speed r/min 40 32
Rated Operation
Pressure
Mpa 10 10
Psi 1450 1450
Max. Flow L/min 65 80 gpm 17 21
Hydraulic Make-up and Break-out Unit
Torque Control System
Hydraulic Make-up/Break-out Units is a kind of machine for making up and breaking out thread joint, which is suitable for
assembly and disassembly of downhole pump, downhole tools. tubing. sucker rod, casing and other thread joint tools. This
product has the following features:
• Units' head and backup tong clips or loosens simultaneously.
• Units' head and backup tong have four planetary claws with bi-direction clipping mechanism. Do not change any part in
application range.
• Automatic Torque Control system can be provided according to the request of customers.
• The backup tong is equipped with hydraulic walking mechanism which can move with tube.
• Four speeds are available.
Torque control system is a torque measure & control equipment,
matching with hydraulic power tong, make-up and break-out unit, etc.
No hydraulic oil is needed thanks to torque transducer adopted.
Make-up torque, parameters of pipe and coupler are set through Menu.
Laptop is equipped for a remote inspection.
Integrated electromagnetic relief valve can be equipped for a
self-controlled make-up torque.
Make-up cyclomatic number can be recorded.
Make-up parameters are stored by means of daily re-port forms.
Reliable performance is applicable for severe environment of drilling.
Model YNJ160/15 YNJ200/15
Application Range φ40-152 mm φ60-195 mm
Rated High Gear Torque 1900ft -lbs 1900ft -lbs
Rated Low Gear Torque 11050 ft -lbs 11050 ft -lbs
HighGear Max. Speed 64 rpm 64 rpm
Low Gear Max. Speed 11 rpm 11 rpm
Rated System Sressure 2000 Psi 2000 Psi
Max. Oil Supply 120L/min 120L/min
Dimension L x W×H 3000×1300×1290
mm 3000×1300×1280
mm
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sRotary Slip
SDML-Medium Rotary Slip
SDS-Short Rotary Slip
SDXL-Extra Long Rotary Slips SDXL & SDL Inserts
Varco design SDS, SDML, and SDXL Rotary Slips are for use in API
standard insert bowls. Featuring better contact and distribution of load on
these slips prevent bottlenecking and gouging damage. The buttress design
of the body segments provides great strength while minimizing weight for
ease of handling.
Slip Body size (inch) 3 1/2'' 4 1/2''
API pipe size (OD inch) 2 3/8 2 7/8 3 1/2 3 1/2 4 4 1/2
Parts No. slips c/w inserts 3901 3903 3905 3907 3909 3911
Weight. Slips c/w inserts lb (kg) 117 (53) 111 (50) 107 (48.5) 143 (65) 136 (62) 127 (58)
Qty of inserts 24 24 24 36 36 36
Weight of inserts lb (kg) 21 (9.5) 16 (7) 10 (4.5) 32 (14.5) 25 (11) 16 (7)
Slips Body Size (inch) 3 1/2'' 4 1/2'' 5'' 5 1/2''
API pipe size (OD inch) 2 3/8 2 7/8 3 1/2 3 1/2 4 4 1/2 4 4 1/2 5 4 1/2 5 5 1/2
P/N Slips c/w inserts 15524 15523 15522 15563 15564 15565 15567 15568 15569 15571 15572 15573
Weight slips c/w inserts lb (kg) 193
(87.5) 188 (85)
180 (81.5)
207 (94)
199 (90)
188 (81.5)
204 (92.5)
196 (89)
185 (84)
200 (91)
185 (84)
181 (82)
Qty of inserts 30 30 30 45 45 45 45 45 45 45 45 45
Weight of inserts lb (kg) 26 (12) 22
(9.5) 13 (6)
39 (17.5)
31 (14) 20 (9) 39
(17.5) 31 (14) 20 (9)
39 (17.5)
31 (14)
20 (9)
Slips Body Size (inch) 4 1/2'' 5'' 5 1/2''
API PIpe OD (Inch) 3 1/2 4 4 1/2 4 4 1/2 5 4 1/2 5 5 1/2
P/N slips c/winserts 15515 15514 15513 15518 15517 15516 15521 15520 15519
Weight slips c/w inserts lb (kg) 229 (104) 219 (99) 205(93) 237(105) 227(103) 213(96.5) 234
(106) 224
(101.5) 210(95)
Qty of inserts 54 54 54 54 54 54 54 54 54
weight of inserts lb (kg) 47(21) 37(17) 23(10.5) 47(21) 37(17) 23(10.5) 47(21) 37(17) 23(10.5)
Drill Collar Slip
DCS-Multi-segment Drill Collar slip
DCS-Multi-segment Drill Collar slip DCS-Multi-segment Drill Collar slip
Each segment of Varco design Drill Collar slips is a rugged drop
forging, with an extra long back to provide maximum support to the
circular button gripping elements. Full wrap-around design and
circular buttons assure positive holding and slip setting. Drill Collar
Slip Type DCS -S DCS -R DCS -L
Drill Collar OD (Inch) 3-4 4- 4 7/8 4 1/2 -6 5 1/2 -7 6 3/4-8 1/4 8-9 1/2 8 1/2 -10 9 1/4 -11 1/4 11 -12 3/4 12 -14
slip c/w Circular Buttons 2572 2573 2552 2550 2503 2507 2530 2508 2534 2536
Weight, complete set, lb (kg) 112 (51) 103 (47) 120 (54) 112 (51)
154 (70) 173 (78)
185 (84) 198 (90) 213 (96) 207 (94)
Total number of segments 7 7 9 9 10 12 13 14 17 17
total number of intermediate segments
5 5 7 7 9 10 11 12 15 15
total number of hinge pins 6 6 8 8 10 11 12 13 16 16
use in insert Bowel umber o o.3 .3 .2 .1
Slip type DCS -S DCS -R DCS -L
Description lb kg lb kg lb kg
Segment- Right End 2568 11 5 2554 10 4.5 2510 12 5.5
Segment- left End 2569 11 5 2555 10 4.5 2511 12 5.5
Segment-Intermediate 2570 11 5 2556 10 4.5 2512 12 5.5
Hinge pin w/Cotte in 2525 - - 2525 - - 2520 0.7 0.3
Handle in w/
washer & Cotter in
3769 0.5 0.2 3769 0.5 0.2 3769 0.5 0.2
Handle for right &
left end Segment
3765 3.5 1.5 3765 3.5 1.5 3765 3.5 1.5
Handle for intermediatesegments
3766 4 2 3766 4 2 3766 4 2
Retaining Cotter pin 71936 - - - - - 71936 - -
Retaining screw
w/lock washer
--- - - 3748 - - - - -
Slip set Drill Collar OD (in) Weight
Qty lb kg
DCS -S 3-4 2628-49 13 6 49
4-4 7/8 2620-49 8 3.5 49
DCS -R 4 1/2 -6 2628-63 16 7 63
5 1/2 -7 2620-63 11 5 63
DCS -L
6 3/4-8 1/4 2630-88 15 7 88
8-9 1/2 2630-96 16 7 96
8 1/2 -10 2627 -104 26 12 104
9 1/4 -11 1/4 2630-112 19 8.5 112
11 -12 1/4 2625 -136 13 6 136
12 -14 2630-136 16 7 136
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sCasing Slip
CMS-XL
Circular Buttons for CMS-XL & CP-S slips
Circular Buttons for CMS-XL & CP-S slips
Varco CMS-XL slips are designed to handle
casing from 6 5/8" to 30 inches OD. All slips
have an API taper of 4"/ft on the diameters.
All CP-S slips (Conductor Pipe Slip) are
furnished with 4 handles.
spacer
CSG Size 6 5/8" 7" 7 5/8" 8 5/8" 9 5/8" 10 3/4" 11 3/4" 13 3/8" 16" 18 5/8" 20" 24" 26" 30" CMS-XL 5315 5301 5398 5305 5307 5309 5311 5313 5325 5333 5329 5331 5346 5342
CP-S 5338 5344 5340
Description P/N Weight
lb kg Segment - Right end 5320 12 5.5 Segment - Left end 5321 12 5.5 Segment - Intermediate 5322 12 5.5 Hinge pin with Cotter Pin 2525 0.6 0.3 Handle pin with washer and cotter pin 3769 0.5 0.2 Handle for right and left segment 3765 3.5 1.5 Handle for intermediate segment 3766 4 2 Retaining screw with lock washer 3748 0.3 0.14
Pipe OD (inch) 24 26 30 P/N- Slip c/w Circular Buttons 5338 5344 5340
Weight c/w circular buttons lb (kg) 276 (125) 296 (134) 319 (145)
Total No. Segments 13 14 16
Total No. Hinge 12 13 15
-
Slip set Casing OD (in) Circular Buttons
P/N lb kg qty
CMS-XL
6 5/8 2628-144 36 16 144 7 2619-144 36 16 144
7 5/8 2630-144 24 11 144 8 5/8 2630-156 26 12 156 9 5/8 2630-168 28 13 168 10 3/4 2630-180 30 14 180 11 3/4 2627-204 51 23 204 13 3/8 2630-216 36 16 216
16 2631-252 43 19.5 252 18 5/8 2626-300 60 27 300
20 2631-312 52 23.3 312
24 2631-360 60 27 360
26 2631-396 64 29 396 30 2631-444 72 32.5 444
CP-S 24 2631-156 26 12 156 26 2631-168 28 13 168 30 2631-192 32 14.5 192
Elevators
Pipe Size Type Captons
weight
inch mm lb kg 18 -Degree center latch Elevator G series
2 3/8~5 60~127 MG 100 200 91
2 3/8~3 1/2 60~89 RGG 150 308 140
3 1/2~5 1/2 89~140 MGG 250 575 261
3 1/2~5 1/2 89~140 MGG AO 250 720 327
4~ 5 1/2 102~140 GG 350 715 324
4~5 1/2 102~140 GG AO 350 1018 463
4~ 6 5/8 102~168 HGG 500 1000 454
4~6 5/8 102~168 HGG AO 500 1500 680
18 -Degree center latch elevator G Series w/ wear Bushing
3 1/2~ 5 1/2 89-140 MGG 250 585 266
3 1/2~5 1/2 89-140 MGG AO 250 730 332
4~5 1/2 102 -140 GG 350 725 329
4~5 1/2 102 -140 GG AO 350 1028 468
4 1/2~5 1/2 114 -140 HGG 500 1010 459
5~ 6 5/8 127 -169 HGG 500 1010 459
4 1/2~5 1/2 114 -0140 HGG AO 500 1500 685
5-6 5/8 127 -168 HGG AO 500 1500 685
Bottleneck Center Latch Elevator
4~5 1/2 104 -140 BNC 350 880 400
Collar Type Side Dollr Elevator
1.660~2 7/8 42~73 SLX 65 50 23
2 3/8~2 7/8 60~73 SLX 100 75 34
3 1/2~4 89~102 SLX 100 105 48
4 1/2~5 1/2 110~140 SLX 100 175 79
5 1/2~8 5/8 140~219 SLX 150 325 147
9 5/8~10 3/4 245~273 SLX 150 420 191
11 3/4~13 3/8 298~340 SLX 150 500 227
16 406 SLX 150 575 261
Pipe Size Type
Captons
weight
inch mm lb kg
Collar Type Side Dollar Elevator
18 5/8~20 473~508 SLX 150 700 318
26~30 660~762 SLX DD 150 1320 600
6 5/8~7 5/8 168~194 SSD 250 600 273
8 5/8~10 3/4 219~273 SSD 250 620 282
11 3/4~14 298~356 SDD 250 635 289
18 5/8~20 473~508 SX 250 1100 499
22~24 1/2 559~622 SLX 350 1000 454
9 5/8~13 3/8 244~340 SX 350 1200 544
9 5/8~13 3/8 244~340 SX 500 1100 499
16 406 SX 500 1200 544 Collar type center latch Type Elevator
1.050~2 1/2 27~73 TA 35 39 18
1.660~ 2 7/8 42~73 TA 65 65 29
3 1/2~4 1/2 89~114 TA 65 83 38
2 3/8~2 7/8 60~73 TA 100 100 45
3 1/2~5 89~127 TA 100 158 72
4 3/4~8 5/8 121~219 TA 100 410 186
4 1/2~8 5/8 114~219 TA 150 430 195
4 3/4~8 5/8 121~219 TA AO 150 530 240
8 1/2~11 1/4 216~289 TA 150 430 195
8 1/2~11 1/4 216~289 TA AO 150 550 250
2 3/8~4 1/2 60~114 RGA 200 162 73
3 1/2~7 102~178 GA 350 555 252
3 1/2~7 102~178 GA AO 350 725 330
7~7 5/8 178~194 GGA 350 695 316
7~7 5/8 178~194 GGA AO 350 998 354
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sManual Tong
Manual tong are offered in torque ranges from the lightweight small 16,000 lb-ft to the larger and more rugged 100,000 lb- ft
.Each tong features tough, heavy- duty designs with heat-treated hinge pins and long-lasting "stagger tooth" tong dies
(Blue Diamond, Pyramid).
The blue diamond die offers superior performance by providing better utilization of its unique griping surface. The tech are
wear, with less marking and scarring of pipe. As a bonus feature, all dies are heat-treated with a special process that assures
uniform tooth hardness long life.
Model Jaw Size (inch) Torque rating (lb -ft)
KRMT75-SDD 12~15 75,000
KRMT60-SDD 16 ~ 17 60,000
KRMT65 DB-HT65 3 1/2 ~ 11 1/4 65,000
KRMT40-DB 11 3/4 ~ 17 40,000
KRMT55 -B-HT55 3 3/8 ~ 9 55,000
KRMT40-B 9 ~ -11 3/4 40,000
KRMT25-B 13 3/8 ~ 30 25,000
KRMT25-C 2 3/4 ~ 10 3/4 25,000
KRMT16 -SLF 2 3/8 ~ 8 5/8 16,000
-
Tongs Die Type P/N Size Weigh per
doz
in mm lb kg
BJ Tongs Bluediamond 16402-6 1/2 x 1 1/4
x 5 7/8 12.7 x 31.75
x 149.22 9 4.08
BJ DB made in 1965 and later Pyramid 16402-2 1/2 x 1 1/4
x 5 7/8 12.7 x 31.75
x 149.22 9 4.08
BJ SDD, C, F and LF Bluediamond 16401 -6 1/2 x 1 1/4
x 5 12.7 x 31.75
x 127 6.75 3.06
Short dies for BJ Type B tong with 1 1/4" slot Pyramid 24768 1/2 x 1 1/4
x 3 7/8 12.7 x 31.75
x 98.42 6 2.72
Bushing
Master Casing Bushing
Master casing bushing selection chart
Size MPCH MSPC MSP/MDSP
Complete Body Only Complete Body Only Complete
API Standard 27 1/2 - - 1804-1 1808-1 5429-1
EMSCO
T-2750 - - 1804-1 1808-1 5429-1
G-27 1/2 - - 1804-5 1808-5 5429-5
H-27 1/2 - - 1804-2 1808-2 5429-2
K-27 1/2, KS, P1 - - 1804-3 1808-3 5429-3
T-3750 (S/N 1-48) 6600-2A 6601-2A - - -
T-3750/4950 (49 /UP) 6600 -2 6601-2 - - -
Garnder Denver RT 27 1/2 - 1804-1 1808-1 5429-1
RT 37 1/2 6600-7 6601-7 - - -
IDECO 27 1/2 - - 1804-7 1808-7 5429-7
37 1/2 6600-4 6601-4 - - -
National
MS 27 1/2, A & B 27 1/2 - - 1804-5 1808-5 5429-5
C-365 6600-5 6601-5 - - -
C-375 6600-1 6601-1 - - -
Oilwell A-27 1/2 - - 1804-1 1808-1 5429-1
A-37 1/2 6600-3 6601-3 - - -
Wirth 27 1/2 - - 1804-1 1808-1 5429-1
37 1/2 6600-3 6601-3 - - -
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sMPCH Casing Bushing
For use with Rotary Table
operations.
table sizes
w/No.3 Bowl, sling & BB Adapter w/o No.3 Bowl, sling & BB Adapter
P/N Weight
P/N Weight
lb g lb g
EM 37 1/2 (S/N 1 ) 6600 2A 4325 1962 6601 2A 3325 150
37 1/2 (S/N 49 up 49
1/2) 6600 2 4149 2 6601 2 3149 142
ilwell 37 1/2 to 49 1/2 6600 3 4245 1925 6601 3 3245 1472
37 1/2 6600 4 4015 1 6601 4 3015 1367
National 36 1/2 6600 5 3910 1773 6601 5 2905 131
37 1/2 to 49 1/2 6600 1 4029 7 6601 1 3029 1374
Wirth 37 1/2 to 49 1/2 6600 6 4245 1925 6601 6 3245 1472
MDSP Casing Bushing
MPCH Parts
17-1/2" and 20-1/2" Medium Duty Pin Drive Split Master Bushing are designed for shallow to medium depth service. Extended API Taper
The MDSP Master Bushings have an extended APT taper in the bowls that provides 50% more slip support than do square drive bushings.Varco SDML slips, used in the MDSP master bushing are a proven combination that can handle drilling to 15,000 feet.drilling to 15,000 feet.
Note : Varco BJ does not recommend using split master bushings in rotary tables with more than 3/16" (5 mm) wear in the rotary table bore. Rebuild rotary bore or purchase a solid type bushing. Units come complete with bit breaker, adapter plate and lifting sling.
Rotary Table sizes
w/sling & BB Adapter w/o Sling & BB Adapter
P/N weight
P/N weight
lb kg lb kg
API 17 1/2 70517 -1 737 334 70526-1 577 262
20 1/2 70540-1 1100 499 70539-1 924 419
Bethlehem
17 1/2 70527-2 737 334 70526-2 577 262
B175 70527-3 737 334 70526-3 577 262
B-210 (5 -in ange) 70540-2 1100 449 70539-2 924 419
B-210 ( 5 1/2 in ange) 70540-3 1100 449 70539-2 924 419
Brewster OB-18 & RSH -18 70527-4 737 334 70526-4 577 262
Continenal T1750 70527-1 737 334 70526-1 577 262
Emsco
L-17 70527-5 737 334 70526-5 577 262
O-17 1/2 & P -17 1/2 70527-6 737 334 70526-6 577 262
T2050 70540-4 1100 449 70539-4 924 419
20 1/2, O, P, PJ, J, JA, JC, JAC, JACS, JAS, JCS, & JS 70540-5 1100 449 70539-5 924 419
Gardner Denver 20 1/2, JAB, JABS, JB, & JBS 70540-6 1100 449 70539-6 924 419
RT- 17 1/2 70527-1 737 334 70526-1 577 262
Haniel & Lueg L- 17 1/2 70527-1 737 334 70526-1 577 262
Ideco
17 1/4 70527-7 737 334 70426-7 577 262
17 1/2 & HS -175 70527-8 737 334 70526-8 577 262
20 1/2 70540-1 1100 449 70539-1 924 419
National 17 1/2, A175, & B -175 70527-9 737 334 70526-9 577 262
A205 & 20 1/2 70540-4 1100 449 70539-4 924 419
Oilwell
A 17 1/2 70527-10 737 334 70526-10 577 262
17 1/2 70527-11 737 334 70526-11 577 262
A 20 1/2 70540-4 1100 449 70539-3 924 419
20 1/2 70540-7 1100 449 70539-7 924 419
21 & 21 A 70540-8 1100 449 70539-8 924 419
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Tubular Running Tools and H
andling Tools
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EXCEL GROUP
Tubu
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Too
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Tool
sSafety Clamp
MP Multi-Purpose Safety Clamp
pipe, liners, and drill collars during make-up, break-out and setting through the rotary
forged, heat-treated steel.
Model Rang (inches) P/N Qty
Links Gripping Dies lb kg
MP-S 2 7/8"-4 1/8" 33030 7 8 83 37.5
4"-5" 33031 8 9 91 41
MP-R
4 1/2" - 5 5/8" 33011 7 8 81 37
5 1/2" -7" 33012 8 9 89 40
6 3/4"-8 1/4" 33013 9 10 97 44
8"-9 1/4" 33014 10 11 105 47.5
9 1/4" -10 1/2" 33015 11 12 113 51
MP-M
10 1/2" -11 1/2" 33016 12 13 121 55
11 1/2" -12 1/2" 33017 13 14 129 58.5
12 1/2" -13 5/8" 33018 14 15 137 62
13 5/8"-14 3/4" 33019 15 16 145 66
14 3/4" -15 7/8" 33020 16 17 153 69.9
MP-L
15 7/8" -17" 33021 17 18 173 78.5
17" -18 1/2" 33022 18 19 181 82
18 1/8" -19 3/8" 33023 19 20 189 86
MP-XL
19 3/8"-20 3/8" 33024 19 20 196 89
20 3/8"-21 1/2" 33025 20 21 204 92.5
21" -22 5/8" 33032 21 22 212 96
22 5/8"-23 3/4" 33033 22 23 220 100
23 3/4"-24 7/8" 33034 23 24 228 103.5
24 7/8"-26" 33035 24 25 236 107
26"- 27 1/8" 33036 25 26 244 110.5
29 3/8"-30 1/2" 33039 28 29 336 152.5
Type T Safety Clamp
Type C Safety Clamp
Type T Safety Clamp is designed for small diameter pipe 1-1/8 thru 4-1/2 inch OD. Each
link changes the effective working rang approximately 1 inch in diameter. For size
larger than 4-1/2 inch OD, the Type C Safety Clamp should be used.
Total No. links required per range Range OD Size
P/N From To
4 1 -1/8 2 7624 -5044
5 2-1/8 3-1/4 7624 -5045 6 3-1/4 4-1/2 7624 -5046
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Item No. Item No. REQ'D P/N
1 Link Assy, complete As ordered 7624-B-7 2 Link, Intermediate 1 7624-A-18 3 Slip with Cotter 1 7624-A-21
3A Cotter, for slips (1/4") 1 900620-52 4 Slip Spring 1 7624-B-21 5* Link pin with cotter 1 7624-C-5
5A" Cotter, for link (3/16") 1 900620-36 6 End link (Screw) 1 7624-A-20 7 End link (Pivot Block) 1 7624-A-19 8* End link pin with Chain 1 7624-F-5 9* Screw 1 7624-A-5
10* Nut 1 7624-B-5 11* Nut wrench 1 7624-A-25 12* Pivot Block 1 7624-A-5000 13* Pivot Block Pin 2 7624-D-5 14* Pivot Block pin wrench 1 900533-12 15* Handle 1 7624-A-6
16* Handle link pin w/ Cotter 2 7624-G-5
25* Equipment Box 1 7624-A-9
Total No links
Range OD sizes P/N
From To Type CR (Single Screw)
7* 3 3/4 4 5/8 7624-5007 8 4 1/2 5 5/8 7624-5008 9 5 1/2 6 5/8 7624-5009
10 6 1/2 7 5/8 7624-5010 11 7 1/2 8 5/8 7624-5011 12 8 1/2 9 5/8 7624-5012 13 Feb-91 10 5/8 7624-5013
Type CL (Single Screw) 14 10 1/2 11 5/8 7624-5014 15 11 1/2 12 5/8 7624-5015 16 12 1/2 13 5/8 7624-5016 17 13 1/2 14 5/8 7624-5017 18 14 1/2 15 5/8 7624-5018
Type CXL (Double Screw) 18 15 1/2 17 7624-5029 19 16 1/2 18 7624-5030 20 17 1/2 19 7624-5031 21 18 1/2 20 7624-5032 22 19 1/2 21 7624-5033
*7-Slip clamp only carries one handle; all other type CR and CL clamps with handles carry two
handles, except CXL, which carries four handles per complete clamp.
Tubular Running Tools and H
andling Tools
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EXCEL GROUP
Tubu
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Run
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Too
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andl
ing
Tool
sAir Elevator & Spider
Slip type elevator/spider are mechanized tools with air operating. They can handle casing up to 24-1/2”. They are easy to
operate and dependable enough. Also, they can reduce the workload. They are designed and manufactured accordingly API
spec 8C standard.
All pneumatically controlled units operated by utilizing the rig air supply. For maximum crew safety, the system may be
manually operated if rig air pressure is temporarily lost. Further safety is insured by a positive locking mechanism, which locks
slips in the set position.
SE750, 750 tons air
elevator/Spider is available, size
range: 4-1/2”~14”
Flush Mounted Spider load
capacity is 500 tons, size range is
4-1/2”~14
Flush Mounted Spider
Casing Size (In)
350 Ton Capacity 500 Ton Capacity
Slip set P/N Insert Set P/N Qty
Insert Slip Set
P/N Insert Set P/N Qty Insert
6 5/8 11861 2632-24B-36 60 13841 -3 2632-24B-48 72
7 11860 2623-24B-36 60 13841 -2 2623-24B-48 72
7 5/8 11859 2633-60 60 13841 -1 2633-72 72
8 5/8 11857 2640-32B-48 80 13840-3 2640-32B-64 96
9 5/8 11856 2633-80 80 13840-1 2633-96 96
9 7/8 71591 -1 2649-80 80 13840-2 2649-96 96
10 3/4 11854 2640-40B-60 100 13839-3 2640-40B-80 120
10 7/8 71590 -1 2650-40B-60 100 13839-4 2650-40B-80 120
11 3/4 11853 2637-100 100 13839-2 2637-120 120
13 3/8 70732-5 2636-40B-60 100 70734-5 2636-40B-80 120
13 1/2 70732-4 2652-40B-60 100 70734-4 2652-40B-80 120
13 5/8 70732-3 2653-40B-60 100 70734-3 2636-40B-80 120
14 70732-1 2635-100 100 70734-1 2635-120 120
16 15790 -4 2635-180 180
18 5/8 15790 -3 13868-420 420
20 15790 -2 1635 -180 180
24 15790 -1 1635 -180 180
Air Safety Spinning Wrench
Kelly Spinner
Hydraulic Spinning Wrench
Air safety spinning wrench is a pneumatically powered tool for spinning
drill pipe from 3-1/2 to 5-1/2 inch OD. Using the proven principal of
frictional drive contact, the spinning wrench can spin drill pipe in or out
the hazards of the dangerous spinning chain.
Kelly spinner is used for rotating drill pipe
slowly, for limited rat hole and mouse hole
drilling, and for making fast Kelly connections.
This unit is completely reversible, the driller can
spin out, as well as spin in, and when making
connection, therefore, spinning chains are not
required any more.
Model Q254-300Y
Size Range mm 88.9~254
in 3-1/2~10
Spinning Speed RPM 0~95
Kelly Spinner FXD QF2 Q3
Ma .Static Load US Ton 250 250 250
Air Pressures Mpa 0.5~0.9 0.5`0.9 0.5~0.9
psi 72~130 72~130 72~130
Rated Torque lb.ft 882 1180 1217
Braking Torque lb.ft 1100 1844 1844
Spinning Speed rpm 76 72 72
Spinning Direction Single Double Double
Conn. 6 5/8 Reg. LH 6 5/8 Reg LH 6 5/8 Reg. LH
Overall Dimensions in 33*29*28 22*22*37 34*28*39
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Model Q250 Q200
Size Range mm 88.9~254 88.9~139.7 in 3-1/2~10 3-1/2~5-1/2
Air Pressures Mpa 0.5~0.9 0.5`0.9 psi 72~130 72~130
Rated Power KW 12 8.8 HP 16 12
Spinning Speed RPM 108~38 90~56
Overall Dimension mm 1250*570*465 1400*530*835 in 49*23*18 55*21*33
Spinning Torque lb.ft 403~922 465~738 Spinning Speed rpm 108~38 90~56 Braking Torque lb.ft 806~1,844 929~1,475 Air consumption GPM 3,962 2,721
Tubular Running Tools and H
andling Tools
Tubu
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Run
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Too
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nd H
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Tool
sAir Elevator & Spider
1. Casing
We provide a variety seamless and welded petroleum industry tubulars per the quality standards of :
API 5CT API 5B API 5DP API 5L ISO
Size: 4-1/2” to 30”
Grade: J55, K55, N80, L80, C90, C95, P110, Q125, V150
Connection: BTC, STC, LTC and Premium connection, such like: VAM, TPCQ, Hydrill connections, etc…
Length: R1, R2, R3
2. Tubing
Size: 2-3/8” to 4-1/2”
Grade: J55, N80, L80, C90, T95, P110
Connection: 8RD and Premium connection, such like: VAM, TPCQ, Hydrill connections, etc…
Length: R1, R2, R3
Size: 2-7/8”, 3-1/2”, 4”, 4-1/2”, 5”, 5-1/2”, 6-5/8”.
Length: 31ft
Others: Internal coating and hardbanding is available per client’s requirement.
4. Drill Pipe
Size: 2-3/8”, 2-7/8”, 3-1/2”, 4”, 4-1/2”, 5”, 5-1/2”, 6-5/8”; Grade: E, X, G, S ; Length: R1, R2 and R3.
Others:
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EXCEL GROUP
5. Drill Collar
Size: 3-1/8”, 4-1/8”, 4-3/4”, 5”, 6”, 6-1/4”, 6-1/2”, 6-3/4”, 7”, 7-1/4”, 8”, 8-1/4”, 9”, 9-1/2”, 9-3/4”, 10”, 11”.
Length: 9150mm, 9450mm.
Others:
(1) Internal coating and hardbanding is available per clients’ requirement.
(2) Slick drill collar and Spiral drill collar is available.
(3) NMDC (Non Magnetic drill collar) is available.
6. Kelly
Size: 2-1/2”, 3”, 3-1/2”, 4-1/4”, 5-1/4”, 6”.
Type: Square Kelly and Hex Kelly.
7. Pup Joints
We supply full ranges pup joints for casing, tubing, drill pipe, drill collar.
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Tubulars and Drilling S
tring
Fitt
ings
, Suc
ker
Rod
and
Dril
l Bit
8. Others
9. Sucker Rod
10. Drill Bit
Couplings, Flanges, Elbows, Tees, X-Overs, Lifting nubbins, Lifting caps, Gasket, Bolts and nuts, etc.
API monogram.
Grade: C, D, K, KD, HL, HY
PDC bit
PDC bits and Rock bits are designed and manufactured per API standard.
Rock bit
Name API Standard
API Nominal Dia API Length Weight kg/pc
Sucker rod Grade D Grade C Grade K
3/4inch 19mm 25feet 7620mm 18.38 30ft 9140mm 21.77
7/8inch 22mm 25feet 7620mm 24.51 30feet 9140mm 29.04
1inch 25mm 25feet 7620mm 32.36 30feet 9140mm 38.21
Coupling Grade SM Grade T
3/4inch 19mm 4inch 101.6mm 0.61 7/8inch 22mm 4inch 101.6mm 0.78 1inch 25mm 4inch 101.6mm 1.17
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EXCEL GROUP
Integral Mandrel Sleeve Stabilizers
Integral mandrel sleeve stabilizers are made in two parts: One
mandrel and one sleeve. The assembled by screwing the sleeve
on the body and tightening these on the shoulder. The sleeve has
been engineered to avoid any accidental unscrewing as to be
easily replaced on rig. integral mandrel sleeve stabilizers are made
in two parts: One mandrel and one sleeve. The assembled by
screwing the sleeve on the body and tightening these on the
shoulder. The sleeve has been engineered to avoid any accidental
unscrewing as to be easily replaced on rig.
Integral Spiral Blade Stabilizers is divided into string type an
near-bit type according to the position differently, there are
many ways to increasing abrasive resistance, eg. tungsten
carbide, it owns high hardness, great toughness, high
resistance and long service life.
Integral Spiral Blade Type Stabilizer
WORKING OD FISHING OD UP CONN. DOWN CONN.
I.D. FISHING LENGTH OAL
inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) 28 (711.2) 9-1/2 (241.3) 7-5/8REG 7-5/8REG 3 (76.2) 27 (686) 78 (1981) 26 (660.4) 9-1/2 (241.3) 7-5/8REG 7-5/8REG 3 (76.2) 26 (660) 76 (1930) 22 (558.8) 9-1/2 (241.3) 7-5/8REG 7-5/8REG 3 (76.2) 26 (660) 76 (1930)
17 -1/2 (444.5) 9-1/2 (241.3) 7-5/8REG 7-5/8REG 3 (76.2) 27 (686) 67 (1702)
12 -1/4 (311.1) 8 (203.2) 6-5/8REG 6-5/8REG 2-13/16 (71.4) 24 (610) 61 (1550)
8-1/2 (215.9) 6-1/2 (165.1) NC50 4-1/2REG 2-13/16 (71.4) 27 (686) 66 (1676)
6 (152.4) 4-3/4 (120.7) NC38 3-1/2REG 2 (50.8) 27 (686) 58 (1473) 5-7/8 (149.2) 4-3/4 (120.7) NC38 3-1/2REG 2 (50.8) 22 (559) 54 (1372
WORKING OD FISHING OD UP CONN. DOWN CONN.
ID OAL FISHING LENGTH
BLADE LENGTH
BLADE WIDE
inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm)
5-7/8 (142.9) 4-3/4 (120.7) NC38 NC38 (3 1/2 REG) 2-1/4 (57.2) 57 (1448) 20 (508) 16 (406) 2-1/4 (57.2)
8-1/2 (215.9) 6-1/2 (165.1) NC50 NC50 (4 1/2 REG)
2-13/16 (71.4) 60 (1524) 20 (508) 16 (406) 2-1/2 (63.5)
12 -1/4 (311.1) 8 (203.2) 6-5/8REG 2-13/16 (71.4) 63(1600) 20 (508) 16 (406) 3-1/2 (89)
17 -1/2 (444.5) 9 (228.6) 7-5/8REG 3 (76.2) 72 1/2 (1840) 20 (508) 18 (457) 4-3/4 (121)
22 (558.8) 9-1/2 (241.3) 7-5/8REG 3 (76.2) 93 (2362) 30 (762) 20 (508) 4-3/4 (121)
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Fishing & D
own H
ole Tools
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EXCEL GROUP
Fish
ing
& D
own
Hol
e To
ols
Releasing and Circulating Overshot
Mud Saver Bucket During
Reverse Circulation Junk Basket
The releasing and circulating overshot is simple and rugged and is strongest tool available to externally engage, pack off and
During the pulling of wet strings of drill pipe, the saver helps to prevent the unnecessary loss of
This tool features quick-opening and closing latch assembly that provides an easy, quick
, , ,,,
Type O (mm inch)
Max Catch Size (mm inch) Connection Basket Grapple Spiral grapple
LT (4) - 4) - 4) NC 6 LT - 4) - ) ( ) NC LT (5 - 4) 95 - 4) 6(4) NC LT 6 (5 - 4) 6(4) 4(4 - 6) NC LT 6 4( - ) (5 - 4) (6 -5 ) NC5 LT 5 (9-5 ) ( - 4) ( ) 6-5 RGE LT 9( -5 ) - ) - ) 6-5 RGE LT 6 ( - 4) ( ) (9- 64) 6-5 RGE LT ( - ) - 4) ( - ) 6-5 RGE
Type Max O
(mm inch)
Steel Ball
(mm inch)
Connection
Hole Size Range
(mm inch)
O
(mm inch)
6 (5 - 6) - ) NC (6 - 6- ) (54 - 64)
(5-5 64) - 6) NC5 (6 - 6- ) 6 69-
( - ) - 64) 6-5 REG ( - -5 ) 69- 6
( - 4) - 64) 6-5 REG ( - - 4) ( - 64)
( ) - 64) -5 REG 4445( 6 - ) ( -5 64)
Other Fishing &
Dow
n Hole Tools
Other Fishing & Down Hole Tools
Reversing SpearsReversing Circulation Fishing Magnet
X-Over Sub
Junk Sub
Kelly Valve
Float Valve
Hole Opener Lifting Sub
We provide a comprehensive downhole
manufactured and inspected according to
applicable API and ISO standards.
Casing ScraperReamer
Downhole Motor
Float Valve Sub
Drilling Jar
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EXCEL GROUP
Oth
er T
ools
and
Acc
esso
ries
Other Tools and Accessories
Loops, High Pressure Straight PipeIntegral Fittings
Swivel Joints
API Drilling Line
High Pressure Hose up to
20,000psi WP
Model Capacity
QJC0.5 0.5 ton
QJC1.0 1 ton
QJC3.0 3 ton
QJC5.0 5 ton
QJC8.0 8 tons
QJC10 10 tons
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INTECHS CO.W.L.LP.O.BOX 37956DOHA, QATARTEL : +974 44516557FAX : +974 4451 6744MAIL : [email protected] : WWW.INTECHSWLL.COM
INTECH OIL FIELDS SUPPLIES & SERVICES SUITE 605 CHINA INSURANCE BUILDINGHONGKONGMAIL : [email protected] : WWW.ETSSME.COM
INTECH OIL FIELDS SUPPLIES & SERVICES P.O.BOX 158PC 103 MUSCAT,SULTANATE OF OMANMAIL: [email protected]
INTECH OIL FIELDS SUPPLIES & SERVICESP.O.BOX 4550POST OAK PLACE, SUITE 202HOUSTON, TEXAS 77027MAIL : SALES@ ETSSME.COMWEB : WWW.ETSSME.COM
INTECH OIL FIELDS SUPPLIES & SERVICESP.O.BOX 47239ABU DHABI, UNITED ARAB EMIRATESMAIL : [email protected] : WWW.ETSSME.COM
EXCEL GROUPP.O.BOX 6431DUBAI, UNITED ARAB EMIRATESTEL : +9714-3885550/+9714-3885553FAX : +9714-3885551MAIL : SALES @ETSSME.COMWEB : WWW.ETSSME.COM
INTECH OIL FIELDS SUPPLIES & SERVICES 01 NORTH BRIDGE ROAD18-05A HIGH STREET CENTRESINGAPORE 179094MAIL : [email protected]
INTECH OIL FIELDS SUPPLIES & SERVICES SANAAREPUBLIC OF YEMENMAIL : [email protected]
INTECH FZCP.O.BOX 120097SHARJAH AIR PORT FREE ZONESHARJAH, UNITED ARAB EMIRATESTEL : +9714-3885550FAX : +9714-3885553MAIL : [email protected]
INTECH OIL FIELDS SUPPLIES & SERVICES RM 709 MANHADUN PLAZABAIMAJING ROAD, KUNSHAN, JIANGSUREPUBLIC OF CHINAMAIL : [email protected]
OUR GROUP COMPANIES
with
Name: United GUlf PiPe ManUfactUrinG co llc
Year of establishmeNt: 2009
busiNess activitY: ManUfactUre of Plastic ProdUcts
PrimarY techNologY Provider: Krah aG, GerMany
comPaNY locatioN: rUsayl indUstrial estate, sUltanate of oMan
JoiNt veNture: Krah saUdi, national indUstries GroUP (KUwait), hiGh net-worth
individUals froM oMan, saUdi arabia and KUwait.
Products: hdPe, PP PiPes Pe-Gfr PiPes, Manholes and other accessories for
the sUltanate of oMan.
aPPlicatioNs: oUtfall PiPelines, sewaGe/Potable water systeM, sewer/ waste
water treatMent Plant, storaGe tanKs and containers, MininG –
slUrry PiPes, storM water retention tanKs, ventilation PiPe systeMs.
Products attributes: liGhtweiGht, ease in installation, hoMoGenoUs ProdUct, resistant
aGainst seawater, abrasion, cheMicals, corrosion, incrUstation and
other daMaGes, sUitable for food storaGe PUrPoses, hiGh static load
caPacity, have doUble wall constrUction aGainst leaKaGe control,
secUre aGainst in-filtration and ex-filtration.
JoiNtiNg methods: electro-fUsion, bUtt-fUsion, extrUsion weldinG techniqUes
QualitY: certification to qUality ManaGeMent systeM (iso 9001),
environMent (iso 14001), ohsas (18001), wras certificate,
all Krah ® weldinG certificates, eqUiPMent and Machinery
calibration certificate, calibration traceability certificate, and
Metabo® Power tools traininG certificates.
machiNe caPacitY: 2,800 KG Per hoUr.
techNical exPertise: Krah coMMUnity networK, sUPPlier technical resoUrces.
KeY ProJect refereNces: SAUDI ARAMCO’S JAZAN GASIFICATION PROJECT,
MEDINAH DEVELOPMENT PROJECT, al seeb waste water
Project, bowsher waste water Project, indePendent water &
Power Project (salalah), seeb coastal sewaGe networK.
maJor coNtractors: china harboUr enGineerinG coMPany, consolidated contractors
coMPany, Galfar, sUeZ, the arab contractors, hyUndai-roteM,
wabaG, cadaGUa, Monte-adriano, others.
COMPANY DETAILS
4
SAUDI ARAMCO VENDOR REGISTRATION APPROVAL LETTER
5
SWCC VENDOR REGISTRATION APPROVAL LETTER
6
NWC VENDOR REGISTRATION APPROVAL LETTER
7
PROJECT REFERENCES
8
SAUDI PROJECT
Client: SAUDI ARAMCO
ContraCtor: China harbor EnginEEring arabia
ProjeCt: Jazan intEgratEd gasifiCation CombinEd CyClE (JigCC 06), saUdi aramCo, Jazan , Kingdom of saUdi arabia
SuPPlieS of: EnginEEring and WElding of dn 3000 pipEs and fittings = 15 Km
9
SAUDI PROJECT
Client: MINISTRY OF FINANCE
ContraCtor: manholE nEtWorKs Company, saUdi arabia
ProjeCt: madhina soUth East dEvElopmEnt, madhina, Kingdom of saUdi arabia
SuPPlieS of: manholEs dn 1200-dn1800 = 2,200, hoUsE ConnECtion ChambErs = 17,000 & Krah profilE pipEs dn300–dn1200 = 19,950 mtrs
10
OMAN PROJECT
Client: OMAN WASTEWATER SERVICES CO SAOC (HAYA WATER)
ContraCtor: ConsolidatEd ContraCtors Company oman llC
ProjeCt: WastE WatEr nEtWorK proJECt, al amErat a3, mUsCat, sUltanatE of oman
SuPPlieS of: manholEs from dn 1200 – 1800 = 3584, ChambErs dn 600 – 800 = 1570 & Krah profilE pipEs dn300–dn800 = 5,380 mtrs
11
OMAN PROJECT
Client: OMAN WASTEWATER SERVICES CO SAOC (HAYA WATER)
ContraCtor: thE arab ContraCtors
ProjeCt: WastE WatEr nEtWorK proJECt, al amErat a3, mUsCat, sUltanatE of oman
SuPPlieS of: manholEs dn 1200 – 1800 = 4694, ChambErs dn 600 – 800 = 2680 & Krah profilE pipEs dn300–dn800 = 20,388 mtrs
12
OMAN PROJECT
Client: OMAN WASTEWATER SERVICES CO SAOC (HAYA WATER)
ContraCtor: ConsolidatEd ContraCtors Company oman llC
ProjeCt: WastE WatEr nEtWorK proJECt, QUrUm al illam, mUsCat, sUltanatE of oman
SuPPlieS of: manholEs dn 1200 – 1800 = 1220, ChambErs dn 600 – 800 = 3625 & Krah profilE pipEs dn300–dn800 = 6,744 mtrs
13
OMAN PROJECT
Client: OMAN POWER AND PROCUREMENT CO SAOC
ContraCtor: ConsolidatEd Union ContraCting oman llC
ProjeCt: indEpEndEnt WatEr proJECt, barKa iv proJECt, mUsCat, sUltanatE of oman
SuPPlieS of: Krah profilE pipEs dn 1400–dn 2000 sdr 26 = 4,530 mtrs
14
OMAN PROJECT
Client: PUBLIC ESTABLISHMENT FOR INDUSTRIAL ESTATE
ContraCtor: larsEn and toUbro
ProjeCt: WatEr distribUtion nEtWorK, sEWEr nEtWorK indUstrial EstatE, samail, sUltanatE of oman
SuPPlieS of: manholEs dn 1200 – 1500 = 250, Krah profilE pipEs dn 400–dn 1800 = 1,200 mtrs
15
OMAN PROJECT
Client: MAJID AL FUTTAIM GROUP, UAE
ContraCtor: sarooJ ConstrUCtion, oman
ProjeCt: storm WatEr nEtWorK, mall of oman mUsCat, sUltanatE of oman
SuPPlieS of: manholEs dn 1500 – 3000 = 18, Krah profilE pipEs dn 400–dn 1800 = 1,200 mtrs
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OMAN PROJECT
Client: MAJID AL FUTTAIM GROUP, UAE
ContraCtor: sarooJ ConstrUCtion, oman
ProjeCt: storm WatEr nEtWorK, mall of oman mUsCat, sUltanatE of oman
SuPPlieS of: manholEs dn 1500 – 3000 = 18, Krah profilE pipEs dn 400–dn 1800 = 1,200 mtrs
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OMAN PROJECT
Client: MAJID AL FUTTAIM GROUP, UAE
ContraCtor: sarooJ ConstrUCtion, oman
ProjeCt: storm WatEr nEtWorK, mall of oman mUsCat, sUltanatE of oman
SuPPlieS of: manholEs dn 1500 – 3000 = 18, Krah profilE pipEs dn 400–dn 1800 = 1,200 mtrs
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OMAN PROJECT
Client: ministry of transport and CommUniCation
ContraCtor: ConsolidatEd ContraCtors Company oman llC
ProjeCt: mUsCat intErnational airport mUsCat, sUltanatE of oman
SuPPlieS of: Krah profilE pipEs dn 300–dn 800 = 3,496 mtrs
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OMAN PROJECT
Client: OMAN POWER AND WATER PROCUREMENT COMPANY
ContraCtor: intErnational WatEr trEatmEnt llC (Wabag)
ProjeCt: indEpEndEnt WatEr proJECt ghUbrah mUsCat, sUltanatE of oman
SuPPlieS of: Krah profilE pipEs dn 1400–dn 1900 = 4,460 mtrs sdr 26 18mtr lEngth
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OMAN PROJECT
Client: OMAN POWER AND WATER PROCUREMENT COMPANY
ContraCtor: sarooJ ConstrUCtion Company
ProjeCt: indEpEndEnt WatEr and poWEr proJECt salalah, sUltanatE of oman
SuPPlieS of: Krah profilE intaKE pipEs dn 1400 = 1,190 mtrs sdr 26 ElECtrofUsion WElding
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OMAN PROJECT
Client: OMAN POWER AND WATER PROCUREMENT COMPANY
ContraCtor: sarooJ ConstrUCtion Company
ProjeCt: indEpEndEnt WatEr and poWEr proJECt salalah, sUltanatE of oman
SuPPlieS of: Krah profilE intaKE pipEs dn 1400 = 1,190 mtrs sdr 26 ElECtrofUsion WElding
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OMAN PROJECT
Client: maJEEs indUstrial sErviCEs
ContraCtor: hi tECh sErviCEs Co llC
ProjeCt: maJEEs intaKE proJECt sohar, sUltanatE of oman
SuPPlieS of: Krah profilE pipEs dn900 = 20 mtrs spECial fittings inClUding mixEd ChambErs
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OMAN PROJECT
Client: oman WastEWatEr sErviCEs Co saoC (haya WatEr)
ContraCtor: hyUndai rotEm
ProjeCt: al sEEb WastEWatEr nEtWorK
SuPPlieS of: Krah profilE oUtfall pipEs dn 600 – dn 1400 = 6,273 mtrs EnginEEring and WElding
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UGPM BUSINESS ACTIVITY
Our Vision: To become a leading solution provider in the field of saving water resources by becoming a leading producer of HDPE and PP pipes for providing the sewer, drainage network in the country and worldwide.
Our Products: UGPM manufactures High Density Polyethylene (HDPE), Polypropylene (PP) pipes Polyethylene Glass Fiber Reinforced (PE-GFR) pipes, manholes and other accessories for the Sultanate of Oman.
The pipes have been used in different applications like Outfall pipelines, Sewage potable water system, Sewer waste water treatment plant, Storage tanks and containers, Mining slurry pipes, storm water retention tanks, ventilation pipe systems.
All the products manufactured undergo through various tests like hydrostatic pressure test, ring stiffness, melt flow rate, creep strength, load bearing capacity, impact resistance and durability of manhole base, water tightness of house connection chamber, bending test etc.
Equipment & Capacity: Our factories are equipped with state-of-the-art machines provided by KRAH, Germany who is the technology provider for the KRAH pipes.
Technical Expertise: We provide technical expertise in designing, installation, and execution of projects through Krah partners and other reputed contractors located worldwide.
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Durability: Low investment costs and a service life over 100 years reduce the operating costs.
Time Saving: Up to 30% savings when laying the light and flexible pipes
Maintenance: The smooth inner surface reduces the maintenance and cleaning costs Hydraulics: Due to the very good hydraulic properties, there is no loss of energy.
Lengths: The standard length of 6m or 12 m reduces the amount of joints.
Environmental friendly: All materials can easily be recycled and lead back into the production cycle.
Flexibility: The pipes are secure against fracture, even in case of earth movement
Easy handling: Due to the low weight and the quick assembly, the pipes are very easy to handle.
ADVANTAGES OF HDPE PIPES
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THE COMPLETE PIPING SYSTEM
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UGPM manufactures High Density Polyethylene (HDPE), Polypropylene (PP) pipes, Polyethylene Glass Fiber Reinforced (PE-GFR) pipes, manholes and other accessories for the Sultanate of Oman. The pipes have been used in different applications like Outfall pipelines, Sewage potable water system, Sewer waste water treatment plant, Storage tanks and containers, Mining slurry pipes, storm water retention tanks, ventilation pipe systems.
GRAVITY APPLICATIONS
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Krah AG is a German machine manufacturer with over 35 years of experience in the design, development and construction of production plants for large diameter pipes. The machine is equipped with all necessary components to produce pipes of different sizes and stiff-nesses using different profiles mentioned on the following pages. Pipes are extruded by winding method, where a profile is wounded around a collapsible steel mandrel. The profile can be solid wall or structured wall based on the application.
KRAH TECHNOLOGY
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APPLICABLE PIPE STANDARDS: The pipes are produced following the standards like DIN 16961, DIN 8074, EN 13476, EN 13598-2, ISO 4427, ASTM F894, NBR 7373, and JIS K 6780.
OTHER STANDARDS
STATICAL DIMENSIONS ATV A 127, ISO 9969
HYDRAULIC DIMENSIONING ATV A110
PIPE INSTALLATIONS EN 1610
WELDING DVS 2207
The resin (PE or PP) is melted in the main extruder (1) (mostly black material to provide the required UV-resistance of the pipe) and in the co-extruder (2) (mostly yellow material to provide the required bright, inspection friendly inside surface). In the die head (3) the material flow of the main extruder is divided into two streams, one stream for each of the double dies. The ratio between the two dies is adjusted by the program. In the first die head the black material (from the main extruder) will be merged with the yellow material (from the co-extruder) and the result will be a solid two-colored band for the waterway of the pipe.
THE PRODUCTION PROCESS
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TYPES OF PIPE PROFILES
An important consideration for the buried pipe design is the wall thickness of the pipe to sustain high loads if necessary, which results in heavy, expensive pipes, which had its own implications in production, installation etc.
The concept of a profile pipe was developed to use the pipes for such application using the software to prepare calculations for the design of the profile to bear the load during the installation. The addition of the profile gives the pipe a significantly higher moment of inertia thereby allowing the pipe to sustain a higher load. Thus using the same raw materials and the same amount of inertia, a regular solid wall pipe would weigh up to three times more than the profile pipe.
Krah profile pipes have been developed taking into account various factors, such as, properties of the raw materials, existing production procedures and wide range of applications. The result has been the development of different types of profiles such as, PR, SP, ST, SQ, VW and CPR. These profiles meet the stringent requirements stipulated in applicable standards as listed below.
Such pipes are available in various sizes and wall configurations for varied applications, as listed below.
TYPES OF PROFILES FOR VARIED APPLICATIONS
S NO APPLICATION TYPE
1 INDUSTRIAL (GAS INCLUDED) SOLID WALL
2 WATER (NEW SERVICE) SOLID WALL
3 GRAVITY SEWER (LINING) SOLID WALL / PROFILE WALL
4 GRAVITY SEWER PROFILE WALL
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COMPARISON OF PROFILE PIPES VS NORMAL PIPE
By using profiled pipes, we can make a savings up to 65% in weight compared to equivalent solid wall pipes with the same ring stiffness.
Three types of profile pipes are manufactured depending upon the field of application and the purpose/usage of the pipes. These are discussed below:
TYPES OF PROFILE PIPES
S NO SERIES APPLICATION CROSS SECTION VIEW
1 SERIES PR Sewer, drainage, storm drain and ventilation
2 SERIES CPR & SQ
Standing shaft, Manholes, pipes with extremely high load and big diameters
3 SERIES VWFor pressure pipes, containers, fittings and special constructions
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PIPING DESIGN CALCULATIONS
FLOW RATEGeneral Discharge Formula
RING STIFFNESS
BUCKLING
INTERNAL PRESSURE
INSTALLATIONCONDITION
OPTIMUM PIPE DESIGN
PIPING DESIGN CALCULATIONSThe gravity pipes are designed based on the special software considering the various aspects like depth, soil conditions, water table for the structural integrity of the pipe which is buried for a longer sustainability.
Pipes are connected using butt fusion, electro-fusion, mechanical jointing etc. determined on the basis of field of application. All our pipes are with a socket and spigot for electro-fusion jointing for a better water tightness and ease of installation.
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WELDING METHODS
ELECTRO-FUSION WELDING METHOD
The pipes connection, including bell (socket) and spigot connection, is supplemented by electro-fusion welding over the outer and inner circumference of the pipe. Special alloy welding electrodes used for electro-fusion welding are inserted into the bell to prevent deformation and the welding leads are left free to enable the welding operation under any working conditions. The pipe sizes, suitable for electro-fusion welding, range from ID 300 mm to 4000 mm.
A welding wire which is included in the socket or spigot is heated with the help of a special welding device whereby the two pipe ends (the socket and the spigot) are jointed together. The electro fusion jointing technique is a very favorable, simple and secure method to install pipes in even very narrow trenches in a short time.
BUTT FUSION JOINTS
Depending on the application and the conditions at the site the pipes and fittings can also be jointed with the help of a butt welding machine. This kind of jointing method can be recommended for pipes and fittings with a maximum wall thickness of 150mm and with diameters from DN/ID 300mm to DN/ID 2500mm. The welding is done according to DVS 2207 part 1.
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MECHANICAL CONNECTION
The pipes and fittings are jointed with the help of a steel flange and a rubber gasket. Depending on the type of pipe the flange adapters are completely manufactured with the pipe, or the flanges are available as separate fitting. This kind of jointing method is mostly used for open sea discharge application and for tank connections. The greatest advantage of this connection is the facility of disjointing.
GASKET CONNECTION
Our system has solid plain socket and spigot, with an integrated EPDM sealing with a minimum wall thicknesses of the spigot are according to EN13476-3 table 7 and in addition the ring stiffness of the socket along with the ring stiffness of the spigot is higher than the ring stiffness of the pipe.
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PIPE IN TRENCHES – Flexibility is an advantage for buried pipes
The load on a rigid pipe is borne primarily by the inherent strength of the pipe material and when this load exceeds a limiting value, the pipe breaks. Flexible pipes, on the other hand, deflect under load, and to a high degree without fracture. The level of deflection reached by a buried pipe depends on the properties of the surrounding material, compaction and, to a much less extent, on the stiffness of the pipe.
SURROUNDING MATERIAL RING STIFFNESS: The choice of pipe ring stiffness shall be made either according to the standard EN 1046 or on the basis of static calculation in accordance with the standard ATV 127 guidelines of German Association for Water, Wastewater and Waste, or on the basis of previous experience. If such prior experience is not available then the minimum stiffness required shall be selected from tables, which are prepared to cover the following conditions:
<> Non-traffic areas with depths cover between 1 m and 6m
<> Traffic areas with depths cover between 1 m and 6m
INSTALLATION OF PIPES
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METHODS AND DEGREE OF COMPACTION: The degree of compaction can be varied by using different type of equipment and by varying the numbers of layers. The degree of compaction is expressed in Standard Proctor Densities (SPD) for the three classes of compaction W, M and N for groups of materials classified in conformance with the soil group table.
HDPE PIPE STORAGE AND TRANSPORTATION: Since HDPE pipes are flexible in nature, care has to be exercised in their storage and transportation. Impact loads provide high risk in causing damage as opposed to falling on the ground or rolling over. Following precautions need to be observed during this process.
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HDPE and PP pipes feature high quality levels. All tests anticipated within the relevant standards are implemented at every stage of the manufacturing process, starting from the introduction of raw materials. The results of the tests are continuously monitored and the relevant documentation regarding the welding operation performed both the manufacturer and the customer is taken into consideration. The service life of the tested pipes is a minimum of 50 years, based on the successful tests conducted as per ISO 9080.
QUALITY
Water Regulations Advisory Scheme Ltd.
Unit 13,
Willow Road,
Pen y Fan Industrial Estate,
Crumlin,
Gwent,
NP11 4EG
Approval Number: 1803500
Test Report: MA6016/M
10th July 2017
United Gulf Pipe Manufacturing Co. LLC.
PO Box 419,
P.C. 132,
Al Khodh,
Sultanate of Oman
WATER REGULATIONS ADVISORY SCHEME LTD. (WRAS)
CONSECUTIVE MATERIAL APPROVAL
The material referred to in this letter is suitable for contact with wholesome water for domestic purposes having met the
requirements of BS6920-1:2000 and/or 2014 'Suitability of non-metallic products for use in contact with water intended for human
consumption with regard to their effect on the quality of the water'.
The reference relates solely to its effect on the quality of the water with which it may come into contact and does not signify the
approval of its mechanical or physical properties for any use.
POLYETHYLENE - COMPONENTS. 5240
'UGPM HDPE Pipe'. Black coloured, extruded HDPE pipe. For use with water up to 60°C.
APPROVAL NUMBER: 1803500
APPROVAL HOLDER: UNITED GULF PIPE MANUFACTURING CO. LLC.
This is a re-approval of 1302522 which is valid between February 2013 and February 2018.
The Scheme reserves the right to review approval.
Approval 1803500 is valid between March 2018 and March 2023
An entry, as above, will accordingly be included in the Water Fittings Directory on-line under the section headed, “Materials which
have passed full tests of effect on water quality”.
The Directory may be found at: www.wras.co.uk/directory
Yours faithfully
Jason Furnival
Approvals & Enquiries Manager
Water Regulations Advisory Scheme
The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:[email protected] website:www.wras.co.uk
ISO certificates
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SEWER AND STORM WATER LINES
APPLICATIONS
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SEA OUTFALL AND INTAKE PIPES
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MANHOLES
Conventional piping systems, for sanitary sewer projects, experience problems mainly in the manholes area. Manholes are required at several points in the piping system, including for inspection, ventilation, controlling and pipe turning points within the sanitary sewer system. These manholes can be produced totally from HDPE along with the relevant top cover and recesses, along with the possibility of concrete tops. HDPE top cover systems of the manholes and the flues are telescopic and provide the advantage of elevating the manhole covers at the final level of the road surface, if necessary during road construction.
Internal walls of the manholes can be produced in inspection friendly colors and additional post installation inspection convenience can be provided during fabrication process through auxiliary equipment such as ladder, inspection steps and canals among others.
Two types of manhole designs exist in the Krah piping system:
a) Straight passage manholes
b) Tangential Manholes
Straight passage manholes
These manholes are designed for use within pipe turning points with several inlet and outlet branch connections. HDPE is used to construct the bottom of the manhole and is a welded construction therefore it is leak proof. Steps, canals on the bottom plate and access steps can be constructed, though it is not recommended.
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Tangential Manholes
These manholes are practical and cost effective for applications requiring pipe sizes with ID 800mm and above. Here, the manhole is installed tangential to the center of the pipe line. Steps, telescopic HDPE or concrete cover are a possibility within the system. This application is available both on straight pipe runs and turning points.
HOUSE CONNECTION
The house connection fittings are developed to ensure reliable and practical house connection effluent water connections. Standard fittings sizes range from 160 mm to 200 mm. There is no house connection fitting adapters are a completely independent component, which are used for providing connection points at the discharge point of the house connection effluent water.
House connection fitting components
The quickest and most reliable method for installation of house connection fittings is to open a hole in the header pipe, of diameter equal to the outside diameter of the branch pipe, with the help of a drilling machine and then drilling the fastening points on the pipes to complete the connection.
Components include:
HDPE house connection adapter, stainless steel flange, stainless steel mounting plate, EPDM rubber gasket and flange fastening clips.
LANDFILL DRAINAGE SYSTEMS
The huge mountains of solid waste garbage of the household disposal are a phenomenon specific to the contemporary industrialized societies undergoing rapid development of industry and high increase in population. The huge garbage wastes are not only a danger to human health, ground water pollution is also at risk.
The most reliable solution accepted throughout contemporary societies is disposing the waste solids within the waste disposal areas, collecting and treating the leaking effluent waters, disposing or recovering the generated methane gases within power plants. The appearance pollution is further eliminated by covering the waste disposal areas with the water tight soil and vegetation to be provided on the soil covered on top of the area thus insulated.
The solid wastes include many chemical substances, in addition to the formation of many other chemicals during decomposition of the waste. The process occurs over many years. Therefore, HDPE is ideal for resisting the load imposed on the heavy garbage wastes and the chemicals formed by decomposition.
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TANKS
HDPE tanks, of types – cylindrical, vertical and horizontal, can be produced from pipes ranging with ID of 300mm to 4000mm.
The tanks are available with various types of inlet and outlet nozzle connections, covers, valves etc. Standard capacities of the tanks range from 2000 to 75000 liters.
Raw material properties of HDPE allow for high resistance to chemicals, suitability for storage of food items, UV stabilized for protection etc.
The internal and external surfaces are smooth and inspection friendly colors are available. PP can also be used to manufacture tanks for indoor applications.
Major fields of application are Water storage (indoor tanks), Storage of food items, industrial chemicals, waste disposal items & mineral oils, water treatment plant, acid tanks and for other chemicals among others.
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LINED PIPES
Gravity, sanitary and storm sewer lines are the most common type of underground infrastructure
system installed by micro tunneling or so called pipe jacking operation. The pipes used for jacking
in non pressure applications are most often lined with GRP, uPVC and HDPE sheets. All these pipe
materials have a substantial installation history in sewer applications. But these methods are prone
to failure due to disbanding of the liners used. HDPE profiled pipes are preferred materials for lining
instead of HDPE sheets due to their excellent bonding properties with concrete. Furthermore, in
case of cracks in the concrete wall, the pipes used for lining purposes will hold. The jacking concrete
pipes lined with HDPE profiled pipes are manufactured according to DIN 4032 / DIN 4035 with high
quality guideline requirements. The jacking pipes are used for sewage and drainage piping system.
RE-LINING
Infrastructure related construction is normally difficult and time consuming. During the
construction, unexpected occurrences are inevitable. Quite often, the installation of the pipes
occurs in narrow and confined areas where, excavation operations are impractical. Such problems
are usually encountered during renovation works performed within settlement areas, which
includes demolishing existing buildings making way for new construction. The infrastructure may
be needed to be totally replaced due to insufficient capacity, blockages, collapsing etc.
In such cases, HDPE profiled pipes are inserted into the existing piping systems via long or short
pipes re-lining method. Since the friction losses of HDPE pipes are much lower than conventional
concrete pipes, the existing concrete piping systems can be utilized via re-lining of profiled pipes,
thus the renewal of infrastructure can be accomplished without any excavation operations.
During re-lining process, the HDPE pipes are inserted into the existing piping via excavation down
to the beginning of the existing pipe run. The profiled pipes are further driven via continuous driving
and welding the pipes into one another. The most important factor to have reliable operation of
the system over prolonged service life is to perform suitable lining operation by injecting concrete
into the gap between the profiled pipes and the existing concrete pipes, upon completion of the
installation of HDPE profiled pipes.
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Pressure pipes are mainly used for the water transportation with long life time expectancy. PE pipe network can provide economical solutions for the industrial, residential or water network applications
• Cost saving with faster installation
• Suitability for renovation
• Maintenance free
High Density Polyethylene used in the manufacture of Pressure Pipes is a black, bimodal, high density polyethylene is produced by using advanced technologies. Well dispersed carbon black gives it outstanding UV resistance. Long term stability is ensured by an optimized stabilization system. It can be processed for a whole range of diameters, with special focus on the production of larger diameter, thick wall pipe,. It also shows excellent resistance to rapid crack propagation and slow crack growth.
The company is utilizing state of the art equipment from battenfeld-cincinnati, a reputed global leader in extrusion technology.
PRESSURE PIPE
Photograph courtesy: Machine & Pipe Photographs from battenfeld-cincinnati
© All rights reserved 2012
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Material
High Density Polyethylene used in the manufacture of Pressure Pipes is a black, bimodal, high density polyethylene compound classified as an MRS 10.0 material (PE100) produced by using advanced technologies. Well dispersed carbon black gives it outstanding UV resistance. It is recommended for pressure pipe systems in the applications field of drinking water and natural gas, pressure sewerage, relining, sea outfall and industrial. It can be processed for a whole range of diameters, with special focus on the production of larger diameter, thick wall pipe,. It also shows excellent resistance to rapid crack propagation and slow crack growth. The raw material is not classified as dangerous preparation. It is suitable for recycling using modern methods of shredding and cleaning. Presently, we produce 400mm – SDR 11 suitable for 16 bar.
Compliance with International Standards
UGPM can comply with the following international standards for the manufacture of HDPE pipes for pressure applications, among others;
STORAGE AND HANDLINGA key characteristic of HDPE pipes is that they command high strength despite their low weight. This, however, leads to the tendency of mishandling during storage and handling activities. Specific guidelines have been established, which should be followed, in order to reduce chances of product damage.
ISO 4427 / BS EN 12201
ISO 4437 / BS EN 1555
DIN 8074/BS EN 13244
International Organization for Standardization (ISO)
British Standards Institution (BS EN)
German institute for standardization (DIN)
American Petroleum Institute (API)
National Electrical Manufacturers Association (NEMA)
Design And Engineering Practice -Shell International (DEP)
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BUTT FUSION WELDING METHOD
The pipes are jointed with the help of a heating element butt welding machine, which are brought together under pressure – this softens the ends of the pipe. The heater plate is then removed and the pipes brought together again and allowed to cool under pressure. This results in a high tensile, leak-tight homogenous joint. The latest machines are fitted with an automatic recording unit, which can set the actual welding parameters and also provide data retrieval facilities for each welding operation.
The ends of the pipes and fittings are butt-welded. This kind of jointing method is only recommended for pipes and fittings with a maximum wall thickness of 150mm and with diameters from DN/ID 300mm to DN/ID 2500mm. The welding has to be done according to DVS 2207 part 1.
ELECTRO-FUSION WELDING METHOD
This type of jointing method is used for both the jointing of pipes to each other and also for pipes to fittings. The ends are fitted with a heating element, inserted during the manufacturing process, and an electric charge is passed through this wire. The element is heated to a predetermined temperature, which causes the polyethylene to melt and form a high tensile, leak tight joint. Control boxes in the machine are designed to set time and power requirements automatically for each different fitting.
FLANGE JOINTS
Flange joints are made by welding a “stub end” to a piece of pipe and by using “loose flanges” can be supplied in different materials with different surface coatings. The finished joint however has a low tensile strength compared to the butt fusion and electro fusion joints.
JOINTING METHODS
P.O. Box: 419,
P.C.: 132, Al Khodh,
Sultanate of Oman
Tel.: +968 24447056, 24446042
Fax: +968 24447055
هاتف : ٢٤٤٤٧٠٥٦ ٩٦٨+ ، ٢٤٤٤٦٠٤٢فاكس : 24447055
ص.ب : 419الرمز البريدي : 132 ، الخوض
سلطنة عُـمان
E-mail: [email protected]
www.ugpm.net