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Page 1: B.M.P. Europe High Performace Doors

TIM-DCB r

ev. 0

6/2016

B.M.P. EuropeHigh Performace Doors

Dynamicroll® CB BasicInstallation, Use and Maintenance Manual – EN

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1 Safetyprecautions 22 Technicalfeatures 33 MechanicalInstallation 44 Electricdiagram–Componentslayout 65 Controlunit 75.1 Connectionstosupplyandautomation 75.2 Connectionstocommandsandsafetydevices 85.3 ManualJoganddisplay 95.4 Positionandclosingtimeadjustmentwithencoder 105.5 Positionandclosingtimeadjustmentwithlimitswitches 115.6 Pedestrianopeningadjustment 125.7 Interlock 126 Safetydevices 137 Useinstruction 148 Maintenanceinstruction 159 Alarmslist 1610 Runningoptionslist 17

1 General Safety precautions

Thismanual is aimed exclusively at installers and techni-ciansprofessionallycompetent.Alloperationsofmechanicalinstallation,electricalconnectionsandadjustmentsmustbemaderespectingthegoodworkmanshipandapplyingallthesafetyruleinforce,eveniftheirindicationswerenotexplicitinthetextoftheinstructions.

Beforestartingtheinstallationofthedoorreadthein-structionscarefully.Incorrectinstallationcanbedangerous.Beforebeginningtheinstallationcheckperfectconditionoftheproduct.

Before installing the door, Ensure that the floor, thewallsortheexistingsupportstructurehavethenecessarystrength,capableofsupportingtheweightofthedoor,alsoconsideringthedynamicforcesduetonormaloperationandtheeventualimpacts.Ifnecessarymakemodificationtothestructuresbeforethedoorinstallation.Verifythatthestruc-tureissuitabletoprotectorisolatealltheareasaffectedbythedangerofcrushing,trimming,trappingandgeneraldan-ger.

Automationisequippedwiththenecessarysafetyde-vicestoensurecompliancewithproductstandards.Thesedevices (photocells, safety edges, emergency stop, etc.)Mustbeconnectedaccordingtocurrentregulationsanddi-rectivesinforce,goodworkmanshipcriteria,theinstallationenvironment, theoperating logicof thesystemand forcesdevelopedbythedoor.Displaythesignsrequiredbylawtoidentify danger areas. Each installationmust clearly showtheidentificationdataofthedoor.

Before connecting the power supply, check that thedataon the labelcorrespond to theelectricitydistributionnetwork.Amainspowerswitchproperlysizedmustbe in-stalledbeforethecontrolboardinlet.Checkthatthepower

line is protectedbyRCD and overcurrent protection.Con-nectthedoortoanefficientgroundingsystem.

Themanufacturerofthedoordeclinesallresponsibili-tyifcomponentswhichareincompatiblewiththesafeandcorrect operation or when changes aremade of any kindwithout the specific permission of themanufacturer. Onlyoriginalsparepartsshallbeusedforrepairsorreplacementofcomponentsduringmaintenanceorservice.

Theinstallermustsupplyallinformationrelatingtoau-tomationconcerningmanualandemergencyoperationsandprovidetheusertheInstructionsforUse.

After installation, packaging materials (plastic, card-board,etc.)mustnotbeallowedtolittertheenvironment.

This document was issued by theManufacturer withtheutmostcare,inanycasetheManufacturerdoesnotacceptresponsibilityforanydamagecausedbyerrorsoromissionsinthispublication.Wereservetherighttochangethecontentswithoutnotice.Norightscanbederivedfromthecontentsof thisdocument. It ispro-hibitedtocopyorotherwisepublishbyanymeanswith-outwrittenpermissionofthemanufacturer.Allrightsreserved.

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2 Installation drawing and technical features

Designmainsupplylinesrespectingthecorrectsizingcriteria,consideringtheexpectedmaximumabsorp-tion:16Aforsinglephasecontrolpanelsand10Aforthosethree-phase.Thesectionsusedmustbechosenaccordingtothelengthofthelinesandtheir installationcondition,toavoidvoltagedroppingandconsequentimproperfunctioning.

Dynamicroll® CB Basic

Inverter automation 230 V – BMP1 V3 400 V – BMP2 V3

Mainsupply 230VACsinglephase 400VACthreephase

Frequency 50/60Hz 50/60Hz

Currentabsorptionmainsupply 16A 10A

Motorpower 0,75-1,5kW 0,75-1,5kW

Controlboardprotectiondegree IP65 IP65

Motorprotectiondegree IP54 IP54

Functioningtemperaturerange from-20°Cto+50°C from-20°Cto+50°C

*incaseofenvironmentartificiallyrefrigerated,withnegativetemperature,useheatingsystemforguidesandgearedmotor.

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3 Mechanical installation

1 Fix the columns to heading through the brackets. When the doors are larger than 4000×4000 fit before thepoststothewall,andtheninstallthecrosspiece.2 Takecarethelevelbetweenthesupportandafterfixingofthepostscontrolthegeometry(diagonal). 3 Completethemountingbythesuppliedbrackets D andanyadditionalanchorageswherenecessary.WhenL>4000fitadditionalsupportsevery2m.

1

3

2

D

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4 Drilltheholesintheaxisoftheslots,sothenperformthenecessaryfinaladjustments.5 Fitthecounterweight(optional)andadjustthefittingat50mmfromtheflooratopeneddoor.

4

5

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4 Electric diagram – Components layout

Components list

C Controlboard

M Threephasegearedmotor

S Signalsdistributorconnection(spider)

B Electro-brake

J Curtainjammingsensor

R Infraredphotocellreceiver

T Infraredphotocelltransmitter

H Safetyedgeradiobandtransmitter

Cabling Sections

1 Motorandbrakesupplycabling 4×1,5mm2

2 Controlboard/Mobileconnectorcable 7×0,5mm2

3 Mobileconnector/Distributionconnection 7×0,34mm2

4 Encodercable 4×0,34mm2

5 Curtainjammingsensorcable 3×0,34mm2

6 Photocellreceivercable 3×0,34mm2

7 Photocelltransmittercable 3×0,34mm2

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5 Electronic board

5.1 Supply and power connections

Terminal Description BMP1 V3 BMP2 V3

P-N/R-S-T Mainsupply 230VAC 400VAC

12V SignalSUPPLYFROMUPS 12VDC 12VDC

+VB-VB SupplybusfromUPS(optional) 320VDC 560VDC

U-V-W Three-phasemotor 230V–0,75/1,5kW 400V–0,75/1,5kW

LMP-2930 Flashinglamp 230VAC [RMS] 230VAC [RMS]

BRK-3031 Brake 110VDC [RMS] 110VDC [RMS]

F1 Fuse 10A(230V) –

LD0 Capacitordischargingsignaling – –

BMP2 – V3 (400V)

BMP1 – V3 (230V)

Connecttheshieldofthemotorcabletothegroundterminal.

*Verifythatthemotorprogrammedin"systempa-rameterssetup"matchesthenameplatedataoftheinstalledtype.

Connecttothetransformerinletcorrespondingtotherealsupplyvoltage

Connecttothetransformerinletcorrespondingtotherealsupplyvoltage

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Terminal Description Signalling LED

1 +12Vcommon

2 0Vcommon

3 Notused(serialcom)

4–5 Output:CloseContactatcloseddoor(voltagefreecontactRL1)

6 +12Vcommon

7 CurtainjammingSensor LD13

8 Opencommand(externalcommandbyaccessorries) LD12

9 Safetyedgeorlightcurtain(photocellbarrier) LD11

10 OpeningcommandfromUPS LD10

11 Startcommand(pushbutton) LD9

12 Pedestrianopeningcommand LD8

13 +12Vcommon

14 PhotocellSignal LD7

15 +12Vcommon

16 Stop LD6

17 EncoderchannelAorOpeningapproachinglimitswitch LD5

18 EncoderchannelBorClosingapproachinglimitswitch LD4

19 Openinglimitswitch(iflimitswitchesset) LD3

20 Closinglimitswitch(iflimitswitchesset) LD2

21 24VACAccessoriessupply

22 24VACAccessoriessupply

32–33 Output:CloseContactatopeneddoor(voltagefreecontactRL2)

DIP-Switch SW1 DIP 1 Control type DIP 2 Brake type

ON Automaticclosing Activebrake(onlywithcounterweight)

OFF Controlstepbystep Standardbrake(negative)

5.2 Controls and safety inputs

12Vforsafetydevicesandencoder.Donotusetosupplyoptionalaccessories.

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5.3 Manual JOG and Display

Button Action Description

P1 JogOPEN SERVICEcommandinopening

P2 Programmodecommand

Programmingmodepushingfor5seconds(untilLD1flashesquickly)

P3 JogCLOSE Servicecommandinclosing

I digit II digit Description

AL 00 00 Doorinstandby,watingJogcommand

J Jogmodeactivated

Jo Manualopen(Jogopen)

Jc Manualclose(Jogclose)

CL Doorinclosing(CLosing)

OP Doorinopening(OPening)

C Doorclosed(Closed)

O Dooropened(Opened)

tE Encoderprogrammingactivated(teachingEncoder)

tS Electromechanicalswitchesprogramming(teachingSwitch)

tP Pedestrianopeningprogramming(teachingPedestrian)

to Openingtime(timingopened)

PE Pedestrianopeningposition(PEdestrian)

St Stopbuttonactivated(Stop)

EA Encoderinalignmet(EncoderAlignment)

AL Alarm(ALarm)listatpage14

UPS Emergencysupplyactivated(UPS)

0…99 Breaktiming(countdown)

– Pausa0time(starttheclosing)

HH Incorrectencoderalignementafterashutdown

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5.4 Adjustment and programming (Encoder)

Checkthecorrectrota-tion direction of the door,eventuallyadjustitwiththesupplysequence(UVW).

Action Display LD1 LD7

1 Programing of the closed door position

1.a DrivethecurtainincloseddoorbyP3 Jc OFF OFF

1.b CheckthephotocellengagementbyledLD7OFF J OFF OFF

PushP2for5seconduntilLD1flashesquikly tE Flashing OFF

2 Programming of the opened door position and break time

2.a DrivethecurtaininopeneddoorbyP1.Checkthebottomedge,itmustbeatleast50mmoverthereinsertingcutintotheguide

Jo Flashing OFF

2.b PushP2(impulsive) tE Flashing ON

Waittheneededbreaktime tE Flashing ON

PushP2(impulsive)givingtheclosingcommand tE Flashing ON

Thedoorwillcloseuptothephotocellengagment C Flashing OFF

GiveacommandOPEN/STARTtocheckthecompletecycle OP

1.a 2.a

1.b 2.b

OPEN����

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5.5 Adjustment and programming (Limit switches)

1 Limit switches adjustment–Checktherightdoormovement(up/down)andincasecorrectbythephasesequence(UVW)–Adjustthecamspositionaspertheindicationintothedrawing

2 Programming the break time2.a DrivethedooratcloseddoorbyP32.b PushP2for5secondsuntilLD1flashesquickly2.c PushStarttoopenthedoor–Checkthebottomedge,itmustbeatleast50mmoverthereinsertingcutintotheguide–Waittheneededbreaktime–PushStarttoclose–Thedoorclosecompletely–GiveacommandOPEN/STARTtocheckthecompletecycle

Ref. Wires color Description Terminal Led

1 Green Openeddoor 19 LD3

2 White Slowinginopening 17 LD5

3 Grey Slowinginclosing 18 LD4

4 Brown Closeddoor 20 LD2

C Yellow Common(+12V) 15 -

START

START TIMER

2.a 2.c

2.b

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5.6 Pedestrian opening ajustment

A Pedestrian opening with Encoder system–Connectthepedestriancommandbetweentheterminals13-12–DrivethedoorincloseddoorpositionbyP3–OpenthedoorbyP1uptotheneededpedestrianpassageposition–Starttheprogramming,pushingP2for5s(LD1flashesquickly)–Giveacommandforpedestrianopening(13-12)–Waittheneededbreaktime–GiveacommandforpedestrianpasSage(13-12)tosavethetiming

B Pedestrian opening with limit switches system–Connectthepedestriancommandbetweentheterminals13-12–DrivethedoorincloseddoorpositionbyP1–StarttheprogrammingpusingP2for5s(LD2flashesquickly)–OpenthedoorbyP1uptotheneededpedestrianpassageposition–Giveacommandforpedestrianopening(13-12)–Attheneededpositiongiveapedestrianopeningcommand(13-12)–Waittheneededbreaktime-Giveacommandforpedestrianpassage(13-12)tosavethetiming

5.7 Interlock

BytheLCDprogrammer:-gointothemenuINPUTSSTATUSDISPLAY-modifytheparameterREMOTESTARTTERMINALfrom00to19

Tohavetheautomaticcommandoftheseconddoor:-gointothemenuSYSTEMPARAMETERSSETUP-modifytheparameterRUNNINGOPTIONadding80.000(e.g.ifthevaluewas4200→84200)

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6 Safety devices

6.1 Infrared photocell

6.2 Curtain jamming sensor (optional)

6.3 Wire-less safety edge

The curtain jamming sensordetects the mis-unrolling ofthecurtainginclosing.Adjustthepositioningintotheovalslotandthesensibilitybytherelevanttrimmer.SignalingbyLD13.

Ifthesensorisn'tforeseenbridge7–13.

1. Supply the receiver (greenledON)andinsertthebatter-iesintothetransmitter2.Thepre-coupledsystem isactive.Test thecorrect func-tioningpushingtheedge.If necessary program thetransmission:a. Push the button SAFETYon the receiver. Thememoryremainsopenfor10s(red ledON)b.pushthesafetybartomem-orizethetransmittercodec. the red led flash for 3sec-ondsforrightprogrammingInsertthetransmitterintothebottomedgepocket.

The photocell sensors mustbe fitted as per the drawing,sowhenthecurtainisclosedthephotocellwillbeengaged.SignallingbyLD7.

ATTENTION IncaseofEn-coder system, the photocellmakesthealignment.Itcannotbedisconnected.

Connecttransmitterandreceiveasperthediagramifthesafetyedgeisn'tforeseenbridge9-15

SignalingbyLD11

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7 Use instructions

Controlsonthecontrolpanel-GS: Generalswitchofthemainsupply,disconnectsthepowerequipment.Operateonlyincaseofneedformainte-nanceorrepair.-Stop: Stopimmediatelyeachmovementofthedrive.Buttonwithrestraint:turntotherighttofree-Start: Openingcontrol and start thecycleof automaticdoor.

ManualoperationTooperatethecurtainincaseofpowerfailureorbreakdown:-SwitchtheGStodisconnectthemainsupply- Insert the rod coupling in the lower side of the motor,therebyactuatingthemicroswitchthatpreventselectricaloperationofthedoor.-Turnthehandleuntilyoureachthedesiredpositionofthecurtain.

GENERALSAFETYPRECAUTIONThismanual is an integral and essential part of the prod-uctandmustbedeliveredtothefinaluser.Theownermustkeepthisdocumentandpassontosubsequentusersofthesystem.Theautomation inquestion isadoorwithverticalmovement,will beused for thepurposes forwhich itwasdesigned. Any other use is considered improper anddan-gerous.Themanufacturerisnotresponsiblefordamagecausedbyimproper,incorrectorunreasonableuse.

USEPRECAUTIONS-Donotentertheoperatingrangeofthedoorduringmove-ment.- Incaseofbreakdownormalfunctionswitchoff themainswitch.Maintenance, adjustment and repair must be per-formedonlybytrainedandauthorizedpersonnel.-Eachautomationisaccompaniedby"Installationandmain-tenance",inwhichamongotherthingsshowstheperiodicalmaintenanceplan,inparticular,itisrecommendedtocheckallthesafetydevices.

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8 Maintenance instructions

Itisnecessarytoperformperiodicinspectionsbyqualifiedtechnicians.Alloperationsmustbecarriedoutinfullcom-pliance with safety regulations, defining and highlightingtheareaofoperations.Beforeanyoperationdisconnecttheelectricalsupplylinebymeansofthemainswitchandpre-ventitcanberestoredbythirdpersons.

Operations to be carried out every six months during themaintenaceinspections:

Safetydevices:–Checktheproper functioningof thesafetyedge(whereprovided)– Check the functioning of the curtain jamming sensor(whereprovided)–Checkthefunctioningofthesafetyphotocell

Automation:–Checkthefunctioningofallthecontroldevicesinstalled(pushbuttons,radar,magneticloopetc.)– Check the electric connections on pugs and terminals,verifiythattherearenowaterleaksordust.-Checkthewearoftheelectricalcomponentsandtheirin-sulation

Sideguides,curtainandframe:-Checkthewearofthesideguides.Donotlubricate:guidesandzippersaremadeofself-lubri-catingmaterials.Theuseofoil,greaseorotherlubricantscreateswithtimethejamofthesliding.-Checkthetensionofthecurtain(seeinstructionsonp23)- Check tightness of the coupling screws of the uprightswithtransom-Checktheanchorofthedoortothebuilding/structure

Motorization:–Checkthetightnessofthemotorfitting– Check the operation of the encoder or limit switches(checkthewearofthecams)–Checkthewearof thebrakediscandverify thebrakingefficiency.

Windingbarrel:–Checkthefixingoftherollingbearings–Checkthebearinglubrication–Checkthealignmentofthewindingbarrel

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9 Alarms list*

AL display Alarm description Solution

St Stop Engaged DisingagetheSTOPpushbutton(redmushroom)

HH Incorrect encoder alignment Makethepositionalignment

0001 Short circuit on the control board Checkorreplacethecontrolboard

0002 Failure initial setup Checkorreplacethecontrolboard

0003 Failure to main capacitor charging Check or replace the control board

0004 Over-temperature threshold exceeded Check motor absorptions and duty cycle

0005 Instant current threshold exceeded Check motor absorptions and parameters adjustment

0011 Overloadcurrent(brake/flashinglamp) Checkbrake/flashinglampandrelevantconnections

0012 Overloadcurrent(motor) Checkmotorcurrent,windingandrelevantconnections

0050 Brakecircuitopened,current=0 Checkbrake,connectionsormanualrodsafetyswitch

0071 Openingslowdownlimitmissing MovethedoorbyjogbuttonP1-P3(encoder)orcheckthelimitswitches0072 Closingslowdownlimitmissing

0073 JogbuttonsONtogether CheckpushbuttonP1andP3

0074 Curtainjammingfailure Checkcurtainslidingandadjustmentofjammingsensor

0075 Slowinglimitswitchengagedtogether Checkslowinglimitswitches

0076 Mainsupplyundervoltage Checkmainsupplyvoltageandlinesectiondimension

0077 Stopengaged Disingage the STOP push button (red mushroom)

0078 Manualrodsafetyswitchengaged Checkthemanualrodsafetyswitch

0079 Safetyedgeengaged Checkthedevicesaandrelevantconnection

0080 Systemfailure Updatethefirmwareorreplacetheelectronicboard

0087 Overvoltageduringclosingmovement Decreasethespeedinclosing(frequency)

0088 Motorover-current CheckvalueRUNMODE=60,remakealignment

0089 Brakeorflashinglampover-current CheckvalueRUNMODE=60,remakealignment

008B Brakeorflashinglampover-current CheckvalueRUNMODE=60,remakealignment

008D Over-temperature Decreasethedutycycle,increasethebreakingtime

008F Systemfailure Updatethefirmwareorreplacetheelectronicboard

0091 Systemfailure Updatethefirmwareorreplacetheelectronicboard

0100 Gear box reduction ratio incoherent Gear box incorrect or encoder resolution problem

0102 Encoderconnectionfailure Checktheencoderanditsconnections

0103Alignementstartedwithphotocellnotengaged

Checkthephotocellatclosedcurtain(ledLD7OFF)

0105 Photocelldisingagedatonceinalignment Checkeventualdisturborphotocelllowpositoned

0108 Openedpositionsetwithengagedphotocell Remakethealignment

0109 Openedpositiontoolow Remakethealignment

010D Pedestrianopeningposition=0 Remakethealignment

* The Following list is valid from firmware version 1.15.0408, for earlier issues see previous instructions manuals.

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10 Running optionsTosettheoptionsinusebytheprogrammerenterthemenuSETTINGPARAMETERSandenterthevalueoftherequestpa-rameterRUNNINGOPTIONS.Thefactorydefaultsetting=00000200Incaseofencodersystemafterthefirstjogmovementthevaluebecameautomatically=00004200.

EXAMPLE–toactivatetheANTI-ICINGAfunctionadd+1000tothenumberinOPTIONINUSE,iftheexistingnumberis4200(deactivatetimeout+encodercontrol),add+1000:thefinalvaluewillbecome5200

AL display Alarm description Solution

010E Encodercountingfailureormotorstalling Checkthefunctioningofencoder,motorandbrake(dicreasespeedorincreaseacceler.rampopen)

010F Photocelltroubleduringalignment Checkthephotocellfunctioning(ledLD7)

0110 Photocellfailureduringalignment Checkthephotocellfunctioning(ledLD7)

0114 Remotekeyborddisconnected(modelEasy) Checkthekeyboardconnectionandledstatus

0115 Encodersignalsfailure Checkencoderandconnections(ledLD4-LD5)

0116 Wrongmotorparameters Checkthemotorparametersmatchingthelabeldatas

Value Description Remarks

00000002 EnablesUPS(opt)formanualopeningincaseofsupplybreak-down

Automaticopeningafterapresettedtime

00000004 EnablesUPSmanualopeningbysupplybreak-down OpeningafteraSTARTcommand

00000008 TheStartmakecommandCLOSE DisablestheSTARTascommandOPEN

00000010 EnablesthecyclestepbystepPedestrianstart

TheStartcommandopen/close,duringtheclosingStartgivestoptothemotion

00000020 Enablesthetimeafteratransit Ifoption20disabledonlythebreakingtime

00000040 MovepedestrianopeningtocommandOPEN(8) Tobeusedincaseofpedestrian+UPS

00000100 Disablesbrakecurrentcontrolbeforethestarting

00000200 Disablestimeoutandincherencescontrols Defaultsetting

00000400 ThepedestriancommandsetOPEN,butnotCLOSE Onlybreaktimereset

00001000 Anti-icingA Starteach15minutes

00002000 Anti-icingB Starteach60minutes

00003000 Anti-icingC Adjustabletimerinsecondsbythetimeaftertransitfromthephotocell

00004000 Encoderautomaticallyrecognizedbythefirstjogmovement

Automaticsetting

00080000 Enablesinterlocking Connectthedoorsasexplainedatpage12

00100000 Disablesautomaticalignmentafterasupplybreak-down

TogetthealignmentgiveaStart

00200000 Enablethemotorwarmingbycurrent Tobeusedonlyatlowtemperatures

00400000 Enables relay was opening door pedestrian Disable the relay in total opening

01000000 The external control (8) active only during closure Input 8 disabled at closed door

10000000 Increase engine torque in closing For use with counterweight

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