9852 1585 01a ProCom

Atlas Copco Rock Drills AB Instructions rebro Production installation ProCom Satelite communication system Prepared Registration no Rev

STK2 / Lars Sderberg ~6926493.doc A Document responsible/Approved Date Page ST / Anders Hedqvist 2004-12-02 Sidan 1 av 30

Senast utskrivet 12/15/2004 10:25 AM

Title: Installation and instruction for kit number: 3222 3192 64 3222 3192 90 3222 3192 91 ProCom Satelite communication system. No. 9852 1585 01A




1 Describtion ..................................................................................................................................... 4

1.1 Field of application ..................................................................................................................... 4 1.2 Rig status .................................................................................................................................. 4 1.3 Service status ............................................................................................................................ 4 1.4 Abbreviations ............................................................................................................................ 4 1.5 Installation overview of rig variants.............................................................................................. 5

1.5.1 3222 3192 64 for ROC D3 HCS and older generations of drill rigs .......................................... 5 1.5.2 3222 3192 64 for ROC D / F / L HCS.................................................................................... 5 1.5.3 3222 3192 90 for ROC D / F HEC3 ...................................................................................... 6 1.5.4 3222 3192 91 for ROC D / F RCS ........................................................................................ 6

2 Components................................................................................................................................... 7 2.1 DCCU part list for rig variants ..................................................................................................... 7

2.1.1 3222 3192 64 for ROC D3 / D / F / L HCS............................................................................. 7 2.1.2 3222 3192 90 for ROC D / F HEC3 ...................................................................................... 7 2.1.3 3222 3192 91 for ROC D / F RCS ........................................................................................ 7

2.2 Part list for the assembly set on satellite communication system ................................................... 8 2.2.1 3222 3192 63 ..................................................................................................................... 8

2.3 Part list for the service kit on satellite communication system........................................................ 8 2.3.1 9106 1868 03 ..................................................................................................................... 8

2.4 Part list for the electrical cabinet set of ProCom ........................................................................... 9 2.4.1 3222 3192 61 ..................................................................................................................... 9

3 Installation / wiring....................................................................................................................... 10 3.1 Mecanical installation............................................................................................................... 10

3.1.1 ROC D3 HCS and older generations of drill rigs .................................................................. 10 3.1.2 ROC D / F / L HCS ............................................................................................................ 11 3.1.3 ROC D RRC HEC3 ........................................................................................................... 12 3.1.4 ROC F HEC3.................................................................................................................... 13 3.1.5 ROC D / F RCS ................................................................................................................ 14

3.2 Electrical wiring ....................................................................................................................... 15 3.2.1 ROC D3 HCS and older generations of drill rigs .................................................................. 16 3.2.2 ROC D / F / L HCS ............................................................................................................ 17 3.2.3 ROC D RRC HEC3 ........................................................................................................... 18 3.2.4 ROC F HEC3.................................................................................................................... 19 3.2.5 ROC D / F RCS ................................................................................................................ 20

4 Instruction .................................................................................................................................... 21 4.1 Power supply........................................................................................................................... 21 4.2 Checking of DCCU .................................................................................................................. 21

5 Software ....................................................................................................................................... 22 5.1 DCCU Program loading manual................................................................................................ 22

5.1.1 Scope .............................................................................................................................. 22 5.1.2 Dictionary ......................................................................................................................... 22 5.1.3 Prerequisites .................................................................................................................... 22 5.1.4 Introduction ...................................................................................................................... 22 5.1.5 Automated configuration.................................................................................................... 23

5.1.5.1 Loading ..................................................................................................................... 23 5.1.6 Manual Configuration ........................................................................................................ 23

5.1.6.1 Firmware settings ....................................................................................................... 24 5.1.6.2 Application settings .................................................................................................... 24 5.1.6.3 Unit parameter settings ............................................................................................... 24 5.1.6.4 Application parameter settings .................................................................................... 24 5.1.6.5 Loading ..................................................................................................................... 25 5.1.6.6 Troubleshooting ......................................................................................................... 25

5.2 Maintenance and trouble shooting ............................................................................................ 26 5.2.1 DCCU service software ..................................................................................................... 26




5.2.1.1 Functional description................................................................................................. 26 5.2.1.2 Graphical user interface.............................................................................................. 27 5.2.1.3 Top-level design......................................................................................................... 30 5.2.1.4 Development environment .......................................................................................... 30




1 Describtion

1.1 Field of application The ProCom system is built to fit all Atlas Copco drill rig models, including rigs of different generations, hydraulically controlled rigs and the latest computerized rigs. The ProCom hardware is a complete package with everything needed to equip drill rig with a satellite supervision system. As a user of the ProCom system, it is possible to obtain relevant data about drill rig simply by logging into the ProCom web site www.rocprocom.com. By means of a user-defined name and encrypted password, Atlas Copco assures the security of the system and prevents unauthorized access to the data.

1.2 Rig status

The rig status view gives information about: Machine id and type. Last satellite communication. Production data, including engine and percussion hours and drilled meters. This information

can be shown in different graphical forms to help you identify trends in production. Service status indicators, including engine, compressor and hydraulic oil filter performance. Rig position, indicated as a latitude/longitude reading or displayed on a scalable map.

1.3 Service status The service status view tells whether the machine needs servicing or is close to the time when a service is due. The system estimates the number of days to service for engine, compressor and rock drill to help schedule a suitable service time with the least interruption to production. The service information is also available as a graphical view.

1.4 Abbreviations .NET Microsoft platform (see http://www.microsoft.com/net/) DCCU Data Communication and Collection Unit ARAMIS Atlas Copco Rock Drills After Market Information System ProCom One system within the ARAMIS concept for surface drill rigs. ORBCom Satellite communication system that is used in the ProCom system SC Subscriber Communicator for Orbcomm satellite system GPS Global Positioning System RCS Rig Control System HCS Hydraulic control system




1.5 Installation overview of rig variants

1.5.1 3222 3192 64 for ROC D3 HCS and older generations of drill rigs

Note: Cable G2 (3222 3192 67) not used on this rig variants.

1.5.2 3222 3192 64 for ROC D / F / L HCS

A1 Electrical

cabinet on D / F / L

DCCU

B139 Hydraulic oil

filter

G2 Alternator + -

Battery

Impact hour Air filter diesel/compressor

3222 3192 68

GPS 9106 1819 96

ORBCom 9106 1819 95

+24VDC 3222 3192 66

Diesel start/hour 3222 3192 67

F30 5A, position before battery switch.

Hydraulic oil f ilter 3222 3192 69

+24VDC 3222 3192 65

A1 Electrical

cabinet on D3 and old rigs

DCCU

B139 Hydraulic oil

filter

+ - Battery

Impact hour Diesel start/hour

Air filter diesel/compressor 3222 3192 68

GPS 9106 1819 96

ORBCom 9106 1819 95

+24VDC 3222 3192 66 Hydraulic oil filter

3222 3192 69


+24VDC 3222 3192 65




1.5.3 3222 3192 90 for ROC D / F HEC3

Note: Cable A1 (3222 3192 68) not used on this rig variants.

1.5.4 3222 3192 91 for ROC D / F RCS

Note: Cables A1 (3222 3192 68) and B139 (3222 3192 69) not used on this rig variants.

DCCU

B139 Hydraulic oil

filter

G2 Alternator

+ - Battery

Diesel start 3222 3192 67

A53/D501 Display

Impact hour Diesel huor

Air filter diesel Air filter compressor

9106 1902 46

Hydraulic oil filter 3222 3192 69 GPS 9106 1819 96

ORBCom 9106 1819 95

+24VDC 3222 3192 65


DCCU

G2 Alternator

+ - Battery

Diesel start 3222 3192 67

D100/CCI inside

instrument cabinet on

outside cabin

Impact hour Diesel hour

Air filter diesel Air filter compressor

Hydraulic oil filter 9106 1902 46

GPS 9106 1819 96

ORBCom 9106 1819 95

+24VDC 3222 3192 66 F30 5A, position before battery switch.

+24VDC 3222 3192 65




2 Components This instruction (9852 1585 01) are always included in following part lists. For the electrical wiring use circuit diagram (9840 0423 06) which are always included in following part lists. Assembly set (3222 3192 63) are always included in following part lists. See chapter 2.2. For software upgrading use service kit (9106 1868 03) which are available in following part lists. See chapter 2.3 Part list for the electrical cabinet set (3222 3192 61). See chapter 2.4.

2.1 DCCU part list for rig variants

2.1.1 3222 3192 64 for ROC D3 / D / F / L HCS Ref. no: AC-number: Amount: Description: Remark:

1 3222 3192 61 1 Electrical cabinet set ProCom 2 3128 2090 36 1 Pressure transducer B139 3 5112 3109 15 1 Fuse holder F30 4 5112 3043 14 1 Fuse F30 (5A) 5 3222 3192 65 1 Cable F30-1 (lflex -400P 2x1,0) 6 3222 3192 66 1 Cable F30-2 (lflex -400P 2x1,0) 7 3222 3192 67 1 Cable G2 (lflex-400P 2x1,0) 8 3222 3192 68 1 Cable A1 (lflex-400P 4x1,0) 9 3222 3192 69 1 Cable B139 (Murr M12 4-P 90 4x0,34)

2.1.2 3222 3192 90 for ROC D / F HEC3

Ref. no: AC-number: Amount: Description: Remark:

1 3222 3192 61 1 Electrical cabinet set ProCom 2 3128 2090 36 1 Pressure transducer B139 3 5112 3109 15 1 Fuse holder F30 4 5112 3043 14 1 Fuse F30 (5A) 5 3222 3192 65 1 Cable F30-1 (lflex -400P 2x1,0) 6 3222 3192 66 1 Cable F30-2 (lflex -400P 2x1,0) 7 3222 3192 67 1 Cable G2 (lflex-400P 2x1,0) 8 3222 3192 69 1 Cable B139 (Murr M12 4-P 90 4x0,34) 9 9106 1902 46 1 Cable RS232 (M12 8-P M12 4-P) 10 9106 1902 47 1 Adaptor RS232 (M8 4-P M12 8-P)

Note: Ref. no. 10 only on display 9106 1696 29 and 9106 1828 36.

2.1.3 3222 3192 91 for ROC D / F RCS Ref. no: AC-number: Amount: Description: Remark:

1 3222 3192 61 1 Electrical cabinet set ProCom 2 5112 3109 15 1 Fuse holder F30 3 5112 3043 14 1 Fuse F30 (5A) 4 3222 3192 65 1 Cable F30-1 (lflex -400P 2x1,0) 5 3222 3192 66 1 Cable F30-2 (lflex -400P 2x1,0) 6 3222 3192 67 1 Cable G2 (lflex-400P 2x1,0) 7 9106 1902 46 1 Cable RS232 (M12 8-P M12 4-P )




2.2 Part list for the assembly set on satellite communication system

2.2.1 3222 3192 63 Ref. no: AC-number: Amount: Description: Remark:

1 3176 5427 00 1 Nipple B139 2 0570 5191 07 1 Test connection B139 3 3176 5428 00 1 Nipple B139 4 3176 1944 00 1 Nipple B139 5 0211 1243 03 4 Screw, insex M6x10 ProCom no cabin rig 6 0147 1247 00 4 Screw, insex M6x20 ProCom cabin rig 7 0301 2321 00 8 Plain washer for M6 ProCom cabin/no cabin rig 8 0291 1128 15 4 Lock nut M6 ProCom cabin/no cabin rig 9 0147 1322 03 1 Screw, hex head M8x16 Graund braid 10 0301 2335 00 2 Plain washer for M8 Graund braid 11 0266 2110 00 1 Nut M8 Graund braid 12 3176 5475 04 50 Assembly strip 170x4,8 Cables 13 3222 3056 12 0,2m Protection hose 2-split Antenna connectors 14 3222 3056 12 5,0m Protection hose 2-split Antenna cables 15 9106 1868 73 1 Label ProCom 16 0226 0351 07 1 Screw, M5x12 F30

2.3 Part list for the service kit on satellite communication system


1 9853 1095 01 1 Instruction Service tool 2 9106 1868 04 1 Program CD Software 3 9106 1819 93 1 Cable PC-DCCU/AUX 4 9106 1868 72 1 Cable complete RS232-USB




2.4 Part list for the electrical cabinet set of ProCom


1 3222 3192 33 1 Box casing B=200, L=400, H=80mm 2 3176 4363 08 0,07m Mounting rail TS35x7,5 3 3217 9592 10 3 Terminal block UK 4-TG 4 3217 9592 21 3 Holder ST-BE 5 3217 9928 02 3 Resistor 3,6kO, 0,6W 6 9111 3767 01 3 Terminal block M2,6/6G 7 9111 3767 02 2 End support 8 9111 3767 03 1 End plate 9 1088 1305 02 3 Cable tie anchor 10 3176 5475 04 3 Assembly strip L=170, B=4,8mm 11 3222 3051 81 1 Cable gland KVA-MS PG29 12 3222 3051 83 1 Cable str.-way 6x8,0mm 13 3222 3051 86 4 Cable seal 8,0x20mm 14 0697 9807 00 1 Lock nut PG29 15 0698 5140 06 1 Cable gland PG11 16 0697 9803 00 1 Lock nut Pg11 17 0698 5140 03 1 Cable gland PG9 18 0697 9802 00 1 Lock nut PG9 19 0211 1212 00 4 Screw M5x35mm 20 0266 2107 00 8 Nut M5 21 0333 3215 00 4 Lock washer 5,3/10x0,6mm 22 0147 1204 03 2 Screw, hex head M5x10mm 23 0266 2107 00 2 Nut M5 24 0301 2318 00 2 Plain washer 5,3/10x1,0mm 25 3222 3048 77 2 Ground braid EMC 26 0147 1322 03 2 Screw, hex head M8x16mm 27 0266 2110 00 2 Nut M8 28 0266 2108 00 1 Nut M6 29 9106 1819 87 1 Electronic unit ProCom DCCU M SW 30 9106 1819 88 1 Main cable ProCom 24V stellar 31 9106 1819 89 1 Cable complete ProCom I/O stellar 32 9106 1819 94 1 Antenna ProCom ORBCom, GPS 33 9106 1819 95 1 Cable complete ProCom ORBCom, L=6000mm 34 9106 1819 96 1 Cable complete ProCom GPS, L=6500mm 35 9106 1868 56 1 Cable ProCom 4P M12 L=500mm 36 0697 9802 00 1 Lock nut PG9 37 9106 1418 50 1 Cover UG M12 38 9106 1868 74 1 Marking plate ProCom




3 Installation / wiring

3.1 Mecanical installation

3.1.1 ROC D3 HCS and older generations of drill rigs Note: Cable G2 (3222 3192 67) not used on this rig variants.

ProCom placed on cabinet A1 ProCom placed on cabinet A1 Cable F30-1 and -2

Fuse F30 Antenna placed on rig Connection of antenna

Cable A1 to cabinet A1 Pressure transducer B139 Cable G2 connected on alternator G2

500mm




3.1.2 ROC D / F / L HCS

ProCom placed on cabin Fuse F30 and cable F30-1 and -2 Antenna placed on F-rigs

Antenna placed on D- and L-rigs Connection of antenna Pressure transducer B139

Cable G2 connected on alternator G2




3.1.3 ROC D RRC HEC3 Note: Cable A1 (3222 3192 68) not used on this rig variant.

ProCom placed on diesel tank Fuse F30 and cable F30-1 and -2 Antenna placed on rig

Connection of antenna Pressure transducer B139 Cable D501 connected on display

Cable D501 connected on display Cable G2 connected on alternator G2

500mm




3.1.4 ROC F HEC3 Note: Cable A1 (3222 3192 68) not used on this rig variant.

ProCom placed on cabin Fuse F30 and cable F30-1 and -2. Antenna placed on rig

Connection of antenna Pressure transducer B139 Cable inlet on cabin for cable D501

Cable D501 connected on display Cable G2 connected on alternator G2




3.1.5 ROC D / F RCS Note: Cables A1 (3222 3192 68) and B139 (3222 3192 69) not used on this rig variants.

ProCom placed on cabin Fuse F30 and cable F30-1 and -2. Antenna placed on rig

Connection of antenna Cable inlet on cabin for cable D100 Cable D100 connected on CCI

Cable G2 connected on alternator G2




3.2 Electrical wiring Always use circuit diagram (9840 0423 06) for the electrical connecting of the DCCU unit on rig. All cables in DCCU are connected inside the cabinet apart from cable A1, wire 1. This wire is isolated inside the cabinet and shall only be connected on rigs discussed in chapter 3.2.1. Grind paint of the chassis before connection of ground braid to chassis.

Ground braid.to connect on chassis.

DCCU.

Cable inlet for VHF.

Cable inlet for GPS.

Cable inlet for RS232.

Cable inlet for power supply, alternator, impact hour, air filter and hydralic oil filter.




3.2.1 ROC D3 HCS and older generations of drill rigs

Cable: Wire: Terminal: Object: Function/signal: Remark: F30-1 1 G1A/+ Battery Power supply +24VDC F30-1 1 F30/2 Fuse Power supply 5A F30-2 1 F30/1 Fuse Power supply F30-2 2 Chassis Wagon frame Power supply -24VDC A1 1 X1/W A1 Alternator engine start/hour Deutz engine A1 2 X1/61 A1 Impact hour Drill unit A1 3 X1/108 A1 Air filter engine/compressor ROC D3 and older A1 4 (isolated) (not used) B139 Brown 1 B139 Hydraulic oil filter Signal B139 White 2 B139 Hydraulic oil filter -24VDC B139 Black 4 B139 Hydraulic oil filter +24VDC GPS - GPS GPS GPS antenna Rig position VHF - VHF VHF VHF antenna Rig status Note: Connection of cable A1 on older rigs can be different. Always check the actual circuit diagram belonging to rig before connection.

Cables included in DCCU.

A1 electrical cabinet on rig.

DCCU cabinet.

Terminal block X1 inside A1 electrical cabinet on rig.




3.2.2 ROC D / F / L HCS

Cable: Wire: Terminal: Object: Function/signal: Remark: F30-1 1 G1A/+ Battery Power supply +24VDC F30-1 1 F30/2 Fuse Power supply +24VDC/5A F30-2 1 F30/1 Fuse Power supply +24VDC/5A F30-2 2 Chassis Wagon frame Power supply -24VDC A1 1 (isolated) (not used) A1 2 X1/327 A1 Impact hour Drill unit A1 3 X1/22 A1 Air filter engine/compressor ROC F HCS A1 3 X1/333 A1 Air filter engine/compressor ROC D/L HCS A1 4 (isolated) (not used) B139 Brown 1 B139 Hydraulic oil filter Signal B139 White 2 B139 Hydraulic oil filter -24VDC B139 Black 4 B139 Hydraulic oil filter +24VDC G2 1 G2/W G2 Alternator, engine start/hour MB engine G2 1 G2/I G2 Alternator, engine start/hour CAT engine GPS - GPS GPS GPS antenna Rig position VHF - VHF VHF VHF antenna Rig status Note: Alternative connections for air filter engine/compressor and alternator depending on rig type.

Terminal block X1 inside A1 electrical cabinet on rig.

Cables included in DCCU

DCCU cabinet.




3.2.3 ROC D RRC HEC3

Cable: Wire: Terminal: Object: Function/signal: Remark: F30-1 1 G1A/+ Battery Power supply +24VDC F30-1 1 F30/2 Fuse Power supply +24VDC/5A F30-2 1 F30/1 Fuse Power supply +24VDC/5A F30-2 2 Chassis Wagon frame Power supply -24VDC RS232 - D501/X6 A53 display Impact hour Drill unit RS232 - D501/X6 A53 display Drill meter Drill unit RS232 - D501/X6 A53 display Engine hour CAT engine RS232 - D501/X6 A53 display Air filter engine CAT engine RS232 - D501/X6 A53 display Air filter compressor Compressor B139 Brown 1 B139 Hydraulic oil filter Signal B139 White 2 B139 Hydraulic oil filter -24VDC B139 Black 4 B139 Hydraulic oil filter +24VDC G2 1 G2/I G2 Alternator, engine start CAT engine GPS - GPS GPS GPS antenna Rig position VHF - VHF VHF VHF antenna Rig status

DCCU cabinet.

Cable RS232




3.2.4 ROC F HEC3

Cable: Wire: Terminal: Object: Function/signal: Remark: F30-1 1 G1A/+ Battery Power supply +24VDC F30-1 1 F30/2 Fuse Power supply +24VDC/5A F30-2 1 F30/1 Fuse Power supply +24VDC/5A F30-2 2 Chassis Wagon frame Power supply -24VDC RS232 - D501/X6 A53 display Impact hour Drill unit RS232 - D501/X6 A53 display Drill meter Drill unit RS232 - D501/X6 A53 display Engine hour CAT engine RS232 - D501/X6 A53 display Air filter engine CAT engine RS232 - D501/X6 A53 display Air filter compressor Compressor B139 Brown 1 B139 Hydraulic oil filter Signal B139 White 2 B139 Hydraulic oil filter -24VDC B139 Black 4 B139 Hydraulic oil filter +24VDC G2 1 G2/I G2 Alternator, engine start CAT engine GPS - GPS GPS GPS antenna Rig position VHF - VHF VHF VHF antenna Rig status

DCCU cabinet. Cable RS232





3.2.5 ROC D / F RCS

Cable: Wire: Terminal: Object: Function/signal: Remark: F30-1 1 G1A/+ Battery Power supply +24VDC F30-1 1 F30/2 Fuse Power supply +24VDC/5A F30-2 1 F30/1 Fuse Power supply +24VDC/5A F30-2 2 Chassis Wagon frame Power supply -24VDC RS232 - D100/X9 CCI Impact hour Drill unit RS232 - D100/X9 CCI Drill meter Drill unit RS232 - D100/X9 CCI Engine hour CAT engine RS232 - D100/X9 CCI Air filter engine CAT engine RS232 - D100/X9 CCI Air filter compressor Compressor RS232 - D100/X9 CCI Hydraulic oil filter Hydraulic tank G2 1 G2/I G2 Alternator, engine start CAT engine GPS - GPS GPS GPS antenna Rig position VHF - VHF VHF VHF antenna Rig status

DCCU cabinet. Cable RS232





4 Instruction

4.1 Power supply Check the electrical installations before inserting of fuse F30 (5A). Put the fuse F30 and check the two LED L1 and L2 of the DCCU.

After 3 seconds, L1 flashing green and L2 flashing yellow. Shortly after, L1 flashing red and L2 flashing yellow. Shortly after, L1 flashing green and L2 flashing yellow. Shortly after, L1 flashing red and L2 flashing yellow. After that, L1 and L2 turn switch off a few seconds. After that, L1 flashing slowly rd and L2 still being switch off. L2 flashing only if there is data to transmitting. Note: If the DCCU not transmitting and receiving. The DCCU get in sleep-mode and L1 and L2 switch off. If the engine starts, the DCCU wake up and begin transmitting and receiving.

4.2 Checking of DCCU Connect the service cable PC-DCCU (9106 1819 93) to the connector RS232 (M12) on DCCU and the PC (D-sub).

Start the PC and put in the CD (9106 1868 04). Insert SERVICE TOOLS from Arkub.

Cable PC-DCCU (9106 1819 93)

LED L1.

LED L2.




5 Software

5.1 DCCU Program loading manual

5.1.1 Scope

This document describes how to load a Stellar ST2500 DCCU with a new firmware or DCCU application using the STLoader application.

5.1.2 Dictionary

5.1.3 Prerequisites To load or update a Stellar ST2500 you need following:

A Stellar ST2500. A PC Windows computer with an available serial RS232 port. A RS232 serial cable. The STLoader application (Stellar Communicator Loader) installed.

For the DCCU application to work the SC unit must also be registered and have an activated subscription at ORBCOMM.

5.1.4 Introduction First you must connect the ST2500 to your PC using your serial cable. Connect one end of the cable to the connection marked Serial on the back of the ST2500, and connect the other end to the serial communication port on the back of the PC. The loading of application software and firmware using STLoader can be done in two ways:

1. Automatically, through a .sdp configuration file residing in the same directory as the application. This file sets all the necessary parameters.

2. Manually, with the user configuring the loader application.

SC Subscriber Communicator. The Stellar ST2500 is an SC

DCCU Data Collection and Communication Unit. A Stellar ST2500 SC loaded with the DCCU-application

Firmware The BIOS and Operating System of the SC ORBCOMM The company offering the satellite communication service




5.1.5 Automated configuration Start the STLoader application. If you have been supplied a .sdp - configuration file you should see the following screen. (Please note that the file names and COM-port might differ.)

5.1.5.1 Loading

First mark the files you want to transfer to the SC by marking the download checkboxes. To execute the loading press the Start button. If there were any errors please refer to the troubleshooting section below.

5.1.6 Manual Configuration Start the STLoader application. You should see the following screen.




5.1.6.1 Firmware settings If you need to update the firmware press the change button to the far right of the Firmware edit field. Now locate the file you wish to use in the dialog box shown. Example of a file name is: st606_04.stl Latest firmware can be found at: http://www.stellar-sat.com/Download/Firmware/ NOTE: To enable the download you must also mark the dowmnload checkbox.

5.1.6.2 Application settings

If you need to update the application press the change button to the far right of the 3rd Party Application edit field. Now locate the file you wish to use in the dialog box shown. Latest application can be obtained by contacting your ProCom administrator. It should have the .a90 file extension. Example of a file name is: dccu_2_11.a90 NOTE: To enable the download you must also mark the download checkbox.

5.1.6.3 Unit parameter settings To set the unit parameters in the ST2500 press the change button to the far right of the Unit Parameters edit field and locate the file you wish to use- The latest unit parameter file can be obtained by contacting your ProCom administrator. The file should have .prm file extension. NOTE: To enable the download you must also mark the download checkbox.

5.1.6.4 Application parameter settings To set the application parameters in the ST2500 press the change button to the far right of the Application Parameters edit field and locate the file you wish to use- The latest application parameter file can be obtained by contacting your ProCom administrator. The file should have .app file extension. NOTE: To enable the download you must also mark the download checkbox.




5.1.6.5 Loading First make sure youve marked the correct download ckeckboxes then initiate the loading by pressing the Start button. If an error should occur see the troubleshooting section.

5.1.6.6 Troubleshooting If you received an error during the loading it can be the result of one of the following factors:

1. Incoorrect COM-port setting. make sure that the COM-port youve selected is the one connected to the ST2500.

2. Bad cabling. Make sure your RS232 cable is working.




5.2 Maintenance and trouble shooting

5.2.1 DCCU service software

5.2.1.1 Functional description The DCCU service software is a PC based software for the DCCU. The application runs on Windows operating systems where the .NET framework is supported. The DCCU service software is an engineering tool that can be used in the following areas:

Configuration Debugging Installation checkout ORBCOMM communication checkout Etc.

The service software is connected with the DCCU using a special RS232 AUX data cable. The communication with the DCCU is 19200 baud, 8 data bits, no parity and stop bits. For details on how the RS232 cable can be built, see below Auxiliary interface connector - AUX.

Pin: Description: Rig Interface: Rig types:

1 TX RS232 3rd party RS232 TX (rig output) Note: 19200 baud, 8 data bits, no parity bit, 1 stop bit

RCS/HCS with HEC3

2 RS485+RX NC

3 RX RS232 3rd party RS232 RX (rig input) Note: 19200 baud, 8 data bits, no parity bit, 1 stop bit

RCS/HCS with HEC3

4 RX RS232 (Cellular Modem) NC 5 RS485 RX NC 6 RS485 +TX NC 7 GND NC

8 RS485 TX RS232 GND RCS/HCS with HEC3

*9 TX(RS232) Cellular Modem NC 10 TX (TTL) Cellular modem NC *11 DC Power out (adjustable) NC 12 RX (TTL) Cellular modem NC 13 RX (TTL) 3rd Party NC 14 POWER SWITCH OUT NC 15 GND NC

Note: Assuming that RS232 labels applies to the DCCU as DCE (same as for the serial connector).




5.2.1.2 Graphical user interface The below picture is a snapshot of the DCCU service software GUI.

The following sections explain the different GUI groups.

5.2.1.2.1 DCCU status The application GUI shows DCCU status as following: DCCU OK

Summary status for the DCCU and run mode (1-7). ORB OK

ORBCOMM modem status. UTC OK

UTC time status. Time is derived from satellites. GPS OK

GPS status. ACK OK

Indicates if handshake with ARAMIS ProCom Gateway has occurred after cold start. HCS

HCS rig type detected. RCS

RCS rig type detected. Rig OK

Indicates RCS rig status if DCCU is connected to a RCS rig.

5.2.1.2.2 Digital inputs The application GUI shows digital input status as following: Din0

Indicates digital input state for digital in signal 0 (engine). Green indicates active/on state. Din1

Indicates digital input state for digital in signal 1. Green indicates active/on state. Din2

Indicates digital input state for digital in signal 2. Green indicates active/on state. Din3

Indicates digital input state for digital in signal 3. Green indicates active/on state. A0-larm

Indicates if analog input for channel 0 is above the configured alarm threshold. Red indicates active/on alarm state.




5.2.1.2.3 Timer The application GUI shows timer information as following: Timer

This indicates DCCU internal timer which rolls over after 10 days. The timer is used internally by the DCCU when sample data sending messages.

5.2.1.2.4 ORBCOMM info

The application GUI shows ORBCOMM info as following: DCCU state

Indicates DCCU state (idle/waiting (for sending) /sending/receiving). ORBCOMM Operating state

- sleep, red = sleep mode

- normal, green = satellite in view

- no indication = no satellite in view Message statistics

Tx - transmitted messages Rx - received messages since cold start

5.2.1.2.5 Menu options The application GUI has a menu with the following entries: Config..

Configures settings for the RS232 communication port (baudrate and port). Auto

Determines the frequency that the application polls the DCCU. Update

Manually force a serial poll to the DCCU. Info..

Extended information covering analog/digital input values etc. Settings..

Send timing settings of timer conditions when the DCCU transmits data. Send profile settings that controls how the transmitted data is transmitted.

Open/close log Shows/hide the RS monitor area.

Save log Saves the RS monitor log data to default file (dccuaux_log.txt).

Clear log Clears the RS monitor log data andresets all the GUI controls. The GUI controls are updated on next poll.

Exit Exit the application.




5.2.1.2.6 RS monitor The RS monitor is shown if the user selects the Open Log menu item. The RS monitor consists of a data trace and an output control. Data trace

Shows the RS232 traffic from the DCCU. Output control with Send button

Provides the user with a way of sending commands directly to the DCCU. The figure below shows the application with the RS monitor enabled.

5.2.1.2.7 Connect/Disconnect controls The GUI has two control buttons at the bottom in the application: Disconnect/Connect

Toggles communication port state between connected/disconnected. Update

Manually force a serial poll to the DCCU.




5.2.1.3 Top-level design The DCCU service software is designed as illustrated in the figure below.

DCCU ServiceSoftware

ApplicationLayer

RS Handler

HardwareLayerSerial

PresentationLayerGUI

The DCCU service software has three layers:

Presentation layer Provides the GUI.

Application layer Handles decoding/encoding of data passing to and from the DCCU.

Hardware layer This layer handles the serial port interface.

5.2.1.4 Development environment The DCCU service software has been developed using following environment:

Area Specification Operating system Windows 2000 Pro Development tools Microsoft Visual Studio .NET 2002 Programming language Microsoft Visual C# .NET Target Profile Windows .NET application Target Name Solution DCCUGUI Configuration Management CVS

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