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YCAL0114

Oct 04, 2014

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AIR-COOLED CONDENSING UNIT HERMETIC SCROLLRENEWAL PARTSSupercedes: 150.64-RP1 (904) Form: 150.64-RP1 (1105)

MODELS YCAL0090, 0094, 0104, 0114, 0124 and YCAL0134 STYLE "C"

YCALMMHPa

90 - 135 TON 270 - 457Kw 60 Hz200-3-60 230-3-60 315-3-60 460-3-60 575-3-60 MODELS ONLY

FORM 150.64-RP1 (1105)

TABLE OF CONTENTSPAGE

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA ...........................................3 EVAPORATOR EVAPORATOR COMPONENTS .......................................................................................... 4 CONDENSER COILS CONDENSER COIL COMPONENTS ...................................................................................6 FAN FAN COMPONENTS ............................................................................................................8 PIPING REFRIGERANT PIPING COMPONENTS............................................................................ 9 COMPRESSOR COMPRESSOR ..................................................................................................................12 CONTROL AND POWER PANELS CONTROL PANEL COMPONENTS....................................................................................16 LUG KITS ............................................................................................................................19 SENSOR HARNESSES ......................................................................................................20 TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS .................................22 WIRE HARNESS CONNECTORS-FIELD REPLACEMENT PART NUMBERS ...............23 POWER PANEL COMPONENTS .....................................................................................24 CHILLER OPTIONS YCAL CHILLER OPTIONS - KITS ..................................................................................... 116 ENCLOSURE KIT OPTIONS ............................................................................................. 118 REMOTE CONTROL CENTER .........................................................................................124 REMOTE CURRENT/TEMPERATURE RESET PARTS BREAKDOWN ...........................125 RECOMMENDED SPARE PARTS.....................................................................................126

HIGH VOLTAGE Is used in the operation of this equipment. DEATH OR SERIOUS INJURY may result if personnel fail to observe safety precautions.Work on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential hazards. Shut off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dangerous potential. Be careful not to contact high voltage connections when installing or operating this equipment.

WARNING

LOW VOLTAGEDO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death.2YORK INTERNATIONAL

FORM 150.64-RP1 (1105)

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATABASIC PART NUMBER

YCAL0090EC46XCABASE PRODUCT TYPE Y C A

1 2 3 4

NOMINAL CAPACITY # # # Tons/Kw 0090 0094 0104 0114 0124 0134

5 6 7 8

UNIT DESIGNATOR E High Efciency

9

REFRIGERANT C :R-22 B :R-407C

10

VOLTAGE/STARTER 1 2 4 4 5 7 8 0 6 8

11 12 13

DESIGN/DEVELOPMENT LEVEL :Design Series C : :Engineering Change or PIN Level

14 15

# : YORK : Chiller : Air Cooled L : Scroll

C :200/3/60 :230/3/60 :380/3/60 :460/3/60 :575/3/60 : X :Across the Line

A

PART NUMBER LETTER CODES16 17 18 19POWER FIELD X M M S D X D B B B X T Q: Standard Power Option : MP NF Disconnect Switch : MP w/ Ind. Sys. Brkr. : SP TB w/ Ind. Sys. Brkr. : SP NF Disconnect Switch : No Transformer Required : Transformer 115/24V (factory) : Special Transformer Required X : No Power Factor Capacitor C : Power Factor Capacitor Q : Special Power Factor Capacitor

20 21 22 23 24 25 26 27 28CONTROLS FIELD X H G T M S F G I L N T C O

29 30 31 32 33 34 35 36 37COMPRESSOR / PIPING FIELD:Low Temp. Brine (LBrT) :Thermal Storage :Chicago Relief Code :Service Isolation Valve :Both Chicago & Isolat. :Elec. Exp. Valve :Hot Gas By-Pass (# circuits)

MP = Multiple Point SP = Single Point NF = Non-Fused TB = Terminal Block Ser. = Service Ind. Sys. Brkr. & L. Ext. Handles = Individual System Breaker & Lockable External Handle

# # : No Ambient Kit T S : High Ambient Kit (factory) C : High Ambient Kit (eld) S : BAS/EMS Temp. Reset / Offset B : ISN Microgateway : Spanish LCD & Keypad Display : French LCD & Keypad Display : German LCD & Keypad Display : Italian LCD & Keypad Display : : : N. American Safety Code (cU.L./cETL) : No Listing (typically 50 HZ non-CE, non-U.L. : Suction TempSensor : Motor Current Module : OptiView Remote Panel S : Sequence Control & Automatic Lead Transfer

E 1

X :Heater (Standard)

38 39 40 41 42 43 44EVAP. FIELD X 3 D W V S D A R :150# PSI DWP :300# PSI DWP :Double Thick Insulation :Weld Flange :Victaulic Flange :Flow Switch :Diff. Press. Switch :ASME Pressure Vessel and Associated Codes :Remote Cooler

CONDENSER FIELD X C B P: Aluminum : Copper : Black Fin : Phenolic X : TEAO Fan Motors

45 46 47

48 49 50 51 52 53 54CABINET FIELD X 1 3 5 7 B L 1 S N: Wire Condenser Headers Only (factory) : Wire (Full Unit) Enc. Panels (factory) : Wire/Louvered Enc. Panels (factory) : Louvered (Cond. Only) Enc. Panels (factory) : Louvered (Full Unit) Enc. Panels (factory) : Acoustic Sound Blanket : Low Sound Fans : 1" Deection : Seismic : Neoprene Pads

55 EXTENDED FIELD WARRANTYX B C D E F G H: 1st Year Parts Only : 1st Year Parts & Labor : 2nd Year Parts Only : 2nd Year Parts & Labor : 5 Year Compressor Parts Only : 5 Year Compressor Parts & Labor Only : 5 Year Units Parts Only : 5 Year Unit Parts & Labor

56 REFRIGERANT WARRANTYX 1 2 5: No Refrigerant Warranty : 1 Year Refrigerant : 2 Year Refrigerant : 5 Year Refrigerant

61 PLANT OF MANUFACTUREB R: Basildon : Monterrey

NOTES: 1. Q :DENOTES SPECIAL / S.Q. 2. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the rst 14 characters only. 5. Plant of manufacture to include PIN 56 upon entering the chiller order.

YORK INTERNATIONAL

3

FORM 150.64-RP1 (1105)

EVAPORATOR COMPONENTSService Note: Pin location 38 in Model Number will be "X" for 150# DWP Cooler . Pin location 38 in Model Number will be "3" for 300# DWP Cooler

Evaporator* 4

*

* Service Note: Torque 55 ft. lbs. 5 ft. lbs Service Note: Standard 150# DWP Cooler Flow Switch - 024-26116-000 Optional 300# DWP Cooler Flow Switch - 024-12144-000 Differential Pressure Switch - 025-30919-000 (Optional)

FIG. 1 EVAPORATOR COMPONENTS (REF. TABLES 1 AND 1A, PAGE 5)YORK INTERNATIONAL

FORM 150.64-RP1 (1105)

TABLE 1 EVAPORATOR COMPONENTS - 150 PSIG (SEE FIG. 1, PAGE 4) QTY ITEM PER NUMBER UNIT 1 2 3 4 5 6 7 9 10 11 12 1 1 1 1 1 8 1 1 2 2 1 UNIT MODEL UNIT MODEL YCAL0104, YCAL0090 AND DESCRIPTION DWP 0114, 0124 AND YCAL0094 YCAL0134 375-46250-001 375-45264-001 Cooler, less Heater & Insulation ALL 375-46251-000 375-45265-000 Head, Connection End ALL 375-46257-000 375-45271-000 Head, Back End ALL 075-46262-000 075-45276-000 Bafe, Connection End ALL 375-46256-000 375-45270-000 Bafe, Back End ALL 075-46255-000 375-45269-000 Gasket, Bafe and Head ALL 075-49360-000 075-49363-000 Heater, Cooler 180 Watt 025-22690-000 025-22690-000 ALL Heater, Cooler 280 Watt 025-22691-000 025-22691-000 Well, Thermo ALL 026-33627-000 026-33627-000 Insulation (3/4"x49"x65") 010-05997-000 010-05997-000 ALL Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000 Sensor, Water Temperature ALL 025-29964-000 025-29964-000 Adhesive (Use with #6) ALL 013-03311-000 031-03311-000

TABLE 1A EVAPORATOR COMPONENTS - 300 PSIG (SEE FIG. 1, PAGE 4) QTY ITEM PER NUMBER UNIT 1 2 3 4 5 6 7 9 10 11 12 1 1 1 1 1 4 1 1 2 2 1 UNIT MODEL UNIT MODEL YCAL0104, YCAL0090 AND DESCRIPTION DWP 0114, 0124 AND YCAL0094 YCAL0134 375-46578-001 375-44533-001 Cooler, less Heater & Insulation ALL 375-46579-000 375-44534-000 Head, Connection End ALL 375-46257-000 375-45271-000 Head, Back End ALL 075-46262-000 075-45276-000 Bafe, Connection End ALL 375-46256-000 375-45270-000 Bafe, Back End ALL 075-46255-000 375-45269-000 Gasket, Bafe and Head ALL 075-46252-000 075-45266-000 Heater, Cooler 180 Watt 025-22690-000 025-22690-000 ALL Heater, Cooler 280 Watt 025-22691-000 025-22691-000 Well, Thermo ALL 026-33627-000 026-33627-000 Insulation (3/4"x49"x65") 010-05997-000 010-05997-000 ALL Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000 Sensor, Water Temperature ALL 025-29964-000 025-29964-000 Adhesive (Use with #6) ALL 013-03311-000 031-03311-000

YORK INTERNATIONAL

5

Evaporator

EVAPORATOR COMPONENTS (CONT'D)

FORM 150.64-RP1 (1105)

CONDENSER COIL COMPONENTS

Condenser6

5

POWER PANEL END OF CHILLER

644506-0bb

FIG. 2 CONDENSER COIL COMPONENTS - YCAL0114, YCAL0124 & YCAL0134 SHOWN (REF. TABLE 2, PAGE 7)YORK INTERNATIONAL

FORM 150.64-RP1 (1105)

CONDENSER COIL COMPONENTS (CONTD)TABLE 2 CONDENSER COIL COMPONENTS (SEE FIG. 2, PAGE 6)ITEM NUMBER 5 6 BLACK FIN COILS 5 6 PHENOLIC COILS 5 6 COPPER COILS 5 6 Coil* 2 2 375-45629-001 375-45629-002 375-45629-001 375-45629-002 375-45630-001 375-45630-002 Coil* 2 2 375-45626-001 375-45626-002 375-45626-001 375-45626-002 375-45627-001 375-45627-002 Coil* 2 2 375-45623-001 375-45623-002 375-45623-001 375-45623-00