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Jun 28, 2015

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  • 1. WRX EndmillHigh Performance Milling SystemsHigh efficiency deep shoulder millingfor steel, stainless steel, cast iron,non-ferrous & exotic material SteelStainlessSteelCastIron Non-ferrous Exotic MetalMaterials

2. Features & Benefits Long cuttingstages toare arrangedin multiple edges enable high efficiency milling low cutting resistance and low Optimized cutting positions provide vibration reduces number of passes Dual level cutting edge design shape groove and chip evacuation Lead offer smoothspecial pocket and high body rigidity bottom edge breakage face provides Low edge supporting and reduces high reliability Cutting Resistance Vibration Comparison 6000Low Vibration Amplitude Main component force 5000Cutting resistance Vibrationreduced by 30% Feed component force 4000 Time Back component force (-)Resistance (N) Back component force (+) 3000WRX 2000 Vibration Amplitude 10000 Time -1000WRX type CompetitorCompetitorMaterial: Medium carbon steel Material: Medium carbon steelTool: WRX2025E2725Tool: WRX3080RS5332SFM=330 IPT=0.006 Cutting Width=0.394 SFM=490 IPT=0.008 Cutting Width=0.197D.O.C.=1.000 DryD.O.C.=1.575 Dry Product RangeCutting EdgeCutting Cutter Dia. Cutter ApplicableSeries CodeLength Edgein (mm)Type Insertin (mm)Dual Level cuttingShort type cutting edge length WRX2000/20000E 1.063 ~1.417 (27 ~ 36)0.787 ~ 1.575 (20 ~ 40) Shankedge designShort type cutting edge lengthWRX3000 27mmWRX2000 18mm AXMT1235reduces numberStandard WRX2000/20000R 1.417 (36)1.575 ~ 1.969 (40 ~ 50) Shellof passesStandard endmill cutting edge lengthType WRX3000/30000E 1.574 ~ 2.087 (40 ~ 53) 1.575 ~ 1.969 (40 ~ 50) Shank AXMT1705 WRX3000/30000R 2.087 (53)1.969 ~ 3.937 (50 ~ 100)ShellShort WRX2000/20000E0.709 (18)0.787 ~ 1.575 (20 ~ 40) Shank AXMT1205 Cutting WRX2000/20000R 1.575 ~ 1.969 (40 ~ 50) ShellEdge WRX3000/30000E 1.575 ~ 1.969 (40 ~ 50) ShankType WRX3000/30000R 1.063 (27) AXMT17051.969 ~ 3.937 (50 ~ 100)Shell Special ToolingUnique Clamping Design Integrated ArborIndexable Head1) Unique claming combinesspigot and drive 2) Easy position adjustmentminimizes deterioration ofrun-out precision 3) Available as an integratedunit with an arbor 3. Recommended Cutting ConditionsTool: WRX3050E5342 Insert: AXMT170508PEER-GD.O.C. = 1.969 in. (50 mm)Cutting Width = 0.3937 in. (10 mm)DryGradesHardness (HB)ChipbreakerClssification ACP100 ACP200 ACP300 ACK200 ACK300 DL1000 Work Feed Rate - IPT (mm/tooth)Material.004.006.008.004 .006.008.004 .006.008.004 .006 .008 .004 .006.008 .004 .006.008Cutting Speed - SFM (m/min)1049 984 918 984 918853 918 853787 125G (320) (300) (280) (300) (280)(260) (280) (260)(240) Carbon steel 787 721 656 721 656590 656 590524 190G (240) (220) (200) (220) (200)(180) (200) (180)(160) 656 590 524 590 524459 524 459393 250G (200) (180) (160) (180) (160)(140) (160) (140)(120) 524 459 393 492 426360 426 360328 Hardened carbon steel 270G (160) (140) (120) (150) (130)(110) (130) (110)(100) 393 328 262 328 262196 262 196164 300G (120) (100)(80) (100)(80) (60)(80)(60) (50) 721 656 590 656 590557 590 557492 PLow alloy steel180G (220) (200) (180) (200) (180)(170) (180) (170)(150) 459 393 328 426 360328 360 328262 275G (140) (120) (100) (130) (110)(100) (110) (100) (80)Hardened alloy 426 360 295 360 295262 328 262196 300G (130) (110)steel(90) (110)(90) (80) (100)(80) (60) 341 262 209 288 236183 236 183131 350G (104) (80) (64)(88)(72) (56)(72)(56) (40) 656 590 524 590 524459 524 459393High alloy steel 200G (200) (180) (160) (180) (160)(140) (160) (140)(120) 328 262 196 262 196164 196 164 98Hardened high alloy steel 325 G (100) (80) (60)(80)(60) (50)(60)(50) (30)G (170) 492 557 426 459 426360 426 360328 200(150) (130) (140) (130)(110) (130) (110)(100) Stainless 459 393 328 393 328295 328 295229M240G (140) (120) Steel(100) (120) (100) (90) (100)(90) (70) 590 524 459 524 459426 459 426360 180G (180) (160) (140) (160) (140)(130) (140) (130)(110) 787 721656 721 656590 Cast iron 200G (240) (220)(200) (220) (200)(180) K 524 459393 459 393328 Nodular cast iron 280G (160) (140)(120) (140) (120)(100) 1649816498 S Super alloys G(50)(30) (50)(30) 3280 2624 1968 N Aluminum alloys(1000) (800) (600)Application ExampleCharacteristics Part/ Work Material Stainless Steel Part ManufacturerSumitomoCompetitor Body WRX3040E4042 40 Lead groove Insert AXMT170508PEERG0.59 in (15mm)Tool GradeACP300 PVD Tool Dia. in (mm)1.57 (40) 40Total Teeth 96Effective Teeth 32Cutting Speed4.92 sfm (125mm/min) 4.92 sfm (125mm/min) Special pocket shapeFeed 0.008 ipt (0.2 mm/t) 0.008 ipt (0.2 mm/t)ConditionsAxial Cutting Depth 1.575 in (40mm) 1.575 in (40mm)Radial Cuting Depth 0.1969 in (5mm) 0.1969 in (5mm)Dry/WetWetWetLow edge supporting surfaceResultsTool Life/ Corner 205 to 10Stable machining with double the competitors toolEvaluationlife and no breakage 4. l1 l bDs h7Dc d H7 Dc d2 a ap l1l2ap LfL WRX20000 Endmill Cutter Bodies - Weldon Shank - INCHWRX2000 Shell Mill Cutter Bodies - METRIC Dimensions (inch) WeightDimensions (mm)Weight CatalogEffective Total CatalogEffective TotalStock Stock Steps lbs Stepslbs Number Dc DsL l1 l2 apTeeth TeethNumber Dc d d2 Lfl1l2ab ap Teeth Teeth(kg) (kg) WRX21000E100-150 1.000 1.000 4.250 1.950 2.300 1.500 42 81.10 (0.5) WRX2040RS1816* 40 16 9 50 28 188.45.6 18 2 5 10 0.66 (0.3) WRX21250E125-175 1.250 1.250 4.500 2.200 2.300 1.750 53 15 1.48 (0.7) WRX2040RS3616 40 169 55 28 188.45.6 36 4 4 16 1.10 (0.5) WRX21500E125-200 1.500 1.250 4.800 2.500 2.300 2.126 64 24 1.82 (0.8) WRX2050RS1822* 50 22 11 50 26 20 10.4 6.3 18 2 5 10 0.88 (0.4) WRX2050RS3622 50 22 11 55 26 20 10.4 6.3 364 4 16 1.10 (0.5) WRX2000 Endmill Cutter Bodies - METRICInserts for WRX20000/2000 Series Dimensions (mm) WeightCatalogEffective TotalStockStepslbs .260 inNumberDc Ds L l1 l2 apTeeth Teeth(7.0 mm)(kg) WRX2020E1820* 20 20 120 40 80 182 2 40.66 (.03).472 inRE(12.0 mm) WRX2020E3620 20 20 130 45 85 36 4 1 40.66 (.03).138 in(.358 mm) WRX2025E1825* 25 25 130 45 85 182 3 60.88 (.04) WRX2025E2725 25 25 130 45 85 27 3 2 60.88 (.04) Coated CarbideCarbide DLC rE Catalog ACP ACP ACP ACK ACKDLin WRX2032E1832* 32 32 140 50 90 182 4 81.76 (.08) Number H1 100 200 300 200 300 1000 (mm) 32 32 130 45 85 27 WRX2032E27323 3 91.54 (.07) AXMT123504PEERG .016 WRX2040E1832* 40 32 160 40 120 18 2 5 10 2.43 (1.1) AXMT123504PEERH (0.4) 40 42 130 45 85 36 WRX2040E36424 4 16 2.65 (1.2) AXMT123508PEERG .031 AXMT123508PEERH (0.8) AXMT123512PEERG .047 Hardware AXMT123512PEERH (1.2) .008 AXET123502PEFRS (0.2) .016 AXET123504PEFRS (0.4) .031 AXET123508PEFRS (0.8) Wrench ScrewTRDR08IPBFTX0306IP = USA Stocked Item = Worldwide Warehouse Item*Short Cutting Edge Type 5. 1 tDs h7 Dcd H7 Dcaap l1 l2 ap L LWRX30000 Endmill Cutter Bodies - Weldon Shank - INCH WRX30000 Shell Mill Cutter Bodies - INCH Dimensions (inch)Weight Dimensions (inch)WeightCatalog Effective Total Stock CatalogEffective Total StockSteps lbsStepslbsNumberDc DsL l1l2apTeeth Teeth NumberDcDs Llb ap a Teeth Teeth (kg)(kg)WRX32000E125-250 2.000 1.250 5.000 2.700 2.300 2.500 5315 2.56 (1.2) WRX32500R100-2502.500 1.000 2.750 1.023 0.236 2.500 0.375 54 20 3.42 (1.6) WRX33000R125-3003.000 1.250 3.375 1.260 0.315 3.000 0.500 65 30 6.24 (2.8)WRX3000 Endmill Cutter Bodies - METRIC WRX3000 Shell Mill Cutter Bodies - METRICDimensions (mm) WeightDimensions (mm)Weight CatalogEffective TotalStock Catalog Effective Total Stock StepslbsSteps lbs Number Teeth TeethNumberDc d d2 Lfl1 la b ap Teeth TeethDc Ds L l1 l2 ap (kg) (kg)WRX3040E2732* 40 32 180 60 120 27 2 3 6 2.65 (1.2) WRX3050RS2722* 5022 11 50 26 20 10.4 6.3 27 24 80.88 (.04)WRX3040E4042 40 42 150 65 85 40 3 3 9 2.87 (1.3) WRX3050RS53225022 11 70 26 20 10.4 6.3 53 43 12 1.32 (.06)WRX3050E2732* 50 32 180 60 120 32 2 4 8 3.09 (1.4) WRX3063RS2722* 6322 11 50 26 20 10.4 6.3 27 25 10 1.54 (.07)WRX3050E5342 50 42 165 75 90 53 4 3 123.97 (1.8) WRX3063RS53276327 13.5 70 30 23 12.47 5344 16 2.20 (1.0) WRX3080R27254* 80 25.4 13 50 3125 9.5 6 2726 12 2.43 (1.1) WRX3080RS53328032 17 85 36 26 14.48 5345 20 4.85 (2.2) WRX3100R27317* 100 31.75 17 63 39.5 32.5 12.78 2727 14 4.41 (2.0)Inserts for WRX0000/3000 SeriesWRX3100RS5340 10040 21 85 36 30 16.4 9.5 53 46 24 7.72 (3.5) .402 in (10.2 mm) .689 in HardwareRE (17.54 mm).219 in(5.59 mm) Coated CarbideCarbide DLC rECatalog ACP ACP ACP ACK ACKDLinNumberH1 100 200 300 200 300 1000 (mm) .016AXMT170504PEERG (0.4)WrenchScrew TRDR15IP BFTX0409IPAXMT170508PEERG .031AXMT170508PEERH (0.8)AXMT170508PEERL = USA Stocked Item = Worldwide Warehouse ItemAXMT170512PEERG .047AXMT170512PEERH (1.2) *Short Cutting Edge Type .063AXMT170516PEERG (1.6) .079AXMT170520PEERG (2.0) .118AXMT170530PEERG (3.0) .126AXMT170532PEERG (3.2) .008AXET170502PEFRS (0.2) .016AXET170504PEFRS (0.4) .031AXET170508PEFRS (0.8) 6. Headquarters Detroit Branch 1001 Business Center Drive14496 Sheldon Road #230 Mount Prospect, IL60056-2181Plymouth, MI 48170 P.O. Box 545, Mt. Prospect, IL 60056-0545 Phone:(800) 239-5177 Phone:(800) 950-5202 Phone:(734) 451-0200 Phone:(847) 635-0044 Fax:(734) 451-5338 Fax: (847) 635-7866 http://www.sumicarbide.comCincinnati BranchHuntsville Branch 4450 Carver Woods Drive 5650 Sanderson Street NW Cincinnati, OH 45242-5545 Suite J Phone:(800) 879-1887 Huntsville, AL 35805 Phone:(513) 891-4000 Phone: (256) 895-2845 Fax: (513) 794-2911 Fax: (256) 895-3150Torrance Branch 21221 South Western Avenue Suite 200 Torrance, CA 90501 Phone: (800) 950-5202 Fax: (310) 782-0211Sumitomo Hardmetal Mexico(SHMM) Avenida Universidad #1703-A Fracc. Lomas del Campestre Aguascalientes, AGS Mexico Phone: 011-52-449-993-2740 Fax: 011-52-449-993-2753CAT.WRX.03/10