Water Reuse in Beverage Production-- Beer & Bubbles December 9 th 2015 WateReuse Webcast Series © 2015 by the WateReuse Association
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Water Reuse in Beverage Production--Beer & Bubbles December 9th 2015
WateReuse Webcast Series © 2015 by the WateReuse Association
The WateReuse Association educates the public on the importance of reusing water and advocates for policy, laws and funding to increase water reuse in communities across the United States. For more information, visit: www.watereuse.org
About WateReuse
2
Helping industry, utility and water reuse professionals create sustainable industrial water supply solutions
• Cooling • Manufacturing • Internal Reuse • Food Processing • High Purity Applications Elise Goldman, Co-Chair West Basin Municipal Water District Andrew Shea, Co-Chair HDR Abigail Antolovich Webcast Coordinator
Industrial Reuse Committee
3
Today’s webcast will be 75 minutes.
There is one Professional Development Hour available.
A PDF of today’s presentation can be downloaded when you complete the survey at the conclusion of this webcast.
Links to view the recording and to download the presentation will also be emailed later.
If you have questions for the presenters please send a message by typing it into the chat box located on the panel on the left side of your screen.
If you would like to enlarge your view of the slides, please click the Full Screen button in the upper right corner of the window. To use the chat box, you must exit full screen.
A Few Notes Before We Start…
4
Our Moderator
5
Al Goodman PE Principal with CDM Smith
Today’s Presenters
6
Dr. Matthew Silver Cambrian Innovation Inc.
Eppa Rixey Lagunitas Brewing Company
Dr. Paul Bowen The Coca-Cola
Company
Water Sustainability: The Coca-Cola Story From Risks to Opportunities
Paul T. Bowen, Ph.D. Director, Environmental Sustainability The Coca-Cola Company pbowen@coca-cola.com 404.676.0132 twitter: @PaulTBowen
“Water is the main ingredient in every product… and is also a limited natural resource facing unprecedented challenges from over-exploitation, increasing pollution and poor management.” - The Coca Cola Company SEC 10-K Report, 2004 and subsequent years
9
Enabling Vision 2020: Global Water Stewardship Strategic Framework
Plant
Performance
Watershed Protection
Sustainable
Communities
Global
Awareness & Partnerships
Efficiency/Wastewater Risk Mgt
SVA SWP
CWP Replenish
Leadership
ACT Global Leaders Sustainable Water Use
ENABLE
Enabling Vision 2020: Global Water Stewardship Strategic Framework
E2E Value Chain Water
Sustainability Performance
Watershed Protection
Sustainable
Communities
Global Awareness
& Partnerships
Efficiency/Wastewater Risk Mgt
SVA SWP
CWP Replenish
Leadership
ACT Global Leaders Sustainable Water Use
ENABLE
Enabling Vision 2020: Global Water Stewardship Strategic Framework
E2E Value Chain Water
Sustainability Performance
Watershed Protection
Sustainable
Communities
Global
Awareness & Partnerships
Agriculture SC Water
Sustainability
Manufacturing Plant
Performance
Customer & Consumer
Engagement
Without sustainable communities, our
business cannot be sustainable. For Coca-Cola, sustainability is a long-term commitment to creating shared value for our business, our partners, our supply chain and
the communities we serve.
Performance Targets Our water conservation goal is to return to communities and nature an amount of water equivalent to what we use in all of our beverages and their production.
Reduce Recycle Replenish
Metrics and Targets for 2020 Metric Goal
Water Efficiency 1.7 WUR Global : 25% improvement (2010 baseline, 2.26)
Water Reuse (Internal)
Stage 1: Establish baseline Stage 2: Set quantifiable targets
Recycle (Return) Wastewater Treatment
Maintain 100% Compliance Focus on maturity of governance toward total compliance with discharge standards and storm water management.
Replenish Meet existing full balance goal
While meeting goals of profitability & volume and being a global leader in sustainable water use.
Goal: Align our entire global system with stringent wastewater treatment standards which require returning all water used in our manufacturing processes to the environment at a level that supports aquatic life Progress: With 99.9% of operations aligned with the standard, we have achieved out goal and are focusing on compliance with our wastewater quality requirements Issues: Permits, Civil Unrest, Finances, Acquisitions, Weather
Recycle
What is Water Reuse in the Food & Beverage Industry?
• Reuse v Recycle • Critical Issues • Examples
17
What is Water Reuse in the Food & Beverage Industry?
• Reuse v Recycle • Reuse – process specific • Recycle – end of pipe
• Critical Issues • Product quality & safety • Public perception
• Examples • Sources • Application
18
What is Water Reuse in The Coca-Cola Company? • Integral Part of Water Stewardship Strategy
• Traditional approaches • Innovative concepts
• Reuse v Recycle • Reuse – process specific • Recycle – end of pipe • Requirement for Reuse
• Critical Issues • Product quality & safety • Guidelines for Reuse • Public perception
• Examples • Sources • Application • Numerous facilities Reuse water
19
Water Reuse at Lagunitas Brewing Company
Eppa Rixey Strategic Planning Manager Lagunitas Brewing Company Eppa.roxey@lagunitas.com
Matthew Silver, PD Founder & CEO, Cambrian Innovation
Water Reuse at Lagunitas Brewing Company
Matthew Silver| CEO + Founder Eppa Rixey | Strategic Planning Manager
®
Lagunitas Background
Proprietary & Confidential
Petaluma’s Ellis Creek Facility (built July 2009)
WASTEWATER
Growth Overwhelmed POTW
Lagunitas brewery today as seen from the farm First brewery (‘93)
Proprietary & Confidential
Petaluma’s Ellis Creek Facility (built July 2009)
WASTEWATER
Growth Overwhelmed POTW
Lagunitas brewery today as seen from the farm First brewery (‘93)
Proprietary & Confidential
LOW-STRENGTH WASTEWATER
Initial Solution – Splitting Streams
PETALUMA TREATMENT PLANT
Proprietary & Confidential
HIGH-STRENGTH WASTEWATER
LOW-STRENGTH WASTEWATER
EBMUD
10 Trucks per day!
Initial Solution – Splitting Streams
PETALUMA TREATMENT PLANT
Proprietary & Confidential
Lagunitas and Water
Proprietary & Confidential
Brewery moves to Petaluma Brewery moves to
current facility Wastewater
trucking begins…
Incoming water: ~$26k / month Wastewater: ~$180k / month 87% of water cost was wastewater
Start looking for alternatives
Summary of The Challenges
Lagunitas was trucking over 50,000 gallons per day of high-strength wastewater over 50 miles away to EBMUD Economic cost
Environmental cost
Footprint limited
High energy costs
In the midst of a drought, Lagunitas couldn’t grow production without increasing water consumption
Proprietary & Confidential
9 Proprietary & Confidential
ECOVOLT® REACTOR
World’s First Bioelectrically Enhanced Wastewater
Treatment System
• Electrically active organisms treat
wastewater & convert CO2 into renewable biogas
• Net reaction generates information that is used to automate and stabilize the process
1859 - First AD built in India
1895 – Biogas from sewage used to power street lamps in England
1930s – methanogens discovered
1970s – First high rate ADs based on granulating solids
developed
2013 – First bioelectrically
enhanced anaerobic treatment
1980s & 1990s – UASB derivatives developed
– EGSB, IC
EcoVolt® Is the Next Generation of Wastewater to Methane Systems
Proprietary & Confidential
Proprietary & Confidential
EcoVolt Reactor
Customers / Application Primary Treatment for Medium to Large F&B
Volume Treated 15,000 – 400,000 GPD
Differentiators Energy Generation; Modularity; Automation
Status Validated, Sold, Deployed, Commissioned
EcoVolt Membrane Bioreactor
Customers / Application Polishing / Re-Use for Medium to Large F&B
Volume Treated 15,000 – 400,000 GPD
Differentiators Energy Efficiency, Modularity, Compatibility EV Reactor
Status Validated, Sold, Deployment in Q4 2015
EcoVolt Mini
Customers / Application Complete Packaged Treatment for Small-Scale F&B
Volume Treated 0 – 15,000 GPD
Differentiators Energy Efficiency, Modularity, Robustness
Status Validated, Sold, Deployment in Q2 2016
EcoVolt Product Line
Anaerobic Systems
EcoVolt Reactor
EcoVolt MBR
Aerobic
Systems
ENERGY POSITIVE
ENERGY NEGATIVE
SIMPLE OPERATION
COMPLEX OPERATION
Proprietary & Confidential
Technology Comparison
*Block size represents relative footprint comparison
Facility
Wastewater
EcoVolt® Reactor
EcoVolt® MBR
Reuse Container
Reusable Water
Closed-Loop Solution – Allows for Growth
Proprietary & Confidential
Facility
Wastewater
EcoVolt® Reactor
EcoVolt® MBR
Reuse Container
Reusable Water
Closed-Loop Solution – Allows for Growth
Proprietary & Confidential
Why Cambrian’s Solution?
Economical IRR of 35% +
Minimal operations – automated and remotely controlled
Scalable Distributed, modular design for flexible capacity expansion
Energy Positive For primary treatment – energy neutral for water reuse
Compact Footprint
Sustainable Carbon negative
Proprietary & Confidential
Design Process
Water Audit
Stream evaluation and combinatorial options analysis
EcoVolt Energy Extraction & Management Design
EcoVolt Secondary and Tertiary Treatment Design
Proprietary & Confidential
Water Audit
Proprietary & Confidential
WASTEWATER
EcoVolt Energy Extraction & Management
WASTEWATER
EcoVolt Energy Extraction & Management EQUALIZATION
WASTEWATER
EcoVolt Energy Extraction & Management
Headworks
EQUALIZATION
Reactor
Reactor
WASTEWATER
EcoVolt Energy Extraction & Management
Headworks
EQUALIZATION
Reactor
Reactor
80-90% CONTAMINANTS
REMOVED
WASTEWATER
EcoVolt Energy Extraction & Management
Headworks
TREATED BIOGAS
EQUALIZATION
Reactor
Reactor
80-90% CONTAMINANTS
REMOVED
BIOGAS
WASTEWATER
EcoVolt Energy Extraction & Management
CHPs
Headworks
TREATED BIOGAS
EQUALIZATION
CLEAN HEAT + ELECTRICITY
Reactor
Reactor
80-90% CONTAMINANTS
REMOVED
BIOGAS
EQUALIZATION
Headworks
BIOGAS
TREATED BIOGAS
80-90% CONTAMINANTS
REMOVED
EQUALIZATION
CLEAN HEAT + ELECTRICITY
Reactor
Reactor
EcoVolt Reuse w/ Secondary & Tertiary Treatment
WASTEWATER
CHPs
MBR
EQUALIZATION
99.9% CONTAMINANTS
REMOVED
Headworks
BIOGAS
TREATED BIOGAS
80-90% CONTAMINANTS
REMOVED
EQUALIZATION
CLEAN HEAT + ELECTRICITY
Reactor
Reactor
EcoVolt Reuse w/ Secondary & Tertiary Treatment
WASTEWATER
CHPs
MBR RO +
disinfection
EQUALIZATION
99.9% CONTAMINANTS
REMOVED
CLEAN WATER
Headworks
BIOGAS
TREATED BIOGAS
80-90% CONTAMINANTS
REMOVED
EQUALIZATION
CLEAN HEAT + ELECTRICITY
Reactor
Reactor
EcoVolt Reuse w/ Secondary & Tertiary Treatment
WASTEWATER
CHPs
Proprietary & Confidential
The EcoVolt Solution… • Removes >99.9% of Contaminants in Spent Brewing Water
• Cuts the Facility’s Total Water Demand by >40%
• Reduces the Facility’s Total Water Discharge Volume by >70%
• Supplies Energy to Run Itself and Sends Excess to the Brewery o EcoVolt Reactors Generate 15% of the Brewery’s Electrical Demand
o EcoVolt Reactors Generate 7% of the Brewery’s Heat Demand
• Eliminates Over 1,600 Metric Tons of CO2 per Year
Type Your Questions in the Chat Box A survey will appear in this window at the conclusion of this webcast
Dr. Matthew Silver
Eppa Rixey Dr. Paul Bowen
Al Goodman
Related Documents
