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2B. Engine 2000- General 2B. Engine 2000- General
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Volvo V/S40 Series Data Sheet

Oct 16, 2014

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Patrick Stivén

Volvo V/S40 Series Data Sheet
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Page 1: Volvo V/S40 Series Data Sheet

2B. Engine 2000-General

2B. Engine 2000-General

Page 2: Volvo V/S40 Series Data Sheet

2B. Engine 2000-

Page 3: Volvo V/S40 Series Data Sheet

2B. Engine 2000-

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2B. Engine 2000-

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28. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

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28. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

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2B. Engine 2000-

Page 19: Volvo V/S40 Series Data Sheet

2B. Engine 2000-

I nstalling crankshaft. Applies to petrol engines. Except B4184SM/SJI nstall the crankshaft.Do not turn the crankshaft until the intermediate section has been tightened.I nstall the intermediate section.Tighten the screws in the order illustrated in the following five steps.Complete each step before starting the next.

Tightening torquesThe tightening torques given apply to lubricated screws and nuts.Degreased components must be lubricated.

Page 20: Volvo V/S40 Series Data Sheet

2B. Engine 2000-

Page 21: Volvo V/S40 Series Data Sheet

2B. Engine 2000-22 Lubrication system

22 Lubrication system

Engines

Viscosity(assumes constant air temperature.)I n extreme driving conditions resultingin abnormally high oil consumption, forexample when driving in mountains withexcessive engine braking or high-speedmotorway driving, ACEA A3 grade oil isrecommended (petrol engines).* Oils with a viscosity of OW-30 and OW-40must meet the ACEA A3 requirements(petrol engines).

Viscosity: Petrol and diesel engines

Oil grade:Petrol engines: ACEA All Oil grade ACEA A3 can also be used. Note that the same oilcan meet the requirements for ACEA Al and ACEA 131, irrespective of whether it is amineral oil, semi-synthetic or fully synthetic oil.Only ACEA A3 should be used for all turbo charged petrol engines, B4184SM/SJ and forpetrol engines used in extreme conditions.Diesel engines: ACEA B4 Note that the same oil can meet the requirements for ACEA A3and ACEA B3, irrespective of whether it is a mineral oil, semi-synthetic or fully synthetic oil.Do not use oil additives.

Page 22: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Engines

Page 23: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Engines

Page 24: Volvo V/S40 Series Data Sheet

2B. Engine 2000-23 Fuel system

23 Fuel system

General

Page 25: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Fuel injection, petrol engines

Fuel injection, petrol engines

Engines with the correct values do not require any further adjustment, provided that theengine runs satisfactorily.Read off diagnostic trouble codes (DTCs) and check with information in VADISAdjustments must be carried out with the air conditioning (A/C) system and enginecooling fan switched offA pulsed secondary air injection system (PAIR System) should be disconnected andplugged (not B4184SM/SJ).

Page 26: Volvo V/S40 Series Data Sheet

28. Engine 2000-Fuel injection, petrol engines

Page 27: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Fuel injection, petrol engines

Page 28: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Fuel injection, petrol engines

Page 29: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Fuel injection, petrol engines

Page 30: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Fuel injection, petrol engines

Page 31: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Fuel injection, petrol engines

Page 32: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Fuel injection diesel engines:D4192T2, D4192T3, D4192T4

Fuel injection diesel engines:D4192T2, D4192T3, D4192T4

Page 33: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Fuel injection diesel engines:D4192T2, D4192T3, D4192T4

Page 34: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Fuel injection diesel engines:D4192T2, D4192T3, D4192T4

Tightening torquesThe tightening torques given apply to lubricated screws and nuts.Degreased components must be lubricated.

Page 35: Volvo V/S40 Series Data Sheet

2B. Engine 2000-25 Intake and exhaust system

25 Intake and exhaust system

Specifications

Petrol, engines turbocharger unit: B4194T2, B4204T2/T3/T5

Page 36: Volvo V/S40 Series Data Sheet

2B. Engine 2000-Specifications

Page 37: Volvo V/S40 Series Data Sheet

2B. Engine 2000-

Specifications

Page 38: Volvo V/S40 Series Data Sheet

2B. Engine 2000-26 Cooling system

26 Cooling system

General data

I mportant: Never top up using water only.

Coolant composition:Use Volvo Genuine parts green coolant diluted with clean water to a ratio of 50/50.This mixture prevents corrosion and frost damage.The coolant does not usually need replacing.When repairs require the coolant to be drained always refill using new coolant.The drained coolant has been exposed to oxidation and impurities.Used coolant should be handled according to the relevant environmental regulations.I mportant: Clean the cooling system before filling using new coolant.Volvo cleaning agent for cooling systems, P/N: 11 61 328.

Page 39: Volvo V/S40 Series Data Sheet

2B. Engine 2000-

Drive belts

Drive belts

Page 40: Volvo V/S40 Series Data Sheet

2B. Engine 2000-28 Ignition system

28 Ignition system

General

Page 41: Volvo V/S40 Series Data Sheet

2B. Engine 2000-

General