Vertically Integrated Solutions

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Vertically Integrated SolutionsConnectivity | Engineering | Automation

TM

BRIC Engineered Systems

Table of Contents

Welcome Message 3

Professional Engineering Services 4 – 5

Featured Technologies

• BRIC Coating Removal Technology 6 – 7

• BRIC Intelligent Coating Systems 8 – 9

• BRIC Munitions Handling Robot 10 – 11

Field Deployed Equipment to Manufacturing 12 – 13

Automation Equipment & Robotic Systems 14 – 15

Contact Information 16

INNOVATION, EXPERTISE AND DEDICATION. LIKE YOU, OUR WORK NEVER STOPS.

“Our design philosophy encompassesconsideration for human & environmentalfactors. Each design is critically reviewed,

analyzed and rated to ensure quality,safety, reliability and environmental

standards are met.”

3


TM

Welcome to BRIC Engineered Systems (BRIC). As a professional engineering services firm, we offer full

service Project Management from start to finish.

With an in-depth global based supply chain, our design-build capabilities offer the best value and service

across the industry.

In-house design capabilities include electrical, mechanical and software design engineering, from a highly

qualified staff of certified technicians and licensed engineers. Our 3D modeling is created in the latest

versions of DS Solidworks software, and includes the electrical design, simulation and visualization modules.

Our fully integrated Materials Requirements Planning (MRP) system ensures real-time material tracking and

management.

If you have any questions, call our head office, or contact me directly. I am happy to assist you in any way

possible.

Yours truly,

Isabelle Roberts,

President BRIC Engineered Systems

SIMPLE ASSEMBLIES TO TOTAL TURN-KEY SOLUTIONS4


Engineering ServicesAt BRIC Engineered Systems, we are proud of ourexpertise and ability to offer extensive andcomprehensive engineering capabilities. The result hasbeen satisfied and repeat customers. Our customer baseis comprised of global industry leaders who are leadingedge in their technology and uncompromising in theirexpectations for quality solutions to their engineeringand automation needs. With our engineered systemsgroup, we offer full equipment design including complexservo-based machinery and robotic workstations. Ourteam of field engineers can assist with start-up, trouble-shooting, personnel training, andcommissioning of plant equipment includingsophisticated automated lines. The key to leanmanufacturing lies in the material and process flow. Our extensive broad based industry knowledge meanswe offer design and provide advice on factory floorspace usage, product flow, material handling methods,automation opportunities and overall productivityimprovements.

The Importance of ReliabilityReliability is a product design attribute that requiresaddressing during the design phase, and not simplyignored. At BRIC, we make reliability engineering afundamental part of our design process. The results for our customers is simple: more up-time, moreproduction, more profit. Every design has reliabilitycharacteristics that can be analyzed, tested andpredicted to some extent by contributing to the selection of the system architecture, materials,processes, and components.

Having successfully developed several products we canintroduce embedded technology into your product line

or control system. Using off-the-shelf or customdesigned controller boards and custom electronic circuitdesigns, we integrate real world signals into yourproduct or control system, putting you ahead of thecompetition with up to date technology. Enhancingproduct capabilities and features through custom LCDs,custom keypads, LEDs, built-in modem, Ethernet link ,and wireless options will bring your product to theforefront, increasing market share and demand. Forhighly specialized applications, we will design custom IC boards using the latest technology available. Ourengineers are familiar with Motorola, Intel andHoneywell components. Our circuits are thoroughlytested for quality and reliability.

The Importance of GreenIn today’s world, environmentally benign manufacturingis one of North America’s greatest challenges, from anengineering and marketing perspective. Engineeringgreen products and green production techniquesrequires a new perspective, a new direction and a strongcommitment. These tools give a competitive edge, anadvantage that will soon become a necessity. Bypartnering with BRIC, you are choosing a recognizedleader in Innovative green design technology. Greendesign and green manufacturing has become an integralpart of our business. Having such an active role inenvironmental initiatives means BRIC is well positionedto support our customers in achieving the same goals in green product design and green manufacturingprocesses.

Software DevelopmentBRIC has a skilled team of engineers and giftedprogrammers who together, can provide you with asolid foundation for any size development project, by

ProfessionalEngineering Services

5


Engineering Services Offered: • Engineering feasibility analysis• Reliability engineering• Green engineering• Material/process flow engineering analysis

• Production line optimization studies and design

• Lean manufacturing equipment study/design • Control system strategy design• Machine and equipment design• Robotic systems and custom robots• Start-up and commissioning• Computer-aided drafting(CAD/CAM)• Trouble-shooting • Retrofits and Repairs• Mechanical engineering design • Electrical engineering design• Industrial engineering design • Controls and Networking • FEA Analysis• Simulations• 3D modeling• Statistical analysis • Product reliability modeling for selection ofredundancy vs. component reliability

• Trade study analysis • Reliability predictions • Worst case stress/tolerance performanceanalysis

• Engineering based physics of failure • Failure modes/effects/criticality analysis • Reliability test planning and testing • Failure analysis • Maintainability analysis • Supportability analysis • Human engineering analysis • Product safety analysis

following our ISO Quality System Methodologythroughout the entire process. Our programmers are well versed in high and low level languagesincluding assembly, C, C++, script, PLC, embedded C,VB, and Java.

System IntegrationIntegrating large systems spread out over vast areasrequires extensive knowledge, experience and tools.We’ve successfully completed numerous largeapplications across a broad spectrum of technologies,Windows based and web based. Whether in industrialsoftware applications and management to plant floorintegration, or defense information systems, our teamwill conquer Windows applications, device drivers, webbased device management, database web applications,and client/server architectures.

SCADA & Process ControlOur solutions typically include a full SCADA/SupervisorySystem for full integration of data monitoring & controlthroughout the production line and plant. Data pointsfrom instrumentation such as sensors, operator inputsare logged & stored. Other functionality can includeSPC, or quality control parameters and analysis.Examples of some successfully completed programsinclude scheduling software, measurement and qualityanalysis, remote sensing monitoring, and databaseapplications. Our team has a proven track record fordelivering high quality software solutions at anaffordable price.

FEATURED BRIC TECHNOLOGIES6


From small fighter jets to large cargo planes, railcars,ships, and many other applications, BRIC RoboticCoating Removal Systems (RCRS) can fit a vast rangeof applications across industries. Laser technology isa viable environmentally friendly method for removingvarious coatings from a variety of substrates,including composites, glass, metals, and plastics. AtBRIC, we have brought this technology to theforefront. Our proven unique green process canreduce operation costs and improve productivity inmanufacturing, and repair depots across a range ofindustries.

BRIC’s unique laser decoating system reduce hazard-ous materials usage and disposal by 100%. The onlysolid waste generated for disposal consists of theablated inorganic particulates, which represents afraction of the volume of coating removed. Allorganics are converted to gases that can be exhausteddirectly to the atmosphere. The decrease in hazardouswaste along with the decrease in the amount ofsolvents on site may reduce or eliminate the need forpermits and lessen regulatory burdens such asreporting, book-keeping and site inspections. TheBRIC laser based decoating process greatly reduceshealth and safety risks due to the elimination ofexposure to hazardous chemicals and decoatingresidues, resulting in a people friendly workenvironment.

Fully automated with BRIC robotic technology,software intelligence and integration know-how, BRICRobotic Coating Removal System (RCRS) can fit intomany facilities at various budget levels. Removal of

coatings and surface preparation for a range ofsubstrates including coatings such as paint, primer,RAM and other advanced coatings can be done safely,reliably, and quickly. The productivity of each systemis a function of the number of robots; more robotsmeans faster effective strip rates, thus reduced flowdays. As the systems are fully automated, it requiresonly one operator to monitor the process. Eachsystem is customized to suit the end-user, withservice options for warranty, routine or emergencyservice and preventive maintenance inspections.

Aerospace ApplicationsAircraft operate in a very demanding environment,requiring the use of protective materials that arechemically “hard” and of the utmost integrity,otherwise defects can become the source ofcorrosion, and ultimate system failure. On average,“working” aircraft require de-coating and re-coatingevery three to five years, in order to comply withregulatory standards. Chemically “hard” materials arevery difficult to remove, and traditionally have beenstripped using aggressive chemical and abrasive

BRIC COATING REMOVALTECHNOLOGY

Off-aircraft laser decoating system from BRIC

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Features and Benefits of OurCoating Removal Technology• No hazardous waste means your operatingcosts will be greatly reduced.

• Fully automated process reduces your overalllabour costs.

• Proven on top coats, primer, mil spec, RAM,powder, sealants, and conductive coatings.

• Safe work environment improves workermorale and health.

• Non-kinetic energy process eliminatesdamage to substrate.

• Selective stripping is easily achieved reducing workload.

• Reduced masking requirements increasesproduction capacity.

• Applicable in a broad range of industriesincluding aerospace, heavy industry,transportation, and manufacturing.

techniques. These methods are both damaging to theaircraft structure (thus limiting its operational lifetime),and create a significant source of gaseous, liquid andsolid hazardous effluents. Such undesirable materialsincrease atmospheric carbon dioxide loads, leach intoour water-tables and exist as potentially carcinogenicsources.

Almost all wastes associated with the current chemicalremoval process is eliminated by the implementationof the BRIC RCRS. The cost benefit analysis showedthat the implementation of one BRIC RCRS, at onedepot, to strip only off-aircraft components forapproximately sixty two aircrafts per year, results in alabour savings of approximately $7,400,000., anannual materials cost savings of approximately$113,600., and a waste management cost avoidanceof approximately $60,000. The total annual operatingcost savings equals approximately $7,500,000.

A life cycle cost analysis demonstrated thatimplementation and use of the BRIC RCRS for coatingremoval at one depot would result in fifteen year lifecycle cost savings greater than $111,000,000. Withthe BRIC RCRS integrated process control, precisioncoating removal is usually achievable, includingselectively stripping only the top coating(s), orstripping down to a desired depth; features typicallynot available through traditional methods. Additionally,process data can be saved and utilized for furtheranalysis to assist in the determination of any under-lining defects in the substrate. The process data canalso determine and store data identifying differencesin coating layers; for example if the primer coatchanges from one area to another; or if an area has anadditional layer not observed elsewhere. Such datacan achieve cost and time savings downstream of theremoval process, adding indirect benefits to theoverall implementation of a BRIC RCRS. The benefits,and cost savings associated with the BRIC RCRSmake it an ideal solution for many facilities thatundergo coating removal processes.

Gantry laser decoating system from BRIC

BRIC RCRS is remotelycontrolled by one operator

Data acquisition from BRICRCRS can be later analyzed for downstream processes



The BRIC Intelligent Coating System (ICS) makes itpossible to automate coating processes that werenot historically feasible. Removing people from thepaint booth is necessary in order to eliminateexposure to toxic chemicals. Automation reducespaint usage — usually by 30%, thereby improvingthe overall environmental impact, not to mentioncost savings in reduced paint usage.

Automation was only feasible in applications withfew part numbers and high volume. Now with theBRIC ICS, robot part programming is eliminated,making automation for small batches with high partvariability a reality. High mix, low volume is nolonger a barrier to paint automation.

The BRIC ICS is an integrated software solution forcoating applications where part programming is notideal, or even possible. In applications where eachpart is bound to have some variation from one tothe next, or where each part may not be located inthe exact same spot every time, our BRIC ICS offersa solution. The ICS uses the Visual Grabber, for 3D

data capture of information about the part such asits surface curvature and relative location. The ICSkernel analyzes the data capture to identify surfacefeatures and sections to be coated. Coatinginstructions are then matched to the parsed coatingsection data where robot paths can be defined andsent to the robot controller for trajectory execution.All this takes pace in real time, within 2 minutes.

The coating instructions integrated with the partsfeatures, are the painter’s knowledge and thisprovides constraints to the robot path planningmodule. With the BRIC ICS, the key element is theprocess knowledge database that can becontinuously improved. It also provides flexibility asthere are no defined restrictions in the number ofobject families, surface features, or coatinginstructions. The robot path planner is customizedto suit the robot design and includes avoidance ofsingularities, and collisions, and is compatible withmany robot makes, including BRIC robots.

Fully automated paint processes provide betterquality, reduced paint usage, increased capacity andan improved worker environment. And now, with theBRIC ICS, any paint facility can be automatedregardless of the parts being painted, thuseliminating any reasons to not move forward withautomated coating equipment. BRIC provides a fullturn-key approach, with on-site training andextensive after sales support. No reasons left to notautomate and improve your bottom line.

BRIC Intelligent Coating Systems(Automated Coating for Weapon Systems)

The new way of doing things, right!Past practices“It’s not about equipment. It’s about people.”

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Features and Benefits of OurIntelligent Coating Systems• No robot programming needed, meaning hugetime and cost savings — no robotprogrammers on staff.

• Auto-part recognition and path generation.• No fixturing of parts equals reduced costs andimprovements throughout the system.

• Can replace manual painting processes.• Batch of one is feasible.• Automation is an option with low volume andhigh mix.

• Multicolor, coating applications for highflexibility.

• Continuous improvement of coating quality.• Auto-saves each coating application meanstotal tracking with quality records available.

• No down time for new or different partsequals improvement throughout and notraining requirements.

BRIC Robotic Coating System

Intelligent Coating System (ICS) Architecture

VisualGrabber

ICSKernel

Robot PathPlanning

CoatingInstructions



The BRIC Munitions Handling Robot providespayload capacity of over 5,000 lbs., from 1 up to 64servo axes of combined linear and rotary motion.Linear axes have selectable lengths includingpossible long runs of over 50 meters. Rotary axiscan provide up to 360 degrees of motion. Servodriven means no compromise on speed, accuracy,or safety.

Customized Design Engineering• Long travels selectable to over 50 m• Load capacities of over 5,000 lbs.• Up to 5 m/sec. velocity• ±0.05 mm positional repeatability• Rack-and-pinion drive mechanism• Electronically linked coordinated motion up to

64 axis and higher• Roller wheel bearings for smooth high

speed motion

The BRIC Munitions Handling Robot is designed forguiding, transporting or positioning payloads overlong travel distances with high rigidity and accuracy.Our design approach provides flexibility and safety inautomation handling of all munitions types and sizes.

Electrical Design Approach• Durable, reliable and proven components• HighFlex cables throughout the system• Single point ground eliminates potential

signal noise

Control Strategy & Design• Graphical user interface, completely customizable

screens and functions• Unlimited number of remote computer control

consoles• Single controller integrated approach• Features include alarms, data logging, trending,

security levels, maintenance functions, exportdata to Word or Excel, SQL, and much more

The BRIC munitions handling robot includesautomated tool change programmable pick andplace locations, storage and retrieval and iscustomizable to fit into existing facility or spaceincluding onboard ship applications, munitiontesting systems, vehicle loading and much more.

BRIC MUNITIONS HANDLINGROBOT

Customized For Each End User

24 Hour Customer Support

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Features and Benefits of OurMunitions Handling Robot• Fail-safe features, safety interlocks and anti-drop mechanisms built-in.

• Fully automated stand alone capability.• Simple to use ergonomically with teachpendant with integrated e-stop function.

• Teach pendant and HMI provide access to allfeatures including program changes, savingand/or retrieval.

• Continue program from point of interruptiondue to a power failure or other cause(s).

• Touch screen GUI interface, operator friendly,and no programming required.

• Save and recall programs using simple drop-down list or push button.

• Programs offer manipulation of an arbitrarynumber of items.

• Adjust existing programs easily for special orprocedural changes.

Human Factors EngineeringUsing our unique Human Factors Engineeringapproach means our Operator interface and controlsare intuitive, efficient and easy to understand,resulting in fewer Operator errors and reducedtraining requirements.

We focus on developing intuitive operator interfaces.This means incorporating Intuitive technology withinthe design by taking human factors into account.Such factors include: • Human psychology• Human computer interaction• Usability• Less error prone

The benefits to this approach are many and include:• Less training requirements• Fewer mistakes• More efficient workers• Improved work environment• Happy workers

“It’s not about equipment. It’s about people.”

Motion Up To 50 Meters And BeyondAutomatic Tool Storage/Retrieval

SIMPLE ASSEMBLIES TO TOTAL TURN-KEY SOLUTIONS

BRIC Engineered Systems provides products and services that require the utmost ofcare, knowledge and quality; yet also provide a broad range of products and services,allowing our customers to source from one supplier. Single sourcing means lowercosts, lower risk, better managed supply chain, which all results in improvements to ourcustomers’ bottom line.

• Cable assemblies• Custom enclosures, engineered and wired• Custom software• Electrical components• Embedded control system

Remote AccessSuperintendents Station Plant Supervisor’s Station Field Laptop Operator Smart Device

Internet

Field Equipment

Firewall

• Engineering design (electrical, controls,mechanical, etc.)

• Hardened connectors• Operator stations, local, and remote• Remote access and monitoring

Solutions for Field Deployed Equipment & Devices:

• Cable assemblies• Electrical panels and electrical components• Power cables, connectors• Operator interfaces, remote stations• E-Stop circuits & electrical safety systems• Networking

• Engineering, electrical, mechanical, softwaredevelopment

• PLC controls, embedded controls• Robotics, equipment design• Factory automation, production optimization

Solutions for Manufacturing:


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Operations Control Room

Input & Output Devices & Instrumentation

Server 1• Operator interface

• Application development• Primary historian

• Primary Internet server

Server 2• Operator interface• Backup historian• Back-up Internet

server

Administrative OfficeServer 3• Admin. interface

• Application development• 2nd back-up historian

• 2nd back-up Internet server

Server 4• Admin. interface

• 3rd back-up historian• 3rd back-up Internet server

• Cable assemblies• Custom software• Electrical components• Enclosures, engineered and wired• Engineering design (electrical, controls,Mechanical, etc.)

• Hardened connectors• Installation and commissioning

• Networking• Operator stations, local, and remote• PLC based control systems• Remote access and monitoring• Smart I/O• Start-up assistance• Training, in classroom and on-site

Solutions for SCADA, Remote/Local Monitoring & Control

SIMPLE ASSEMBLIES TO TOTAL TURN-KEY SOLUTIONS14


A 5,000 lb. payload, travelling at 10 ft./sec.; anautomated material handling operation spanning over300 ft. Few automation companies have the precisionknow-how and over 25 years experience that BRIC hasfor solving this kind of large-scale industrial challenge.It’s no wonder leading multinational manufacturers andgovernments, turn to BRIC to develop their highprecision, heavy load and long reach automationsolutions. Call us early in your development cycle anddiscover what our innovative engineering, proventechnology platforms, and process knowledge can doto boost your productivity and quality.

Intelligent Gantry Robots and Monorail Systems StrongARM RobotThe BRIC Gantry StrongARM Robot is designed withreliability, speed and accuracy in mind. Made in NorthAmerica, the StrongARM mounts to our Gantries toprovide custom sized working envelopes. With apayload capacity of thousands of kilograms, the GantryStrongARM will handle large or awkward loads, atspeeds in excess of 10 ft./min., typical of manyindustries such as aerospace, automotive and batchprocesses. The Gantry StrongARM features a BRICproprietary Lateral Thrust Bearing Technology whichprovides the ability to lift heavy loads with great stability.The BRIC Bearing Stress Relieve design reduces stresson linear bearings caused by thermal expansion.Integrated with three and up to 128, and more electricservos makes the Gantry StrongARM flexible, reliableand accurate. Options include rack pinion drives, beltoptions, DDL motors, single or dual rail configurationsand customized trolley design.

BRIC Flexible Intelligent System (FIS)The BRIC FIS with pick and place robot is ideal formanufacturers of small parts. The FIS is able to pick,place, unscramble, sort, orient, assemble, process, glue,and/or inspect small parts at a high rate of speed fordelicate parts. The FIS can be used for multiple parts,and multiple functions; with a quick change over fromone to another. Use it for automated assembly of oneproduct, then change-over to automated inspection ofanother; all within a couple of minutes. Highly flexible,built-in intelligence, makes the FIS effective productionenhancement to facilities handling small parts. Fordelicate parts, the design minimizes part movement,reducing and in most cases, eliminating potentialdamage. Minimal operator intervention is needed, onlyrequiring occasional hopper refill and unloading of theout-feed conveyor. The compact design makes good useof precious factory floor space with approximatedimensions of 1.5 m by 2.0 m. The FIS pick and placesystem comes with very powerful software that can becustomized to include lot tracking, data acquisition,quality control, and much more. If you are a manu-facturer of small parts, the FIS will improve production,and quality while simultaneously reducing costs.

Fully Automated Production Lines Design/Build

Automation Equipment &Robotic Systems

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Automated Inspection & AssemblyBRIC Engineered Systems provides turn-key automatedwork cells for automated assembly, automatedprocessing and automated product handling systems.From fully integrated flexible robotic work cells forapplications involving small or large parts with highprecision and high speed, to stand alone turn key workcenters, BRIC robotic work cells are multi-functional,flexible and reliable. BRIC work cells are designed withthe latest in engineering technology, software andhardware components. Applying innovation with state ofthe art, and unique techniques makes BRIC a world leaderin the field. As a single source supplier, BRIC workcellsinclude extensive warranties and after-sales support.

From high speed to high precision, our team has theknowledge and skill to design and build innovative,robust, complex control systems. With practice in a widerange of industries, familiarity with various hardwareconfigurations, and strong software aptitude, we can help you enhance quality, reduce cost, and improveproduction. As the basis of our business for over twentyfive years, we have built and retrofitted hundreds ofcontrol systems for machinery, processes, andautomated production lines.

We’ve successfully worked on servo systems, high speedand high precision machines, mission critical systems,high speed packaging machines, master/slave multi axessystems, CNC machinery, robotic systems, and more.

BRIC Features and Benefits:• Custom build production lines.• Servo based machine design/build.• High speed pick and place, orient, sort,inspect workcells.

• Automated machinery including: assembly,cut to length, drilling, inspection, andprocessing.

• Robotic workcells.• Automated material handling.• Gantry systems.• Monorails and automated conveyors.• Mobile units for warehouse applications.• Retrofit of high speed packaging equipment.• Upgrade of machinery with newer controls.• Product design and development.

Automated Welding Cells Automated Surface PreparationAutomated NDI

Cut To Length

Large Format Handling

“Strong engineering capabilities. We useour wits, not our wallets.”

TM

World Headquarters

Cleeve Technology Incorporated

716 Colonel Sam Drive, Oshawa, Ontario

Canada L1H 7Y2

Tel: 905-579-9502 | Fax: 905-579-9991

Email: [email protected]

cleevetech.com

Cleeve Technology Limited

Unit 4 Birch, Kembrey Park, Swindon

Wiltshire SN2 8UU

Tel: 011-44(0)1793-490456 | Fax: 011-44(0)1793-618628


cleevetechnology.co.uk

Enable Interconnect Inc.


Canada L1H 7Y2

Tel: 905-579-2316 x252 | Fax: 905-579-9991


enableconnect.ca

Merithian Products Corp.

13-220 Viceroy Road, Concord, Ontario

Canada L4K 3C2

Tel: 1-800-920-8823 | Fax: 1-877-788-1388


merithian.com

MilAero Electronics Atlantic Inc.

81 Mount Hope Ave., Dartmouth, Nova Scotia

Canada B2Y 4K9

Tel: 902-469-6232 | Fax: 902-466-6889


milaero.ca

Head Office and Mailing Address



Canada L1H 7Y2

Toll Free: 800-937-5135


briceng.com

New York State Mailing Address

2117 Buffalo Road, Rochester, New York

Unites States of America 14624

Phone: 800-937-5135


briceng.com

cg Belle Industries SARL.

14 rue des Sources

77400 Lagny sur Marne

France

Toll Free: 800-937-5135


briceng.com

Toll Free: 1-800-937-5135

Vertically Integrated Solutions

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