TRUCK_ONLINE_E_BAE.pdf

Operation Manual

IT TRUCK/ONLINE E

Truck Scale Weighing Terminal

July 2011

ST.2309.0980

Rev. 2

© SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany

2 Operation Manual IT TRUCK/ONLINE E Rev. 2

Operation Manual IT TRUCK/ONLINE E Rev. 2 3

Operation Manual IT TRUCK/ONLINE E

Date: July 19, 2011

File: TRUCK_ONLINE_E_BAE.DOC

Program Version: 2.02 or higher


Published By: © SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of SysTec GmbH. Terms and product names mentioned in this publication are trademarks, registered trademarks or service marks of their respective owners. Use of a term should not be regarded as affecting the validity of any trademark, registered trademark or service mark. EPSON ESC/P® is a registered trademark of SEIKO EPSON Corporation.

Please Note: While every precaution has been taken in the preparation of this manual, SysTec GmbH assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. The publisher is grateful for any information and/or advice that may contribute to correct errors or omissions in following editions.


Contents 1 Introduction ........................................................................................................................ 7

1.1 Safety Symbols Used In This Manual............................................................................. 7 1.2 Safety Advice............................................................................................................. 7 1.3 Declaration Of Conformity............................................................................................ 9 1.4 Technical Features .................................................................................................... 11

2 Weight Display And Scale Function Keys.............................................................................. 12 2.1 Function And Cursor Keys.......................................................................................... 13 2.2 Selection From Menu................................................................................................. 14 2.3 Entry And Display Of Files.......................................................................................... 15

3 Operation ......................................................................................................................... 16 3.1 Main Menu And Menu Structure ................................................................................. 17 3.2 Truck Weighing......................................................................................................... 18 3.3 Online Mode............................................................................................................. 27 3.4 Simple Weighing ....................................................................................................... 28 3.5 Log Files (Not For IT4000E)........................................................................................ 30

4 Settings............................................................................................................................ 32 4.1 Files ........................................................................................................................ 33 4.2 General .................................................................................................................... 37 4.3 First Weight Memory ................................................................................................. 39

5 Data Archive ..................................................................................................................... 42 6 Printing Specimen.............................................................................................................. 43 7 Traffic Light Control........................................................................................................... 44 8 Transport, Maintenance And Cleaning .................................................................................. 45

8.1 Transport ................................................................................................................. 45 8.2 Maintenance............................................................................................................. 45 8.3 Cleaning .................................................................................................................. 45

9 Trouble Shooting ............................................................................................................... 46 10 Error Messages.................................................................................................................. 47



1 Introduction The designation IT TRUCK/ONLINE E refers to a weighing terminal of series IT4000E, IT6000E, IT8000E or IT9000E with the application program TRUCK/ONLINE E loaded. It can be used for W&M approved weighing of vehicles. The individual ITX000E models have different keyboards, memory size and options for external connections. IT4000E does not support all functions, where applicable, these limitations are explained.

1.1 Safety Symbols Used In This Manual Safety relevant information is shown with corresponding symbols as follows:

W A R N I N G Failure to observe this precaution could result in serious injuries or fatal accidents. Please make absolutely sure that these precautions are observed in order to ensure safe operation of the equipment.

CAUTION Failure to observe this precaution could result in damage to or destruction of the equipment or bodily harm! Please make absolutely sure that these precautions are observed in order to ensure safe operation of the equipment.

This symbol indicates a step in the operating sequence.

Note: This indicates an advice for the designated use of the equipment and/or additional information to avoid inappropriate handling.

1.2 Safety Advice

W A R N I N G Disconnect all power to this instrument before opening the housing! Risk of electrical shock!

W A R N I N G Exercise utmost care when making checks, tests and adjustments that can actuate movable parts such as feeding devices, gates, flaps, conveyors, etc. Make absolutely sure that nobody is within reach of movable parts. Failure to observe this precaution could result in bodily injury!

W A R N I N G This unit must not be operated in a potentially explosive atmosphere! It is the sole responsibility of the user to classify the area of installation and make sure that absolutely no potentially explosive atmosphere can be present at any time!

W A R N I N G For the storage of volatile data the terminal contains a battery on the CPU board. Risk of explosion if battery is replaced improperly! Replace only with battery of the same type or with compatible type recommended by manufacturer. Disposal of used batteries only as indicated by manufacturer.

CAUTION If this device is used in an automatic or manual filling cycle, all users must provide a hard wired emergency stop circuit outside the device circuitry. Failure to observe this precaution could result in bodily injury!


CAUTION When this unit is included as a component part of a system, the resulting system design must be reviewed by qualified personnel who are familiar with the construction and operation of all individual components in the system and the potential hazards involved. Failure to observe this precaution could result in bodily injury!

CAUTION This unit must be installed, serviced, and operated in strict compliance with all locally applicable safety regulations and the rules for the prevention of accidents!

CAUTION The power supply unit provides SELV voltages in accordance with EN 60950. Make sure that any peripheral device connected to the weighing terminal containing its own power supply also uses SELV voltages!

CAUTION Input voltage of the instrument must comply with local mains supply!

CAUTION This module and its associated equipment must be installed, adjusted and maintained by qualified personnel only!

CAUTION If the line cord with connector is used as the means to separate the instrument from the mains, the wall outlet must be installed close to the instrument and must be easily accessible! If a permanently connected mains cable is used, an easily accessible separator must be included in the supply circuit!

Compliance with the following safety instruction is mandatory for UL approved units:

CAUTION For power supply of the ITx000E-DC use LPS and/or NEC class 2 power supply units only.

Note:

• The unit does not have a mains switch and is operational immediately after connection to the mains supply!

• Only permit qualified personnel to operate this instrument! Disconnect all power to this instrument before cleaning and servicing!

• All switch gear connected to the unit and/or installed close to it, such as relays and contactors, must be fitted with appropriate components (RC-modules, diodes) to suppress interference.

• In order to avoid static discharge, all metallic parts of a system must be thoroughly grounded. Movable parts, such as portable scales on plastic wheels, must be grounded with earth clamps or earth leads of appropriate diameter.

• Keep this manual for future reference!


1.3 Declaration Of Conformity



1.4 Technical Features W&M approved weighing terminal for:

• Truck scale system for goods received; • Truck scale system for goods shipped; • Truck scale system for internal weighings.

Weighbridges:

• 1 or 2 weighbridges with analog loadcells (second scale as option) or 1 weighbridge with digital loadcells;

• When operated with 2 weighbridges these can be used separately or combined, switching / summing function (only for IT8000E / IT9000E).

Printer:

• ASCII-printer with 80 characters per line (e.g. Epson LX300); • Weighticket DIN A5 (landscape) or endless paper.

Operating Modes:

• First weighing; • Second weighing; • Single-pass weighing; • ONLINE operation with remote control of all functions from a PC.

Files:

• 500 records in address file, 4 lines each; • 300 records in product file (10 for IT4000E) for product names and consumption; • 200 records in vehicle file (10 for IT4000E) for vehicle registration number and tare weight; • 99 records in first weight memory; • approx. 120,000 records in the W&M approved data archive; • approx. 600 records in error / event log.

Options:

• Control of two traffic lights via optional parallel interface; • Data transmission to host computer; • Storage of weighing data in file (not for IT4000E).

Construction:

• Stainless steel desktop / wall-mount housing; • Stainless steel panel-mount housing; • Blackbox with separate operator unit for use in hazardous area, on request.

Extensions:

• IT6000E and higher: software extensions on request.


2 Weight Display And Scale Function Keys

Scale Function Keys Scale Select Key for switching the weight display, if applicable.

Set Zero Key to set the displayed scale to zero (only within zero setting range, selectable in calibration mode).

Display Select Key to switch the display between tare weight / gross weight / gross bargraph / data archive / date/time / large character weight display.

Tare Entry Key to enter a known tare weight in the tare line, confirm with Enter- key.

Tare Key alternately taring of currently displayed weight or clearing the tare weight.

0

T

PT

Scale-No.

Scale-No. /weighing range

Scaleno-motion

symbol

Electronimarkingplate

Min load Max load Division e / d

WeightdisplayAuxiliarydisplay

Gross weight ornet weight (Net)

Net weightsymbol

Unit

Note: The scale function keys of the IT9000E terminal are located on the right hand side of the display. Elektronic Marking Plate (only for single- and dual-range and two-interval scales) Scale-No. W1 … W2 Number of scale selected with scale select key.

Max Load e.g.: Max 3000kg Maximum load (without additive tare), selectable in calibration mode.

Min Load e.g.: Min 20kg Permissible minimum load.

Division e / d e.g.: e=d=1kg Approved division e and display graduation d (in most cases e = d).

Weight Display Scale-No. / W1 ... W2 Number of scale selected with scale select key.

No. of Weighing Range W1.1 … W2.3 Partial weighing range for multiple-range scale.

No-Motion Symbol Settled weight (printing / storing possible).

Gross Weight or e.g. 1250 Switching from gross weight to Net Weight e.g. 650 Net net weight with Tare-key.

Net Weight Symbol Net Scale is tared.

Unit e.g. kg Weight unit, selectable in calibration mode.

Auxiliary Display (switchable via Display Select Key) Tare 12.9kgT Display of tare weight

Gross 1000kg Display of gross weight

Gross weight bargraph (zero to max load)

Data Archive W&M approved data archive

Date 15.04.11 06:18:53 Display of date and time

1000 Large-character weight display for improved reading from greater distance, (only if onscreen electronic marking plate is disabled).


2.1 Function And Cursor Keys

Clear character / input field

IT4000E / IT6000E / IT8000E:

Assignment of function keys

Function keys (see below)

IT8000E with additional alpha keyboard.

Extended keyboard assignment for service entries

Enter-key

Return to previous program step or previous line

Scrolling in records / columns in tables, scrolling lines right / left in editing steps.

Scrolling in records / columns in tables, scrolling lines right / left in editing steps.

IT9000E:

Assignment of function keys

Function keys (see below)

Shift-key for capital letters

Return to previous program step or previous line

Same function as Enter-keys (see below)

Clear input field

Rub out last character

Info-key for scrolling menu items / parameters and for service entries

Space Enter keys (see below)

Confirmation Of Entry / Chosen Function Every entry or selected function / parameter must be confirmed by pressing an Enter-key (even if not explicitly stated in the text). Subsequently, the program is continued in the next step.

Function Keys And Their Standard Assignment The assignment of function keys (softkeys) is defined in the respective program step. The currently valid assignment is shown in the lower display line above the function keys.


2.1.1 Alphanumeric Entries IT4000E, IT6000E Where applicable in the application program, an alphanumeric entry is made by selecting the respective character with a sequence of short keystrokes. If a key is pressed repeatedly within a period of approx. 0.5 seconds, the display shows the other characters also assigned to this key one after the other.

Example: Key pressed: Display: 5 M N O m n o 5 etc. Thus, to enter the letter 'n' the key 5 must be pressed six times until 'n' appears on the display. If the entry is paused for longer than 0.5 sec, the cursor moves on to the next character. If any other key is pressed, entry continues in the position of the next character immediately. 2.1.2 Deleting Of Characters / Entries

IT4000E/IT6000E/IT8000E:

press for less than 0.5 sec

Delete last character

press for longer than 0.5 sec

Clear complete input field

IT9000E:

Delete last character

Clear complete input field

2.1.3 Adjusting The Contrast Of The Display For improved readability the contrast of the display can be adapted to the environment. Note: This setting is not stored when the unit is switched off and restarted.

IT4000E/IT6000E/IT8000E: and

Increase contrast

and

Reduce contrast

IT9000E: and

Increase contrast

and

Reduce contrast

2.2 Selection From Menu

Select with cursor keys

Cursor down

Cursor up

Select menu item

Select with number

Enter number of menu item, e.g. enter 2 to select 'Simple weighing'.


2.3 Entry And Display Of Files

Display of number of stored records / capacity of data base.

Key Function Comment

F1 Edit Call up edit function to enter / edit / delete input field. After confirmation the cursor is moved to the current input field, then scrolling is possible with the cursor keys and , also insert and delete.

F2 Print Print file.

F3 Find Search record, see below.

F4 Delete Delete chosen record.

F5 Info Show comment / explanation on currently selected parameter.

F6 Exit Exit template / menu, return to previous step.

Searching with F3 With the F3 key the function 'Find' is called up and a table of records displayed.

Cursor down

Cursor up

Scrolling right

Scrolling left

Press Enter key to conirm choice

A...Z Enter first character(s) of record in key field. The first record with matching character(s) is automatically selected.


3 Operation

Screen layout in operating mode Truck Weighing:

First weight

License plate number

Product

ID 1, 2 (prompt is configurable)

Second weight Net weight

Address field

Field for entry (is activated with key stroke)

Text display, messages

Function key assignment (depending on program step)

Function key assignment: The assignment of function keys (softkeys) is defined in the respective program step, as described in the following sections. The currently valid assignment is shown in the lower display line above the function keys. Color code for text display:

Operator prompt Blue

Error message Red

Program step Gray

Input field: The input field in the lower part of the address field is opened automatically when a key (letter or number) is pressed. Depending on the function key pressed to terminate the entry, this input is handled as product No. (F1), address No. (F4), or ID1 (F2) / ID2 (F3). For first-time installation please note: If the unit is powered up for the first time after installation, the master file data (e.g. product file, truck file) should be entered first. See also section 'Settings' further down in this manual.


3.1 Main Menu And Menu Structure After switching the unit on and the initialization of the operating system the program automatically starts the operating mode that was chosen in the settings 'Settings\General\Autostart': 'Truck Weighing' or 'Online'. From there the main menu can be called up with F6.

1 Online Remote control from host system

2 Simple weighing Simple weighing mode

3 Batch log files Copy and/or delete recorded data (only when data logging to file is enabled, not for IT4000E)

4 Settings Enter master file data and parameters

F6 Exit Exit menu, return to truck weighing

Menu structure

Main menu:

Online

Simple weighing

Batch log files only when data logging to file is enabled, see configuration (not for IT4000E)

Settings Settings menu:

Files File menu:

Address file (not for IT4000E)

Products

Trucks

General

First weight memory

Configuration Configuration menu:

Basic settings

Data logging

Factory defaults


3.2 Truck Weighing After switching the unit on, when the operating mode Truck Weighing was chosen in the settings 'Settings\General\Autostart' or after exiting the main menu, the program starts the truck weighing mode.

F1 1st W. First weighing

F2 2nd W. Second weighing

F4 Rep.Prt Repeat printing

F6 Menu Call up main menu

First / second weighing The first weighing can either be a tare weighing of an empty truck or a gross weighing of a loaded one, then the second weighing concludes the cycle with a corresponding gross or tare weighing and capturing the difference as net weight.


3.2.1 First Weighing When 'First weighing' is chosen, the operator is prompted to enter the license plate number of the truck.

If applicable set scale to zero by pressing the Zero-key, then drive vehicle onto weighbridge.

Enter license plate number that is used to look up the first weight when the vehicle returns for the second weighing.

Note:

• If a license plate number is entered which already exists with a pertaining first weight, the error message 'License plate already exists!' is shown. Press Enter-key and repeat entry.

• The message 'Load scale' is displayed only if a value is entered under 'Settings\General\Min. load' and when the weight on the scale is smaller than the min. load.


Entry of IDs (product, address, ID1, ID2) can be made during first or second weighing. If IDs are entered during the first weighing and a ticket is printed, these IDs cannot be changed for the second weighing.

Entry of further parameters:

F1 Product Select product: Enter product No. of an existing product or press F3 to look up in product file. If the product No. does not exist yet, the operator is asked whether he wants to enter a new record. Enter 0 for a temporary product name, only valid for this transaction without storing in product file.

F2 ID1 Enter additional marking 1 (ID1), max. 14 characters, alphanumeric

F3 ID2 Enter additional marking 2 (ID2), max. 14 characters, alphanumeric

F4 Address Select address: Enter address No. of an existing address or press F3 to look up in address file. If the address No. does not exist yet, the operator is asked whether he wants to enter a new record. Enter 0 for a temporary name and address, only valid for this transaction without storing in address file (not for IT4000E).

F5 Store Store first weighing, print ticket (printing only if in 'Configuration\Basic settings' the parameter 'Print first weight' is set to Y(es).

F6 Return Return to entry of license plate number.


An input field is opened automatically when a key (letter or number) is pressed. Depending on the function key pressed to terminate the entry, this input is stored as shown in the following table:

F1 Product Accept entry as product No. to select product from file

F2 ID1 Accept entry as additional marking 1 (ID1)

F3 ID2 Accept entry as additional marking 2 (ID2)

F4 Address Accept entry as address No. to select address from file (not for IT4000E)

Press F5 to store weighing in first weight memory and release printing of ticket (if configured). Note: With the F6-key the first weighing is aborted and not stored, the program returns to the entry of the license plate number.

Unload scale, the program returns to the initial step 'Truck scale'.


Note:

• The first weighing can either be a tare weighing of an empty truck or a gross weighing of a loaded one, then the second weighing concludes the cycle with a corresponding gross or tare weighing and capturing the difference as net weight.

• The message 'Remove load' is displayed only if a value is entered under 'Settings\General\Min. load' and when the weight on the scale is greater than the min. load.

3.2.2 Second Weighing After the second weighing the difference between first and second weight is calculated. The second weighing can either be a weighing for a vehicle that returns after a first weighing was carried out and stored, or a weighing for a vehicle whose tare weight is stored in the truck file (e.g. a vehicle from the operator's own fleet with known tare weight).


Enter / choose vehicle ID:

Truck Enter ID of first weighing or search in first weight memory with F3.

Enter license plate number or search in truck file with F4.

Enter license plate number of a truck with stored first weight.

Enter ID of a truck in the truck file.

Enter 0 for a temporary input of license plate number and tare weight, only for this weighing without storing in truck file.

Enter data of new vehicle in truck file (see below).


Entry of number 1 ... 99 is interpreted as first weight ID. If there is no match in the first weight memory, the error message 'First weight is missing' is shown.

If a 3-digit number or a license plate number with no matching entry in the truck file is entered, a new record can be created in the truck file after confirmation.

Yes Open template to enter license plate number and tare weight. The truck is stored against the next free ID in the truck file.

No No entry, return to selection of truck.


After selecting a truck, the IDs already stored during the first weighing are displayed along with the first weight.

Note: The message 'Load scale' is displayed only if a value is entered under 'Settings\General\Min. load' and when the weight on the scale is smaller than the min. load.

Entry of parameters:

If a ticket is only to be printed for the second weighing, all relevant data can be entered freely, and those already entered during the first weighing can be changed. If a ticket was already printed for the first weighing, then only those IDs not yet entered and printed during the first weighing can be entered. IDs already entered during the first weighing cannot be changed during the second weighing. For weighings with vehicles stored in the truck file, all IDs are entered during the second weighing. Entry of the individual parameters is made -similar to the first weighing- by calling up the input dialogs via one of the softkeys F1 to F4 or by making an entry and pressing one of the softkeys F1 to F4 afterwards (see entry of parameters in section 'First weighing').


After pressing the F5-key, a ticket is printed and -if applicable- data are transferred to the host system and stored in file (storing in file not for IT4000E). Note: With the F6-key the second weighing is aborted and no ticket is printed. The program returns to the step to select a truck.

Unload scale, program is continued in main menu.

Note: The message 'Unload scale' is displayed only if a value is entered under 'Settings\General\Min. load' and when the weight on the scale is greater than the min. load.


3.2.3 Repeat Printing From the initial step of the truck weighing sequence, repeat printing of the last ticket printed can be released, provided that in the mean time no further first or second weighing was started.

F4 Rep.Prt Repeat printing, print last ticket once more.

Note: Printing is only possible when printer is enabled under 'Settings\General\With printer = Y'.


3.3 Online Mode In the operating mode 'ONLINE' IT TRUCK/ONLINE works as a data capture terminal, remotely controlled by a PC. The commands received via interface are carried out and data transmitted as requested. The operating mode 'Online' is automatically started after power up if 'Online' was chosen as autostart option under 'Settings\General'.

Press F6-key to terminate online mode. If a password was specified under 'Settings\General', entry of this password is requested before online mode can be terminated.


3.4 Simple Weighing In the operating mode 'Simple weighing' only the license plate number is entered and printed along with the weight.


Enter parameters:

Parameter Format Comment

License plate number 12 characters, alphanumeric Enter license plate number as identification

Capture weight:

F1 Net(X) Show net weight with tenfold resolution for approx. 5 sec.

F5 Print Print ticket


F1: Net(X): Show net weight with tenfold resolution for approx. 5 sec.

After confirming the entry, weight is captured and ticket printed.

Unload scale, program is continued in main menu.

Note:

• Printing is only possible when printer is enabled under 'Settings\General\With printer = Y'. • The messages 'Load scale' and 'Unload scale' are displayed only if a value greater 0 is entered

under 'Settings\General\Min. load'.


3.5 Log Files (Not For IT4000E) If logging of weighing data is enabled, the main menu shows the menu item 'Batch log files' that provides access to the administration of log files.

Choose '3 Log files'. The files stored in the weighing terminal are read and shown in a list. These files are stored in csv format and can be copied onto a USB stick for further processing and/or deleted.

Select log file.

F3 Delete Delete selected log file.

F4 To USB Copy log file(s) onto USB stick.


The operator can choose whether all files or only the one selected is to be copied onto the USB stick.

With 'No' confirmed, only the selected file is transferred, with 'Yes' all files are copied. A warning is shown when a file already exists under the name of a new one that is to be copied, and you can choose either to abort or continue the action. After a successful transfer a corresponding message is shown with the option to either delete the transferred files or to leave them stored in the memory of the weighing terminal. Note: The menu item 'Log files' is not available for IT4000E.


4 Settings The 'Settings' menu contains the configuration parameters, entries into files and the first weight memory. The main menu 'Select function' can be called up from the weighing template or the operating mode 'Online' by pressing F6-key. After choosing the menu item 'Settings' the respective menu is shown. Access can be protected with a password.

Select '4 Settings' and enter 4-digit password, if applicable. Note: If no password is specified, password protection is disabled (see 'Settings\General').

1 Files Edit master file data

2 General Date, time, etc.

3 First weight memory Show / print / delete first weighings

4 Configuration Configuration parameters, protected with Service Mode password, service personnel only, see installation instructions IT TRUCK/ONLINE E


4.1 Files

1 Address file Edit / print / delete address file (not for IT4000E)

2 Products Edit / print / delete product file, clear totals

3 Trucks Edit / print / delete truck file


4.1.1 Address File (Not For IT4000E) The address file contains the addresses of up to 500 customers and/or suppliers. Access is made via a 3-digit address No.

1


No. 3 digits, numeric Enter an existing number or search in address file with F3 or create new record by entry of a not yet existing number.

Name 20 characters, alphanumeric

Enter name

Address line 1 20 characters, alphanumeric

Enter first address line (supplement to name)


Enter second address line (e.g. street, number)


Enter third address line (e.g. ZIP code, city)

Note: The address file is not available for IT4000E.


4.1.2 Products

1 Product file Edit / print / delete product file

2 Delete totals Delete all net totals

Product file The product file contains the names of up to 300 products. Access is made via a 3-digit product No.


Product No. 3 digits, numeric Enter an existing number or search in product file with F3 or create new record by entry of a not yet existing number.

Product name 14 characters, alphanumeric

Enter product name.

Total weight max. 10 digits, numeric

Show accummulated net weight for this product.


Delete totals The product file contains the names of up to 300 products. Access is made via a 3-digit product No.

Yes The stored net totals of all products are deleted.

No Do not delete, return to menu 'Settings\Products'.


4.1.3 Truck File The truck file contains the license plate numbers and pertaining tare weights of up to 200 trucks. Access is made via a 3-digit truck No.


Truck-No. 3 digits, numeric 100...999

Enter an existing number or search in truck file with F3 or create new record by entry of a not yet existing number. The truck No. must be greater 99.

License-No. 12 characters, alphanumeric

Enter license plate number.

Truck tare 6 digits, numeric Enter tare weight of empty truck.

4.2 General

cont'd:



Date depending on configuration, e.g. DD.MM.YY

Enter date

Time HH:MM Enter time (there is no automatic summer / winter time switching).

Ticket-No. 5 digits, nummeric 1...99999

Enter start value for ticket No. The ticket No. is increased by 1 with every printed weigh ticket.

Minimum load 6 digits, nummeric

Enter minimum load. A weighing transaction is only possible when the min. load is exceeded. For 'Min. load = 0' this check is disabled. Note: The option 'traffic light control' requires that minimum weight be set >0 !

With printer? Y, N Enable / disable printer

Data transmission? Y, N Enable / disable host communication

Password 4 characters, alphanumeric

Enter user password to protect entries. The entry is case sensitive, observe upper and lower case letters. If no password is specified, password protection is disabled. Note: To access the configuration menu from the settings menu, also the entry of the Service Mode password is required.

Prompt ID1 5 characters, alphanumeric

Prompt for the entry of a freely chosen ID (ID1), for output on screen and ticket printing.

Prompt ID2 5 characters, alphanumeric

Prompt for the entry of a freely chosen ID (ID2), for output on screen and ticket printing.

Info text 1-4 20 characters, alphanumeric

Texts that can be freely entered / edited for printout only.

Autostart Choose operating mode that is to be started automatically after power up ('Truck Weighing' or 'Online').


4.3 First Weight Memory The first weight memory has a capacity of 99 records. First weight, license plate number and date and time pertaining to a first weight are stored against a 2-digit ID (inbound code). Access to a record is made by entering the corresponding ID. After the second weighing and the printout of the weight, the record is deleted and the memory is released for further storage of first weights.

1 Display first weight memory Show individual records, delete if required

2 Delete first weight memory Delete all records in first weight memory


4.3.1 Display First Weight Memory


ID-No. 2 digits, 1...99 Enter ID of first weighing or search with F3 in first weight memory.

License-No. 12 characters, alphanumeric

Show license plate number of first weighing.

Date depending on configuration, e.g. DD.MM.YY

Show date of first weighing.

Time HH:MM Show time of first weighing.

Weight 6 digits, numeric

Show weight of first weighing.

Consec.-No. 4 digits, numeric 1...9999

Show the number of the first weighing in the first weight memory.

Ticket-No. 5 digits, numeric 00001...99999

Show ticket No. of first weighing.

Note: Records in the first weight memory can only be viewed or deleted with the F4-key, they cannot be edited.


4.3.2 Delete First Weight Memory

Yes Delete all records in first weight memory.

No Do not delete, return to menu 'First weight memory'.


5 Data Archive A record is stored for every completed weighing transaction in the internal W&M approved data archive with date, ident No. and gross and net weight. The Id-No. is reset to 0001 with every change of the date. To allow for a later verification of the weighing data, date and identification No. of the weighing have to appear on the printout or must be stored together with the weight on the host computer. The printout made by an EDP system must also show a reference that weighing data can be verified in the W&M approved data archive of the weighing terminal.

Call up W&M approved data archive

F1, F2 Scroll records (previous / next)

Search date Enter date of record that is to be looked up

Id-No. Enter ident No. of record that is to be looked up

W1 Scale No. of record

Gross Gross weight of record

Net Net weight of record

Tare Tare weight of record

Tare weights are shown with the corresponding marks: _T=Autotare, PT=Preset Tare.

Possible error messages:

A matching record could no be found in the data archive:

No Weight Available!

Checksum error detected:

Error Checksum! An error was detected in the checksum of the data archive. Important note: The stored data are void!


6 Printing Specimen The print format can be adapted with the PC program RTC LOADER. Shown below is an example for a weigh ticket with printout of first and second weighing cycle. The IdNo. (in the example below '2' for the first and '15' for the second weight) corresponds to the ident-No. of the record in the W&M approved data archive. The ID (in this example '2') denotes the record in the first weight memory.

1 2 3 4 5 6 7 8

12345678901234567890123456789012345678901234567890123456789012345678901234567890

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

Ticket-No. 00001

Customer: 1 Product: 1

New Construction Silica sand

Company Inc.

19 Main Street ID1 Building lot 1

Edison, NJ 08837 ID2

Date Time IDNo No License-No. 1.Weighing 2.Weighing Net

11-06-22 14:33 2 2 XXX 1111 15090kg

11-06-22 15:20 15 2 XXX 1111 15090kg 4020kg 11070kgC

Info text 1 Info text 2

Info text 3 Info text 4

C = Calculated value M = Manual input

Note:

• The printing specimen shows a complete cycle with first and second weighing and printout of all available IDs and additional texts.

• 'Building lot 1' is an example for the use of ID1.


7 Traffic Light Control Via the optional parallel interface or an external relay module, IT TRUCK/ONLINE E provides the option to control two traffic lights. These traffic lights, with red and green light each, are located in front and behind the weighbridge. The weighing terminal sets the traffic light behind the scale to red and the light in front to green. When the weighing cycle is started and the minimum load exceeded, also the front light is set to red. After capturing the weight and printing the ticket, the traffic light behind the weighbridge is set to green and the vehicle can drive off the scale. As soon as the weight on the scale falls below the preset minimum weight, the scale is released for a new cycle.

Note: The option 'traffic light control' requires that the minimum weight be set >0 !


8 Transport, Maintenance And Cleaning 8.1 Transport Notes:

• Transport and storage of the weighing terminal only in the appropriate cardboard box with foam cushions. The unit must not be subjected to shock or vibration.

• Transport and storage of electronic components such as boards, EPROMS, etc. must only be made in suitable anti-static ESD bags or cases.

• Storage temperature –25 to +70°C at 95% max. relative humidity without condensation.

8.2 Maintenance

CAUTION This unit and its associated equipment must be maintained by qualified personnel only, who are familiar with the construction and operation of all equipment in the system and the potential hazards involved.

W A R N I N G Disconnect all power to this unit before servicing! Failure to observe these precautions could result in bodily injury!

Notes:

• The weighing terminal is designed to require a minimum of maintenance and service, however, depending on the environmental conditions a visual inspection at regular intervals is recommended. The frequency at which normal maintenance (cleaning and inspection) should be performed, when installed in a clean office environment, should be twice a year. However, if the unit is subject to a dusty or dirty environment the frequency should be increased as required. At these inspections it should be made sure that all connected cables are undamaged and that all connectors are tightly fastened.

• Maintenance of scale platforms is required at regular intervals depending on use and environment. The accuracy of scales can be affected by dirt, foreign objects, etc. and appropriate maintenance is strongly recommended. Also recommended is the calibration with certified test weights at regular intervals.

8.3 Cleaning

W A R N I N G Disconnect all power to this unit before servicing!

Note:

• Clean the keyboard and covers with a soft clean cloth that has been dampened with a mild window type cleaner. Do NOT use any type of industrial solvent or the finish of the unit may be damaged. Do not spray cleaner directly on the unit.


9 Trouble Shooting

CAUTION This unit does not contain any customer servicable parts! Only permit qualified personnel to service this equipment. Exercise care when making checks, tests, and adjustments!

If any problem arises that has not been explained above, please follow this check list:

• Power supply on and line cord undamaged (visual inspection)? • All cables connecting to scales and peripheral devices undamaged (visual inspection)? • Connectors fitted correctly and tightly secured at peripheral devices (visual inspection)?

If operational difficulties are encountered that cannot be rectified by means of this manual, obtain as much information as possible regarding the particular trouble, as this may eliminate a lengthy, detailed checkout procedure. If possible, try first to determine the conditions under which the problem occurs. Try to find out whether the appearance of the difficulties can be reproduced under the same conditions.

For the systematic analysis of an unknown problem the information as listed below is required:

• Serial-No. of the unit and its peripheral components • Program version as displayed on power up • Exact wording of any error message displayed • Type and model of peripheral devices related to the problem (e.g. scale, printer, etc.)

To obtain professional assistance contact your service station stating the information listed above..


10 Error Messages If an error occurs during calibration or normal operation, error messages are displayed as follows:

Error Message Possible Cause Corrective Measure

During calibration:

Calibration Locked • Jumper for protection of calibration parameters in position 'protected'

• Set calibration jumper to calibration position

Error Calibr. Jumper • Parameters cannot be saved, jumper in wrong position

• Set jumper to correct position, repeat calibration

Error ADC TIMEOUT • No data received from A/D converter

• Short circuit in L/C cable

• Replace A/D converter

• Check cabling

Error ADC OVERRANGE A/D converter out of range, because:

• Wiring error in L/C connection

• L/C defective

• Check cabling

• Check L/C

Resolution Error • Internal resolution too small, must be at least tenfold the displayed resolution

• Select bigger increment size

• Use L/C with lower capacity

During normal operation:

ADM not installed • Scale interface not installed

• Check A/D converter *)

Not Available • No scale configured • Check Service Mode sttings *)

• No data from A/D converter

• Replace A/D-converter *) ADC Defect

• Short circuit in loadcell cable

• Check cabling *)

*) Qualified service personnel only.


Error Message Possible Cause Corrective Measure

A/D converter overrange:

• Wiring error loadcell • Check wiring

• Loadcell defective • Check loadcell

Out Of Range

• Scale heavily overloaded • Unload scale

• Scale in overload • Unload scale Overload • CPU does not receive data

from weighing interface • Check internal and external

wiring and cabling

Powerup Out of Range • Error power up zero. This message appears on power up if the weight on the scale exceeds the power up zero range (+2%,+10%) or is below the power up zero range as set in the calibration (–2%, –10%) as set in the calibration.

• Unload scale or apply dead load

Powerup Motion • This message appears on power up if the terminal cannot detect a settled weight within the specified power up zero range (±2%, ±10%).

• Settle scale

No Record Available • No record stored against the entered ID.

• Check ID and/or make entry in file.

Further self-explanatory messages may appear.

TRUCK_ONLINE_E_BAE.pdf

Documents

potentially explosive atmosphere

potential hazards involved

optional parallel interface

ensure safe operation

permit qualified personnel

license plate number

approved data archive

records columns