Top Banner
156

TM 9-2320-208-20P

Jun 20, 2015

Download

Automotive

blancaisabelcig

TM 9-2320-208-20P.
Organizational Repair Parts & Special Tools for 1/4 Ton, 4x4, M38A1 & M38A1C.
1966.
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: TM 9-2320-208-20P
Page 2: TM 9-2320-208-20P

TECHNICAL MANUAL

No. 9-2320-208-20P

TM 9-2320-208-20P

HEADQUARTERSDEPARTMENT OF THE ARMY

WASHINGTON. D.C. 20025 24 January 1966

ORGANIZATIONAL REPAIR PARTS AND SPECIAL TOOLSFOR

TRUCK, UTILITY: 1/4-TON 4 X 4, M38Al AND M38AICAND

TRUCK, AMBULANCE: FRONT LINE, 1/4-TON 4 X 4, M170

SECTION 1.

VISUAL GUIDE TO CONTENTS ...........•.........

PREFACE .. " ., .. " " ., .Truck, Utility: 1!4-ton, 4 x 4, M38A1 -

Left Front and Right Rear View .Truck, Utility: 1!4-ton, 4 x 4, M38A1C-

Left Front and Right Rear View . . . . . . . . . . . . . . . . .Truck, Ambulance: Front Line, 1!4:-ton, 4 x 4,

M170 - Left Front and Right Rear View .

iii

Figure Page

1

1,2 6

3,4 7

5,6 8

SECTION II. ORGANIZATIONAL REPAIR PARTS

GROUP 01 - ENGINE

0100 - Engine Assembly - Exploded View 7 90101 - Cylinder Head, Assembly - Exploded View. . . .. 8 100105 - Engine Valve Cover and Related Parts. . . . . . .. 9 110106 - Upper Vent System - Exploded View . . . . . . . .. 10 120106 - Oil Filter Assembly (Fram) - Exploded View '" 11 140106 - Engine Oil Pan. . . . . . . . . . . . . . . . . . . . . . .. 12 150108 - Exhaust Manifold - Exploded View. . . . . . . . . .. 13 16

GROUP 02 - CLUTCH ASSEMBLY

0200 - Clutch Assembly - Exploded View ....•...• ". 14 170202 - Clutch Linkage. . . . . . . . . . . . . . . . . . . . . . .. 15 18

GROUP 03 - FUEL SYSTEM

0301 - Carburetor Assembly . . • . . . . . . . . . . . . . . .. 16 200302 - Fuel Pump Assembly •.•...•..•......... 17 210304 -~r Cleaner and Related Parts - Exploded View.. 18 220304/ Fuel Ventilating System. . . • . . • . . . . • . . . . •. 19 25

* This technical manual supersedes TM 9-2320-208-20P, 13 February 1959, including Cl ,12 June 1959, and C 2, 25 April 1960

Page 3: TM 9-2320-208-20P

TM 9-2320-208-20P

SECTION II.

. II

CONTENTS - Continued

Figure Page

ORGANIZATIONAL REPAIR PARTS - Continued

GROUP 03 - FUEL SYSTEM - Continued

0306 - Fuel Tank and Related Parts - Exploded View. •• 20 260306 - Fuel Lines and Fittings. . . • . • . • . . • . • . . • •• 21 280309 - Fuel Filter and Related Parts. . • . • . • • . . • • •. 20 290312 - Throttle and Choke Control ••••••••.••.••• 22 30

GROUP 04 - EXHAUST SYSTEM

0401 - Exhaust Pipes, Mufflers and Related Parts. . . •• 23 33

GROUP 05 - COOLING SYSTEM

0501 - Radiator and Related Parts - Exploded View. . .. 24 340503 - Radiator Hoses and Related Parts. . . • • . • • • •. 24 350504 - Water Pump Assembly .•••.••.•.•••••.•. 25 360505 - Fan Assembly . . . • . • . . • • . • • • • . • • • • . • .• 27 37

GROUP 06 - ELECTRICAL SYSTEM

0601 - Generator Assembly and Related Parts ••..••. 26 380601 - Generator (Alternator), Regulator and Cables . •. 27 390602 - Generator Regulator Assembly . • • . • . . • . . . .. 28 410603 - starter Motor and Starter Switch •.••••...•. 29 420605 - Spark Plug and Spark Plug Cable Assembly. • • •• 30 430605 - Distributor Assembly • . • • • . • • . . • . • • • • • •• 31 450607 - Instrument Panel . • • • • • • • • • • • • • • • • • • • •• 32 470607 - Instrument Panel (M170) •• • • . • • • • • . • • • • •. 33 480608 - Miscellaneous Switches, Terminals and

Junction Boxes. • • • . • • • • . . • • • • • . • • • . . •• 41 500609 - Blackout Marker Light - Exploded View. . • • . •• 34 510609 - Service Headlight Assembly - Exploded View ••. 35 530609 - Blackout Headlight Assembly - Exploded View. •• 36 540609 - Left Service, Blackout Tail, and Stop Light

Assembly - Exploded View. • . . • • • • . • . • • . .. 37 550609 - Right Service, Blackout Tail, and stop Light

Assembly - Exploded View. • • • . • • • • . . • . • •. 38 560609 - Reel Lamp - Exploded View . • • • • • • • . • • . • •• 39 570610 - Sending Units. • • • • • • • • • • • • • • • • . • • . • • •• 40 580611 - Horn. . • • • • . . • • • . . • . . • • • . . • • • . • • • • •• 59 590612 - Batteries and Related Parts ....•......... , 41 600613 - Chassis Wiring - Non-illustrated .•..•.••.•. 620617 - Trailer Couplings (Electric) - Non-illustrated. • . 66

GROUP 07 - TRANSMISSION

0700 - Transmission Filler Plugs. • . . . . . • . . . . . . •• 42 67

GROUP 08 - TRANSFER ASSEMBLY

0801 - Transfer Assembly and Related Parts • • • • . . .. 43 680803 - Transfer Front Bearing Retainer and

Shifter Shafts - Exploded View , 44 69

Page 4: TM 9-2320-208-20P

SECTION II.

TM 9-2320-208-20PCONTENTS - Continued

Figure Page

ORGANIZATIONAL REPAIR PARTS - Continued

GROUP 09 - PROPELLER AND PROPELLER SHAFTS

0900 - Front and Rear Propeller Shaft and Related Parts 45 70

GROUP 10 - FRONT AXLE

1000 - Front Axle Housing - Exploded View ..•••.. " 46 721002 - Front Axle Powr - Lok Differential. . . • . . . . •. 47 731004 - steering Knuckle and Universal Joint -

Exploded View. . • • . . • . • • • • . • • • . . • • . . .. 48 74

GROUP 11 - REAR AXLE

1100 - Rear Axle Housing and Attaching Parts ••••••• 49 761102 - Rear Axle Powr - Lok Differential ••..••••.. 47 77

GROUP 12 - BRAKES

1201 - Handbrake Assembly. • • . • • • • • • . • . • • . • • •• 50 781202 - Service Brake Assembly . . • • • • • • • . • • • • • .• 51 801204 - Hydraulic Lines and Related Parts ••••.•..•• 52 821204 - Brake Master Cylinder • • • • • • • • . . • • • • • • •• 53 841206 - Mechanical Brake System ••••...•.•••••.• 52 85

GROUP 13 - WHEELS

1311 - Front Hub,Drum Assembly and Related Parts -Exploded View • • . • • • • . . • • • • • • • . . . • . • .• 54 86

1311 - Rear Hub, Drum Assembly and Related Parts -Exploded View .••..•••••..•.•..••... " 55 89

1311 - Wheel Assembly ....•................ " 56 901313 - Tires and Tubes " 56 91

GROUP 14 - STEERING

1401 - Drag Link and Related Parts- ..•.....•... " 57 921401 - steering Tie Rod and Related Parts· ..•.... " 58 941401 - steering Controls· . . . . . . . . . . . . . . • . . . . .• 59 95

GROUP 15 - FRAME, TOWING ATTACHMENTS ANDDRAWBARS

1501 - Lifting Shackles. . . . • . . • • • . . . • . • • . . . . •• 60 961503 - Towing Pintle Assembly. • . • . . . . . . . . . . . . .• 61 961504 - Spare Wheel Carrier Assembly .........•. " 62 99

GROUP 16 - SPRINGS AND SHOCK ABSORBERS

1601 - Front Springs and Related Parts. . . • . . . . . • •. 63 1011601 - Rear Springs and Related Parts. . • . . • . . . • . •. 64 1031604 - Front Shock Absorbers . . . . • • . . • • . • . . • • .. 63 1041605 - Front stabilizer and Related Parts. . . . • . • . • •. 65 1051605 - Rear stabilizer and Related Parts. . • • . . • . . •• 66 106

iii

Page 5: TM 9-2320-208-20P

TM 9-2320-208-20PCONTENTS - Continued

Figure Page

SECTION II. ORGANIZATIONAL REPAIR PARTS - Continued

GROUP 18 - CAB, BODY AND HOOD

1801 - Windshield and Related Parts ..•...••.••••. 67 1071805 - Floor Plates and Related Parts ••••.•.••.••• 68 1091806 - Seats •......•••..••.•••••.••...•••. 69 111

GROUP 20 - HOIST, WINCHES, CAPSTANS, WINDLASS,POWER CONTROL UNIT, POWER TAKEOFF

2001 - Winch Assembly ...................... 70 1122001 - Winch Frame .•••••.••••••••••••.•.... 71 1132004 - Power-takeoff Assembly •••.•••••••.••••. 72 114

GROUP 22 - MISCELLANEOUS BODY, CHASSIS ORHULL AND ACCESSORY ITEMS

2201 - Canvas Items, Bows, and Curtains (M38Al) 73 1152201 - Canvas Items, Cover, and Curtains (M170) ....• 74 1162201 - Side Curtain and Door Assembly (M170) .••..•• 75 1172202 - Rear View Mirror ..................... 76 1192202 - Windshield Wiper Motor and Related Parts ••••• 77 1212210 - Identification and Data Plates .•.••...••..•. 78 122

GROUP 47 - GAGES (Non-electrical)

4701 - Speedometer ............. 32 123

SECTION m. ORGANIZATIONAL TOOLS AND EQUIPMENT VEHICLE

GROUP 26 - TOOLS AND TEST EQUIPMENT

2604 - Special Tools •...•........••........•. 79 124

Iv

Page 6: TM 9-2320-208-20P

BRAKESGROUP 1200

PAGE 78

CLUTCH ASSEMBLYGROUP 0200

PAGE 17

FUEL SYSTEMGROUP 0300

PAGE 20

TM 9-2320-208-20P

WINCH ASSEMBLYGROUP 2000

PAGE 112

SPRINGS ANDSHOCK ABSORBERSGROUP 1600PAGE 100, 104

TRANSMISSION ASSEMBLYjJ.J.L..:!~-H__--IGROUP 0700

PAGE 67

PROPELLER SHAFT__--, GROUP 0900

PAGE 71

WHEELGROUP 1300PAGE 87

ELECTRICAL SYSTEMGROUP 0600PAGE 38

EXHAUST SYSTEMGROUP 0400

PAGE 32

ORO E64843

Visual guide to contents

Page 7: TM 9-2320-208-20P

LO 9-2320-208-121TM 9-80141

TM 9-232Q-208-2Q> 11M 9-2320-208-34p

..."., .. _ '_'1Jo1l",U"

, .. u ..~,.~.'-

"""'lloTt: f,1I.11l,,1 ..1.

ll(llFl\ 1",,iL

'•.'"we',..........'-~

- (oj;;-

VEHICLE PUBLICATIONS

Maint - TM 9-1826AParts - '1M 9-2320-208-20P

CARBURETOR(Carter Model Type YS-950S)

POWER TRAIN

Maint - TM 9-8015-2Parts - TM 9-2320-208-34p

ENGINE AND CLUTCH(Engine, WIJI)'S-Overland, Model (MD)(Clutch, Borg & Beck, Type Single Plate

cd'~J~I <, ---I~-~!---~

f' ~-~lpf

;Mr~;~'I'f;:.i(~~~ ;'

~~( (fJ""~.

"\iMaint - TM 9-8015-1Parts - TM 9-2320-208-34p

FUEL PUMP(Model AC 1539810)

Maint - TM 9-1828AParts - TM 9-2320-208-20P

Maint - TM 9-2920-210-34

REGULATOR(Autol Ite Mode I VBe 400 4 UT)

ELECTRICAL BRAKES

VISUAL PUBLICATIONS REFERENCETruck, Utility: ~-Ton,4x4, M38Al-M38A1C

Truck,Ambulance: Front line,~-Ton,4X4,M170

I" Malnt - TM 9-1825B (Auto-lite)Maint - TM 9-8627 (Delco Remy)Parts - TM 9-2320-208-20P

ORD E~201 cj

Page 8: TM 9-2320-208-20P

TM 9-2320-208-20P

SECTION I

PREFACE

1. GENERAL

a. This manual is an illustrated list of allitems required or authorized for organiza­tional maintenance. Items having allowancesmust be on hand or on order at all times inthe quantities determined by paragraph 3~.

b. For prices of the Ordnance items listedherein, see the appropriate supply manual ofthe SM 9-2 series, Stock List of All Items ­Price List.. Prices of items that are the re­sponsibility of Materiel Control agencies otherthan Ordnance Materiel Control may be ob­tained from the appropriate type-2 supplymanuals for those services.

c.. Additional applications of items in thismanual are listed in the supply manuals ofthe SM 9-3 series, Stock List of RepairParts Cross Reference List (XL).

2. REQUISITION NOTES

a. If the exact item requisitioned is notfurnished or if other action is necessary, theexact nature of the action taken by the supply­ing agency will be indicated by standardsymbols on prescribed forms.

b. When requisitioning an item, the re­questing agency will order the listed item.However, the supplying agencies will takenecessary action to issue the exhaust stockitem until stock is exhausted, whether it bean individual item, kit, set, or assembly.

3. EXPLANATION OF COLUMNS

.2,.. Illustrations. The figure number sub­column identifies the illustration and theitem number is cross-referenced directly tothe illustration and keyed to a picture ofthe item.

b. Source, Maintenance and RecoverableCode. This column lists a code that indicatesthe selection status and source of supply ofthe repair part, the lowest category of mainte­nance capable of installing or manufacturingthe repair part, and the recoverability andexpendability aspects of the repair part. Anexample of this code is P-O-R. The "p"indicates that the item is a mission stockagelist repair part that is procured and stocked

on a national program basis; the "0" indi­cates that the repair part is authorized tooperator, crew and organizational maintenanceunits; and the "R" indicates the part is arecoverability, expendable item. When repairparts supply responsibility has been assignedto a materiel agency other than Ordnance,the basic number of the supplying materielagency is listed in column 2a, for example,"11" for a Signal Materiel item. Refer toparagraph 9 for an explanation of all codesappearing in this manual.

c. Federal Stock Number. This columnliststhe Federal stock number assigned by theCataloging Division, Armed Forces SupplySupport Center.

d. Description. The Federal item name(shown in capital letters) and any additionaldescription required for supply operationsare listed in this column. All dimensionslisted are in inches unless otherwise specified.For further identification, the Materiel Controlor manufacturer's part number is parentheti­cally listed at the end of each nomenclature.

e. Unit of Issue. The Unit of Issue columnlists the actual unit of issue for each item(ea, ft, etc.).

f. Quantity Incorporated in Unit. The quan­tity shown in this column indicates the numberof the listed item required for the particularuse indicated. The quantity does not reflectthe total quantity of the part required for thevehicle since that part may have other func­tional uses.

g. IS-Day Maintenance Allowance Per 100Equipments. No quantities are listed in thesecolumns. Refer to TM 9-2300-223-20P forallowance factors for items stocked. If anitem appears here and is not listed in TM2300-223-20P it can be requisitioned asrequired for immediate use only.

(1) This column lists an allowance factorwhich is based on the latest mortalitydata and is the estimated averagequantity required by organizationalmaintenance to provide maintenanceand supply support for 100 equipmentsfor a 15-day period under combatcondtions. A decimal fraction system

Page 9: TM 9-2320-208-20P

2

TM 9-2320-208-20P

is used to express the allowancefactors.

(2) Since the allowance factors are basedon 100 equipments, it is necessary tocompute the exact quantity authorized.This quantity is determined by use ofa simple mathematical formula. Re­sulting fractional values of 0.5 or largerWill be rounded to the next higher wholenumber. Fractional values below 0.5will be rounded to the next lower wholenumber. A minimum quantity of oneWill be authorized whenever the COm­puted allowance quantity is less thanone.

Example 1: If the number of equipmentssupported is 30, and the allowancefactor for 100 equipments is 5.9, thefollowing computation would be made:

30 x 5.9::: 1 77100 .

Since the resulting fractional value islarger than 0.5, the computed value willbe rounded to the next higher wholenumber, in this case 2.

Example 3: If the number of equip­ments supported is 89, and the allow­ance factor for 100 equipments is 3.4,the following computation would bemade:

30 x 3.4 == 3.026100

In this instance, the result is roundedto the next lower whole number sincethe fractional value is less than 0.5and the echelon ,would be authorized aquantity of 3.

(3) The quantitative allowances determinedin accordance with (2) above constituteone prescribedloadfor a l5-dayperiod.Major commanders will determine thenumber of prescribed loads second

. echelon units and organizations willcarry. Units and organizations author­ized additional prescribed loads willutilize the computations explained in(2) above, but will multiply the numberof equipments supported by the numberof authorized prescribed loads beforecompleting the computation.

Example 1: If the number of equip­ments supported is 30, and the allow­ance factor per 100 equipments is 5.9and the authorized number of pre­scribed loads is 3, the following com­putation would be made:

30 x 2 x 5.9 ::: 3 54100 .

The resulting quantity is rounded to thenext whole number, in this case 4.

Example 2: If the number of equip­ments supported is 89, and the allow­ance factor per 100 equipments is 3.4,and the authorized number of pre­scribed loads is 3, the follOWing com­putation would be made:

89 \~~ 3.4 ::: 9.079

In this instance, the quantity authortzedwould be rounded to 9.

(4) Additional repair parts which may berequired to perform organizationalmaintenance, but are not authorizedfor stockage in the prescribed load,are listed with no allowance factorsshown. These parts are identified byan . asterisk (*) in the allowance col­umn and are to be requisitioned forimmediate use only.

4. HOW TO FIND PARTS

This manual is arranged in a standardgovernment grouping (i.e., group 01, engine;group 03, fuel system; group 12, brake sys­tems, etc.). Parts may be located if one ofthe following identifying factors is known.The visual table of contents (page v) lists thepage numbers on which the assembly or partmay be found.

~. Major Component, Assembly or Location.Refer to the visual table of contents on page vor the table of contents on page 1.

!,? Government Group, Function, Use, orLocation. Refer to the table of contents (page i)which lists the subsections under the majorfour-digit standard government groups. Thenon-illustrated items, if any, are listed withclosely related illustrated assemblies orcomponents.

Page 10: TM 9-2320-208-20P

£. Nomenclature (Basic Noun Name). Referto the alphabetical index on pages thru

"d. Federal Stock Number. Refer to the Fed-eral stock number index on pages thru

e. Ordnance or Manufacturer's Part Num­ber. Refer to the Ordnance or Manufacturer'sPart Number Index on pages thru

5. ATTACHING PARTS

In some cases, non-illustrated, attachingand/or closely related items are listed indenteddirectly below the item to which they pertain.

6. PERTINENT PUBLICATIONS

The following publications pertain to thisvehicle and its components.

LO 9-2320-208-12Lubrication Order for Truck, Ambulance:front line, l/4-ton, 4 x 4, M170 and Truck,Utility: 1/4-ton, 4 x 4, M38Al and M38AIC.

TM 9-8014Operator and Organizational MaintenanceManual for Truck, Ambulance: front line,1/4-ton, 4 x 4, M170 and Truck, utility: 1/4­ton, 4 x 4, M38Al and M38AIC.

TM 9-8015-1Ordnance Maintenance Manual for Engine(Willys-Overland Model MD) and clutch for1/4-ton, 4 x 4, utility truck M38Al.

TM 9-8015-2Ordnance Maintenance Manual for Powertrain, body and frame for 1/4-ton, 4 x 4,utility truck M38Al and 1/4-ton, 4 x 4,front line ambulance M170.

TM 9-2320-208-34PDirect and General Support MaintenanceManual for Truck, Ambulance: front line,1/4-ton, 4 x 4, M170 and Truck, utility: 1/4­ton, 4 x 4, M38Al and M38AIC.

7. SPECIAL INFORMATION

When there is no designation of model appli­cation in item nomenclature the item is sup­plied for all models (Gasoline and Multifuel)covered in this manual. When the word "gaso­line" appears in the item nomenclature, the

TM 9-2320-208-20Pitem is only supplied for gasoline modelscovered in this manual. When the word "multi­fuel" appears in the item nomenclature, theitem is only supplied for multifuel modelscovered in this manual.

8. ABBREVIATIONS AND SYMBOLS

e' Abbreviations.

adj adjust(able)(ing)al-alloy .•............ . aluminum alloyat-oxide aluminum oxidealloy-S alloy steelamp ampere(s)amp-hr amperehour(s)anld annealedanodic-fin. anodic-finishapprox approximate(ly)assy assembly(ies)b-hd . . . . . . . . . . . . . . . . . . . button headbdg-hd binding headblk blackblunt-pt : blunt pointbr brassbrgt brightbtry batterybz bronzecand-bay-base .• •. candelabra bayonet basecap. ..... ....•..•••...... capacitycd- or zn-pltd .••• cadmium or zinc-platedcd-pltd .....••....... cadmium platedcham ....•..••...•..•.. chamfer(ed)CI ..••.......•......•.... cast ironck ....•••.••.•.....•... countersunkck-hd .. •......•... •• countersunk headcll center linecop coppercp candle powercr-pltd chromium platedcross-recess-fil-hd cross-recess-

fillister headcross-recess-oval-hd .... cross-recess oval

headcross-recess-pan-hd cross-recess

pan headcrown-hd crown headctd coateddble " doubledble-fil double filamentdeg degree(s)dia . . . . . . . . . . . . . . . . ". . . . . . diameterdId . . . . . . . . . . • . . . . . . . . . . . . drilleddld-r/c-ptn drilled for cotter pindld-sq-hd drilled square headea ...•...............•...... eachext-strong . . . . . . . . . • '.' . . . extra strongext-teeth •...•. external teeth (lockwasher)

3

Page 11: TM 9-2320-208-20P

TM 9-2320-208-20P

F FahrenheitFed FederalFed Spec Federal Specificationfig figure(s)fil filament(s)fil-hd ...•............. fillister headfin finishfl flatfl-ck-hd ........•.. flat countersunk headfl-pt ..........••....•.... flat pointgal ...•.....•...••....... gallon(s)gimlet-pt .••••.•.•.••••. gimlet pointglvd ........•........... galvanizedh ................••... height, highhd headhdls ' headlesshex .....•...............hexagon(al)hex-hd . . . . . . . • . . . . . . . . . hexagon headhex-socket hexagon sockethv-duty heavy dutyhyd . . . . . . . . . . . . . . . . . . . .. hydraulicid . . . . . . . . . . . . . . . . .. inside diameterins insulated, insulating, insulatortnt-ext-teeth . . internal-external teethtnt-teeth . internal teethlb . . . . pound(s)19 . . . . . . . . . length (long)lh . . . . . . . . . . .. . left handlht left-hand threadlkg . . . . . . . . . . . . . . . . . . . . . . . lockingtow-care-s low carbon steelIt light (weight)lubr Iubrtcator, lubricating, lubricationmach. . . . . . . . . . • . . . . . . . . .. machinemax. . . . . . . . . . . . . . . . . . . .. maximummed ...........•..•...... mediummed-carb-S medium carbon steelMI ..•••.••..•....••. malleable ironmin miniature, minimum, minutemin-bay-base ...•.•miniature bayonet basemm ...•.•.•... •...•.•. millimeter(s)mtg ••.••••••.•.•..••••• mounting(s)mtl ....•....•••....••...... metalNC .....•••.... National Coarse Threadneg .....•.................negativeNF ••......•..... National Fine Threadni .......•................. nickelni-alloy-S nickel alloy steelni-pltd nickel platedno number(s)nom nominalnon-rvrs nonreversibleNPT National Taper Pipe ThreadsNPTF .Nattonal Taper Pipe Threads

(Dryseal)NS. . . . .. National Special Threadod . . . olive drab, outside diameter

(dimension)

4

oval-hd oval headoz ounce(s)p-bz phosphor bronzepan-hd pan headphos-ctd phosphate coatedpltd . . . . . . . . . . . . . . . . . . . . . . . . platedpos positivepsi ........•....pounds per square inchrd-end ...•................ round endrd-hd ..•...•............ round headrect rectangularreg . • . . . . • . . . . . . . • • . • . • • . . regularretn ...•.•.•.....••.....• retainingrh . . . . . . . . . . • . • . • . . • . . . . right handrtc ................•.•.... ratchetS ......•.................... steelsec ......•...............section(s)sgle-cond ....•........ single conductorsgle-contact single contactsgle-end ..•.............. single endsgle-fil single filamentshk shanksh-rnet sheet metalsh-rnet-thd . . . .. sheet metal thread(s)sltd . . . . . . . . . . . . . . . . . .. slottedsltd-hd . . . . . . . . . . . . . slotted headsp-gr . . specific gravitysq. . . . . squaresq-drive . square drivesq-end . .. square endsq-hd . square headsq-socket square socketstd . . . . . . . . . . . . . . . . . . . . . . standardstght .. ........•........ " straightsyn-ru ...•........... synthetic rubbertapd taperedtee-hdl tee handletemp .............•..... temperaturethd . . . • . . . • . . • . . . . • . . . .thread(ed)(s)thk . . . . • . • . . . . . • . . . . . • • . thick(ness)tnd-bz . . . . . . • • • • . . • • . • . tinned bronzetnd-cop .••..•...••...•• tinned coppertubr ••.•.•••.•••••••••..•• tubularUNC ..•....•... Unified National CoarseUNF Unified National Finev voltswd widewi withwia withoutwtrprf . . . . . . . . . . . . . . . . . waterproofedx by (as in 2 x 4)zn zinczn-dichromate-fin zinc dichromate finishzn-pltd zinc plated

.Q. Symbols.

f- As required.* Item available separately.** Item available as part ofSet or Kit.

Page 12: TM 9-2320-208-20P

TM 9-2320-208-20P9. EXPLANATION OF CODES c. Maintenance Code.

o Organizational Maintenance.

d. Recoverability Code.

N Indicates a repair part that is non­expendable and not recoverable.

P

b. Source Code.

Applied to repair parts which are highmortality parts procured by MaterielControl agencies stocked in and sup­plied from the materiel agency depotsystem, and authorized for' use atindicated categories of maintenance.

R Applied to repair parts andassemblieswhich are economically repairable andwhen available, are furnished by supplyon an exchange basis.

10. MANUFACTURERS' SYMBOLS

11. SUGGESTIONS AND RECOMMENDATIONS

The direct reporting of errors, omissionsand recommendations for improving thisequipment manual by the individual user, isauthorized and encouraged. DA Form 2028will be used for reporting these improve­ments. This form may be completed usingpencil, pen or typewriter. DA Forms 2028will be completed by the individual using themanual and forwarded direct to CommandingGeneral, U.S. Army Tank-Automotive Center,ATTN: SMOTA-MS, Warren, Michigan 48090.

FormerSymbol Symbol

PI

X2

C

Applied to repair parts which are lowmortality parts procured by technicalservices, stocked only in and suppliedfrom technical service key depots andauthorized for installation at indicatedmaintenance echelons.

Applied to repair parts which are notstocked. The indicated category ofmaintenance requiring such repairparts will attempt to obtain from sal­vage. If not obtainable from salvage,such repair parts will be requisitionedwith supporting justification throughnormal supply channels.

Applied to repair parts authorized forlocal procurement. If not obtainablefrom procurement, such repair partswill be requisitioned through normalsupply channels with a supporting state­ment of nonavailablility from localprocurement.

197285987578080930416590996906

ALTPSPRWMWOMS

Manufacturer

Electric Auto-Lite Co., TheThompson Products, Inc.Spicer Mfg. Corp.Ramsey Winch Mfg. Co.Kaiser Jeep Corp.Military Standard

5

Page 13: TM 9-2320-208-20P

TM 9-2320-208-20P

Figure 1. Truck, utility: 1/ 4-ton, 4%4, M38A1 - left front view

ORD E64844

ORD E64845

Figure 2. Truck, utility: 1/4-too, 4%4, M38A1 - right rear view

6

Page 14: TM 9-2320-208-20P

Figure 3. Truck, utility: 1/4-ton, 4x4, M38Al C - left front view

Figure 4. Truck, utility: 1/4-ton, 4x4, M38A1C - right rear view

TM 9-2320-208-20P

ORD E64846

ORD E64847

7

Page 15: TM 9-2320-208-20P

8

TM 9-2320-208-20P

Figure 5. Truck, ambulance: front line, 1/4-ton, 4"4, M170 - left front view

Figure 6. Truck, ambulance: front line, 1/4-ton, 4"4, M170 - right rear view

ORO E6<IB43

ORO E64849

Page 16: TM 9-2320-208-20P

TM 9-2320-208-20P

III (21 (31 (4) (5) (6) (7)

SOURCE. MAlHi IS·DAYIUUSi AND MAINi

ALW PERRECOVERABILITYFEDERAL DESCRIPTION UNIT QTY 100 EQUIPCODE OF INC

lb) lel (dlSTOCK

ISSUE IN (a) lbl(a) (b) lal NO~ UNIT .. Oz15~ :3 o ~FIG ITEM l:! Jm! o .;

UIlD~........NO NO ~~ ~ Iii!:: ~ u~~OCo it~ ~..~

Section II. ORGANIZATIONAL REPAIR PARTS01 ENGINE

0100 - ENGINE ASSEMBLY (Fig. 7)

7 3 C 0 5340-737-2551 CUSHION, MOUNTING SUPPORT: rear, w/studs, assy ea 1(7372551)

P 0 5310-696-5177 NUT, ASSEMBLED WASHER: hex, ext-teeth lockwasher , ea 2S, cd- or zn-pltd, 3/8-24NF-2B, 9/16 w, 27/64 thk(271193)

P 0 5310-050-3351 NUT, SELF-LOCKING, HEXAGON: S, cd- or zn-pltd, ea 23/8-24UNF-3B, 9/16 w, 29/64 thk (critical installation)(503351)

P 0 5310-582-5977 WASHER, FLAT: S, It, S, cd- or zn-chromate fin , , ea 2P 0 13/36 id, 13/16 od, 0.065 thk, for 3/8 screw size

(96906-15795-214)7 5 C 0 5340-318-1024 MOUNT, RESILIENT: front mounting support, assy ea 2

(8328391)P 0 5310-696-5175 NUT, ASSEMBLED WASHER: hex, ext-teeth lockwasher, ea 4

S, od-or zu-pltd, 5/16-24NF-2B (271187)P 0 5310-044-2832 NUT, SELF-LOCKING, HEXAGON: S, cd- or zn-pltd ea 2

huglock type, l/i-20UNF-2B, 3/4 w, 9/16 thk (442832)P 0 5306-012-0213 BOLT, MACHINE: low-carb-S, cd- or zn-pltd, 5/16, ea 4

24UNF-2A x 7/8 (120213)P 0 5310-616-3023 WASHER, FLA T: It, S, cd- or zn-chromate-fin., 11 /32 ea 4

id, 11/16 od, 0.065 thk, for 5/16 screw size (120393)P 0 5310-012-0388 WASHER, FLAT: S, CD or ZN - Pltd,.; 7/16 id, lod,

O. 083 thk (12038$)

ITEMGASKETCOVERPLUG

GROUP020002000200

Figure 7. Engine assembly - exploded view

2

ORDE~O

9

Page 17: TM 9-2320-208-20P

TM 9-2320-20S-20P

l1Y (2) 131 141 IS) (6) (7)

SOURCE. MAIHT IS-DAYIllUSl AND MAIMT

RECDVERA81L1TY DESCRIPTION UNIT QTY AlW PERCODE

FEDERAL 100 EQUIPSTOCK OF INC

lal Ib) la) Ib) Ic! Id)NO ISSUE IN (a) Ibl

~ ~ UNIT '" Oz ....FIG ITEM 5/ 3cl i o ~ Uld~o --ND NO

~~51 fg~ ~ u ~ .... '"

~ ~~~O

01 - ENGINE - Continued

0101 - CYLINDER HEAD AND RELATED PARTS (Fig. 8)

8 1 P 0 R 2805-391-3103 HEAD: cylinder (8328474) ------------------------------- ea 1

P 0 5306-286-1517 BOLT, MACHINE: 7/16-14NC x 1-11/16 (8329676) ------- ea 1

C 0 5306-575-9792 BOLT: 7/16-14NC x 4-1/4 (8329677) ------------------ ea 12

P 0 5306-574-8361 SCREW: 7/16-14NC x 4-5/8 (8329678) ------------------ ea 2

P 0 5310-655-7149 WASHER, FLAT: S, cd- or zn-pltd, 15/32 id, 59/64 od, ea 110.065 thk (96906-15795-216)

8 4 PO 4730-278-3388 PLUG, PIPE: sq-hd, S, Zn-pltd, 1/8 in. (oil filter ea 3hole (2) and main oil gallery (1)

NON-ILLUSTRATED ITEM

P 0 5340-054-1402 PLUG, EXPANSION: S, 1-1/4 in. dia (cylinder block) ea 2(541402)

10

23

Figure 8. Cylinder head. assembly - exploded view

3

GASKET 0503 ;WTHERMOSTAT 0503'.1; -;

~. , IORI:? E?·{s51'i

Page 18: TM 9-2320-208-20P

TM 9-2320-208 20P-

11l (2) (3) (4) (5) (6) (7)SOUtCE, MAINT IS·DAY

IllUST AND MAINTRECOVERABllITY

FEDERALAlW PER

CODE DESCRIPTION UNIT QTY 100 EQUIP(a) (b) (a) lb) (el Cd) STOCK . OF IN(

5 NO ISSUE IN (a) (bl

FIG ITEM ~ UNIT .. Oz"~ =e ~

o ~ UCDgNO NO

~~o ..

S! !ii~ 8I.J ..

~~o;; :=

01 - ENGINE - Conti nued

0105 - ENGINE VAL VE COVER AND RELATED PARTS (Fig, 9)

9 1 C 0 5330-360-7918 GASKET: valve compartment cover (,z*gas ket sets , 2805- ea 1

025-6979 and 2805- 040-2458) (65909-63030 5)

9 3 C 0 5330-291-9013 GASKET: valve compartment cover screw (**gasket sets, ea 2

2805-025-6979 and 2805-040-2458) (8329873)

9 4 C 0 53 05-774-1420 SCREW: valve compartment cover (7741420) - ------------- ea 1

9 4 C 0 5305-774- 1421 SCRE W: valve compartment cover (5/16-18NC x 2-9/1 6) ea 1

(65909-64509 4)

NON-ILLUSTRATED ITEMS

C 0 28 05- 040-2543 GASKET: r ocker arm c over (**gasket sets , 28 05- 025- ea 16979 and 28 05- 040- 2458 ) (65909-648798)

P 0 5310- 543-2641 NUT, PLAIN, HEXAGON: S, cd- or zn- pl td , 5/16-24UN F- ea 42B, 1/2 w. 3/16 thk (valve adjustment locking) (124920)

C 0 5315-335-4710 ST UD: valve compartment cover (pear) (8329696) --------- ea 1

2ORD E64852

Figure 9. Engine valve cover and related parts

11

Page 19: TM 9-2320-208-20P

TM 9-2320-208-20P

2

KEY-J-

234567

ITEMCLAMPHOSELINEPlPEVALVESWIVELGAGE RODNIPPLE

4

Gl~~P03040304030403040304OJ06 (oil pan)0304

7

ORO E64853

12

Figure 10. Upper vent system .. exploded view

Page 20: TM 9-2320-208-20P

TM 9-2320-208-20P

III 121 131 141 lSI 161 171SOUICE, MAINT IS·DAY

IllUST AND MAtNTlECOVEWILm

UNn QTYALW PERFEDERAL DESCRIPTION 100 EQUIPCODE

STOCK Of INC(01 Ibl (01 Ibl lel Idl

NO ISSUE IN (a) lbl~

UNIT '" oz'"- ::l0 ~ um~AG nEM Ii:! =c: ~ 0 :0NO NO

~~ ~ ~l:: - u~~3

~~

i l:l

01 - ENGINE ~ Continued

0106 - UPPER VENT SYSTEM (Fig. 10)

10 8 P 0 4730-278-4557 ELBOW : hose, 90 deg, br, 1/2 in. hose, 3/8 in. male pipe ea 1end (rocker arm cover) (8329715)

10 9 P 0 4730-278-2040 CLAMP, HOSE: adj (band type) external teeth, S, phos-ctd, ea . 413/16 to 7/8 id (8330945)

10 10 P 0 2805-695-1035 HOSE, PREFORMED: oil, filler pipe to air filter pipe and ea 2oil filler pipe to valve cover (8332675)

19 12 [p 0 2805-040-2516 LINE ASSEMBLY: crankcase vent line (8329639) . ea 1Fabricated from:

19 P 0 4710-250-9897 TUBE STEEL: cold-drawn, dble-wrapped, cop, brazed ft I6/16 cd, O.028 wall thk (crankcase vent line) (left)(80244-44-T-5319-65)

P 0 4730-013-7398 NUT, INVERTED, TUBE COUPLING: inverted flare, S, cd- ea 2or zn-pltd, 5/16 od tu, O.620 overall Ig (crankcase ventline) (137398)

9 2 C 0 2805-360-7927 GASKET: vent body to valve compartment cover (tr tl gas ket ea 1set, 2805-025-6979) (7371272)

9 ' 5 2910-741-0836 VALVE: control assy. (7410836)--------- - - ------ ------- - -_ ea 19 6

~0 4820-360-7930 VALVE: metering, crankcase vent line (5336400) ------- ea 1

19 10 0 4730-542-3019 CLAMP, HOSE: S, cd- or zn-pltd, 3/4 in. (oil filler pipe ea 2to air cleaner control val ve vent hose) (8330945)

If> 0 5306-283-0407 BOLT, ASSEMBLED WASHER: bex-hd, split lockwasher, ea 1S, cd- Or zn-pltd, 1/4-20UNC-2A x 1/2 (9409106)

19 11 P 0 2910-321-7423 HOSE: carburetor housing tube to oil filler tube ea 1(8329643)

NON-~LUSTRATEDITEMS

If> 0 6Z19-322-35 CLIP: closed, S, cd- or zn-pltd, 9/16 of tube, hole for 3/8 ea 2in. bolt (eil filter line to front engine plate and oil filterinlet hose to water pump bolt)

~0 6Z19-471-2 CLIP: fastener, type E, S, 3/16 in. (oil line to bracket)----- ea 10 4730-277-6273 ELBOW. PIPE TO TUBE: br, flai-ed tube. inverted, 90 deg ea 2

1/4 in. tube 1/8 in. male pipe end (oil filter outlet lineused w/filter 2940-202-9653

[> 0 4720-248-1231 HOSE, RUBBER: coolant lines, stght hv-duty, It wall 10 ft Itemp -65 deg F, 3/16 in. id (1 ft) (air cleaner to oil filter

ptube) (60244-33-H-565)

0 4730-737-6246 TEE: vent line (65909-807713) -------------__________ ea 1p 0 4720-235-1777 TUBE, RUBBER: rocker arm cover to ?il filler pipe (1 ft) ea I(ft) (60244-33-T~240)

II> 0 4710-595-1824 TUBE, STEEL: cold-drawn dble-wrapped, cop brazed ea I1/4 od, 0.028 wall thk (80244-44-T-5319-60)

13

Page 21: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (4) (5) (6) (7)

SOURCE, MAlNT 1S·DAYIllUST AND MAINT

RECOVERABILITY UNIT QTYAlW PER

FEDERAL DESCRIPTION 100 EQUIPCODESTOCK OF INC

(b) (el (d) (a) (b)(0) lb) (0)NO ISSUE IN

~UNIT 0 ozt;~ ::l

~FIG ITEM 5l !~ ! 0uco~

NO NO §~ Sl ~c:: ~ u - .... ~

"'0 i -J ~ t:;~o.. ~01 - ENGI?\E - Continued

0106 - E?\GIii:E OIL FILTER .-\SSDIBL1 (Fig. 11)

11 1 P 0 4730-289-4712 ADAPTER, STRAIGHT, PIPE TO HOSE: br, 1/8"PTF mnle ea 1pipe end, 3/16 id x 23/64 ad hose end, assv (oil filterinlet) (501648)

111 2 P 0 2805-569-8968 LINE: flexible, oil filter inlet "8S,' (8331932) ----------------11 3 P 0 2940-14 1-9025 FILTER, ELE~IENT, FLVID, PRESS1'RE: mil std junior €:1 1

size, 4-1/4 din x 4-7/8 H nom s iz e II/gaskets (used \\"/filter, 2940-202-9653) (540462)

11 4 P 0 2940-253-7257 SPRING, HELICAL, CO~[PRESSIO?\: w/ttltei- (2940-20>%53) e:1 1(Fram) (5308282)

11 4 P 0 5340-360-4410 SPRING, HELIl'.-\L CO~IPRESSIO?\: coyer screw (use S/mter, ea 12940-202-9653) (77477-25757)

11 5 C 0 5310-262-3000 GASKET: cover screw (used II/filter, 2940-~O~-9{j53) ea 1(Pram) (530828 1)

11 5 C 0 2805-770-3975 GASKET: cover screw (used w/ff lter, 29·H)-:2(J~-9{j33) ca 1(Purolutor) (77477-25756)

11 6 P 0 5306-298-7836 BOLT, SHOULDER: cover (used II/filter, :3~)-tO-ZOZ-HG53) (':1 1(Fr.uu) (5308280)

11 7 C 0 2940-040-2626 LINE: oil filter outlet, :IS::,Y (lISC w/frltcr, 29-10-:202-9653) L';l 1(8332530)

11 8 P 0 4730-289-4713 ADAPTER, STHAIGIIT, TUBE TO HOSE: iuvcrt cd n:11"(" (';1 1swivel, br, 3/16 tu end, 3/16 id, 2;)/G4od, hose end,assy (oil filter inlet) (501650)

3

\1

2

/

Figure 11. Oil filter assembly - (fram} - exploded mClt'

14

Page 22: TM 9-2320-208-20P

TM 9-2320-208-20P

11I (2) (3) (4) (51 (61 (71SOURCE. MAI~T IS·OAY

ILLUST AND MAIIITRECOVERABlLlTY

FEDERAL DESCRIPTIONALW PER

CODE UNIT QTY 100 EQUIPSTOCK OF INC

101 (b) (01 (bl lel ld)NO ISSUE IN (0) (bl

~

FIG ITEM i UNIT .. Oz'"~ :.: !~ o ~ u ca ~

NO NO~~

= ~I:: §o ...

5t !;i~ u .. .. .. ..; := ~~o

01 - ENGINE - Conti nued

0106 - ENGINE OIL PAN (Fig. 12)

12 1 P 0 4730-090-9235 PLUG: drain (73 51892) -------------------------------- ea 112 2 P 0 5330 -543-6722 GASKET: annular, cop an d asb, rd sec, 7/8 in. nom dia ea 1

(dra in pl ug) (* * ga sket sets , 28 05- 025-6979 an d2805-361- 7832 ) (105456)

10 7 P 0 2805-537-2129 GAGE ROD, LIQUID L EVEL: w/cap (8328406) ----'--------- ea 1

NON-ILL USTRATED ITEMS

P 0 4730-014-2431 INVERTED NUT, T UBE COUPLING: inverted flare, br, ea 23/8-24UNF-2A, 3/16 od tu, 0,560 ove r -ull Ig (used w/tube , 4720-350-9896) (142431)

P 0 4730 -014-4307 NUT, TUBE COUPLING: flared type , short, br , 45 deg ea 2scat, 3/8-24UNF-2B, 5/8 ove r-all Ig, 3/16 od tu(us ed w/tube, 4710-595- 1824 ) (144307)

P 0 4720 -350-9896 T UBE, STEEL: co ld -drawn, cop-ctd, db le -wrapped, br az ed, ft frd, 3/16 0<1, 0.028 wal l thk (80244 - 44-T-5319-55)

ORD E64~

Figure 12. Engine oil pan

lS

Page 23: TM 9-2320-208-20P

Dr 9-2320-208-20P

(l) (21 131 141 IS) (61 (71SOURCE, MAIHT IS·DAY

IllUST AHD MAIHTRECO YERABILITY

FEDERAL DESCRIPTION UNIT QTYAlW PEl

CODESTOCK Of IN'

100 EQUIP

lol Ibl lollbl lei Id)NO ISSUl III 101 Ibl

~

0:::; UlilT '" oz'"FIG ITEM ~

=~ '" o 1;; UlQ~NO NO s: g ~ 8 :az::: ~; c..c..",

5i: ~

~ ~ ~~o=-.::;

01 - ENGINE - Continued

0108 - EXHAUST i\1ANIFOL D AND RELATED PARTS (F ig. 13)

13 1 C 0 2805 -3 91 -3093 i\1Al\. FOLD: exhaust, assy (8329699) -------- - - - ---------- ea 1

13 2 C 0 2805- 211-8765 GASKET SET: . manifold (8329752) --- - --- ---------------- - ea 'ICom posed of:

2.1 1 GASKET, exhaus t manifold center (8329751)

2.2 2 GASKET, exha us t manifold ends (8329750)1 GASKET, exha ust pipe flange (65909-634814)

(non-illustrated)

13 3 P 0 530 7-011-2572 STUD, PLAIN: S, 3/8- 16UNC 9/16 x 3/S-24UNF- 2 ea 25/S x 2-3/ 16 in. ove r - all ig (1l2572)

13 4 P 0 530 7- 010-3 196 ST UD, PLA IN: low- carb-S, 3/ S-16NC, 9/ 16 x 3/S-2 4NF-2 ea 35/8 x 1- 9/ 16 (103196)

13 5 P 0 5310-05 0-33 54 NUT, SELF-LOCKl l"G, HEXAG ON: br , 3/S- 24UNF -3B. ea 59/16- ln . w, 29/ 64 in. thk (critical installation) (503354)

5

16

~5

I I II 12[!]. 3INCHES . '

Figure 13. E%haWlt manifold - e%f/loded view

ORD E64856

Page 24: TM 9-2320-208-20P

TM 9-2320-208-20P

III (21 (31 (4) (5) (6) (7)

SOURa, MAINT 15-0AYILLUST AND MAINT

RKOVERABILITYUNIT QTY

ALW PERFEDERAL DESCRIPTION 100 EQUIPCOO£STOCK OF INC

lal Ibl lal Ibl lei rdl NO ISSUE IN (0) (bll:

UNIT '" oz'"~ ::lo ~ um~AG ITEM

~ =cl SNO NO~~

ml:: ~ 8 ~~~c;51

-- S; li';l

02 - CLUTCH ASSEMBLY

0200 - CLUTCH ASSEMBLY (Fig. 14)

14 1 P 0 R 2520- 307- 8850 CLUTCH: pressure, pl a te, w/cover, assy (8328265)--------- ea 1

7 1 C 0 2520-292-2128 GASKET: inspection hole cover (8328313)·------------------- ea 1

7 2 C 0 2520-040-1888 COVER: inspection, linkage (8328310)-:---------------------- ea I

7 4 P 0 4730-278-33 89 PLUG, PIPE: sq he, m l , glvd, 1/4 in, (103865)-------""7",----- ca I

ORD E64857

FIgure 14. Clutch assembly - exploded view

17

Page 25: TM 9-2320-208-20P

TM 9-2320-208-20P

10

~L..-3

4567

18

12

9

8

Figure 15. Clutch linkage

5 4_--3

,92ol~>lI..J - I!l:JI

ORD E64:

Page 26: TM 9-2320-208-20P

TM 9-2320-208-20P

(I) (21 (31 (41 (5) (6) 171SOURCE. MAINT IS·DAY

ILLUST AND MAINTRECOVERABllITY

DESCRIPTION UNIT OTYALW PER

CODE FEDERAL 100 EQUIPSTOCK OF INC

(al lbl lal Ibl lel (dlNO ISSUE IN (a) (bl

S ~ UNIT ~ >- Oz'"AG ITEM~ a~ a .#~ UED~

0NO NO~~ ~ ...... ~ u

~~o; i:l

02 - CLUTC H ASSE MBLY - Continued

0202 - CLUTCH LINKAGE (Fi g, 15)

15 1 P F 3110-158-6196 BEARING, BALL, THRUST: mil-std-code 999 - 13059-0000 ea 1sr, grooved r ace surfac e, sgle direction, r igid, ban dedod, bz or S, ferrule on id of one wa s he r, S, washer ove r -lap, 1, 5000 in , bore, 2. 8125 in , od, 0. 6250 in, H clutchrelease (710203)

15 2 C 0 2520- 368-263 0 SPRING: release bearing ca rricr (7371366) ---------------- ea 115 3 C 0 2590- 73 7- 1337 SEAL: dust, contr ol lever tub e (7371337) ------------------ ea 215 4 C 0 5307-524-6557 STUD : ball, control lever tub e (5246557) ------------------- ea 215 5 5330-737-1364 PAD: fclt 5/8 od, 1/4 thk (control tube) (7371364) ----------- ea 215 6 C 0 2520-737-1340 RETAINER: control lever tube spr ing (7371 340) ----------- ea 215 7 C 0 2540-524- 6558 SPRING: helical, co ntrol leve r tube (5246558; ._-------- ea 115 8 C 0 2520- 597- 2315 SPRING: r e tr ac ting, pedal ·(8387940) ---~ - - - - - - - - - - - - - - - - - - ea 115 9 P 0 53 10- 050-2242 WASHER , FLAT: S, 1-1/32 id , 1-3/4 ad, 0, 109 thk ea 3

(pedal s haf t) (502242)15 10 P 0 53 15- 054-4190 PIN, STRAIGHT, HEADED: dld-f/ c-pin, c ham, S, harden ed, ea 1

cd- or zri-pltd, 5/16 dia s hank, 23/ 32 19h underhead toc/l of hole (control lever tub e a djus ting y oke) (544190)

15 11 C 0 2530-769-7454 SPRING: clutch pedal draft pad (7697454) ---~-------------- ea 115 12 C 0 5330-040-2470 PAD: ~Iaft, pedal (8328436) ------------------------------ ea 115 13 C 0 2540-040-2471 PAD: pe~~ (8328437) -------- .--------------------------- ea 115 14 P 0 4730- 040-2472 SUPPORT: control tub e lever r el ease c able s eal (bell ea 1

housing) (832 8439)15 15 P 0 4 730- 278-2 039 CLA MP , HOSE: ban d type, exter--tecth-Ioc k washer, S, ea 1

phos-ctd, 1-1/4 in. to 1-1/2 in. id (control tube leverr el ease cab le seal) (83284 35)

15 16 C 0 2520- 692-6051 SEAL: contr ol tube lever release cable rubber ea 1(8332072)

15 17 P 0 4730- 278- 2042 CLAMP, HOSE: band type, exter -itooth- Iock , 3/8 in. to ea 15/8 in, id (control tube lever release cable seal) (8328434)

15 18 C 0 254 0- 318- 0885 CABLE: tub e , c ontrol le ver (8328129) - - - --- - - - - - - - - --- - - - - e a 115 19 C 0 2520- 737-2823 LEVER: control w/ tube, assy (7372 823) ------------------- ea 115 20 C 0 2520- 737- 282 6 ROD: pedal shaft l ever to control tube lever (7372 826) ------- ea 115 21 C 0 2540- 495 -9499 PEDAL: assy (7371 342) - - - - - - - - --- - - - - - - - - - - - - - - - - --- - - - - ea 1

NON-ILLUSTRATED ITEM

C 0 5310-737-5065 WASHER FLAT: pedal draft pad (65909-A6360)-------------- ea 1

19

Page 27: TM 9-2320-208-20P

TM 9-2320-208-20P

(J) (2) (31 -14) (5) (6L mSOURCE, MAINT IS-DAY

lLLUST AND MAlNTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYAlW PER

(Oaf 100 EQUIPSTOCK OF INC

(a) Ib) (a) (b) (c) (d)NO ISSUE IN (a) (bl

t:l ; UNIT '" Oz'-FIG ITEM~ gE o >- umg..

NO NO~g ~ ~-' ~

8 ~ ........"'~ =: ::::~O

03 - FUEL SYSTEM

0301 - CARBURETOR ASSEMBLY (Fig. 16)

16 1 P 0 2910-294-2141 CARBURETOR: assy (8329774) ------------------------ ea 1

C 0 5310-285-2181 NUT, PLAIN, HEXAGON: carburetor (8332520) ---------- ea 1

P 0 5310-543-5653 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, 3/8-24UNC-- ea 12B, 9/16 in. w, 21/64 in. thk (120369)

P 0 5307-010-3196 STUD, PLAIN: low-curb-S, cd- or zn-pltd, 3/8-16NC ea 29/16 x 3/8-24NF-2, 5/8 x 1- 9/16 (103196)

16 2 P 0 2910-291-6964 GASKET: mounting (ftftkit, 2910-040-2579) (8329823) -------- ea 1

20

Figure 16. Carburetor assembly

ORDE64859

Page 28: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (4) (5) (6) (7)

SOURCE. MAINT lS·DAYILLUST AND MAINT

RECOVERABILITYFEDERAL DESCRIPTION UNIT QTY

ALW PERCODE 100 EQUIP

STOCK OF INC(a) (bl (a) (b) (el (d)

NO ISSUE IN (a) lb)

FIG ITEMt: S UNIT 0 >- Oz>-

~ =m iii '" Ua:l~NO NO ~ ~it ! 0 I;;

>-Q S ~~ 8 u~~oCQ

"'~ :; ~

03 - FUEL SYSTEM - Continued

0302 - FUEL PUMP (Fig, 17)

17 1 P 0 R 2910-547-7769 PUMP, FUEL, ENGINE: w/gasket, assy (8720569) ----------- ea 1C 0 5305-227-1815 BOLT: pump (8332521) ----':"---------------------------- ea 1C 0 5306-737-5385 BOLT, MACHINE: pump (7375385) --.------------------ ea 1P 0 5310-012-0214 WASHER, LOCK: split, med, S, cd- or zn-pltd, 5/16 ea 2

screw size (120214)C 0 5310-741-6478 WASHER: r ectangular, fuel pump to cylinder block ea 2

(7416478)17 2 C 0 2910-576-4259 GASKET: mounting (1:r1:rgasket set, 2805-025-6979 and kit, ea 2

2910-218-1276) (5261672)17 3 C 0 2910-040-2537 SPACER: fuel pump to cylinder block (8329708) ------------- ea 117 4 P 0 4730-040-2536 ADAPTER: breather valve (8329701) ---.----------.---------- ea 1

4

Figure 17. Fuel frump assembly

2

ORO E64860

21

Page 29: TM 9-2320-208-20P

T M 9-2320-208-20P

32

Figure 18. Air cleaner and related parts - exploded view

22

.O RD.E64861

Page 30: TM 9-2320-208-20P

TM 9-2320-208-20P

11l (2) (3) (4) (5) (61 (71SOURCE. MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL ALW PERCODE DESCRIPTION UNIT QTY 100 roUiP

STOCK Of INC(01 Ib) (01 (bl (el (d)NO ISSUE IN (a) (bl

~ ~fiG ITEM

~~ ~ !~ S UNIT .. Oz ....o >- utQ~'"NO NO ~~ § 8 = ~~oo~ .....~~ ; :=

03 - FUEL SYSTEM - Continued

0304 - AIR CLEANER AND RELATED PARTS (Fig. 18)

18 1 C 0 R 2940-307-8855 Am CLEANER, INTAKE: assy (8329642) ------------------- ea 1p 0 5306-283-0405 BOLT, ASSEMBLED WASHER: hex-hd, split lockwasher , ea 4

header-pt, S, cd- or zn-pltd, 5/16-18UNC-2A x 5/8(9409097)

18 2 P 0 4730-278-2064 CLAMP, HOSE: S, cd- or zn-pltd, 2-1/4 in. (air cleaner to ea 2air intake pipe hose) (502922)

18 3 C 0 4720-318-1039 HOSE: flexible (air cleaner to air intake) (65909-806186) ----- ea 1

18 4 P 0 2910-040-2599 CLAMP: assy (8330124) ---------------------------------- ea 1

18 5 P 0 4730-278-2061 CLAMP, HOSE: adj, band-type, S, cd- or zn-pltd, 2-7/8 to ea 13-1/8 id (precleaner) (502925)

19 9 P 0 4730-014-2427 INVERTED NUT, TUBE COUPLING: inverted flare, br. ea 25/16 od tu, O. 620 overall Ig (fuel pump vacuum sectonvent line) (142427)

10 1 P 0 4730-278-2088 CLAMP, HOSE: adj , band-type, corr-res-S, pass-fin. ea 22-5/8 in. to 2-7/8 in. id (carburetor to air cleaner pipe hose)(502495)

10 2 C 0 4720-595-4387 HOSE: carburetor to air cleaner pipe (8329646)..:------------- ea 110 3 P 0 4710-350-9886 LINE: carburetor ventilator, assy (8677523) ea 1

Fabricated from:NUT, TUBE COUPLING: inverted flare type, 45 deg seat, ea "-

br, 3/8-24UNF-2A, 9/16 in. overalllg, 3/16 in. od tu(carburetor vent line) (142431)

TUBE, COPPER: 3/16 od, O. 035 wall thk (9-1/16 Ig) ft I(44-T-5080-10)

10 4 C 0 2805-040-2619 PIPE: air cleaner to carburetor air intake , w/bracket and ea 1clip, assy (8677521)

10 5 P 0 2910-741-0836 VALVE: control, assy (used on vehicle through serial no. ea 123359) (7410836)

10 6 C 0 5315-737-2554 SWIVEL: crankcase vent valve control wire (7372554) -------- ea 1

NON-ILLUSTRATED ITEM

P 0 4710-202-8396 TUBE, COPPER: 5/16 od, O. 035 wall thk (40-1/2 19) ft I(44-T-5080-20)

23

Page 31: TM 9-2320-208-20P

TM 9-2320-208-20P

<ll (21 (31 (41 (51 161 (71SOURCE. MAINT IS-DAY

ILI.USl AND MAlNTR!COVERABILIlY DESCRIPTION UNIT Qrv

ALW PERFEDERAL 100 EQUIP(001STOCK OF IN(

(al (bl (al lbl lcl (dlNO ISSUI IN (al lbl

~~ ~ UNIT 0~

Oz ....AG ITEM ~ e U£a~

- ;ti.... :5 0NO NO~§ 5l §~ ~ U

~

~~O; =03 - FUEL SYSTEM - Continued

0304 - FUEL VENTILATING SYSTEM (Fig. 19)

19 1 P 0 LINE ASSEMBLY: master cylinder to air cleaner (810504) ea 1

Fabricated from:P 0 4730-014-2431 INVERTED NUT, TUBE COUPLING: inverted flare. br, ea 2

3/8-24UNF-2A, 3/16 oct tu, O.560 overall 19 (142431)4720-350-9896 TUBE. STEEL: cold-drawn, cop-ctd, dble-wrapped, br, ft I

rd, 3/16 od, o. 028 wall thk (80244-44-T-5319-55)19 2 PO LINE ASSEMBLY: air cleaner to elbow vent tube at dash ea 1

22-1/2 in. (M38Al) (810505)Fabricated from:

P 0 4730-014-2432 INVERTED NUT, TUBE COUPLING: inverted flare, br , ell 27/16-24NS. 1/4 od tu, 0,560 overal1lg (142432)

P 0 4720-350-9896 TUBE, STEEL: cold-drawn, dble-wrapped, cOP. br, 3/16 ft Iod, 0.028 wall thk (80244-44-T-5319-76)

19 2 P 0 LINE ASSEMBLY: air cleaner to elbow vent tube at dash ea 1(M170) (811441)Fabricated from:

P 0 4730-014-2432 INVERTED NUT. TUBE COUPLING: inverted flare, br , ea 27/16-24NS, 1/4 od tu, 0.560 overallig (142432)

P 0 4720-350-9896 TUBE, STEEL: cold-drawn. dble-wrapped. cOP. br, 3/16 ft Iod, 0.028 wall thk (80244-44-T-5319-76)

19 3 P 0 LINE ASSEJliffiLY: fuel tank to elbow (l\138A1) (808926) ea 2Fabricated from:

P 0 4730-014-2431 INVERTED NUT. TUBE COUPLING: inverted flare, br , ea 43/8-24 UNF,..2A, 3/16 oct tu, 0.560 overall Ig (142431)

P 0 4720-350-9896 TUBING. COPPER: seamless. soft anld, size 3/16 od, ft I0.035 thk of wall, 30-3/4 19 (S0244-44-T-5080-10)

19 3 P 0 LINE ASSEMBLY: fuel tank to elbow (MI70) (811403) ea 2Fabricated from:

P 0 4730-014-2431 INVERTED NUT. TUBE COUPLING: inverted flare, br, ell 43/8-24 UNF-2A. 3/16 oct tu, 0.560 overall Ig (142431)

P 0 4720-350-9896 TUBING. COPPER: seamless. soft anld, size 3/16 oct, ft I0.035 thk of wall, 30-3/4 19 (80244-44-T-5080-10)

19 4 P 0 ELBOW. flared tube. inverted, stght, 90 deg, br, 3/16 in. ea 1(fuel tank line and air cleaner line) (325200)

19 5 P 0 LINE ASSEMBLY: bell housing tee to transfer case elbow line ea 1(,23-1/8 in.lg) (807495)Fabricated from:

P 0 4730-014-2431 INVERTED NUT, TUBE COUPLING: inverted flare, br , ell 33/8-24UNF-2A, 3/16 oct tu, 0.560 overallig (142431)

P 0 4720-350-9896 TUBING. COPPER: seamless, soft anld, size 3/16 od, ft I0.035 thk of wall (80244-44-T-5080-10)

19 6 P 0 LINE ASSEMBLY: fuel pump vacuum section to bell housing ea 1tee vent line 27-1/2 in. (807700)Fabricated from:

PO 4730-014-4307 NUT, TUBE COUPLING: flared type, short, br, 45 deg ea 1seat, 3/8-24UNF-2B, 5/8 overalllg, 3/16 oct tu(144307)

PO 4720-350-:9896 TUBE, STEEL: cold-drawn, cop-ctd, dble-wrapped, br, it Ird, 3/16 oct, 0.028 wall thk (80244-44-T-5310-55)

24

Page 32: TM 9-2320-208-20P

TM 9-2320-208-20P

(1) (2) 131 (4) lSI 161 171SOURCE. MAINT 15-OAY

IllUST AND MAINTRECOVERABllITY

DESCRIPTION UNIT QTY Al.W I'fRFEDERAL 100 EQUIPCOOESTOCK OF INC

101 Cbl k11 Cbl te) Cdl NO ISSUE IN 101 Cb)~ ~

UNIT '" 8~~FIG ITEM e lal;; o ~~ M 1:::1 0" '"NO NO~& 5i~-'~

u ~

~~(ja~

03 - FUEL SYSTEM - Continued

0304 - FUEL VENTILATING SYSTEM - (Fig. 19) -Continued

19 7 C 0 5340-704-7998 CLIP: fuel tank elbow to vent tube dash (1) (use on vehicles ea 4through serial no. 23359) tee to union vent tube to dash (1)and master cylinder vent tube to dash (1) (use on vehiclesafter serial no. 23359 through 29295) (7047998)

10 11 C 0 4730-492-5042 NIPPLE: ventilation valve to hose (7047970) --------------- ea 1

NON-ILLUSTRATED ITEMS

C 0 2540-040-2514 CONTROL: dual, ventilation, assy (8329636) --------------- ea 1P 0 5310-703-2607 NUT: ventilation control, (7032607) .;..;.;::..-------------------- ea 1P 0 5975-335-2588 CONDUIT ELECTRICAL: flexible non-metallic lcom, size ft .;

1/4 in. 100 ft coil (air cleaner to elbow vent tube at dash8 in. bell housing tee to transfer case elbow line 6 in. andfuel tank to elbow vent tube at tank 25-1/2 in. )(80244-17-C-18036-50)

KEY ITEM GROUP

8 LINE 06059 NUT 0304 (Air cleaner)

10 CLAMP 010611 HOSE 010612 LINE 010613 UNE 0605

Figure 19. Fuel ventilating system

ORD E64862

25

Page 33: TM 9-2320-208-20P

TM 9-2320-208-20P

15

.--2

aKEY ITEM GROUP-r

-.~ .. '..S(] FILTER 0309" ASSY.

. fA 3 NUT 0309~ . \.. 4 WASHER 0309

-21 5 FILTER 0309ELEMENT

6 BOLT 03098 SCREW 06109 WASHER 0610

10 SENDING 0610UNIT

Q'" 11 GASKET 0610•• <I'

till

il

o~18

20

Figure 20. Fuel tank and related parts - e"ploded view

26

Page 34: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (4) IS) 161 mSOURCE, MAINT IS·DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK OF INC

(aJ lbl (al (bl lei (d)NO ISSUE IN 101 (bl

~ 5 UNIT ..>- 83iSFIG ITEM 0

l:l ~ :ltd" ..NO NO "' =ii!: a 8 lii ..

~~ ~ .... ~ ~~oCco ; iii"'~

03 - FUEL SYSTEM - Continued

0306 - FUEL TANK AND RELATED PART (Fig. 20)

20 2 P 0 5305-015-9592 SCREW, MACHINE: cross-reoesa-pan-hd, S, cd- or ea 5zn-pltd, no, 8 O.164-32NC-2A x 1/2 (159592)

20 7 C 0 2910-735-1315 GASKET: cover plate neoprene (7351315) ------------------- ea 1

20 12 C 0 2910-040-2575 STRAP: hold-down (8329782) ------------------------------ ea 1

20 13 !pO 4730-278-3389 PLUG, PIPE: sq-hd, mt, glvd, 1/4 in. (drain) (81366-45- ea 16075-700-003)

20- 14 C 0 5330-285-5115 SEAL: drain plug (8330946) ------------------------------- ea 1

20 15 P 0 27W1-120-0 WEBBING: anti-squeak, cotton, impregnated, w, 2 in. thk ft -I1/16 in. (tank strap) (1 ft) (ft) (24-W-l1200)

20 16 P 0 2910-040-2506 TANK: fuel, assy (M38Al and M38AIC) ea 1(8329621)

20 17 P 0 5325-737-5036 GROMMET, RUBBER: filler pipe (7375036) ----------------- ea 1

20 18 C 0 4730-202-6063 STRAINER: filler (8329781) ------------------------------- ea 1

20 19 C 0 2910-141-9758 CAP, FUEL TANK: filler, pressure or vent type, w/ chain, ea 1assy (8333722)

20 20 P 0 5340-505-6233 CLIP, RETAINING: safety, S, cd- or zn-pltd, 3/4 in. ea 2overall 19 (fuel tank cap) (7975294)

20 21 C 0 R 2910-696-0368 TANK: fuel, assy (M170) (8333277) ------------------------ ea 1

27

Page 35: TM 9-2320-208-20P

TM 9-2320-208-20P

3

ORO E64864

Figure 21. Fuel lines and fittings

28

Page 36: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (4) (5) (6) (7)SOUlCf. IdAINT IS-DAY

IUIlST AND MAINTnCOVERABILITY

DESCRIPTION UNIT QTYALW PER

COOE FEDERAL 100 EQUIPSTOCK OF INC

(0) Ib) (0) Ib) lel Id)NO ISSUE IN (0) (b)

Id i UNIT o >- Oz ....RG ITEM

I~ i '" vca~o ....NO NO ;15 u '" ~;:O;I =

03 - FUEL SYSTEM - Continued0306 - FUEL LINES AND FITTINGS (Fig. 21)

21 1 IF 0 LINE ASSEMBLY: tee to shut-off valve, assy (M38Al. M38AIC. ea 1and Ml70) (7966472)Fabricated from:

II> 0 4730-014-2427 INVERTED NUT, TUBE COUPLING: inverted flare, br-, ca 25/16 00 tu, 0.620 overall 19 (142427)

P 0 4710-202-8396 TUBE, COPPER: 5/16 00, O.035 In, wall thk (2 ft) ft i(80244-44-T-5080-20)

21 2 II' 0 5340-321-6439 CLIP: first splash apron (1). right splash apron (1), front ea 6cross member (2), front floor brace (I) and front floorriser (1) (8329783)

21 3 II' 0 4730-278-5277 TEE: flared tube. inverted, br, 5/16 in. tu, 1/8 in. ca 1(fllmale pipe side) (128275)

21 4 If' 0 4730-014-2427 INVERTED NUT, TUBE COUPLING: inverted flare. br, ea 25/16 od tu, O.620 overall 19 (elbow to tee line)(M38A1 and M~8A1C) (142427)

21 5 If' 0 2910-535-7614 LINE ASSEMBLY: fuel tank to elbow (l\138A1. M38A1C) ea 2(7966471)Fabricated from:

IF 0 4730-014-2427 INVERTED NUT, TUBE COUPLING: inverted flare. br, ea 25/16 od tu, O.620 overallig (use on vehicles after serialno, 22336) (142427)

IP 0 4710-350-9897 TUBE. STEEL: cold-drawn. dble wrapped, cop, brazed, ft i5/16 od, ,028 wall thk (usc on vehicles after serial no,22336) (80244-44-T-5319-65)

21 5 II' 0 LINE ASSEMBLY: fuel tank to elbow assy (M170) (79664821 ea 1Fabricated from:

IP 0 4730-014-2427 INVERTED NUT. TUBE COUPLING: inverted flare, br, ea 25/16 00 tu, 0,620 overall Ig (use on vehicles after serialno, 22336) (142427)

II' 0 4710-350-9897 TUBE, STEEL: cold-drawn, dble wrapped, cop, brazed, ft I5/16 od, ,028 wall thk (use on vehicles after serial no,22336) (80244-44-T-5319-65)

21 6 Jp 0 4730-288-7039 VALVE, PLUG: fuel line shut-off (7346871) ___________ ea 121 7

~0 2910-696-0364 LINE: flex (fuel line to fuel pump) (8331934) "- - - - - - - - - - - - - - - - -0 6Z19-322-51 CLIP: closed, S, cd- or zn-pltd, 5/16 00 tu hole for ea 1

5/16 in. bolt (fuel line at water pump) (6Z1932-251)IP 0 4730-014-2427 INVERTED NUT, TUBE COUPLING: inverted flare, ea 2

5/16 00 tu, 0.620 overall 19 (142427)

NON-ILLUSTRATED ITEMSP 0 5975-132-9471 TUBE, FLEXIBLE, NON-METALLIC, ELECTRICAL: loom, ft Ip size 5/16 in. (fueling 3 ft) (ft) (80244-17-C-18035-60)

0 4730-278-3135 FITTING: flared tube, inverted, stght, 90 deg, br, 5/16 ea 1in w/o nuts

0309 - FUEL FILTER AND RELATED PARTS (Fig, 20)20 1 0 2910-314-0770 FIL TER: fuel, assy in tank (65909-806626)------_______ ea 120 3 P 0 5310-012-0361 NUT, PLAIN, HEXAGON: S, cd- or zn-plld, no, 10 ea 1

0, 190-24NC-2B, 3/8 w, 1/8 thk (120361)20 4 P 0 5310-596-7686 WASHER, LOCK: split, med, S. cd- or "zn-pltd, no. 10 ea 1

O.190 screw screw size (96906-35338-43)20 5 P 0 2910-735-1316 FILTER ELEMENT, FLUID, PRESSURE: fuel filter in ca 1

tank (55168-R32-63)20 6 P 0 5306-696-5307 BOLT, MACHINE : rd-hd, S, cd- or zn-pltd, no. 10 ea 1

0.190-24NC-2A x 4 (455268)P 0 5340-282-7532 CLAMP: closed 5 /16 00 tube 3 /8 bolt (Non-illustrated) ea 1

29

Page 37: TM 9-2320-208-20P

30

TM 9-2320-208-20P

ORO E64865

Figure 22• Throttle and ch ko e control

Page 38: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (4) IS) (6) (7)

SOURCE. MAINT 15·DAYIllUST AND MAINT

R[COVERABIUTYFEDERAL DESCRIPTION UNIT OTY

AlW PERCODE 100 EQUIP

STOCK OF IHC(0) (b) (0) (b) (el (d)

NO ISSUE IN (0) (bl

~ ~ UNIT 0 >; OZ'"FIG ITEM~ ~

uco~NO NO ffie ~ 0 ~

~~ ~ ~ ... e u .... '"~c ~~o..~ ~ ::;:

03 - FUEL SYSTEM - Continued

0312 - THROTTLE AND CHOKE CONTROL (Fig. 22)

22 1 C 0 2910-200-5417 SPRING, HELICAL, COMPRESSION: accelerator bellcrank ea 1upper bracket (8329770)

22 2 C 0 2540-737-1194" STOP: hand throttle control wire, w/screw, assy ea 1(7371194)

22 3 C 0 2540-040-2563 ROD: throttle (accelerator bellcrank to carburetor) ea 1(8329763)

22 4 P 0 5310-050-2243 WASHER, FLAT: plain, S, cd- or zn-pltd, 7/32 id, 3/8 od, ea 2O.035 thk (accelerator) (502243)

22 5 C 0 2540-040-2569 BELLCRANK: accelerator, w/shaft, upper (8329769) -------- ea 122 6 C 0 2910-322-7206 CONTROL: choke, assy(8329760) ------------------------- ea 122 7 C 0 2540-318-1052 CONTROL: throttle, assy (8329761)----------------------- ea 122 8 P 0 5310-696-5177 NUT, ASSEMBLED WASHER: hex, ext-teeth lockwasher, ea 1

S, cd- Or zn-pltd, 3/8-24NF-2B, 9/16 w, 27/64 thk(271193)

22 9 P 0 5310-696-5177 NUT, ASSEMBLED WASHER: hex, ext-teeth iockwasher, ea 1S, cd- Or zn-pltd, S/8-24NF-2B, 9/16 w, 27/64 thk(271193)

22 10 C 0 2540-287-8231 PEDAL: accelerator (w/hinge and link, assy) (8329762) ------ ea 122 11 C 0 2540-737-5392 REST: foot (accelerator) (73753921----7 ------------------- ea 122 12 C 0 2540-040-2567 BRACKET: bellcrank (w/lever and spring, assy) ea 1

(8329767)22 13 P 0 5315-059-0928 PIN, STRAIGHT, HEADED: did-fie-pin, cham, cold-fin-S, ea 1

cd- or zn-pltd, 1/4 dia shank, 1-7/8 19h under hd toell of hole (590928)

22 14 C 0 5340-737-5114 HINGE: accelerator pedal (7375114) ----------------------- ea 122 15 C 0 5340-737-1454 SPRING: accelerator pedal hinge (7371454) ----------------- ea 122 16 C 0 2540-040-2564 SPRING, HELICAL, EXTENSION: return (accelerator pedal) ea 1

(65909-806950)22 17 C 0 2540-040-2562 BLOCK: adjusting (throttle rod) (8329759) ------------------ ea 1

NON-ILLUSTRATED ITEM

P 0 5325-737-5129 GROMMET, RUBBER: split (choke control cable and throttle ea 2control cable dash) (7375129)

31

Page 39: TM 9-2320-208-20P

TM 9-2320-208-20P

11l 121SOURCE, MAlNT

ILLUST ANDRECOVERABILITY

COOE(a) (b) (a) lb) lel (dl

~ ~

FIG ITEM ~d §NO NO §~ 2: ~!; ~

;8 ~ ~

(31

FEDERALSTOCK

NO

(4)

DESCRIPTION

04 - EXHAUST SYSTEM

0401 - EXHAUST PIPES, MUFFLER AND RELATED PARTS(Fig. 23)

(5)

UNITOF

ISSUE

(6)

QTYINCIN

UNIT

(7)

IS-DAYMAINT

ALW PER100 EQUIP

(o) (bl

23 1 P 0 5305-576-6987 SCREW, CAP, HEXAGON HEAD: med-carb-S, cd- orzn-pltd, 3/8-24UNF-2A x 1-1/2 (120677)

ea 1

23 2

23 3

23 4

C 0

P 0

C 0

5330-360-7970 GASKET: exhaust pipe flange manifold end (7371390) --------- ea

5310-050-3113 NUT, PLAIN, HEXAGON: S, seize-proof-ctd-thd (503113) --- ea

2990-737-5077 PIPE: exhaust (7375077) ---------------------------------- ea

1

2

1

P 0 5307-010-3196 STUD, PLAIN: low-carb-S, plain fin.(103196) -----------

23 5

23 6

23 7

23 8

23 8

P 0

C 0

P 0

P 0

P 0

5310-050-3112 NUT, PLAIN, HEXAGON: S, seize-proof-ctd-thd, 5/16-24UNF-2B, 1/2 w, 21/64 thk (503112)

2990-492-5480 GASKET: exhaust pipe to extension and extension to mufflerflange (7048736)

5306-012-1661 SCREW, CAP, HEXAGON HEAD: low-carb-S, cd- orzn-pltd, 5/16-24UNF-2A x 1 (121661)

2990-040-2553 PIPE: exhaust extension, w/bracket, assy (M38Al andM38AIC) (8329739)

2990-696-0369 PIPE: exhaust, extension, w/bracket, assy (M170)(8333278)

ea

ea

ea

ea

ea

4

2

4

1

1

23

32

9 P 0 5340-737-1047 BRACKET: support, exhaust pipe extension (7371047) ------- ea 1

Page 40: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (4) 151 161 (7JSOURCE. MAINT IS-DAY

ILLUST AND MAl NTR£COVERABllITY

FEDERAL DESCRIPTION UNIT OTYAlW PER

CODESTOCK OF INC

100 EQUIP(e) (b) leI (b) Ie! (dl

NO ISSUE IN (el fbI

AG ITEM:::: § UNIT ~ 8Zi

~~ ~ ~E ~o :<

NO NO z~~ ~~ § 8 :;; ....

~~ ~ ~,. -04 - EXHAUST SYSTEM: - Continued

0401 - EXHAUST PIPES, MUFFLER AND RELATED PAR TS( Fi g. 23) - Continued

23 10 C 0 252 0-040- 1885 SPAC ER: suppor t bracket to fr ame (65909-666619)-- - --- --- --- en 123 11 C 0 2990-737-5076 MUF FLER: exhaust, w/bracket, assy (7375076) - - - - ---- - - ---- ea 1

P 0 5310-050-3112 NUT, PLAIN, HEXAGON: S, seize-proof-ctd- thd, 35/16- 24UNF -2B, 1/ 2 w, 21/64 thk (503112)

P 0 5306- 012-1661 SCR EW, CAP, HEXAGON HEAD: Iow-carb-S, cd- or en 1zn-pltd, 5/16-24UNF-2A x 1 (121661)

23 12 C 0 2990-737-5075 BRACKET: muffler support cl amp (7375075) ---------------- - en 123 13 P 0 2990-696-0370 EXTENSION: tail pip e (M170) (8333279)---------------------- en 1

NOTE: ITEM 13 USEDONMI70 VEHICLES ONLY.

Figure 23. Exhaust pipes, muffl ers and related parts

-f,

O RO E64867

33

Page 41: TM 9-2320-208-20P

TM 9-2320-208-20P

11l (2) (31 (4) (5) (6) (7)

SOURCE, MAINT IS-DAYILLUST AND MAINT

RECOVERABILITYFEDERAL DESCRIPTION UNIT QTY

ALW PERCODE 100 EQUIP

STOCK OF INC(01 (b) (a) (bl (e! (d)

NO ISSUE IN (a) (b)

FIG ITEM ... ~ I UNIT c;~

Oz'";oj

~ ~~uca~

NO NO §~0 :;;

~ !ii-' u~~o~C>

~..~ :::

05 - COOLING SYSTEM

0501 - RADIATOR AND RELATED PARTS (Fig. 24»)

24 1 C 0 2930-629-0949 GASKET: filler cap fiber (5262210) ------------------------- ea 1

24 2 C 0 2930-737-5030 CAP: filler pressure type (7375030) ----------------------- ea 1

24 6 P 0 4820-276-9040 COCK: radiator drain (103647) ---------------------------- ea 1

NON-ILLUSTRATED ITEMS

P 0 6850-243-1992 ANTI-FREEZE: ethylene glycol, inhibited (cooling capacity cn f11-1/2 qts) (50 per cent ratio volume required for 40deg B. F. ) (initial requirements 5-3/4 qts per vehicle)

P 0 6850-224-8730 ANTI-FREEZE: ethylene glycol, inhibited (50-gal. can) f(cooling capacity 11-1/2 qts. ) (50 per cent ratio by volumerequired for 40 deg B. F. ) (initial requirements 5-3/4qts, per vehicle) (80244-51C01555000)

P 0 6850-243-1990 ANTI-FREEZE: ethylene glycol, inhibited (55-gal. drum) dr f(cooling capacity 11-1/2 qts) (50 per cent ratio by volumerequired for 40 deg B. F. ) (initial requirements 5-3/4qts per vehicle) (80244-51C01554035)

P 0 6850-174-1806 ANTI-FREEZE: arctic type (55-gal drum) (cooling capacity dr I11-1/2 qts) (initial requirements 11-1/2 qts, pervehicle) (80244-51C01553755)

6850-690-5561 CLEANING COMPOUND, ENGINE COOLING SYSTEM:P 0 6850-664-7123 INHIBITOR: rust (5-oz can) (cooling capacity 11-1/2 qts) en I

(80244-51C01588775)P 0 5310-012-0370 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, 7/16-20UNF- ea 2

2B, 5/8 W, 3/8 thk (120370)P 0 5310-044-6485 WASHER, FLAT: S, cd- or zn-chromate-fin., 1/2 id, ea 2

1-5/8od, 0.083 thk (446485)

34

KEY

345

Figure 24. Radiator and related parts - exploded view

ITEM

CLAMPHOSEHOSE

GROUP

050305030503

ORO E64868

Page 42: TM 9-2320-208-20P

TM 9-2320-208-20P

(l) (2) (3) (4) (5) (6) (7)

SOURCE. MAINT IS-DAYIllUST AND MAINT

RECOVERABllITYFEDERAL DESCRIPTION UNIT QTY

AlW PERCODE 100 EQUIP

STOCK Of INC(a) (bl (a) lbl (el (d)

NO ISSUE IN (a) (b)

; ~ UNIT C; 1< oz'"fiG ITEM

~ ~U~~

NO NO !~ ~ 0 :a~~(j~~ ~ !;;;~ > u

"'0 ~ ~""~

05 - COOLING SYSTEM

0503 - RADIATOR HOSES AND RELATED PARTS (Fig. 24)

24 3 P 0 4730-278-2066 CLAMP, HOSE: S, cd- or zn-pltd, 1-1/2 in. (radiator inlet ea 4and outlet hose) (502917)

24 4 C 0 4720-278-5058 HOSE, PREFORMED: radiator inlet moulded (8328457)----_-- ea 1

24 5 C 0 2930-278-5042 HOSE, PREFORMED: radiator outlet, w/reinforcement, ea 1assy (moulded) (8328458)

25 2 C 0 4720-769-7588 HOSE: ru 17/32 id, 4-1/4 in. (water by-pass, pump to ea 1cylinder head) (7697588)

25 3 P 0 4730-278-2493 CLAMP, HOSE: S, cd- or zn-pltd, 1 in. (water pump by-pass ea 2hose) (502913)

8 2 C 0 2930-699-9021 GASKET: thermostat housing (**gasket set, 2805-025-6979 ea 1and gasket set, 2805-040-2458) (8328456)

8 3 P 0 6620-530-7509 THERMOSTAT: water temperature (5307509)---------------- ea 1

35

Page 43: TM 9-2320-208-20P

TM 9-2320-208-20P

(l) (2) (31 (4) (51 (61 (71SOURCE. MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

DESCRIPTION UNIT QTYALW PER

FEDERAL 100 EQUIPCODESTOCK OF INC

(01 (b) (a) (b) (el Cd)NO ISSUE IN (a) (b)

~::: :::; UNIT '" OZ'"FIG ITEM tj ~.... a o ~ u~g

NO NO ~~ ~ ~~ 8 .:;~~o:<0 a it 13.. 8 l::

05 - COOLING SYSTEM - Continued

0504 - WATER PUMP ASSEMBLY (Fig. 25)

25 1 C 0 R 2930-737-2806 PUMP: water, w/pulley, assy (7372806) ------------------- ea 1

P 0 5306-286-1504 BOLT, ASSEMBLED WASHER: hex-hd, split lock ea 3washer header-pt, S, cd- or zri-pltd, 5/16-18UNC-2A x 7/8 (9409098)

PO 5306-286-1472 BOLT, ASSEMBLED WASHER: hex-hd, split lock ea 1washer, S, cd- or zn-pltd, 5/16-18NC-2 x 2-1/2(455145) -

25 4 C 0 2930-354-3772 GASKET: mounting (t'("~. gasket set, 2805-025-6979 and kit, ea 12930-769-7590) (7411250)

ORO £64869

Figure 25. Water pumP assembly

36

Page 44: TM 9-2320-208-20P

TM 9-2320-208-20P

11l (2) (3) (4) IS) (6) (7)SOURCE. MAINT 15-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK Of INC(0) (b) (0) (b) (e! (d)

NO ISSUE IN (0) (b)

FIG ~ ~ UNIT 0 >- oz ....ITEM~ ;:!wl :I e: um~

NO NO '" ~ ~~ ~ 0 ..~~ ~ u

~~O<0 ii ~..~

05 - COOLING SYSTEM - Continued

0505 - FAN ASSEMBLY (Fig. 27)

I

27 4 P 0 2930-737-5021 BLADE: fan (7375021) ----------------------------------- ea 1

27 5 P 0 5306-283-0408 BOLT, ASSEMBLED WASHER: hex-hd, split lockwasher, S, ea 4cd- or zn-pltd, 1/4-20UNC-2A x 5/8 (9409107)

27 14 P 0 2930-141-8342 PULLEY, GROOVE: fall and water pump use w/alternator ea 1(2920-321-6364) (8699725)

27 15 P 0 3030-505-5893 BELT, V: multiple, 2 matched belts, rubberized fabric, ea 1w/fabric cords, extreme low temp, 45-5/8 outside eire,7/16 in. top w, 38 deg angle (fan generator and waterpump drive matched pair) (590897)

27 15 P 0 3030-517-0827 BELT SET: 3 belts, alternator drive (8699837) ------------ ea 1

25 5 C 0 2930-737-2816 PULLEY: fan and water pump twin groove (7372816) ------- ea 1

37

Page 45: TM 9-2320-208-20P

TM 9-2320-208-20P

'Ill (21 (3) (4) (51 (6) mSOURCE. MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

DESCRIPTION UNIT QTYALW PER

FEDERAL 100 EQUIPCODESTOCK OF INC

(a) (bl (a) (bl (e! Cd)NO ISSUE IN (a) (bl

::: 5 UNIT '" oZ'"FIG ITEM ::;:: ~ is ;;; o ~ um~

i o l;;NO NO $~ Sl u ~~'"Iii-~~o.. 8 ;j !iii

06 - ELECTRICAL SYSTEM

0601- GENERATOR ASSEMBLY (Fig. 26)

26 1 P 0 5315-255-0614 PIN, COTTER: S, cd- or zn-pltd, 3/32 x 1 (121224) ---------- ea 126 2 P 0 5310-655-9497 NUT, SLOTTED, HEXAGON: S, cd- or zn-pltd, 1/2-20UNF- ea 1

2B, 3/4 9/16 thk (125043)26 3 P 0 5310-584-5272 WASHER, LOCK: split, mad, S, cd- or zn-pltd, 112 screw ea 1

size (96906-35338-29)26 4 P 0 2920-737-5071 PULLEY: drive (Auto-lite and Delco-Remy) (7375071)--------- ea 126 5 P 0 R 2920-737-4750 GENERATOR, ENGINE ACCESSORY: w/o pulley, assy ea 1

(Auto-lite) (optional w/generator, 2920-735-5736)(7374750)

26 5 P OR 2920-735-5736 GENERATOR, ENGINE ACCESSORY: w/o pulley, assy ea 1(Delco-Remy) (optional w/generator, 6115-737-4750)(7355736)

NON-ILLUSTRATED ITEMS

P 0 5306-737-5174 BOLT, SHOULDER: mounting hex-tid, S, 7/16-20NF-3 x ea 22-1/4 (Auto-lite and Delco-Remy) (7375174)

P 0 2920-737-5388 BRACE: tension, belt (Auto-lite and Delco-Remy) (7375388) --- ea 1C 0 5306-360-8319 BOLT, SHOULDER: pivot, belt tension adjusting brace ea 1

(Auto-lite and Delco-Remy) (7371188)C 0 5325-737-5175 INSULATOR: mounting support rubber (Auto-lite) (7375175)---- ea 2P 0 5310-050-3357 NUT, SELF-LOCKING, HEXAGON: S, cd- or zn-pltd, ea 2

7/16-20UNF-3B, 5/8 w, 29/64 thk (critical installationmounting) (Auto-lite and Delco-Remy) (503357)

P 0 5310-197-3316 WASHER, FLAT: it, S, cd- or zn-chromate-fin. 17/32 id, ea 11-1I16od, 0.095 thk, for 1/2 SCrew size (Delco-Remy)(96909-15795-218)

ORO E64870.

432

Figure 26. Generator assembly and related parts

38

Page 46: TM 9-2320-208-20P

TM 9-2320-20S-20P

11l (21 (3) (.j) IS) (6) (7)SOURCE. MAINT IS·DAY

IUUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTIONALW PER

CODEUNIT QTY 100 EQUIP

STOCK OF IHC(a) Cb) (01 (bl (el (dl

NO ISSUE IN (01 Cb)l:

FIG ITEM::: ~ UNIT ~ oz

~ == o 1;< u ..

NO NO §~ = ~!:: ! 8 ~ ....51 !K~ Ww40 ii "''''"'~

06 - ELECTRICAL SYSTEM

060 1 - GENERATO R (ALTERNATOR), RE GULA TOR,AND CABLES (Fig. 27)

27 1 P 0 25 90-31 8-8210 CAB LE: regulator to bat te ry , assy (8699724) ------------- ea 1

27 2 P 0 2590-318-8200 CABLE: rectifier to regulator , assy (8699711)------------- ea 1

27 6 P 0 R 6130-314-0545 RECTIFIER , METALL IC: alternator , w/ r ece pta c les, ea 1as sy (7954343)

P 0 5310-050-3275 NUT, SE LF-LOCKING, HEXAGON: S , cd- or zn-pltd, ea 23/ s - 16UNC- 3B, n /1 6 w, 35/ 64 thk (503275)

27 7 P 0 2920- 562-0411 P UL L EY, GROOV E: dr ive , a s s y (869971 5) ----------- ----- ea 1

27 8 P 0 R 2920- 818- 8635 GE NERA TOR , ENGINE ACCESSORY: alterna tor ------------ ea 1(7954 720)

27 9 P 0 5310-297-3250 NUT , PLAIN, HEXAGON: S, cd - or zri-pltd, 7/16-20UNF- ea 2213, 11/16 w, 3/8 thk (271506)

27 10 P 0 5310-012- 1621 WASHER, LOCK: spIll , It, S, cd- or zn-pltd, 7/ 16 screw ea 2size (121621)

2 7 n P 0 5305-285-5156 SCREW, CAP, HE XAGON HEAD: med-carb-S . cd- or ea 1zn- pltd, 7/16-20UNF-2A x 3- 1/2 (1 8 1680)

27 12 P 0 5305 -01 8-1670 SCREW, CA P, HEXAGON HEA D: rned- c ar b-S, cd - or ea 1zn-pltd , 7/16-20UNF-2A x 1- 1/2 (181670)

27 13 P 0 2590 -3 18-8209 CAB LE: a lternator to r ec t ifi e r , assy (8699723)- - - - ----- - -- ea 1

O RD E64871

I' .. ,

l.~,

KEY ITEM GROUP

3 LEAD 06024 FAN 05055 BOLT 0505

14 PULLEY 050515 BELT 0505

7

15

8

1~2

13-t ~4

12

L ~119/~

10 ~/10 10

Figure 27, Generator (a lte rnator ) r egulator and cables - exploded view

39

Page 47: TM 9-2320-208-20P

TM 9-2320-208-20P

11l (2) (3) (4) (5) (6) (7)

SOURCE. MAINT IS-DAYIlLUST AND MAINT

RECOVERABllITYOEseR/prION UNIT QTY

A1.W PERCODE

FEDERAL 100 EQUIPSTOCK OF INC

(a) tb) (01 (b) (el (dlNO ISSUE IN (0 1 (bl

~e '" UNIT o ~ Oz'"FIG ITEM

~ ~~ a u ca ~NO NO

~~ ~ lE-' [38 ~

~~o~

==

06 - ELECTRICAL SYSTEM - Cont inued

0602 - GENERA TOR REGULATOR (Fig. 28)

28 1 P 0 2920-953-9784 REGULA TOR, ENGINE GEN ERATOR : 24 volt, amp (us e ea 1w/gen erator 2920-737-4750) (19728-VBC-4003 UT)

28 1 P 0 R 2920-800-7993 REGULATOR, ENGINE GENERATOR: alter nator , assy ea 1(10947439)

28 1 P 0 R 2920-33 5-4677 REGULA TOR, ENGINE GENERATOR : assy optional ea 1w/regulator (8689216) Del co-Rem y (8360020)

28 2 P 0 5310-018- 7979 BOLT, INTEGRAL LOCKWASHER : hex-hd, S, cd- or ea 4zn- pltd, 1/ 4-20NC-2 X 3/4 (187979)

27 3 2920-504-0676 LEAD, EL ECTRICAL: regulator to ground (al ternator)(35510-36924)

Fabricate fr om:

P 0 5940-050-6210 TE Rl\IINAL, LUG: cable, so lderless, type A, insulation ea 1ear , tnd cop , no. 16-14 awg cable, hole for 5/16s tud (506210)

P 0 5940-020-0036 TERMINA L, LUG: wire, so lder, eyelet, dble-grip, br , ea 1tnd, no. 16- 14 awg wire, hole for 1/4 screw type B3/16 wire opng (3Z12073-117)

P 0 6145-705-6679 WIRE, EL ECTRICAL: l ow tension, hv-du ty, syn-ru ft Ifjacket, braided, in s plastic, na tural or syn-ru,sgle- cond tnd -cop, stranded, awg no. 14 0.235od 5-1/4 in. (ft ) (80244-15-C- 2165-175)

P 0 5940-050-6210 TER MINAL, LUG: wire, so lder less , rd-end tongue, ins ea 1grip tnd cop , no. 16 - 14 awg wir e , hol e for 5/16screw (alternator) (50621 0)

P 0 5940-020-0036 TERMINAL, LUG: wire, eyele t, dble-grip, br, tnd, ea 1no. 16 - 14 awg wire, hole for 1/4 screw typ e B3/16 wire opng (ground cable) (alternator)(3Z12073-117)

P 0 6145-705-6679 WIR E, ELECTRICAL : low te nsion, hv-duty, syn-ru ft Ifja ck et, brai ded, in s plastic, natural or syn-ru,s gle-cond tnd cop, s tranded, no. 14 awg 0.235 od,5- 1/4 in. (regulator to ground) (al ternator)5-1/4 in. (ft) (80244-15-C-2165-175)

40

Page 48: TM 9-2320-208-20P

TM 9-2320-208-20P

(lJ (2) (3) 141 IS) (6) (7)

SOURCE. MAINT IS-DAYIlLUST AND MAINT

RECOVUABILITYFEDERAL DESCRIPTION UNIT QTY

AlW PERCODE 100 EQUIP

STOCK OF INC101 !hI (01 lbl (Cl ldl NO ISSUE IN (0) lb)

- !: UNIT '" oz'"FIG ITEM rd 5 !d! o ~ U~~NO NO ..

~ i 5 §o ...

~~u ..

~~Oiii l:l

06 - ELECTRICAL SYSTEM - Continued

0602 - GENERATOR REGULATOR (Fig. 28) - Continued

NON-ILLUSTRATED ITEMS

P 0 5306-019-2417 BOLT, ASSEMBLED WASHER: hex-hd, ext-teeth lockwasher, ea 4S, cd- or zn-pltd, 5/16-24UNF-2A x 3/4 (192417)

P 0 5306-044-2696 BOLT, ASSEMBLED WASHER: hex-hd, split lockwasher S, ea 4cd- or zn-pltd, 1/4-28UNF-2A x 3/4 (442696)

P F 6Z19-322-83 CLAMP: mounting, current and voltage regulator resistor ea 2(used w/regulator 2920-335-4677) (Delco-Remy)(6Z 1932-283)

P 0 5310-012-0368 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, 5/16-24UNF- ea 42B, 1/2 w, 17/64 thk (120368)

~~

Figure 28. Generator regulator assembly

ORO E64872

41

Page 49: TM 9-2320-208-20P

TM 9-2320-208-20P

(J) (21 (31 (.4) (5) (6) 17lSOURCE. MAINT 15-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK OF INC

(01 (bl (01 (bl tc) (dlNO ISSUE IN (a) (b)

~ IE5 UNIT '" Oz~

FIG ITEM 0:: Io 1;; U~~

NO NO ~~ 51 ~8 ~

~~oCo ;"'~

06 - ELECTRICAL SYSTEM - Continued

0603 - STARTER MOTOR AND STARTER SWITCH (Fig, 29)

29 1 P 0 R 2920-025-9988 STARTER, ENGINE, ELECTRICAL: assy (Auto-lite) ea 1(8328132)

P 0 5310-275-2049 NUT, SELF-LOCKING, HEXAGON: S, cd- or zn-pltd, ea 11/2-20UNV-3B, 3/4 w, 19/32 thk (critical installation)(96906-20345-820C)

P 0 5305-012-4378 SCREW, CAP, HEXAGON HEAD: low-carb-S, cd- or ea 1zn-pltd, 1/2-20UNF-2A x 3-1/2 (124378)

P 0 4730-011-8831 PLUG, PIPE: sltd, hdls, br, 1/8 in. (switch housing) ea 1(Auto-lite) (118831)

29 2 P 0 2920-322-9613 SWITCH ASSEMBLY, STARTER, ENGINE: Auto-lite (8328134) ea 1

29 3 P 0 5310-044-6548 WASHER, FLAT: S, cd- or zn-pltd, 3/8 in. id, 3/4 in. ea 1od, 0,065 in. thk (SWitch terminal post) (Auto-lite)(446548)

29 4 C 0 5330-631-3485 GASKET: switch cover (Auto-lite) (8328062) ----------------- ea 1

29 5 P 0 2920-567-3231 GASKET: mounting (Auto-lite) (8328141) -------------------- ea 1

~--2

4

ORD E64873

Figure 29. Starter motor and starter switch

42

Page 50: TM 9-2320-208-20P

TM 9-2320-208-20P

11l (2) (3) (4) (5) (6) (7)SOURCE. MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK OF INC

(a) lb) (a) (b) lel ld)NO ISSUE IN (a) lb)

=~ :::l UNIT '" 8~FIG ITEM :::: ~ lila! ;; o ~

NO NO ~~~ i!~ ; o ..~ ;-- e u .. ......

ww<", "''''..~ : :::

06 - ELECTRICAL SYSTEM - Continued

0605 - SPARK PLUG AND SPARK PLUG CABLE ASSEMBL'i(Fig. 30)

30 1 P 0 2920-620-3962 CABLE ASSEMBLY, POWER ELECTRICAL: spark plug ea 4(8741869)

30 2 P 0 2920-835-7724 SPARK PLUG: shielded, 14 mm, res suppressor 13/16 in. ea 4hex, 3/8 in. reach (8357724)

30 2 P 0 2920-726-9545 SPARK PLUG: shielded, 14 mm res suppressor 13/16 in. ea 4hex. 3/8 in. reach for excessive idling slow speed,light load operation (96906-35909-3)

30 3 P 0 5330-359-4859 GASKET: annular, cop, oval sec, 14 mm nom dia id spark ea 4plug (150189)

,..Qj'. t iS l H tit, it,,--------------------------

---'----------,..llORO E64874

Figure 30. Spark Plug and spark Plug cable assembly

43

Page 51: TM 9-2320-208-20P

TM 9-2320-208-20P

(1) (2) (31 (4) lS) (61 mSOURCE. MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

DESCRIPTION UNIT QTYALW-J'ER

CODE FEDERAL 100 EQUIPSTOCK OF INC

(01 (b) (a) (b) lel (c!lNO ISSUE IN (01 (bl

~

FIG ITEM l:l :::i UNIT c:: ~ 8~§!iii ~lll S 0 ~ '"NO NO '" Sl ~!!i~

u~Sio~~

~C> ;..~06 - ELECTRICAL SYSTEM - Continued

0605 - DISTRIBUTOR ASSEMBLY (Fig. 31)

31 1 P 0 R 2920-294-3742 DISTRIBUTOR: w/coil, assy (Auto-lite) (7358569)------------ ea 131 2 P 0 5330-050-1223 PACKING, PREFORMED: O-ring, class B, material high ea 1

flexibility, 3/32 thk, 9/16 w, cover plug (501223)

31 3 P 0 2920-353-7216 COVER: cap, assy (Auto-lite) (7378569)--------------------- ea 1

31 4 P 0 5330-054-6880 PACKING, PREFORMED: O-ring, class B, material high ea 1flexibility, 1/8 thk, 4-1/4 id (cap cover) (546880)

31 5 P 0 2920-353-7206 CAP, IGNITION DISTRIBUTOR: assy (Auto-lite)------------- ea 1(7375377)

31 6 P 0 2920-640-7230 ROTOR, IGNITION DISTRIBUTOR: assy (Auto-lite) ---------- ea 1(7348578)

31 7 P 0 2920-606-9377 PARTS KIT, DISTRIBUTOR: IGNITION: (5702525) ea t-Composed of:1 CAPACITOR (19728-IAT30760S)1 CLIP (19723-IG676)1 CONTACT SET (19728-IGP3028FS)

31 8 P 0 2920-143-5304 CLIP: breaker lever spring (Auto-lite) (1n~:rpartskits, ea 12920-606-9377 and 2920-606-9378) (19728-IG676)

31 9 P 0 R 2920-324-0371 COIL, IGNITION: Auto-lite (8328027) ----------------------- ea 131 10 P 0 4730-011-8831 PLUG, PIPE: sltd, hdls, br, 1/8 in. (base wick retainer) ea 1

(118831)31 11 P 0 2920-737-5110 GASKET: mounting arm (Auto-lite) (7375110) ---------------- ea 131 12 P 0 5910-328-8838 CAPACITOR: primary filter (8329784) ---------------------- ea 131 13 P 0 5305-042-0447 SCREW, ASSEMBLED WASHER: rd-hd, int-teeth lock- ea 1

washer, S, cd- or zn-pltd, no. 60, 138-32NC-2A x 3/16(contact points capacitor) (420447)

31 14 P 0 5305-297-3273 SCREW, ASSEMBLED WASHER: S, cd- or zn-pltd, no. 10 ea 6O.190-32NF x 11/16 (cover) (594224)

19 8 P 0 2920-698-3722 LINE: distributor to vacuum line tee, assy (8673357) ea 1Fabricated from:

P 0 4730-014-2431 INVERTED NUT, TUBE COUPLING: inverted flare, br, ea 23/8-23UNF-2A, 3/16 ad tu, 0.560 overallig (142431)

P 0 4710-350-9886 TUBE, COPPER: seamless, cold-drawn, soft anld, 3/16 ft t-ad, 0.035 wall thk (26 in.) (ft) (80244-44-T-5080-1O)

19 13 P 0 2920-698-3721 LINE: distributor to air cleaner tube, assy (8673356) ea 1Fabricated from:

P 0 4730-014-2431 INVERTED NUT, TUBE COUPLING: inverted flare, br, ea 23/8-23UNF-2A, 3/16 ad tu, 0.560 overallig (142431)

P 0 4710-350-9886 TUBE, COPPER: seamless, cold-drawn, soft anld, 3/16 ft t-ad, 0,035 wall thk (13 in, ) (ft) (80244-44-T-5080-10)

NON-ILLUSTRATED ITEMS

P 0 5940-020-0027 TERMINAL, LUG: wire solder, eyelet, dble-grip, br, no. ea 118 - 16 wire, hole for no, 6 screw type A (breaker leverto coil primary lead) (200027)

P 0 5305-297-3273 SCREW ASSEMBLED WASHER: cover, w/lockwasher ea 6(Auto-lite) (19728-8X3029)

P 0 2920-358-6840 CLAMP: primary lead retaining (Auto-lite) (19728-IAU6) ---- ea 2

44

Page 52: TM 9-2320-208-20P

TM 9-2320-208-20P

111 C21 C31 (4) (5) (61 (7)

SOURCE. MAINT IS-DAYILLUST AND MAlNT

RECOVERABILITYDESCRIPTION UNIT QTY

AlW PERCODE FEDERAL 100 EQUIP

STOCK OF INCCal Ch) Cal ChI Cel Cdl

NO ISSUE IN Co) (bl

t:l 5 UNIT '" oz ....AG ITEM

I~t::: =d .. o ~ ua)g

! o ....NO NO ~ ~$ u .. .... '";; ~~o

06 - ELECTRICAL SYSTEM - Continued

0605 - DISTRffiUTOR ASSEMBLY (Fig. 31) - Continued

P 0 5306-019-1509 BOLT, ASSEMBLED WASHER: hex-hd, split Iockwasher ea 1S, plain fin. 1/4-20UNC-2A x 5/8 (191509)

P 0 5310-194-1540 WASHER, FLAT: It, S, cd- or zn-chromate-fm. 9/32 Id, ea 15/80d, 0,065 thk, for 1/4 screw size (96906-15795-210)

P 0 5940-020-0031 TERMINAL, LUG: wire, solder, eyelet, dble-grip, br, ea 1cd-pltd, no, 10 screw type A (breaker lever to coilprimary lead) (200031)

P 0 6145-772-2204 WIRE, ELECTRICAL: low tension, hv-duty, syn-ru ft ijacket, braided, ins plastic, natural or syn-ru sglecond, tnd cop, stranded, awg no, 16 (breaker in. ) (ft)(80244-15-C-2165-150)

ORD E64875

Figure 31. Distributor assembly

Page 53: TM 9-2320-208-20P

TM 9-2320-208-20P

m (21 (3) (4) (5) (6) (7)

SOURCE. MAINT IS-DAYILLUST AND MAINT

RECOVERABILITYFEDERAL DESCRIPTION UNIT QTY

ALW PERCODE

STOCK OF INC100 EQUIP

(0) tb) (01 lb) (el (d)NO ISSUE IN (0) (bl

r=fiG ITEM ~ :::l UNIT '" OZ~

~~ ~ im I 01;; u.:a~NO NO -il: 8 ~5l i~ ...... '"

""0 ill ~~o,",v

06 - ELECTRICAL SYSTEM - Continued

0607 - INSTRUMENT PANEL (Fig. 32)

32 1 C 0 R 6685-738-9567 GAGE, TEMPERATURE, ELECTRICAL, RESISTANCE: ea 1w/clamp, assy (7389567)

P 0 5310-042-6915 NUT, PLAIN, HEXAGON: S, cd- or zri-pltd, no. 8 ea 20.164-36NF-2B, 11/32 w, 1/8 thk (426915)

P 0 5310-013-1182 WASHER LOCK: split, It, S, cd- or zn-pltd, no. 8 ea 20.164 screw size (96906-35337-23)

32 2 P 0 R 6625-335-9512 VOLTMETER: w/clamp, assy (8376377) ----------.--------- ea 1P 0 5310-042-6915 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, no. 8 ea 2

O. 164-36NF-2B, 11/32 w, 1/8 thk (426915)P 0 5310-013-1182 WASHER, LOCK: split, It, S, cd- or zn-pltd, no. 8 ----- ea 2

32 2 P 0 6625-321-6365 VOLTMETER: assy (alternator) (70040-1501524) ----------- ea 132 3 C 0 5310-752-6591 WASHER: instrument cluster (mounting plate stud) ea 4

(7526591)32 4 C 0 2510-752-6596 SHIELD: instrument panel light, assy (7526596)------------ ea 232 5 C 0 6220-738-4388 LENS, INDICATOR LIGHT: beam indicator light (1) and ea 3

instrument cluster light (2) (7384388)32 5 P 0 6220-299-5564 LENS, INDICA TOR LIGHT: headlight beam (used wllight, ea 1

6220-174-1375) (73331-5943677)32 6 P 0 6240-155-8714 LAMP, INCANDESCENT: min, 24 - 28 v, 0.17 amp ea 3

sgle-fil, no. 313 min-bay-base, t-3-1/4 bulb, C-2F filhigh beam indicator light (1) and instrument panel light (2)(used w/light, 6220-026-4761 and light, 6220-174-1375)(96906-25231-313)

32 7 P 0 2590-508-4592 COVER: instrument panel light, w/socket, assy (used wi ea 2light, 6220-776-0412) (7384392)

32 8 P 0 2590-693-4173 COVER: headlight high beam indicator light, wisocket, ea 1assy (used w/light, 6220-776-0418) (7384389)

32 9 C F 5307-752-6594 STUD: mounting (instrument cluster circuit breaker to gage ea 1wiring harness) (7526594)

32 10 P 0 5310-050-2203 WASHER, FLAT: S, cd- or zn-pltd, 21/64 id, 9/160d, ea 10.031 thk (wiring harness mounting stud) (inner) (502203)

32 11 C 0 R 6680-024-2276 INDICATOR, LIQUID QUANTITY: fuel, w/clamp, assy ea 1(7728852)

P 0 5310-042-6915 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, no. 8 en 2O. 164-36NF-2B, 11/32 w, 1/8 thk (426915) ,

P 0 5310-013-1182 WASHER, LOCK: split, It, S, cd- or zn-pltd, no. 8 ea 20.164 screw size (96906-35337-23)

46

Page 54: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (31 (4) (5) (6) (7)SOURCE, MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK OF INC

(a) (bl (a) (bl (cl (dlNO ISSUE IN (al (bl

e 5 UNIT .. oz"FIG ITEM~ i~ I o ~ U~~

NO NO '" 8 ~~~ ~ ;;-' ~~~<0 ; iii'"'~

06 - ELECTRICAL SYSTEM - Continued

0607 - INSTRUMENT PANEL (Fig. 32) - Continued

32 12 P 0 R 6685-335-9508 INDICA TOR, PRESSURE: oil w/clamp, assy 60 psi (used ea 1w/transmitter, 6685-355-9509) (7954230)

P 0 5310-012-0614 NUT, PLAIN, HEXAGON: S, cd- or zri-pltd, no. 10 ea 20.190-32NF-2B, 3/8 w, 1/8 thk (120614)

P 0 5310-596-7686 WASHER, LOCK: split, med, S, cd- Or zn-chromate- ea 2fin., no. 10 0.190 screw size (96906-35338-43)

3~

7

Figure 32. Instrument panel

5

KEY ITEM

13 SPEEDOMETER

GROUP

4701

ORD E64876

47

Page 55: TM 9-2320-208-20P

TM 9-2320-208-20P

ORD EM877

Figure 33. Instrument panel (MIlO)

48

Page 56: TM 9-2320-208-20P

TM 9-2320-208-20P

III 121 /31 (41 (51 (61 (7)

SOUICE. MAINI IS·DAY

ILLUST AND MAINIR!COVERABllITY DESCRIPTION UNIT QTY

A1W PER

CODE FEDERAL 100 EQUIPSTOCK OF INC

(al lbl lal tbl Ie! (d)NO ISSUE IN (al lbl

::: e: UNIT .. 83iSAG ITEM '" o >-

~ ~EI..

I~o ... ..

NO- NO 5t ~u ..

~~o;

06 - EL ECTRICAL SYSTEM - Continued

0607 - INSTRUMENT PANEL (MI70)(Fig. 33 )

33 'I P 0 5325 -753-9255 REC EPTACLE: Q2 fastener (instrument cluste r to ea 4

i nstrument panel) (7539255 )33 2 C 0 R 6220 -776-0412 LIGHT: waterproof, ins trum en t panel, assy, 24 v (us ed on ea 2

old type panel w/l-7/8 in hole) (7760412)33 2 P 0 R 6220-295- 0006 LIGHT : wa terproof , instrument panel, assy, 24 v (us ed on ea 2

on new type panel, wl l in. hole) (70040-1582082)33 3 P 0 5310-655-9587 WASHER, FLAT: S, cd- or zn -pl td, 13/64 id, 15/ 32 od , ea 1

0.049 thk (wiring harness mounting stud , ou ter)(96906-15795-208)

33· 4 P 0 R 622 0- 174- 1375 LIGHT, INDICATOR: waterproof, headlight, hi gh beam, ea 1a s sy , 24 v (us ed on new type panel , w11 in. hole)(7358619)

33 4 P 0 R 6220- 776-0418 LIGHT, INDICATOR: wa terproof, headlight , high beam, ea 1assy, 24 v (us ed on old type panel, w/l- 7/8 in. hole)(7760418)

33 5 P 0 5310-045-3299 WASHER , LOCK: split, med, S, cd- or zn-chr -omate- Tin , , ea 2no. 8 O. 164 screw size (453299)

33 6 P 0 5305-286-1948 SCREW, MACHINE: r d-hd, S, cd- or zn- pl td, no. 8 ea 2O. 164-32NC-2A x 5/16 (121749)

41 6 P a R 5930-776-0409 SWITCH, ROTA RY: ignition, wlcable and co nnectors , assy ea 1(7760409)

NON- ILLUSTRATED ITEMS

P 0 R 5930-699-9438 SWITCH, ROTARY: igniti on (8380699) ea 1P 0 531 0- 655-9371 NUT, PLAIN, HEXAGON: S, cd - or zn-pl td , 1/ 2-20UNF- ea 1

2B, 3/ 4 w, 7/1 6 thk (96906-35690- 825)P 0 531 0-013-5629 WASHER, LOCK: ex t- teeth , S, cd - or zn-pl td, 1/2 s c r ew oa 1

s ize (135629)

P 0 6220-538-1088 L EVER : igniti on sw itch (538 1088) oa 1

P 0 2920 - 796-2655 P ARTS KIT, WIRING, IGNITION SWITC H: (5702401) ea 1Composed of:

1 HARNE SS ASSEMB LY (868707 9)1 HARNESS ASSEMBLY (86870 80)1 CAB L E, assembly (7033742 )

!1 BRACKET, assembly (connec tor (7726808)

P 0 R 5930-307-8856 SWITCH LI GHT: (7368702) ea 1

49

Page 57: TM 9-2320-208-20P

TM 9·2320-208-20P

(J) 121 131 141 (.51 161 171SOURCE, MAINT IS·DAY

IlLUST AND MAlNTRECOVWBllITY

DESCRIPTION UNIT OTYAlW PER

CODt FEDERAL 100 EQUIPSTOCK OF INC

lal Ibl lal (bl Ie! Id)NO ISSUE IN (al Ibl

~Id gUNIT '" 02>-FIG ITEM

~~ ~o ~ ue~/:S! o >-NO NO ~ > V <0

~~O~8 ~ ~

06 - ELECTRICAL SYSTEM - Continued

0608 - MISCELLANEOUS SWITCHES, TERMINALS ANDJUNCTION BOXES (Fig. 41)

41 7 C 0 R 5930-092-9511 SWITCH, PUSH: headlight dimmer, w/cable and connecter, ea 1assy (7728788)

P 0 5305-285-5278 SCREW, ASSEMBLED WASHER: croBB-receBB-pan-hd, ea 2int-teeth lockwasher, headen-pt, S, cd- or zn-pltd,1/4-20UNC-2A x 1/2 (454789)

41 8 C 0 5930-741-2642 SWITCH, PRESSURE: stop light, air, assy (7388813) ------- ea 1

NON-~LUSTRATEDJTEMS

P 0 2540-953-2180 CONTROL ASSEMBLY DffiECTIONAL SIGNAL: control ea 1turn signal (8683933)

P 0 2590-953-2179 BOX DISTRIBUTION: (8683529) ~------------------------- ea 1

PI o 5945-952-3818 FLASHER. THERMAL: (7050005)------------------------- ea 1

PI0 6240-155-8714 LAMP, INCANDESCENT: (96906-25231-313) -------------- ea 1

P 0 5850-076-8992 LENS, SIGNAL LIGHT: lens, turn signal handle ea 1(77977-24-129)

50

Page 58: TM 9-2320-208-20P

TM 9-2320-208-20P

11I 121 131 (4) (5) (6) (71SOURCE, MAINT IS·OAY

ILLUST AND MAINTRECOVElWllllTY

FEDERAL DESCRIPTIONALW PER

CODE UNIT QTY 100 EQUIPSTOCK OF INC

(a) lbl (al lbl Ie! (dlNO ISSUE IN (a) fb)

FIG ITEM ii ~ UNIT '" 83§b t=:: -Cd .. o ~

NO NO Ie~ =if: a 8 ~ '"5t _ ~ e~~o~s ; l:I

06 - ELECTRICAL SYSTEM - Continued

0609 - BLACKOUT MARKER LIGHT (Fig. 34 )

34 1 C 0 6220-283-9490 LIGHT, MARKER, CLEARANCE: blackout marker, assy ea 2(7723899)

P 0 5306-042-3568 BOLT, ASSEMBLED WASHER: hex-hd, ext-teeth lock- ea 2washer, S, cd- Or zn-pltd, 3/S-16UNC-2A x 5/8-(423568)

34 2 C 0 6220-772-9791 DOOR: blackout marker light, w/Iens, assy (7729791) .- ea 2

34 3 P 0 2590-772-9796 CONNECTOR: marker light, w/cables (7729796) ------ ea 2

34 4 C 0 5340-737-5023 PAD: mounting, blackout marker light ru (7375023) --- ea 2

ORO E64878

Figure 34. Blat;koul marker light - exploded view

51

Page 59: TM 9-2320-208-20P

TM 9-2320-208-20P

(II (21 (31 (.oil (51 (6) (7)

SOURCE. MAlNT !S·DAYIl lUST AND MAIHT

RE(OVEWIllTYFEDERAL DESCRIPTION UNIT QTY

AlW PfRCODE

STOCK OF INC100EQUIP

(0) (bl (0) (bl (el (d)NO ISSUE IN (01 (bl

- !: UNIT :r0:AG IT£M ~~ ~~~ ~ 0:

~ iii::>NO NO

~~ffiE ~ '" :r liSl ~- S '"'" ~

a !;g

06 - ELECTRICAL SYSTEM - Continue d

0609 - SERVICE HEADLIGHT ASSEM BL Y (F ig. 35)

35 1 P 0 R 6220-696-0324 HEADLIGHT : assy (8332127) - ----- --- - - --- - ---- ---- ------- ea 2

P 0 5310 -012-0614 NUT , PLAIN, -HEXAGON: S, cd - or zn-pltd, no . 10 ea 160. 190-32NF-2B , 3/8 w, 1 / 6 w, 1 /6 thk (1206 14)

P 0 5305 - 016-0046 SCREW, MACHINE: cr osa- recesa- pan - hd , S, cd- or ea 16zn-pltd, no. 10 0.190-32NF-2A x 1 /2 (160046)

P 0 5310-596-7686 WASHER, LOCK: split, med , S, cd- or zn-pltd , no. 10 ea 160.190 screw s ize (96906-35338-43)

35 2 P 0 6220-300-9908 DOOR, SERVICE HEADLIGHT : assy, headli ght, w /ga sket , ea 2r ings , scr ews, spring and washers, assy (7525936)

35 3 C 0 5340 -695-9727 RING , RE TAINING: headlight lamp unit (7358582) ---- - ---- --- ea 2

P 0 6220-512-9219 RING , ASSY: r e ta ining , headlight lamp un it (used w/ Auto-lite ea 2headIight)(1 9728-CB17812)

P 0 5305-735-0582 SCREW, MACHINE: headlight lamp unit r ing (23862 -924552 ) ea 6

35 4 P 0 6220 -504-0981 LA;IIP UNIT: headlight, w/cables, assy (74183 43)---- - --- ---- ea 2

35 5 P 0 6220 -385-7637 LAMP UNIT, HEADLIGHT : s ealed , m tl reflector, crystal ea 2glass lens, 24 - 28 v , dble-fil , 50 - 40 w , (45515/)

35 5 P 0 6220-696-0249 LAMP UNIT, HEADLIG HT: sealed beam, amber colored ea 2lens (used on vehicles in a reas where regulations requirethe use of amber headlights) (8334009)

35 6 P 0 5305 -695-7209 SETS CREW: head light door (7525935) ------------------- --- ea 6

II

52

Page 60: TM 9-2320-208-20P

TM 9-2320-208-20P

(1) (2) (3) (4) (5) (6) (71SOURCE. MAINT IS-DAY

IllUST AND MAINTRECOVERABllITY

FEDERAL DESCRIPTION UNIT QTYAlW PER

CODESTOCK OF INC

100 EQUIP

(a) (b) (a) (b) (el (d)NO ISSUE IN (a) (bl

~ 5 UNIT '" oz ....FIG ITEM

~ g~ ~o 1;; Um~

NO NO ~~o :;;

~ ;'"'" ;; u~~o<0

~ l:l,",v

06 - ELECTRICAL SYSTEM - Continued

0609 - SERVICE HEADLIGHT ASSEMBLY (Fig. 35)

35 6 PO 5305-226-9267 SCREW, MACIDNE: rd-hd, S, cd- or zn-pltd, no. 10 ea 6O. 190-24NC-2A x 1 (headlight door) (132848)

NON-ILLUSTRATED ITEM

C 0 6220-737-5022 PAD: mounting, headlight rubber (7375022) ----------------- ea 2

ORD E64879

Figure 35. Service headlight assembly - exploded view

S3

Page 61: TM 9-2320-208-20P

T1;I 9-2320-208-20P

III (2) 131 141 151 161 171SOURCE. MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK OF INC

lal lb) lal Cbl leI Cd)NO ISSUE IN la) lbl

FIG ITEMe 5 UNIT 0 1< 8~§

oj

~ =~ S 0 lD '"NO NO ..i~~

51 lii~ u S:S:oiii

06 - ELECTRICAL SYSTEM - Continued

0609 - BLACKOUT HEADLIGHT ASSEMBLY (Fig, 36)

36 1 P 0 R 6220-776-0505 HEADLIGHT: blackout, shielded, wtrprf, 24 - 28 v, assy ea 1(7760505)

36 2 P 0 6220-695-1107 DOOR, BLACKOUT HEADLIGHT: wiring and screw ea 1(7525940)

P 0 5330-732-0689 GASKET: run, 2-5/64 id, 2-24/64 od, 5/32 thk ea 1(blackout marker light, door) (7320689)

36 3 P 0 6220-283-9906 LAMP UNIT, HEADLIGHT BLACKOUT: sealed, shielded, ea 1mtl reflector, 24 - 28 v, 10 cp, w/cables and wtrprfconnectors (573435)

36 4 P 0 5940-705-6708 TERMINAL LUG: solderless, wtrprf, cap, cd- or zn-pltd ea 1no, 12 or 14 awg multi-cord cable, hole for no. 10screw (blackout driving light extension cable) (7056708)

36 5 C 0 5310-350-2655 WASHER: mounting, blackout headlight (5294507) ----------- ea 136 6 P 0 5310-637-9541 WASHER, LOCK; split, med, S, cd- or zn-pltd, 3/8 in. ea 2

screw size (blackout driving light) (120382)36 7 C 0 6220-693-4175 CLIP, SPRING TENSION: retn (blackout driving light ea 3

lamp unit) (7525937)36 8 P 0 5305-285-3952 SCREW, MACillNE: fil-hd, S, zn-chromate-fin., no. 8 ea 3

O. 164-32NC-2A x 3/8 (blackout headlight door)(453804)

36 8 P 0 5305-752-5938 SCREW, MACillNE: blackout headlight door (73331-5940558)-- ea 3

~~

S4

Figure 36. Blackout headlight assembly - exploded mew

Page 62: TM 9-2320-208-20P

TM 9-2320-208-20P

(11 (21 (31 (.oil (5 ) (61 (7)SOURCE, MAINI IS-DAY

IUUST AND MAINIRECOVERABlllTY

FEDERAL DESCRIPTION AlW PERCODE UNIT QTY 100 EQUIP

STOCK OF INClal lbl (al lbl lcl (d)

NO ISSUE IN (al (bl~

FIG ITEM ::l ::l UNIT '" 8a2~~

5: !d 5 0>-'"NO NO 5i i~ ~

o ... co

;I ~u ..

~~()

06 - ELECTRICAL SYSTEM - Continued

0609 - LEFT SE RVICE, BLACKOUT TAIL , AND STOP-L IGHT ASSEMBLY (Fig. 37 )

37 1 P 0 6220-752-6020 DOOR, ASSEMBLY TAILLIGHT : Ilan ge mtg, w/screws , ea 1assy (le ft stop and taillight) (7526020)

37 2 P 0 5330-297-7106 PA CKING, PREF ORMED: 2 ring , ru, 4. 093 in. id, 4-5/ 16 ea Iin. oct, O. 135 in. thk (taill ight door ) (7320658)

3 7 3

IP 0 6240-044-6914 LAM P, INCANDESCE NT: min, 24 - 28 v , sgle-tun-rtl , ea I

no. 1683, 32 cp sgle co ntact cand- bay - bas e , S-8 bulb(left taillight) (446914)

~~

\ ORO E64BBI

Figure 37. Left service, blackout tail, and stoplight assembly - e"ploded mew

55

Page 63: TM 9-2320-208-20P

TM 9-2320-208-20P

(l) (2) (31 (41 IS) (6) 171SOURCE. MAlNT

ILLUST ANDIS-DAY

RECOVERABILITYMAINT

CODE FEDERAL DESCRIPTION UNIT QTYALW PER

STOCK OF INC100 EQUIP

lal Ibl te) (b) (e) Id)t: NO ISSUE IN (a) (bl

FIG ITEMe

~'" Oz"

~ ~ =d UNIT

NO NO ~!:

o 1:; ucog~~ ~ !;;~

~o .... ",

~u '" S:~O..~

06 - ELECTRICAL SYSTEM - Continued

0609 - RIGHT SERVICE, BLACKOUT TAIL, AND STOPLIGHTASSEMBLY (Fig. 38)

38 1 P o R 6220-337-6471 STOPLIGHT, TAILLIGHT, VEHICULAR: tail, right, assy ea 1

(8378786)

38 P 0 5306-042-3568 BOLT, ASSEMBLED WASHER: hex-hd, ext-teeth lock-" ea 2

washer, S, cd- or zn-pltd, 3/8-16UNC-2A x 5/8

(423568)

38 2 P 0 6220-752-6018 DOOR, ASSY TAILLIGHT: flange mtg, w/screws, assy ea 1

(right stop and taillight) (7526018)

Figure 38. Right service, blackout tail, and stoplight assembly - exploded view

56

ORO E64B82

Page 64: TM 9-2320-208-20P

TM 9-2320-208-20P

111 (2) (3) (4) lSI (61 171SOURCE. MAINT IS-DAY

IllUST AND MAINTRECOVERABllITY

FEDERAL DESCRIPTION UNIT QTYAlW PER

CODE 100 EQUIPSTOCK OF INC

(a) (b) (a) (bl Ie) Id)NO ISSUE IN lal (bl

t:~

IUNIT '" Oz"FIG ITEM ~ =...., o ~ uca~c::

~ ~iS o ..NO NO §~ u ..~~~<", st ;~..~

06 - ELECTRICAL SYSTEM - Continued

0609 - REEL LAMP (Fig. 39)

39 1 P 0 6220-741-2783 LIGHT: extension w/reel (M170) (7412783) ----------------- ea 1

39 2 P 0 6240-155-8725 LAMP, INCANDESCENT: min, 24-28 v, 21 cp, sgle-fil, ea 1no. 1204, dble-contact cand-bay-base, S, B bulb,C-2 v fil (map extension light) (M170) (193048)

2

ORD E64883

Figure 39. Reel lamp - exploded view

57

Page 65: TM 9-2320-208-20P

TM 9-2320-208-20P

(ll (2) (3) (4) (5) (6) /71SOURCE, MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY DESCRIPTION UNIT QTY

ALW PERFEDERAL 100 EQUIPCODESTOCK OF INC

(0) Ibl (0) (bl (cl (dlNO ISSUE IN (0) (b)

S ~d5 UNIT ('j >; oz ....

FIG ITEM

iu~g

t:l o _NO NO ~S ~ ~!S u

~~O~'" ~..~

06 - ELECTRICAL SYSTEM - Continued

0610 - SENDING UNITS (Fig, 40)

40 1 C 0 6685-738-9566 TRANSMITTER, TEMPERATURE, ELECTRICAL ea 1RESISTANCE: water temperature gage, assy(7389566)

40 2 P 0 6620-634-8945 TRANSMITTER, PRESSURE: oil pressure gage, assy ea 160 psi (used w/indicator 6685-335-9508) (7954231)

40 3 C 0 2805-040-2529 SUPPORT: coil pressure sending unit, w/bracket, assy ea 1(8329686)

40 4 P 0 5310-012-1752 WASHER, LOCK: ext-teeth, S, cd- or zn-pltd, no. 8 ea 5screw size (121752)

40 5 P 0 4730-278-4506 ELBOW: pipe to tube, 90 deg, 3/16 od tube, 1/8 male pipe ea 1end (oil pressure sending unit)

20 8 P 0 5305-281-1091 SCREW ASSEMBLED WASHER: w/lockwasher (8332524) ---- ea 520 9 C 0 5310-737-5147 WASHER: sealing, gas gage sending unit screw (65909-807161) ea 520 9 P 0 5310-753-9073 WASHER: sealing, gas gage sending unit screw copper ea 5

(40095-A49-8839)20 10 P 0 6680-515-3456 UNIT: sending, fuel tank gage, assy (M38A1 and M38A1C) ea 1

(8329687)20 10 P 0 6680-695-7245 UNIT: sending, fuel tank gage, assy (8333280) (M170) ------- ea 120 11 C 0 2910-737-5146 GASKET: fuel tank gage sending unit (7375146) ------------- ea 1

Figure 40. Sending units

58

Page 66: TM 9-2320-208-20P

TM 9·2320-208-20P

11l (2) (3) (4) 151 161 171SOURCE. MAINT IS-DAY

IUUST AND MAINTRECOYERABllITY

FEDERAL DESCRIPTION UNIT QTYALW PfR

CODE 100 EQUIPSTOCK Of INC

la) Ib) (al (bl lc/ IdlNO ISSUE IN (a) (b)

AG IUM ~ UNIT '" oz~

~ i5 o ~ U~~NO NO E_ ! o :;;

;E ~ Si- u~~o;

06 - ELECTRICAL SYSTEM - Continued

0611 - HORN - (Fig. 59)

59 5 C 0 2590-572-4206 CAP: button (7412442) ----------------------------------- ea 1

59 6 C 0 2540-040-2625 RETAINER: button cap ·(8332518)---------- ---------------- ea 1

59 7 PO 9510-596-3738 STEEL: machinery sae WD1020 bar, cold rolled, dia 1/8 ft IIin. 42-11/16 in. ft (horn switch push rod H010-0420005)(80244-46-S7350)

C 0 5310-333-7543 WASHER: retaining (switch push rod) (8329690) ---------- ea 1

59 8 P 0 2530-338-1943 DISK: horn switch centering (8332677) --------------------- ca 1

41 12 P 0 R 2590-678-6140 HORN, ELECTRICAL: automotive type, 24 volt ca 1(96906-51074-1)

P 0 5305-558-3693 SCREW, CAP, HEXAGON HEAD: Iow-carb-s, cd- or e a 2zn-pltd, 1/4-28UNF-2A x 3/4 (horn to bracket)(96906-35292-6)

P 0 5310-012-1753 WASHER, LOCK: ext-teeth, S, cd- or zn-pltd, 1/4 in. oa 2bolt size (horn to bracket) (121753)

59 11 C 0 5930-096-6919 SWITCH: w/harness, assy (8329689) ---------------------- ea 1

P 0 5310-010-7827 NUT, STAMPED: hex, 9 notch, S, cd- or zn-pltd, 3/4- ea 116NF, 1-1/16 w, 0.203 thk (107827)

NON-ILLUSTRATED ITEM

P 0 2590-766-7722 ADAPTER KIT, HORN wmz. (8689231) ea 1Composed of:

1 CABLE ASSEMBLY (8742046)1 CABLE ASSEMBLY (8742047)

59

Page 67: TM 9-2320-208-20P

TM 9-2320-208-20P

8

KEY ITEM GROUP

6 SWITCH 060?r DIMMER 0608

SWITCH8 STOPLIGHT 0608

SWITCH10 CABLE 06111 CLIP 061312 HORN 061113 FASTENER 06J3

ORO E64885

Figure 41. Batteries and related parts

60

Page 68: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (4) (5) (61 (7)SOUW. MAIHT IS·OAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTY ALW PERCODE

STOCK OF INC100 EQUIP

(al (bl (al (bl lel (d)NO ISSUE IN (a) Ibl

~ ~ UNIT '" Oz"fiG ITEM e: :i..... ! o 1;; Ura~NO NO

~~ i i§ ~ 8 ~~~o; i:l

06 - ELECTRICAL SYSTEM - Continued

0612 - BATTERIES AND HELATED PARTS (Fig. 41)

41 1 C 0 5340-282-7521 CLAMP, LOOP: l oop type, S, cd- or zn-pltd, 5/8 in. od ea 3tub e, hole for 1/4 in. bolt (positive cable to dash negativecable to dash and negative cable to splash apr on) (120527)

41 2 P 0 5940 - 729-9423 TERMINAL LUG: cla mp type , neg, w/3/8- 16NC-2 (bolt and ea 2nut for lu g typ e cable term batt ery te rmina l post) (507032)

41 2 P 0 594 0-502-3729 TERMINAL, LUG: clam p type , pos, w/3/8- 16NC-2 (bolt and ea 2nut for lug type cable te rm battery terminal post)(96906-75004-1)

41 2 P 0 5940- 705- 6730 TERMINAL, LUG: Wire, solderless, waterproof, sq-end ea 6tongue, cop, to or cd-pltd, no. 2 awg sgle conductorwir e, hole for 3/8 in. bolt ba ttery to ba ttery (2), batter yto ground (2) ~d battery to s tarter (2) (7056730)

41 3 C 0 6140 - 643-0006 FRAME: hold-down, a s sy (8329 666) _______ ______ ___ ______ • ea 2C 0 5306 - 734-6940 BOLT: hold - down frame (7346940) ____ __________• ______ en 4

41 4 P 0 R 6140- 057-2553 BATTERY, STOR AGE: lead-acid , charged, ' dry , no. 2HN ea 2a utomotive servtce ,: 12 v, 6-cell, 45 arn p-br r ating ,10- 3/16, 5- 1/4 x 8-15/16 max (57255 3)

41 5 P 0 53 06- 050- 1924 BOLT: btry term , sq- hd, .S, ld-ctd, 5/16-18UNC-2A x 1-1/4, ea 4w/nut (501924)

41 9 P 0 532 5- 011- 7965 GROMMET, RUBB ER: split, 5/ 8 id, 31/32 od x 1/16 \V ea 4mounting groove cable (120013)

41 14 P 0 2590-693-4226 CABL E: gener a tor to generator regulator , w/ connectors ea 1as sy (M170) (8333281)

C 0 292 0- 503-4763 CABLE ASSY, SPECIAL PURPOSE, ELECTRICAL: ea 1generator to gene rator regulator, w/ co nnec tor s , assy(M38A1 and M38A1C) (83297 63)

NON-ILLUSTRATED ITEMS

P 0 5330- 505- 6609 RUBBER, SHEET, CELL ULAR: sponge r u, oil r esistant ft -t1/2 thk, 24 w (weatherstrip, battery box cover 4 ft)(ft) (80244-33-R-172-50)

P 0 6810-249-9354 SULFURIC ACID, ELE CTROLYTE: sulfuric, s torage batte ry, ea 2dilute electrolyte, special, sp-gr 1.280, I - I gal us(container for conc entr ate d acid see snl-kl gal)(80244-51-A-1562-255)

P 0 53 05- 639- 0521 THUMBSCREW: battery box door, w/washer (65909-681166)-- ea 8P 0 4710-289-0653 TUBE, COPPER: seamless, col d- dr awn, s oft anld, 5/8 in. ft -t

od, O.035 in. wal l thkns 5/8 in . 19 (battery drain traytub e) (80244-44-T- 5080-3 5)

P 0 4 720-235-1778 TUBING, RUBBER: comp ounded, hv wall , id, 5/8 in. wall ft -tthickn es s 1/ 8 in. battery drain tray 24 in . batte ry draintr ay , inb oard 4- l/8 in. and outboar d 4-1 / 2 in. (it)(80244- 33-T-242)

P 0 6145-805-3354 wraz, ELECTRICAL: low tension, hv-duty, syn-ru jacket, ft -tbraided, ins pl astic , natural or syn-ru, s gle cond, tnd-c op s tr an de d, awg no. 26ft (ft) (80244-15-C-2165- 350)

6'

Page 69: TM 9-2320-208-20P

TM 9-2320-208-20P

11l (2) (3) (4) (5) (6) (7)

SOURCE. MAlNT IS·DAYILLUST AND MAINT

RECOVERABILITYfEDERAL DESCRIPTION UNIT QTY

ALW PERCODE 100 EQUIP

STOCK OF INC(al lbl tal (bl Ie! (d)

NO . ISSUE IN lal lbl~

tj :::> UNIT '" 8~§FIG ITEM

a~e IdI

o 1<NO NO 8 ~ '"

~ ~!!: ~~'"

; ~~o

==

06 - ELECTRICAL SYST EM - Contin ued

0613 - CHASSIS WIRING (NON- ILLUSTRATED ITEMS)

P 0 5975:-644-3156 BUSHING, ELECTRICAL CONDUCTOR: S, cd - or zn- ea 150chrom ate- fin. , 0.260 id ,O. 180 ove rall Ig 6~n~(kit , 5935 -570- 106 0) (572999)

P 0 5340 -514-4454 BUSHING RUB BER: 30 deg cham, syn-ru, O.745 id, I , 057 ea 2ad. O.663 overall 19 (s ealing eleetrieal eonnector) (** ki t,5935-570- 1380 ) (7527646 )

P 0 5340-514- 4456 BUSHING, RUBBER : 30 deg cham, syn-ru, 0.932 id , 1, 370 ea 1od , 0, 684 over all ig sealin g (el ectr ical connector)(•• kit, 5935- 57 0-1 380) (7716 699)

P 0 5340 - 752- 7628 BUSHING, RUBB ER: elec tr ic al connec tor four cable hole s, ea 1two O.115 in. holes, two O.130 in , hole s, O.625 in . od«* *kit, 5935- 570-1380) <7782U- I 0-40817-9)

P 0 5340-682-1743 BUSHING, R UBBER : eleo trical co nnector eight 0. 150!n, ea 1cable holes, 1 in. od «* *kit; 5935-570-1380) (77820-

. 10- 40822- 23)P 0 5340 -772-2343 BUSHING, RUBBER: elec connector, sy n-ru, 0, 150 id, ea 1

3/ 8 ad , 29/64 flan ge ad, 17/ 32 overall Ig (**kit,5935-570-1380) (7722343)

P F CLAM P, EL ECTRICAL: foot dimmer sw itch to dash, head- ea 3light cable to cli p bracket and li ght switch r ear harnessto r ear crossmember (6Z1 9- 322-39)

C 0 534 0-282- 7521 CLAMP, LOOP: loop type, cushioned , S, cd- or zn-pltd ea 15/8 in, od tube , hole for 1/4 in bolt left switch r earwirin g harnes s to left side top r ear cros sme mbe r(120527)

p 0 59 70-224- 5277 COMPOUND: insulating and s ealing, electrical connectors, ea 12 oz tube (*trkit, 5935-570-1380)

P 0 5935 -636-6876 CONTACT, ELECTRICAL : connector, female , no. 12 awg ea 50(**ki t , 5935 -570- 1380) (7527654)

P 0 5935 -259-3143 CONTAC T, EL ECTRI CAL : connector , solderless, beryllium ea 50cop, s il - pltd, cont size 16 m long, 1. 4'38 overall Ig(**kit, 5935-570- 1380) .(7527652 )

P 0 5935-752-7648 CONTAC T, ELECTRICAL: elec , so ldertess , ber yllium co p, ea 50sil-pl td, co nt size 16 m, 1, 047 overall 1g «* *klt,5935-570- 138 0) (7527648)

P 0 5935 - 771- 6523 CONT ACT, EL ECTRICAL: el ec, so lder , beryllium cop , ea 2s il- pl td , cont size 0. 1750 overallig <**kit, 5935-570-1380) (7716 523)

P 0 5935 - 771- 6525 CONTAC T, EL ECTRICAL: elec, so lder , beryllium cop , ea 6sil-pl td, cont size 4, 1.438 over all Ig (**kit, 5935-570- 1380) (7716525)

P 0 5935-491-8193 CONTAC T, ELECTRICAL : fe male connector, no, 16 awg ea 50wide bos s <* *kit, 5935-570- 138 0) (77820-10-40554)

62

Page 70: TM 9-2320-208-20P

TM 9-2320-208-20P

III (21 (3) W (5) (6) (7)

SOURCE. MAINT IS·DAYIllUST AND MAINT

RECOYERA8111TYFEDERAL DESCRIPTION

ALW PERCODE UNIT Oll 100 EQUIP

STOCK OF INC(0) Ibl (0) Ib) lei (dl

NO ISSUE IN (0 ) (bl

FIG ITEM ~ 5 UNIT 0 1;; Oz'"~ =d i

Ual~NO NO "' ~ ~$ 0 :;;

:::::~ u~Sio~C> i\!"'~

06 - ELECTRICA L SYSTEM - Continued

0613 - CHASSIS WIRING (NON-ILL USTRAT ED ITEMS) - Continue d

p 0 9150-234-5198 CUTTING OIL : s oluble (VV-C - 846) 2-oz bottle, L- oz ea 1cutting oil and t -oz water ('tr 'tr ki t 5935- 570-1060)

p 0 594 0-057-2930 F ERR ULE, ELECTRICAL CONDUCTOR: snap type, br , ea 50stl- pl td, 15 amp, no. 12 awg cab le (*'trkit, 5935-570-1060) (572930)

P 0 5940 -057-2929 FERRULE, EL ECTRICAL CONDUCTOR: snap type, br , ea 125sil-pltd, 15 amp, no. 14 awg cable ('tr 'trkit, 5935-570-1060) (572929)

P 0 5940- 057- 2931 FE RRULE, EL ECT RICAL CONDUCTOR: snap type , br , ea 30s il - pltd, 15 amp, no. 16 awg cabl e (*'trkit, 5935- 570-1060) (572 931)

P 0 5330 -641-4338 GASKET: el ec tr ical co nnector , O. 875 Id, 1. 188 w, O. 031 ea 5thk (**kit , 5935 -570- 1380) (7358502)

P 0 5935-593-6442 GASKET: rubbe r , electrical co nnector 0.750 in . Id, 1. 094 ea 5in . sq, four O. 172 In. sc rew holes (* *kit, 5935 -570-13 80) (77820-10-40450-12S)

P 0 5935 -396- 0068 GASKET: rubbe r , e lectrical conne c tor 1 . 000 in. id, 1. 281 ea 5In. sq , four O. 172 in. screw holes (*'trki t, 5935-570-1380) (77820-10-40450-16S)

P 0 5330-641-4336 GASKET: rubber , electrical connector 1. 375 in . id , 1. 625 e a 5in. sq, four 0.203 in . screw hole s ({:r'trk i t , 5935-570-1 380)(77820-10-40450- 22)

P 0 533 0-599- 6089 GASKET: rubber , e lectr ic al connector 1. 750 in. id, 2. 000 ea 5in. sq, four O. 203 in . screw holes ('tr 'tr kit, 5935-570-138 0) (77820-1 0- 40450- 28S)

P 0 5935 -752-7630 GROMMET, RUBBER: elec trical connector one cable hole , ea 10. 3 10 in . id , 0.625 in. od (*'trkit, 5935-570-1380)(77820-10-40817-12)

P 0 5325 -090-5426 GROMMET, R UBB ER: electrical connec tor twe lve O. 118 in. ea 2cable holes, 1. 360 in . od ('tr'trk i t, 5935 -570- 138 0) (77820-10- 40828- 51S)

C 0 5325 -631-6886 GROMMET RUBBER: electrical connector four cable hole s , e a 2one 0.350 in hole , one 0.225 in. ho le , two O.110 in.holes , 1 in . od (*'trki t , 5935-570 - 138 0) (77820-1 0-40822- 54)

P 0 62 16-6 74- 6 GROMMET: wa te rpr oof cable connector , no. 16 awg cabl e ea 30('tr'trkit, 5935- 570-1060) (621667-46)

P 0 59 75-334- 2749 GROMMET, R UB BER: elec tr ica l co nnec tor (three O. 268 In. ea 2cab le hol e s , 1 in. od) ('tr'tr ki t , 5935 -570-1380)(77820-1 0- 40822- 56)

P 0 6216- 674 -2 GROMME T: waterproof cable connector , 2 no. 16 awg ea 3cables ('tr*kit, 5935 - 570- 1060) (621667- 42)

P 0 6Z 16-674- 4 GROMME T: wa te rproof cable co nnector, 2 no. 12 awg ea 2

, c ab les (* *kit, 5935-570- 1060) (6Z1667- 44)P 0 62 16-674-7 GROMMET: waterproof cable connec~or , no . 12 awg cab le ea 50

' l* * k i t , 5935-570-1060) (62 1667 -47)P 0 5935-772-2344 INSERT, EL ECTRICAL CONNECTOR: electrical connecto r ea 2

three 0.140 in . cable hol es , 0.625 in. od (** kit , 5935.-570- 1380) (77820- 10- 40817-1 0)

63

Page 71: TM 9-2320-208-20P

TM 9-2320-208-20P

ILLUST

(7)

lS-DAYMAINT

ALW PER100 EQUIP

(0) (b)

(6)

QTYINCIN

UNIT (j ~

8 ~

(5)

UNITOF

ISSUE

(4)

DESCRIPTION

(3)

FEDERALSTOCK

NO

(2)

SOURCE. MAINTAND

RECOVERABILITYCODE

(b) (0) (b) lei Id)1=

e1 ~

gs a!ii-- ~~ ~

ITEMNO

III

(0)

FIGNO

06 - ELECTRICAL SYSTEM - Continued

0613 - CHASSIS WIRING (NON-ll..LUSTRATEDITEMS) - Continued

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

P 0

5975- 697- 6992

5975-333- 3 088

59 75- 697- 6991

5310-697-7860

5975- 771- 6634

5935-333- 4222

5935-333-941 4

5935- 772-33 09

5340-641-8645

5340-514-4455

5340-514-4457

59 35-771-6526

5935-752-7649

5935-752-7651

5935- 771- 6524

5935-368 - 4852

5935- 491- 8194

NUT , COUPLING, ELECTRICAL CONDill T : he x, al , cd- pl td, ea 27/ 8-20NEF- 2 x 1/ 2 overall thk sh ort (*1rkit, 5935-5 70-13'80) (7527644)

NUT , COUP LING, EL ECTRICAL CON DillT: 0.328 in. cable ea 2hole , O. 6250-24 NEF-2 (~1r kit . 5935-570-1380)(77820-60-37005-131)

NUT, COUPLING, ELECTRICAL CONDillT: hex, c onnec tor , ea 2O. 7500-20NEF-2 (1r1rkit, 593 5-570-1380) (7527643)

NUT: coupling, spanner , electrical co nnect or 1. 3750-18NEF- ea 22 (1r1rkit, 5935-570-(380) (77 820-10-40459-22)

NUT COUPLING, EL ECTRICAL CONDUIT : spanner , ea 4connector 1. 7500-18NEF-2 (1r1rkit, 5935 - 570- 138 0)(77820-10-40459-28)

NUT , BUSHING RE TAINER, ELECTRICAL CON NECTOR: ea 2c d- pltd, 7/8-20NEF-2 x 15/16 knurled or w/8 ti ghteningnuts t1r1rkit, 5935 -570- 1380)

NUT BUSHING RE TAIN ER ELECTRICAL CONNECTOR: ea 3grom met r etaining, a l, cd-pltd, 1-1/4-18NEF-2 x 1knurled or 4 70-1380) (7723308)

NUT, BUSHING RETAINING ELECTRICAL CONNECTOR: ea 3al , cd-pltd, 1-5/ 8-18NEF-2 x 1 light switch harness ,plug (1r1rkit, 5935-5 70- 1380) (7723 309)

PACKING, PREFo'RMED: 30 deg.cham, syn-ru, oil ea 1resistant, blk, 0.495 Id, 0.715 od, 0.481 overalllg, F/no. 17 connec tor s ealing, electrical connec tor (1r1r kit,5935-570-13 80) (7527647)

PACKING , PREFORMED: 30 deg, c ha m , syn-ru, oil ea 1r esistant, blk, 0. 620 id , 1. 057 od , O. 717 overall 19,F/no. 22 connector sealing, electrical connector(1r1rkit, 5935-570- 138 0) (771 66 96)

PACKI NG, PREFOR MED: 30 deg , ch am, syn-ru, oil ea 1resistant , blk, 0.682 Id , 1. 05 7 od , O. 697 overalllg,F/ no. 22 connector sealing, electrical c onnector(1r1rkit, 593 5-570- 13 80) (7716697)

PIN: contact, el ectrical connector, male no . 8 awg (1r1rkit, ea 85935- 570- 138 0) (77820-10-35531)

PIN: contact, elec trical connector , male no. 16 awg (1r1rkit, ea 50570-1380) (77820-10-40553)

PIN: contact, el ectrical connector , male no. 16 awg wide ea 50boss (1r1rkit, 5935- 570- 1380) (77820-10-40555)

PIN : electrical connector , solder , tellurium cop, sil-pltd, ea 60. 224 prong dia , 1. 438 overall 19 size 4 (1r1rkit, 5935 -570- 138 0) (771 6524)

PIN: e lec tr ical conne ct or , solder, tellurium cop, sil-pltd, ea 20.224 prong di a , 1. 43 8 overallig size 0 (1r1rkit, 5935-57 0- 138 0) (7716 522)

PLUG, TIP: solderless , tellurium cop. sfl -pltd, 0.0619 ea 50prong di a , 1.250 overall 19 size 16 m long (1r1rkit,5935-570-1380) (7527653)

64

Page 72: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (4) IS) (6) (7)SOURa. MAINT 15-DAY

IUUST AND MAINlRKOVERABILITY

UNIT err AlW PERCODE FEDERAL DESCRIPTION 100 EaUIP

STOCK OF INC101 (b) 101 Ibl lei Idl

NO ISSUE IN (01 IbJ"=

~ 2 UNIT '" oZ'"AG ITEM

I~I:l =d 3 o r. Ula~

NO NO ~ ~!S I:: 8 :a~ ~o~ ~

06 - EL ECTRICAL SYSTEM - Contin ued

0613 - CHASSIS WIRING(NON-ILLUSTRA TED IT E II1S) - Continued

P 0 5935-752-7655 PLUG, TIP: solderless , te llurium cop, sil-pHd, 0.0942 ea 50prong dia, 1. 438 overall Ig size 12 (**kit, 5935- 570~

1380) (7527655)P 0 5330-514-4461 RETAINER, PACKING: 30 deg-ck, al , cd-pltd, 0.516 id, ea 2

0. 710 od , O. 082 overall ig (**kit , 5935 -570- 138 0)(7527642)

P 0 5330-514-4460 RETA INER, P ACKING: 30 deg-ck, a l , cd-pl td, 0.641 id , ea 21.052 od, O.143 overall lg (*il-kit, 593 5- 570- 1380)(7716715)

P 0 5330-514- 4462 R ETAINER, PACKING: 30 deg-ck, al, od- pl td , 0.703 id, ea 21.052 od, 0.125 overall 19 (il-il-kit , 5935 - 570- 1380)(7716716)

P 0 5935 -3 00-9909 SHE LL : connector, S, clvd , part for female as se mbly of ea 66water proof si ngle conductor connector 2-wire, matesw/ s hell, 5935 -030- 1562 douglas 6545 or eq ual (il-il-kit,5935-570-1060 )

P 0 5935-030-1564 SHELL: connector , S, glvd, part of female assembly of ea 4waterproof "Y" type three conductor co nnector , ma teswlshell , 5935-030- 1563 (doug las mfg. div. 655 4 or equal)(il-il-ki t, 5935- 570-1060)

P 0 5935-030-1563 SHELL: connec tor, S, glvd, part of male as s embly of ea 4waterproof "Y" type three co nductor , mates w./s he l l ,5935 -030- 1564 (douglas mfg. div . 6553 or equa l ) (il-il-kit,5935-570- 106 0)

P 0 5935 -030- 1562 SHELL : connector, S, glvd, part for male assembly of ea 172waterproof single conductor connector (2-wire) mateswlshell , 5930 -030-1561 (dougl a s 6546 o r equal) (il-il-kit,5935 -570- 1060 ) (61257- 6546)

P 0 5935-283-3385 SPLICE , CONDUCTOR: s nap term typ e , sgle -conductor ea 3 0(il-il- kit, 5935-570-1060) (81257- 6547)

P 0 5935 -771-6527 SOCKET: contact, e lectrical connector, fe male no . 8 awg ea 8(il-il-\d t, 5935-570-13 80) (77820- 10-3 5532 )

P 0 6810-264-8983 THINNER: methyl -ethyl-ketone (TT -M-261) 3 oz bottle ea 1(*il-kit, 5935 -570-1380)

P 0 5330-514- 4458 WASHER, RE CESSED: gla nd, electrical conne c tor O. 953 ea 2id, 0.365 od, O. 144 thk (il-il-ki t, 5935 - 570- 1380)(7716718)

P 0 5310-752-7640 WASHER, SPRING TENSION: S, cd-pl td , 1/2 screw size ea 50.516 id, 0.656 ad, 0.040 thk 2 leaves (il-il-kit, 5935-570- 1380) (7527 640)

P 0 531 0-752-7639 WASHE R , SPRING TENSION : S, cd-pltd, 114 screw size en 100.266 id , 0.438 od, 0.032 thk 4 leaves (il-*kit, 5935-570 - 138 0) (752 7639)

P 0 53 10-771-6721 WASHE R, SPRING TENSION: waved, electrical connector ea 10O. 766 id, O. 998 od, O. 020 thk tA*ki t , 5935 -570-1 380 )(7716721)

65

Page 73: TM 9-2320-208-20P

TM 9-2320-208-20P

(J) (2) (3) (4) IS) (6) mSOURCE, MAlNT IS-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTIONALW PER

CODEUNIT QTY 100 EQUIP

(0) (0 ) (b) (el (dlSTOCK Of INC

(b)NO ISSUE IN (0 1 (b)

fiG ITEM .....~ ~~ § UNIT C5 oz o-

NO NO ~ ..... ~ g~ ~ 0 ~uca ~

z~ CI~ ..... § u

~~O:> ~

~; .. -06 - ELECTRICAL SYSTEM - Continued

0613 - RADIO SUPPRESSION (NON-ILLUSTRAT ED ITEMS)

P 0 5975-322-9865 FERRULE, ELECTRICAL CONDUCTOR: tnd-cop , (fig . 41) for ea 13/4 in . bra ided s trap (ground s trap) (504804)

0613 - CHASSIS WillING HARNESS (Fig. 41)

P 0 5340-282-7522 CLAMP, ELECTRICAL: loop type, S, phos-ctd, 5/16 od tube, ea 1hole for 1/ 4 bol t (137189)

41 10 P 0 6145-772-0853 CABLE: low tension, wate r pr oof , stranded, sh ielded, no. 14 ft jawg, 0. 160 in . dia blackout driving li ght extension 21 in. ft(7720853) (80244-15- C-2165-170)

41 11 C 0 5340 -704-7998 CL IP: blackout headl ight harness to fender (7047998)-------- - ea 1

~ 0 2920- 04 0- 2590 COVER: hole, auxi li a r y power recept acl e (8329985) --------- ea 1

41 13 P 0 5340- 049-4235 FAS TENER: clip, type B, S, cd- or zn-pltd, 3/ 8 in . cable e a Gwiring harnes s headlight cable to upper air de flec tor (2)light sw i tc h front wiring harnes s to fender sp la sher (3) ,and sw itch front wiring harness to dash panel (1) (432653)

0617 - TRA IL ER COUP LINGS (ELECTRIC )

(NON-ILLUSTRAT ED IT EMS)

66

P 0

P 0

P 0

5935 - 773- 1428 COVER, TRAIL ER RECEPTACLE: w/hinge, assy (M38A1and M170) (7731428)

5935-699-7827 CONNECTOR, RECEPTACL E, ELECTRICAL: waterproofinter-vehicular assy (83 762 09)

5305 -044-6609 SCREW, ASSEMB LED WASHE R: altd-hex-hd, split lock­washer , S, cd - or zn-pl td, 1/4-20UNC-2 x 5/8 (446609)

ea 1

ea 1

ea 4

Page 74: TM 9-2320-208-20P

TM 9-2320-208-20P

III (21 (31 (4) (5) (6) mSOURCE, MAINT IS·DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK OF INC

(0) (h) (0) (h) k) (d)NO ISSUE IN (0) (h)

I:nG oM ~ ::::; UNIT .. OzITEM E; ~ ~E I

o ~ u'"NO NO o ~

~~st !ii.... u .. ... ...

ww; ....."

07 - TRANSMISSION

0701 - TRANSl\USSION FILLER PLUGS (Fig. 42)

42 1 C 0 47 30-737-2879 PLUG . PIPE: filler and drain 1/2 in . (7372 879)------------ <la 2

OR[) E64886

Figure 42. Transmission filler Plugs

67

Page 75: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (4) IS) (6) (7)SOURCE. MAINT IS·OAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT OTYALW PER

CODE 100 EQUIPSTOCK OF INC

(0) (b) (a) (bl (e! (dlNO ISSUE IN (a) (b)

~:::l UNIT '" 83i~FIG ITEM

~ iE 3 o ~

NO NO §~ 8 t; '"~ t2;.... ~ ~~o""0 ii !li..~08 - TRANSFER ASSEMBLY

0801- TRANSFER ASSEMBLY AND RELATED PARTS (Fig. 43)

43 1 C 0 2520-737-2878 GASKET: transfer case to transmission (~*gasket set, ea 12520-737-5080) (7372878)'

43 2 P 0 5310-013-1016 WASHER, FLAT: , It, S, cd- or zn-chromate- fin. ,21/32 id, ea 11-5/16 od, O. 095 thk, for 5/8 screw size case support(131016)

43 3 P 0 5310-655-9371 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, 1/2-29UNF-2B, ea 13/4 w, 7/16 thk (96906-35690-825)

43 4 C 0 2520-737-5082 SNUBBER: case support insulator (7375082) ---------------- ea 143 5 C 0 2520-737-5081 INSULATOR: case support (7375081)------------------------ ea 143 6 C 0 5310-495-9515 CUP: retaining, case support insulator (7371037) ea 143 7 P 0 5310-197-3316 WASHER, FLAT: It, S, cd- or zn-cnromate-nri., 17/32 id, ea 1

1-1/16od. 0.095 thk, for 1/2 screw size (7375153)43 8 C 0 5306-737-1759 BOL T SHOULDER: hex-hd, S, 1/2-20NC-3 (7371759) ------- ea 143 9 C 0 4730-737-2879 PLUG, PIPE: drain and filler 1/2 in. (7372879)------------- ea 2

2

t~<'~I~1

hsFigure 43. Transfer assembly and related parts

68

Page 76: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (3) (41 (51 (61 (7)SOURCE. MAINT 15-0AY

ILLUST AND MAINTRECOVERABJLlTY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODESTOCK OF INC

100 EQUIP(a) (bl (a) (bl (e! (dl

NO ISSUE IN (a) (b)

FIG ITEM ~ ~d § UNIT '" Oz'"o ?;; ucogNO NO

~~ S( ~~ ~ 8 ~~~o<0

"'~ ;l =:

08 - TRANSFER ASSEMBLY - Continued

0803 - TRANSFER FRONT BEARING RETAINER ANDSHIFTER SHAFTS (Fig. 44)

44 1 P 0 5355-741-1761 KNOB: gearshift hand lever (7696491) --------------------- ea 144 2 P 0 4730-050-4205 FITTING, LUBRICATION: elbow, 45 deg, hyd, 1/4-28NF-2 ea 1

(male gearshift hand lever pivot pin) (504205)44 3 C 0 2520-318-1026 YOKE: w/shield, assy (8328440) ------------------------- ea 1

C 0 5310-703-2633 NUT, HEXAGON, HUGLOCK TYPE: 3/4-16NF-2 ea 1(7032635)

50 9 C 0 2520-737-1035 FLANGE PROPELLER SHAFT: companion, w/slinger, ea 1assy (7371035)

cr-1

3

~1

Figure 44. Transfer front bearing retainer and shifter shafts - exploded view

ORD E64888

69

Page 77: TM 9-2320-208-20P

TM 9-2320-208-20P

Figure 45• Front and rear propeller shaft and related parts

70

Page 78: TM 9-2320-208-20P

TM 9-2320-208-20P

11l (21 131 (41 151 (61 (71SOURCE, MAINT IS·DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTIONALW PER

CODE UNIT QTY 100 EQUIPSTOCK Of IN(

(a) (bl (a) (bJ (e) IdlNO ISSUE IN (aJ (b)

~ ~fiG ITEM ~ ~ g UNIT 5 ~

Oz'"

~ Q ~ =c:: = um ~NO NO ~ li~ !=

0 ....u ..~~o-<0

~ ~,.~

09 - PROP ELLER AND PROP EL LER SHAFTS

0900 - FRONT .AND REAR PROPELLER SHAF TSAND RE LA TED PARTS (Fi g, 45)

45 1 C 0 2520-293-5133 SHAFT: prope ller, fr on t, w/Wliversal joint, as sy ea 1(8328496)

45 1 P 0 2520-692-6236 SHAFT: propeller, r ear , w/Wliversal joints, a s sy (Ml70) ea 1(8333283)

45 1 C 0 252 0- 293- 5128 PROPELLER SHAFT W /UNIVEHSAL JOINTS: rear, assy ea 1(M38Al an d M38AlC) (832 8497)

45 2 C 0 2520-318- 1032 YOKE: s leeve, universal joint, front, assy (8328499) - --- --- ea 1

45 2 C 0 2520-3 18-103 1 YOKE: flange (r ear prope ller s haft to tran s fer ) ea 1(8328498)

45 2 C 0 2520- 318- 1044 YOKE : sleeve (unive r s al joint, rear , assy) (8329700)- - ----- ea 1

45 3 C 0 5330 -318- 4336 SEAL: rubber, universal joint sleeve yoke dust cap ea 1(8333061)

45 4 C 0 53 10-769-7613 WASHER : split, uni ver-sal join t s leeve yoke dust cap stee l ea 1(7697613)

45 5 P 0 4730-050-4203 FITTING, L UBHICATION: stght, hyd , surface check, S, ea 3cd-pltd, or zn-chromate-Itn .. 1/ 4-28NF-2 :nale (U joint)(504203)

45 6 P 0 2520-028-3434 KIT: repair , uni versal joint (us e only afte r stock of parts ea Iki t (2520- 530-7544 is exhausted) (8328494)Composed of:

6, 1 4 BEARING (65909-807779)6,2 1 JOURNA L (65909- 807780)

45 6, 3 5340 -174-9829 4 RING, snap, bearing (78080- 2-7-2)

45 7 C 0 5306 - 174- 43 12 BOLT, U: uni ver-sal join t bearing (53072 99) - ------ - -------- ea 4

45 8 P 0 53 10- 050- 3345 NUT, SELF-LOCKING, HEXA GON: S, cd- or zn- pl td, ea 85/1G -24UNF-3B, 1/ 2 w, 11/ 32 thk (c riti cal in stalla ti ons)(U joint) (503345)

45 9 C 0 2520 - 318-4332 SEA L : oil (uni vers al joint journal bearing) (8328495) ------ - - ea 8

,

7J

Page 79: TM 9-2320-208-20P

TM 9-2320-208-20P

(1) (2) (3) (4) (5) (6) (7)SOURCE. MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK OF INC

(0) (bl (0) (bl (c! (dlNO ISSUE IN (0) (b)

~ § UNIT '" 8~§FIG ITEM~ g~ :3 01;;

NO NO '" 0" '"~::!:: ~ ......~

u '" c..c..",""co

~:::~O

'"'~

10 - FRONT AXLE

1000 - FRONT AXLE HOUSING (Fig. 46 )

46 1 P 0 4730-278-3380 PLUG: pipe front axle drain (133186)---------------------- ea 2

46 2 C 0 2520-495-7074 GASKET: cover (7371103)-------------------------------- ea 1

ORO E64890

FiP'lJ.Yp. 46. Front axle housing - exploded view

72

Page 80: TM 9-2320-208-20P

TM 9-2320-208-20P

(1) (2) (3) (4) (5) (6) (7)SOURCE. MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODESTOCK OF INC

100 EQUIP(a) (b) (al (b) (el (d)

NO ISSUE IN (a) (bl~ !:: UNIT '" Oz'"FIG ITEM ;t~ ~ j~ ~ o i;; umg

NO NO ~~ ~ ~!; ~ 8 ti~&oCi ~

~~ '" =:

10 - FRONT AXLE - Continued

1002 - FRONT AXLE POWR-LOK DIFFERENTIAL (Fig. 47)

47 1 P 0 CASE, DIFFERENTIAL: less ring gear and pinion (used on ea 1M170 and M38Al vehicles for Marine Corps only) (924139)

47 2 P 0 PISC AND PLATE SET, FRICTION: used on Ml70 and ea 2M38Al vehicles for, Marine Corps only (935891)

47 3 P 0 RING, DIFFERENTIAL SIDE GEAR: used on M170 and M38Al ea 2vehicles for Marine Corps only (923005)

47 4 P 0 GEAR SET, DIFFERENTIAL: used on M170 and M38A1 ea 2vehicles for Marine Corps only (935892)

NON-ll.LUSTRATED ITEMS

P 0 2530-656-5749 FLANGE: non-driving, w/bearing (07767-1000)-------------- ea 2

C 0 2520-495-7112 YOKE: end, propeller shaft to bevel pinion, w/ shield, assy ea 1(7373121)

GROUP

1102

1102

1102110211021102

2

ITEM

CASEDISC ANDPLATE SETRINGGEAR SETSPACERPI'"

KEY

12

3456

34

,,\0

\' 715 6 5

43

ORD.E64891

Figure 47. Front axle pourr-loh 'differential - exploded view

73

Page 81: TM 9-2320-208-20P

TM 9-2320-.20S-20P

2

GROUP

1204

4.3-. frl.- '

~,---

4.2--Yt..,

illM..GUARD

if-

.P;-~~

~ C;t~~~~i~~'~~~ ~,\q J ~ ! K:V

8ORO E64892

Figure 48• Steenng knuckle and .umversal [oi tn - explod -ed mew

74

Page 82: TM 9-2320-208-20P

TM 9·2320-208-20P

111 (21 (31 (41 (5) (6) mSOURCE. MAIHT IS·DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTIONALW PER

COOl UNIT QTr 100 EQUIPSTOCK OF INC

(a) (bl (a) (b) tel (d)NO ISSUE IN (al (bl

~

FIG ITEM ~ i d:::l UNIT .. Oz ....

~o ~ umg

NO NO~~

i ~; 8 ti ......; = ~~O

10 - FRONT AXL E - Cont inued

1004 - STEERING KNUCKL E AND UNIVERSAL JOINT (Fig.48 )

48 1 C 0 2520-737-11 10 FLANGE: drive, shaft (73711 10) ---- --------- - - ---------- ea 2

48 2 P 0 2520 - 735- 1403 SHAFT: w/univers al joint , r igh t , assy (used on M170 ea 1vehicles thru serial no. 1442 1 and M38Al ve hicles thruserial no. 94054)(7351403 )

48 2 P 0 2520 -788- 9715 SHAFT: w/universal joi nt, right, assy (10917034-1) (us ed ea 1on M17 0 vehicles afte r serial no. 14420 and M38A 1vehicles afte r serial no. 94054 )

48 3 P 0 2520 -691-3546 SHAFT: w/universal joint , le ft , assy (7351404) - - --- - ----- - ea 1

48 4 P 0 2530 -741-8141 PARTS KIT, STEERTNG GEAR: service fl an ge oil seal ea 1(7418 141)Composed of:

4. 1 2530-769-6523 2 GASKET (65909- A820)

4.2 4 SEAL, oil hal f (65909-800095)

4. 3 4 SPHING (65 909- 800068)

48 5 P 0 5306- 019- 24 17 BOLT, ASSEMBLED WASHER : hex-hd, ext-teeth loc k- ea 16washer (192417)

48 6 P 0 4730-278-3391 P LUG , P IPE: steer ing kn uckl e (7372879)----- ------- ------ ea 2

48 7 C 0 2520-737-2872 GASKET: shaft drive fl ange (7372872) --- - - - ----------- ---- ea 2

48 8 C 0 5306-274- 0953 BOL T, MACffiNE: flange, drive (73 72864)------ - - - - - - - - - - - - ea 12

NON-ILLUSTRATED ITEMS

PIO . 5305- 018- 163 7 SCREW, CAP, HEXAGON HEAD: adjusting, s teering knuckle ea 2(18163 7)

C 0 2520 -737-1589 SHIM SET: cap (7371589) --- ------- --- ----------------- ea IComposed of:4 SHIM O. 003 (78080-16992-1)4 SHIM O. 005 (78080-16992-2)8 SI!IM O. 010 (78080-16992-3)6 SHIM 0.030 (78080 - 16992-4)

7S

Page 83: TM 9-2320-208-20P

TM 9-2320-208-20P

76

Figure 49. Rear axle hQUsing and attaching parts

.ORD_E64893

Page 84: TM 9-2320-208-20P

TM 9-2320-208-20P

11l

ILLUST

la)

AGNO

(2)

soum. MAIHTAND

RECOVERABILITYCODE

(3)

FEDERALSTOCK

NO

(41

DESCRIPTION

11 - REAR AXLE

1100 - R EAR AXLE HOUSING AND ATTACHING PARTS (Fig. 49)

(5)

UNITOF

ISSUE

(6)

QTYINCIN

UNIT

(7)

IS·DAYMAINT

ALW PER100 EQUIP

(0) (b)

o l;o :;;u

49 1

49 2

49 3

55 14

P 0

P O

P 0

C 0

4730- 506-1609 FITTING, LUBRICANT, PRESSURE RELIE F: 4 psi , 2 di d eahole s , S, cd- pl td or Id-ctd or zn-chromatc - fin. ,1/8NPTmale housing (5873 05)

4 730-278-3380 PLUG, P IPE: sq-cocket, 3/4 in. (r ear axle housing)( 1l3186) ea

4730-278-4724 ELBOW: inverted, 90 deg, 1/8 ad tube, 1/ 8 mal e pipe end e a(r ea r axle housing}(137419)

2520-737-4987 SHAFT: left (7474987) o___________ ea

2

1

SHAF T: le ft (used on veh ic les M170 and M38A1 with pwr'-Iok ea 1di fferential) (Marine Corps only) (912625) (Non-illus tr a ted)

55 14 C 0 2520 - 737-4986 SHAFT: r ight (7374986)

SHAFT: r ig ht (used on vehicles M170 and M38A1 withpowr- lok differenti al) (Marine Cor ps only ) (912626)(Non-illus tr ated)

NON- ILLUS TRATED IT EM

ea

ea

C 0 2520 -347- 4546 YOKE: end, drive pinion , w/shield, assy (832800 5) - ______ __ ea

1102 - R EAR AXL E POWER - LOK DIFFER ENTIAL (Fig. 4 7 )

47 1

4 7 2

47 3

47 4

47 5

47 6

P 0

P 0

P 0

P 0

P 0

P 0

CASE, DIF FERENTIAL: les s r in g gear and pinion (us ed OnM170 and M38A I vehl cles for Ma r ine Corps only ) (916775)

DISC AND PLAT E SE T, FRICTI ON: us ed on :VIl70 andM38Al vehic les for Marine Cor ps only (935553)

RING, DIFFERENTIAL SIDE GEAR: used on M170 andM38Al ve hicle s for Marine Corps only (921387)

GEAR SE T DIF FERENTIAL: us ed on 111170 an d 1I138A1ve hic les for Marine Corps only (91817 9)

SPACE R, AXL E SHAF T: us ed on 111170 and M38Al ve hic lesfor Marine Corps only (912637)

PIN, AXLE SHAFT: used on 111170 and M38A1 vehicle s fo rMarine Cor ps only (273936)

ea

ea

ea

ea

ea

ea

2

2

2

77

Page 85: TM 9-2320-208-20P

TM 9-2320-208-20P

KEY ITEM

9 FLANGE

GROUP

0803

F:"tgure 50 Handb• rake assembly

78

Page 86: TM 9-2320-208-20P

TM 9-2320-208-20P

III (21 131 (41 (51 161 171SOURCE, MAINT 15-DAY

ILLUST AND MAINTRECOVERABILITY

FEOERAL OESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK OF INC

lal lbl (al lbl lcl ldJNO ISSUE IN lal Ibl

~~_ i UNIT .. 8z GFIG ITEM

0:: ~o ~ .. ~

z~ = o ....NO NOi~ Sl ;; ~ u ..

et~o~ IS

12 - BRAKES

1201 - HANDBRAKE ASSEMBLY~Fig. 50)

50 1 C 0 2530-040-2507 HANDLE: assy (8329623) ------___________________________ea 1

50 2 P 0 5306-283-0411 BOLT, ASSEMBLED WASHER: hex-hd, split lockwasher ea 3(9409102)

50 3 C 0 2530-040-2508 ROD: handbrake (8329626) ------------------------------- ea 1

50 4 P 0 2530-200-5418 SPRING, HELICAL, COMPRESSION: retracting, cable ea 1(8329625)

50 5 C 0 2530-040-2512 LEVER: operating, handbrake (8329633)---------__________ ea 1

50 6 C 0 R 2530-040-2510 BRAKESHOE SET, INTERNALLY: w/lining, assy ea 1(8329628)Composed of:

6.1 1 SHOE, inner, w/lining, assy (65909-806028)6.2 1 SHOE, outer, w/lining, assy (65909-806027)

50 7 P 0 2530-040-2511 STOP: handbrake (8329630) _______________________________ea 1

50 8 P 0 2530-693-0781 CABLE: parking brake control (M170) (8333284) ----------- ea 1

52 19 P 0 2530-040-2509 ROD: operating lever, w/spring, assy (8329627) ----------- ea 1

52 20 C 0 2590-321-6444 SPRING, HELICAL, EXTENSION: retracting, anti-rattle ea 1(8330948)

79

Page 87: TM 9-2320-208-20P

TM 9-2320-208-20P

80

5

3.2---

Figure 51. Service brake assembly

---3.2

1.2I

ORO E64895

Page 88: TM 9-2320-208-20P

TM 9-2320-208-20P

111 (2) (3) 141 (5) (6) mSOURCE. MA1N1 IS-DAY

IUUST AND MAINTRECDVERABILlTY

DESCRIPTION UNIT OTYALW PER

CODE FEDERAL100 EQUIP

STOCK Of INCla l -Ibl Ca) Ibl lel Cd)

NO ISSUE IN (01 (bl~

~ti:1 i! UNIT '" ozl-AG ITEM b i o 1;; uca~Z<:; :l o I-NO NO '" u ..~~oF§ li1~ ~

i ~

c 12 - BRAKES - Continued

1202 - SERVICE BRAKE ASSEMBLY (Fig. 51)

51 1 C 0 253 0-307-8860 KIT: shoe, w/lining, assy (8329612) ea 2Composed of :

1. 1 2 SHOE , front, w/lining, assy (65909- 8073 77)l.2 2 SHOE, rear, w/lining, assy (65909-80 7378)

51 2 C 0 5340-200-8977 SPRING, HE LICAL, EXTENSION: shoe retainer an ch or end ea 4(8329611)

51 3 C 0 2530-301-7762 KIT : brakeshoe hold-down (8333105) ea 4Composed of :

3 . I 4 CUP (65909- 391404)3. 2 2 P IN (65909- 807374)3 .3 2 SP RING (65909- 636863)

51 !-.r- C 0

I 2530 -040-2497 ECC ENTRIC : adjusting, shoe (8329607) - - ---- --- - --- - - - - - ea 4

51 5 C 0 2530 -918 -0602 CYLINDER: r ear wheel, assy (7324407)--- ------- ------- - ea 2

51 5 C 0 2530-554-8776 CYLINDER: front wheel, assy (8328442) '--- - - - - - - - - - - - - - - ea 2

P 0 5306- 042-3553 BOL T, ASSEMBLED WASHER: hex- hd, ext- tee th ea 2Iockwasher , S, cd - or zn-pltd, 1/ 4-20UNC-2A x3/8 (423533)

51 6 C 0 2530- 769- 7462 BLEEDER VALVE, HYDRAULIC: wheel cyl inder ea 4(7697462)

51 7 C 0 5340- 741- 2129 SPRING HE LICAL, EXTENSION : retracting, s hoe ea 4(7412179)

51 8 P 0 5310-012- 0382 WASHER, LOCK: split, med, S, cd - Or zn-pltd, 3/8 ea 4screw size (120382)

51 9 PI 10 53 10-543-5653 NUT, P LAIN, HEXAGON: S, cd- or zn-pltd , 3/8-24UNF- ea 82B , 9/16 w, 21/ 64 thk (120369)

51 10 P1 0 5306- 042-3553 BOLT, ASSEMBL ED WASHER: hex-hd, ext- te eth lock- ea 8washer S, cd- or zn-pltd, 1/4-20UNC-2A x 3/8 (423 553)

55 6 C 0 2530-495-9594 GASKET: rear brake grease s l inger (7697 463)- - ------ ---- - ea 4

NON- ILLUSTRAT ED ITEM

PlO 5310-637-9541 WASHER, LOCK: spli t , med, S, cd - or zn- pltd, 3/8 ea 4s crew size (96906-35338-46)

81

Page 89: TM 9-2320-208-20P

TM 9-2320-208-20P

ORllE64896

Figure 52 . Hydraulic lines and related parts

82

Page 90: TM 9-2320-208-20P

TM 9-2320-208-20P

III

IUU~T

(0)

fIGNO

(2)

SOURCE, MAINTAND

R£COVERABlliTYCODE

(31

FEDERALSTOCK

NO

(41

DESCRIPTION

12 - BRAKES - Continued

1204 - HYDRAULIC LINES AND RELATED PARTS (Fig. 52)

(5)

UNITOf

ISSUE

(6)

QTYINCIN

UNIT

(7)

IS-DAYMAINT

AlW PER100 EQUIP

(0) lbl

52 152 2

3

52 4

52 552 6

52 7

52 852 9

52 10

52 1152 12

48 4

C 0C 0

C 0

P 0

P 0

C 0

C 0C a

C 0

C 0P 0

P 0

C 0C 0

C 0

P 0

P 0P 0

253 0-737-28365340-371-4134

4730-014-2431

4710-350-98865340-696-0248

5340-737-28332530- 73 7-283 7

2 530-495-8677

4730-737-23435306-018-7263

5306-042-3555

2530-737-2839253 0-737-2835

2530-703-2625

4730-014-2431

5340-282-75516219-471-2

LINE: flexibly, front brake, a s sy 6 in. 19 (7372836)--------- ea 2CLIP, SPRING TENSION: lock flexible line to bracket ea 4

(7735289)LINE: front tee to left fl exible line tube, front tee to right ea 1

flexible line tube, master cyl inder to front hose tube,master cylinder tube (rear), r ear tee to left wheel cylindertube, rear tee to right wh eel cylinder tube (8677344)Fabricated from:INVERTED NUT, TUBE, COUPLING: inverted flare, 45 ea 12deg seat, br, 3/8-24UNF-2A, 9/ 16 overalllg, 3/16 od tufront tee to left flexible line tube (2), front tee to rightflexible line tube (2), master cyl in de r to front hose tube(2), m aster cylinder tube, roar (2), rear te e to left wheelcylinder tube (2) rear tee to right wheel cy l in der tube(2) (1424 31)TUBING, COPPER: 3/16 od, 0.035 wall thk, 20-1/4 Ig ft f

CLIP: hose front axle brake line (2) and rear axle brake ea 3line (1) (68146-983 82)

CLIP: closed, brak e line 5/16 in. line (7372833)------------ ea 2LINE: flexible, rear axle tee to m a ster cyl in de r line, a s sy ea 1

15 in. 19 (7372 83 7)GASKET: flexible, brak e line tee fitting copper ea 2

(7372 834)

TE E: rear axle brak e line (737 2343) ---------------------- ea 1BOLT, ASSE MBL ED WASHER: hex-hd, ext- te e th lock- ea 1

washer , S, cd- or zn- pl td, 1/4-20U NC-2A x 7/8(187263)

BOLT, ASSE l\IDLED WASHER: hex-hd, ext- te e th lockwasher, ea 1S, cd- or zn-pltd, 1/4-20UNC-2A x 1-1/8 (423555)

TEE: front axle crank line (7372839) ---------------------- ea 1LINE: flexible, front axle to fr ame, assy 11 in. 19 ea 1

(7372835)

GUARD: front brake flexibl e line (703 2625) ---------------- ea 2

NON-ILLUSTRATED ITEMS

INVERTED NUT, TUBE COUPLING: inverted flare, 45 deg ea 4s eat, br , 3/8-24UNF-2A, 9/16 in. cverall Ig, 3/16 in.od tu (142431)

CLIP, CLOSED: 1/4 in od tub e --.------------------------ ea 2CLIP: fastener type E, S, 3/16 in. (side rail) (621947-12) -- ea 4

83

Page 91: TM 9-2320-208-20P

TM 9-2320-208-20P

ORD E64897

Figure 53. Brake master cylinder

84

Page 92: TM 9-2320-208-20P

TM 9-2320-208-20P

m 121 (3) (4) (5 ) (6) (7)SOURCE. MAINT IS-DAY

IlLUST AND MAIHTRECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODESTOCK OF IHC

100 EQUIP(0) (b) (01 (bl (e) (dl

NO ISSUE IN loJ (blI::

RG ITEM ... ~ ~ UNIT 0 ~o z ....

NO HO ~~ ~ gE a 8 :;;Um~

~ ~ .... i;~ ~ o~ o

~ ="' ~

12 - BRAKES - Continued

1204 - BRAKE )',IASTER CYLINDER (F ig . 53 )

53 1 C 0 R 2530-741-6524 CYLINDER ASSEMBLY HYDRAULIC: master, assy ea 1(7416524)

P 0 5306-012-2089 SCREW, CAP, HEXAGON HEAD: S, cd- or z n-pltd, ea 15/16-18UNC -2A x 3 (122089)

P 0 5310-616 -3023 WASHER, FLA T: It , S, cd- or zn-chr omate - fi n, 11/32 id, ea 211/16 od, o. 065 thk, for 5/16 screw s ize (120393)

PI 0 5310-012- 0214 WASHER , LOCK: s plit, med, S, cd- or zn-pltd, 5/16 ea 2s c r ew size (120214)

53 2 P 0 25 30-73 7- 517 6 BOO T: master cylinder (737 517 6) - - - - - - - - - - - - - - - - - - - - - - - - ea 153 3 P 0 47 30-090- 9245 PLUG, PIPE: vent, filler cap O. 125 (8332083)· '- - - - - - - - - - -.:- ea 153 4 C 0 2530- 740-93 16 GASKET: fille r cap (us e d w/cylinder, 2530-741-6524 ) ea 1

(74 0931 6)53 5 P 0 2530-737-2342 FITTING : outlet (7372342 ) ------- -------------------- - - -- ea 153 6 C 0 5330-209-1761 GASKET: inlet fitting bolt (5160323)---- - - - ---------------- ea 153 7 C 0 4730-737-5440 BOLT: 1/2-20NF x 1-5/32 (7375440) - ------- - - - - ---------- e a 1

NON-IL LUSTRATED IT EM

P 0 5305 -011-1655 SCREW, TA P PING, THREAD FORMING: hex- hd, bl un t-pt, ea 6sh- rne t- thd, S, cd - or zn-pltd, no. 14 0.243 x 3/4 in.(ma s te r cylinder cover) (11 1655)

12 06 - MECHANICA L BRAKE SYSTEM (Fig. 52)

52 13 P 0 5306-286-1505 BO LT , ASSEM BLED WASHER: hex-hd, split lockwa sh e r , S, ea Lcd- or zn-pltd, 5/16 - 18UNC-2A x 1- 1/4 (94091 03)

52 14 C 0 2530- 769-7466 P AD: brake pe dal, assy (7697466)----------------- - - --- - ea I52 15 C 0 5330-040-2470 PA D: draft (8328436) ----- --------- --- - --- - -------- - --- ea 152 16 C 0 2520-597':'2315 SP RING: r etracting, brake pedal (838 7940)--- - - -------- -- ea 152 17 C 0 2 53 0-769- 745 2 BRACKET: pe dal shaft re tainer, w/bushing, assy ea 1

(7697452)52 18 P 0 2530-734- 0237 SHAFT: pedal, assy (7340237)--- - - --------------------- ea 1

NON-ILLUST RATED ITEM

P 0 5315-013-7223 PIN, COTTER: S, cd-, zn-or brgt ni -pltd, 5/32 x 1-3/8 ca 2pedal pad bolt (1372 23)

85

Page 93: TM 9-2320-208-20P

TM 9-2320-208-20P

NOTE: ITEMS II AND 12 ARE ALSOPART OF REAR HUB AND DRUM ASSEMBLY,FIGURE 55.

_ORDE64898

Figure 54. Front hub. drum assembly and related parts - exploded view

86

Page 94: TM 9-2320-208-20P

TM 9-2320-208-20P

III (2) (31 (41 (51 (6) (71SOURCE. MAINT IS·DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTIONALW PER

CODE UNIT aTY 100 EaUIPSTOCK OF INC(al lbl la) lb) lei Cd)

NO ISSUE IN (a) (bl~

FIG ITEM ;;; ~ ~ ~ UNIT 0 ~Oz ....

~ ~m = um~NO NO

~FSi Ii; l:: 8 :0 ......

:oS ; ~ ~~O

13 - WHEELS

1311 - FRONT HUB DRUM ASSEMBLY AND RELATED PARTS(Fig. 54)

54 1 C 0 2520-737-5143 CAP: hub (7375143) ---------------------------------------. ea 2

54 2 C 0 2530-291-7386 PACKING, PREFORMED: front hub cap (65909-804821) ------- ea 6

54 3 C 0 5310-769-6521 WASHER, KEY: front hub bearing nut (7696521) -------------- ea 2

54 4 C 0 5310-769-6520 WASHER, KEY: front hub bearing (7696520) ----------------- ea 2

54 5 P 0 3110-100-0532 CUP, TAPERED ROLLER BEARING: mil-std-code 711- ea 418520-1000 sr, si no. 2 tal, 1/16 in. back face cornerr ad, 2.8750 in. ad, 0.5000 in. 19 (706836)

54 6 C 0 2530-352-6962 DRUM: brake (7328371) ----------------------------------- ea 2

54 7 P 0 R 2530-693-0792 HUB: w/bearing cup, assy (8333378) ------------------------ ea 2

54 8 P 0 5306-732-8294 BOLT RIBBED SHOULDER: rivet type, S, carburized case ea 5harden, 1/2-20NF-3 rolled thd lh thd hub (7328294)

5,1 8 P 0 5306-732-8293 BOLT RIBBED SHOULDER: rivet type, S, carburized case ea 5harden, 1/2-20NF-3 rolled thd rh thd hub (7328293)

v·..., 9 P 0 5330-505-6700 SEAL: oil, special type, 2-1/8 x 2. 879 x 3/8 front hub ea 2(8329731)

54 10 P 0 3110-100-3526 CONE: tapered roller bearing, mil-std-code 711-18590-3000 ea 4includes rollers and gage, sr, 1.6250 bore, 0.6875wfront hub (705423)

~-1 11

IP

0 5305-013-3757 SCREW, MACHINE: fl-hd, S, cd- or zn-pltd, 1/4-20UNC- ea 62A x 3/8 (133757)

54 12 P 0 5310-523-2405 NUT, CONE SEAT HEXAGON: S, cyanide case hardened, ea 51/2-20NF-2 rht wheel mounting hub (5232405)

54 12 P 0 5310-264-1929 NUT, CONE SEAT HEXAGON: S, cyanide case hardened, ea 5parkerized, 1/2-20NF-2 lht wheel mounting hub(5232404)

87

Page 95: TM 9-2320-208-20P

TM 9-2320-208-20P

(l) (2) (31 (41 (5) (6) (7J

SOURCE. MAINT IS-DAYIllUST AND MAINT

RECOVERABILITY UNIT (lTV ALW PERFEDERAL DESCRIPTION 100 EQUIPCODESTOCK Of INC

(b) (el (dl ISSUE (a) (b)(01 (b) (a) NO INt:S ~ UNIT 0 oz ....

>- uco~fIG ITEM

~~ I ~i a '"0 :-NO NO u .... '"..... i; ~~o<0

~ ="'~

13 - WHEELS - Continued

1311 - REAR HUB, DRUM ASSEMBLY AND RELATED

PARTS (Fig, 55)

55 1 P 0 2530-737-4988 SEAL: oil, type mw, 1-3/8 x 2,286 x 1/4 (7374988) ___________ ea 2

55 2 P 0 3110-100-3546 CONE TAPERED ROLLER BEARING: mtl-std-code 771 ea 225877-3000 (includes rollers and cage, sr , 1. 3750 bore,0,9688 w shaft) (705447)

55 3 P 0 3110-100-0551 CUP, TAPERED ROLLER BEARING: mil-std-code 711- ea 225821-1000 sr , si, no. 2 tal, 1/32 corner rad, 2. 8750 ad,O. 7500 19 (706857)

55 4 P 0 2520-737-4981 SHIM SET: bearing (7374981)------------------------------- ea IComposed of:4 SHIM 0, 003 (78080-20010X)4 SHIM 0.005 (78080-17521-2)2 SHIM 0.010 (78080-17521-3)2 SHIM 0,030 (78080-17521-4)

55 5 C 0 2520-735-1313 RETAINER: bearing (7351313) ------------------------------ ea 2

55 7 C 0 2530-318-4335 SEAL: oil, rear axle shaft, outer, assy (8332519)------------- ea 4

55 8 C 0 R 12530-301-7763 HUB: rear (8333106)--------------------------------------- ea 2

55 9 C 0 5315-282-0360 KEY, MACHINE: rear axle shaft (7375136) -----------------.- ea 2

55 10 C 0 5310-703-2606 NUT: shaft (7032606) -------------------------------------- ea 2

55 11 P 0 5315-059-0378 PIN, COTTER: S, cd- or zri-pltd, 1/8 x 1-1/2 rear axleshaft nut (590378)

55 12 C 0 ~520-737-5143 CAP: hub (7375143)---------------------------------------- ea 2

55 13 P 0 5306-732-8294 BOL T RIBBED SHOULDER: rivet type, S, carburized ea 5case harden, 1/2-20NF-3 rolled thd lh thd hub (7328294)

55 13 P 0 5306-732-8293 BOLT RIBBED SHOULDER: rivet type, S, carburized case ea 5harden 1/2-20NF-3 rolled thd rh thd hub (7328293)

88

Page 96: TM 9-2320-208-20P

TM 9-2320-208-20P

III 121 (3) (41 151 161 17lSOURCE. MAINT 15-DAY

ILLUST AND MAINTRHOVERABllITY

UNIT QTYAlW PERFEDERAL DESCRIPTION 100 EQUIPCODE

STOCK OF INClal lbl lal lbl ltl ld)

NO ISSUE IN lal (b)~

UNIT '" Oz>-FIG ITEM ~ 5eI o ~ urc~NO NO e~ o :..

~~o~ ~ ..... i; u

<co ; ~"'~

13 - WHEELS - Continued

1311 - REAR HUll DRUM ASSEMBLY AND RELATED PAR TS

PARTS (Fig. 55)

54 11 P 0 5305-013-3757 SCREW, MACHINE: Il-hd, S , cd- or z n-p l t d , l/4-20UNC- ea 62A x 3/8 (133757)

54 12 P 0 53 10- 26 4 -l929 NUT, CONE S EA T HE XAGON: S , c yanide case har de ned, ea 5park ez-ize d, 1/ 2NF-2Iht wh eel mounting hub(5232404)

54 12 P 0 5310- 523 -24 05 NUT , CON E SEAT HEXAGON: S, cyanide case hardene d, ea 5l/2-20NF-2 rhg whee l m ounting hub (52 32405)

KEY ITEM GROUP

6 GASKET 120214 SHAFT 1100

REFER TO FIGURE 51

13

9I 10 11 12

~olJJ

ORD E64899

Figure 55. Rear hub, drum assembly and related parts - exploded view

89

Page 97: TM 9-2320-208-20P

TM 9-2320-208-20P

4

90

Figure 56. Wheel assembly

3

ORD E64900

Page 98: TM 9-2320-208-20P

TM 9-2320-208-20P

(l) (2) (3) (4) (5) (6) (7)SOURCE. MAINT IS-DAY

IllUST AND MAINTREmVERABllITY

FEDERAL DESCRIPTION UNIT QTYAlW PER

CODESTOCK OF INC

100 EQUIP(a) (b) (a) lb) (el Cd)

NO ISSUE IN (a) lb)

FIG ITEM s: ~ ~~ ~ UNIT ~ ~ 8~2NO NO ~ ffiE; ~ 0 l;; '"z~

~ ~~ § u ~~()oi:=~ '" -

13 - WHEELS - Continued

1311 - WHEEL ASSEMBLY (Fig. 56)

56 1 P 0 2530-287-2314 WHEEL, PNEUMATIC TIRE: assy 16 x 4. 50 E safety type ea 4(7387807)

56 2 P 0 R 2610-678-1363 TIRE, PNEUMATIC: It truck, 6 ply, ndcc, 7,00 - 16 ea 4(96906-35388-93)

56 3 P 0 R 2610-269-7332 INNER TUBE, PNEUMATIC TIRE: It truck, 7. 00 - 16, 150 ea 4(96906-35392-8)

56 4 C 0 2640-052-0944 CAP, TIRE VALVE: screwdriver type (520944) -------------- ea 4

56 5 C 0 2640-050-1229 VALVE CORE, PNEUMATIC TIRE: (501229)---------------- ea 4

91

Page 99: TM 9-2320-208-20P

TM 9-2320-208-20P

(l) (2) (31 141 (51 (6) (71SOURCE. MAIHT IS·DAY

ILLUST AND MAINTR.!COVEWlllTY

FEDERAL DESCRIPTION UNIT QTYAlW PEl

CODE 100 EQUIPSTOCK OF INC

(01 Ib) (01 (bl (el ld)NO ISSUE IN (0) lbl

FIG IT£M .u S I UNIT o rw 8~§NO NO

~~~ ~~ 8 ~ '"S !R.... ~~o;

14 - STEERING

1401 - DRAG LINK AND R EL ATED PARTS (Fig. 57)

57 1 C 0 253 0-737-5182 DRAG LINK, STEERING: assy (7375182)---------- -------- ea t57 2 P a 253 0-737- 5186 KIT: r epair , drag link (73751 86) --------------------------. ea 1

Composed of:57 2. 1 5315-013 - 7214 2 PI N, c otler, ball s eat adjus ting plug (137214)

2.2 1 PLUG, adjusting, ball seat axle end (72210-S5070)2. 3 3 SEAT , ball (72210-85069)2.4 2 8PRING, ball seat (72210-8514 5)2. 5 28EAT, ball seat spring (72210-85144)2. 6 2 COVER, dust (59875-14DM76)2. 7 1 PLUG, adjusting, ball seat gear end (44537-801265)2. 8 2 SHIELD, dust cover (59875-14DM120)

57 3 P 0 4730-172-0034 FITTING, LUBRICATION: elbow, 90 de g, hyd, surface ea 1check, S, cd- or zn-chromate-ftn , 1! 8NPT F male (1720034)

57 4 P 0 4730-050-420S FITTING, LUBRICATION: stght , hyd, surface check, S, ea 2c d- or zn-chr om ate - fin. , l ! SNPTF male short(50420 8)

'--. -

2.7

, 2.6 2.42.5

2.8

ORO E64901

Figure 57. Drag. link and related parts

92

Page 100: TM 9-2320-208-20P

TM 9-2320-208-20P

III

IUUST

(a)

fIGNO

(2)

SOURCE. MAINTAND

RECOVERABIUTYCODE

(3)

FEDERALSTOCK

NO

DESCRIPTION

14 - STEERING - Conti nue d

1401 - DRAG LI l'-'K AND RELATED PARTS - ContinuedNON-ILL USTRAT ED ITEMS

(5)

UNITOF

ISSUE

(6)

QTYIHCIN

UNIT

(7)

IS·DAYMAIHT

ALW PER100 EQUIP

(a) (bl

Pl0

Pl0

P 0

C 0P 0

P 0P 0

P 0

C 0C 0

PI 0

P 0P 0

P 0P 0C 0P 0

P 0

311 0- 112-5781

312 0-661- 9148

253 0- 980- 5192

253 0-737-518353 06-638-7863

473 0-278-20672530-977-0948

3110-2 27- 3438

2530-737-5180533 0- 737- 5181

533 0- 200-6284

253 0- 737-517953 10- 737- 5178

5310-050-34345315-059-03782530- 73 7- 51775310-823-8803

5330- 200- 6231

BEARI NG: r oller, needle, sol-row, out er r ace , 1-1/ 8 bor e eadia, 1.375 00, 0. 500 w/steering bellerank, pivo t s haft(use on M170 vehicles after serial no . 12320 and M38A1ve hicle s after ser ial no. 87062) (7121 59)

BEARING, SLEEVE: race spacer, bellerank (use on M17 0 eavehicles after serIal no. 12320 an d M38A1 vehiclesaft er serial no. 87062) (906397)

BELLCRANK ASSY: steering (7971881) (us e on M170 --------- eavehicle s after serial no . 12320 and M38A1 vehicles a fte rs erial no. 87062)

BELLCRANK : w/ bearing and oil s eal, assy (73751 83)---- ----- eaBOLT, SHOULD ER : belle rank pi vot (use on M170 ve hic les ea

after serial no. 12320 and M38A l vehicle s after serialno. 87062) (65909-906396)

CLAMP : hos e (s te ering, drag link) (502916) ----------------- eaCOLLAR, STEERING BELLCRANK SHAFT: (65909-906 294) ea

(use on M170 vehic le s after serial no. 12320 and M38A1vehicle s afte r serial no . 87062)

RACE , INNER NEEDLE BEARING: mil -s td- e ode , 993 - ea45016-0000 0. 8748 bore, 1. 12 58 od, 1 . 6345 ad(7375185)

SE AL: dust (bellerank to bracket rubber) (7375180) -----.----- eaSE AL , PLAIN, ENCASED: oil (bellcrank pivot shaft ea

bearing) (737518 1)SEAL , PLAIN, E NCASED: (7971767) (usc on M170 ve hic les e a

afte r serial no. 12320 and M38Al after serial no. 87062 )SHAFT : pi vo t, bellcrank (7375179) ea

NUT, SELF-LOCKING, HE XAGON: 5/ 8-1 8 iud, then us e eanut, 5310-050-3434 and pin, 5315- 013-7204(7375178)

NUT, SLOTTED, HEXAGON : S, plain fin.(503434)------- eaPIN , COTTER: S, cd- or zn-pltd , 1/8 x l-1/2 (590378)--- ea

SPruNG: bellcrank to bracket dust s eal (7375177) ------------ eaWASHER, FLA T: S, cd-pltd, 21/32 id, 1-5/l6 od, O. 098 ea

thk (use on M170 vehicles after serial no. 12320 andM38Al vehicles after serial no . 87062) (96906-27183-21)

WASHER , NONMETALLIC: steering reel crank (7971766) ea(use on M170 vehicles after serial no . 1'2323 and M38Alvehicles after serial no. 87062)

2

1

11

4

12

1

111

1

93

Page 101: TM 9-2320-208-20P

TM 9-2320-208-20P

III (21 (31 (41 (5) (6) (7)

SOURCE. MAINT lS-DAYIUUST AND MAINT

RECOVERABILITYFEDERAL

ALW PERCODE DESCRIPTION UNIT QTY 100 EQUIP

(a) (bl (a) (bl (c) CdlSTOCK OF INC

to NO ISSUE III (al I: (bl

FIG ITEM e

IUNIT o ~ 8~~

i imNO ~m ::::!:s !ii~

l' ell:

;8 ;j v ~~o

14 - STEERING - Continued

1401 - STEERING TIE ROD AND RELATED PARTS (Fig. 58 )

58 1 C 0 2530-318-1049 ROD: tie, left, w/ends, assy (8329746) -------------------- ea 1

58 2 C 0 2530-318-1050 ROD: tie, right, w/ends, assy (8329747)------------------- ea 1

58 3 P 0 5315-255-0614 PIN, COTTER: (121224) --------------------".: ------------ ea 4

58 4 P 0 5310-012-5250 NUT, SLOTTED, HEXAGON: (125250) -------~------------ ea 4

58 5 C 0 2530-737-3111 SPRING: front axle tie rod (7373111) -------~--------------- ea 4

58 6 C 0 2530-040-2621 TIE ROD END, STEERING: to bellcrank, assy lht ea 1

(8332476)

58 7 P 0 4730-050-4207 FITTING, LUBRICATION: elbow, 90 deg, hyd, surface ea 4check, S, cd- or zn-pltd, 1/4-28NF-2 (male tie rod)(504207)

58 8 P 0 5310-194-0743 WASHER, LOCK: split, (end clamp screw) (120383) -------- ea 4

58 9 C 0 2530-318-1060 END: assy rht (8332475) ._----------------------- ea 2

58 10 P 0 5340-281-6239 CLAMP, LOOP: end, tie rod (8339741) ------------------- ea 4

58 11 P 0 5305-018-1673 SCREW, CAP, HEXAGON HEAD: end clamp (181673)------- ea 4

58 12 C 0 2530-318-1059 END: assy lht (8332474) --------------------------------- ea 1

,Figure 58. steering tie rod and related Parts

94

Page 102: TM 9-2320-208-20P

TM 9-2320-208-20P

III 121 131 141 IS) (6) 171souta. MAiNT IS·DAY

IUUST AIID MAINTiECOVWllllTY

DESCRIPTION UNIT OTYAlW PER

CODI fEDERAL 100 EQUIPSTOCK OF INC

lal lbl lal lbl lei Idl NO ISSUE IN Cal lbl~ 5 UNIT '" Oz'"AG ITEM 5i !d ! o ~ U~~

NO NO~~ ; 1ii!3 = 8 ~

~~o~ ~

14 - STEERING - Continued

1401 - STEERING CONTROLS (Fig. 59)

59 1 C 0 2530-741-2445 ARM: pitman, w/integral ball (7412445) ---------------------- ea 159 2 C 0 4730-278-3389 PLUG PIPE: steering gear housing (103866)------------------- ea 159 3 C 0 2530-737-5336 WHEEL: steering, assy (7375336)---------------------------- ea 159 4 C 0 5310--741-2579 NUT, SLEEVE: retaining (steering wheel) (65909-801425)------- ea 159 . 9 C 0 2510-040-1860 SEAL: steering gear jacket access plate (65909-801279) -------- ea 159 10 X2 0 2530-090-9242 PLUG: oU seal, w/adapter, assy (horn switch) (8329727) .- ea 1

NON-ILLUSTRATED ITEM

pcz 0 5340-737-5347 CLAMP: mounting (tube jacket to instrument panel) ea 1(65909-649995)

10 ORO E64903

KEY ITEM GROUP

5 CAP 06116 RETAINER 0611

~. 7:.' ROD (STEEL) 0611s DlSK 0611

11 ·,SWlTCti 0611,""'--~;£';;:_ - --".;'j._" .

1

jo~~ //-~ "'r~8~Otl~g

Figure 59. Steering controls

95

Page 103: TM 9-2320-208-20P

TM 9-2320-20S-20P

Figure 60. Lifting shackles

0FD E64904

96

~~

~.. f ..•..:...j.. . \' ~4~~

;-!-i?'

Figure 61. Towing Pintle assembly

3

o

·0 00 E64905

..

Page 104: TM 9-2320-208-20P

TM 9-2320 208 20P- -(l) (2) (3) (4) (5) (6) I])

SOURCE. MAINT IS·DAYILLUST AND MAINT

RECOVERABILITYFEDERAL ALW PER

CODE DESCRIPTION UNIT QTY 100 EQUIP(a) lb) (a) (b) lei (dl STOCK OF INC

5 NO ISSUE IN lal lb)

FIG ITEM UNIT ~ Oz ....~ ~....

i ~ um~NO NO §~ ~ ~§ 0 :a

Cc ; US:~O"'~

15 - FRAME, TOWING ATTACHMENTS AND DRAWBARS

1501 - LIFTING SHACKLES (Fig. 60]

60 1 P 0 5315-290-1350 CLIP: snap, lifting shackle (8332074)---------------------- ea 4

60 2 C 0 5315-769-7490 PIN, STRAIGHT, HEADED: retaining, lifting shackle ea 4(7697490)

60 3 C 0 4030-741-0838 SHACKLE: lifting front (7410838) ------------------------- ea 2

60 4 C 0 2510-769-7512 SHACKLE: lifting, rear (7697512) ----------------------- ea 2

60 5 C 0 2540-741-0837 BRACKET: lifting shackle, front, w/spacer, assy ea 2(7410837)

~ 0 2540-040-1887 SPACER: rear lifting shackle bracket (8328264) --------- ea 2(non-illustrated)

1503 - TOWING PINTLE ASSEMBLY (Fig. 61)

61 1 P 0 2540-707-3209 PINTLE ASSEMBLY. TOWING: (7073209) ------- ---------- ea 1

61 2 C 0 2540-704-4253 SPRING, HELICAL, COMPRESSION: latch lock (7044253) --- ea 1

61 3 C 0 2540-310-1815 LOCK, SUBASSEMBLY: pintle latch (7524313) ------------- ea 1

61 4 P 0 5315-752-4316 PIN, GROOVED, HEADLESS: retaining (pintle hook latch ea 1center oil groove) (7524316)

61 5 P 0 4730-050-4203 FITTING, LUBRICATION: stght, hyd, surface check, S, ea 2cd-pltd or zn-chromate-fin, 1/4-28NF-2 (male end locklatch pin and lock bolt) (504203)

61 6 P 0 5315-290-6132 PIN, GROOVED, HEADLESS: retaining, latch ea 1(7524315)

NON-ILLUSTRATED ITEM

C 0 2510-769-7488 SPOOL: parachute (65909-800047}------------------------ ea 4

97

Page 105: TM 9-2320-208-20P

98

TM 9-2320-208-20P

' ORD E64906

Figure 62. SPare wheel carrier assembly

Page 106: TM 9-2320-208-20P

TM 9-2320-208-20P

(1) (2) (31 (41 (51 (61 (71SOURCE. MAINT 15-DAY

IllUST AND MAINTRECDVERABILITY

FEDERAL DESCRIPTION UNIT QTYAlW PER

CODE 100 EQUIPSTOCK OF INC

(a) (bl (a) (bl {el (d)NO ISSUE IN (a) (b)

~ ~ UNIT '" Oz ....FIG ITEM 0 5um~NO NO ~ ~ ffiE a 0

~~ ~ ~-' e u~~o~o

"'~ ~ :=

15 - FRAME. TOWING ATTACHMENTS, AND DRAWBARS

1504 - SPARE WHEEL CARRIER ASSEMBLY (Fig. 62)

62 1 X2 0 2510-769-7436 BRACKET: support, assy (7697436)------------------------- ea 1

62 2 P 0 5340-514-1812 ROD END, EXTERNALLY THREADED: spare wheel carrier ea 3(7974896)

62 3 P 0 5306-042-5401 BOLT, ASSEMBLED WASHER: hex-hd, tnt-teeth lockwasher, ea 2header-pt, S, cd- or zn-pltd, 3/8-16UNC-2A x 1-1/2(bracket support) (425401)

99

Page 107: TM 9-2320-208-20P

TM 9-2320-208-20P

III 12) (3) (4) (5) 16) (7)

soum, MAINT lS-DAYILLUST AND MAINT

RECOVERABILI1YFEDERAL DESCRIPTION UNIT QTY

ALW PER

CODE 100 EQUIPSTOCK OF INC

101 (bl (al (bl lei Id)NO ISSUE IN 101 (bl

~ S UNIT '" Oz'"RG ITEM d ~ aE 3 o ~ UUl~NO NO

~§o ...

~ ~.... li u ..~~o:=

16 - SPRINGS AND SHOCK ABSORB E RS

1601 - FR ONT SP RTNGS AND RELATED PARTS ( Fig, 63 )

63 5 P 0 4730-050-4203 FITTING, L UBRICATION: stght , hyd , s ur fac e check, S, ea 4

cd- or zn -chromate-Iin. ,t!4-28NF-2 (male shackle)(5042 03)

63 6 P 0 53 10- 015 -3327 NUT, SELF-LOCKING, HE XAGON: S, cd- or an-pltd, ea 4

9/ 16 - 18 UNF-3 B, 7/8 w, 11/16 thk (critic al installatio n)(96906-20365- 918)

63 7 C 0 2510-693- 0780 P LAT E : s ide spring .s hac kle (8333 259) ---------.---------- ea 2

63 8 P 0 5330-699-8522 PACKING: O-ring (8333337) -------------- -------- ------- ea 4

63 9 C 0 2510-693-0778 BEARING : bu shing type , shackle , rh thd (8332928) -----.---- ea 4

63 10 C 0 5306- 695 - 7244 BOLT, U: r ht (83.33138) - - --- - ----- - - - - ---- - - . - - - - - - --- - - ea 2

63 11 P 0 5306- 575-5415 BOL T , U: (8741535) --- --------------------------------- ea 3

63 12 C a 5340-209-9376 BUM P ER, RUBBER: fr on t and rear axle (832 9600) ---------- ea 2

63 13 P 0 5306-575-5416 BOLT, U: right (8741536) --- --------- ------------------- ea 1

63 14 P 0 53 06-281- 1017 BOLT , MACHINE : pi vot, rear brac ke t hex- hd, 7/16-20NF- ea 23 x 3 (8332529)

63 15 P 0 It 2510-318-1068 SPRING: front , w/bear ing, as sy (M38A l and M38AIC) ea 2

(8333767)

63 16 P 0 R 2510 -699-7036 SPR ING: front , w/bearing, assy (M17 0) (7973980) - - - - - - - - - - - ea 2

63 17 C 0 5310-275-3459 NUT, P LAIN, HEXAGON: U bolt 7/ 16-20N F-2 (659 09- ea 8339372)

63 18 C 0 2 510-040-2495 BEARING:A bushing type, eye (8329602) - - ------------- - - --- ea 2

63 19 C 0 5306- 737-1055 BOL T , MACHINE: w/nut, a s sy (7371 055) ------------------ ea 2

63 20 P 0 25 10-693 -0765 CL IP: leaf, oute r (8331234) --------- - -------------------- ea 4

63 21 C 0 25 10-693-0766 CLIP: spring lea f, intermediate, w/bolt, nut , and spacer, e a 4assy (833 1235)

63 22 P 0 25 10-318- 1033 CL IP : le af, inner , w/bolt, nut a nd spacer , assy (Ml70) ea 4(8329601)

63 22 C 0 2510-693-0764 CLIP : leaf, Inner, w/bolt , nut and spacer, assy ea 4(8331232)

100

Page 108: TM 9-2320-208-20P

TM 9-2320-208-20P

III (21 (3) (41 (5) (6) (7lSOURCE. MAINT IS-DAY

IlLUST AND MAINTRECDVERABILITY

FEDERAL DESCRIPTION UNIT QTYAlW PER

CODE 100 EQUIPSTOCK OF INC

(a) (b) (a) (bl (e! (dlNO ISSUE IN (al (bl

~ ~ UNIT o ~ OZ'"FIG ITEM~w

~ !~ 5 uco~NO NO = !i;i:: ~ 8 ~ .... '"

~e~ :c..... 8 ~~o

'" =:

16 - SPRINGS AND SHOCK ABSORBERS - Continued

1601 - FRONT SPRINGS AND 'RELATED PARTS - ContinuedNON-ILLUSTRATED ITEMS

C 0 2510-368-4938 BEARING: bushing type, front spring bracket (7697574) - ea 2

P 0 2510-652-6263 PARTS KIT, SPRING SHACKLE: (5702338) -------------- ea IComposed of:2 SEAL (8710805)2 SEAL (7697602)2 RETAINER (7735843)

KEY-,

Figure 63. Front springs and related parts

·~]:f5h ~ABSORBERNUT 1604WASHER 1604BUSHING 1604

OROE64907

101

Page 109: TM 9-2320-208-20P

TM 9-2320-208-20P

m (2)

SOURCE. JUINTIUUST AND

I£cOvtlAlllltYCODE

la) Cbl lal Ib) Cel Idl

51 §fiG ITIM ~ t:j ~al !iNO NO lL 1!i lE~ =:

~e j ~

(31

FEDERALSTOCK

NO

(,(1

DESCRIPTION

16 :... SPRINGS AND SHOCK ABSO~BERS - Continued

1601 - REAR SPRINGS AND RELATED PARTS (Fig. 64 )

(51

UNITOF

lSSUI

161

QTYINCtK

UNIT

(711S-GAYMAINT

AlW PER100 EQUIP

Cal Cb)

64646464

646464

64

6464

64

6464

646464

64

64

64

102

5678

91011

12

1314

15

1617

181920

21

21

22

C 0 5340-209-9376C 0 5306-695-7244

5330-699-8522P 0 2510-737-1056

C 0 2510-693-0778C 0 2510-693-0780P 0 5310-050-3327

P 0 4730-050-4203

P 0 5306-575-5414COR 2510-318-1069

C 0 5306-281-1017

C 0 2510-040-2495P '0 R 2510-693-0783

P 0 5310-275-3459C 0 2510-693-0768C 0 2510-693-0769

P 0 2510-318-1034

C 0 2510-693-0767

P 0 5306-695-7242

BUMPER, RUBBER: rear axle (8329600)--~---------------­

BOLT, U: rht(8333138) ----~------:.--------------------­PACKING: O-ring (8333337) ----------------------------­BRACKET: mounting (spring shackle rear spring, front)

(7371056)BEARING: bushing type (shackle rht) (65909-809807)-------­PLATE: side, shackle (8333259) ---~---------------------­

NUT, SELF-LOCKING, HEXAGON: S, cd- or zn-pltd,9/16-18UNF-3B, 7/8 w, 11/16 thk (critical Installation)(96906-20365-918)

FITTING, LUBRICATION: stght, hyd, surface check,S, cd-pltd or zn-ehromate-fin, t/4-28NF-2 (maleshackle) (504203)

BOLT, U: (8741534) -----------------------------------­SPRING: rear, w/hearing , assy (M38A1 and M38A1C)

(8333800)BOLT: pivot, rear bracket hex-hd, 7/16-20NF-3 x 3

(8332529)BEARING: bushing type, eye (8329602) --------------SPRTNG: rear, w/bearing, assy (11) leaf (M170)

(8333288)NUT: U bolt hex (7371061) --,.---------------------------­CLIP: leaf, outer (M38A1 and M38AIC) (8331237)---------­CLIP: rebound, rear , intermediate , w/bolt, nut and spacer ,

assy (8331238)CLIP: rebound, rear , large , w/bolt , nut, and spacer

(M170) (8329603)CLIP: rebound, rear, large , w/bolt, nut and spacer ,

assy (M38A1 and M38AIC) (8331236)BOLT: center , w/nut, assy (8331239)---------------------

ea 2ea 2ea 4ea 2

ea 4ea 2.ea 4

ea 4

ea 4ea 2.

ea 2

ea 2ea 2

ea 8ea 4ea 4

ea 4

ea . 4

ea 2

Page 110: TM 9-2320-208-20P

TM 9·2320-208-20P

III (21 (3) (.C) (5) 161 (7)

SOURCE, MAINT IS-OAYIllUSl AND MAINT

I£COVElAIlllTYFEDERAL DESCRIPTION UMIT QTY

AlW PERCODE 100 EQUIP

STOCK OF IMC(a) (b) (a) (b) (el Cd)

NO ISSUE IN (a) (b)~

- :2 UMIT '" Qz ....FIG ITlM

~§~ !d! Q 1;; uca~

MO NO a =~ ~ 8= .... '"; ~

~~o

16 - SPRINGS AND SHOCK ABSORBERS - Continued

1601 - REAR SPRINGS AND RELATED PARTS - ContinuedNON-ILLUSTRATED ITEMS

P 0 5340-322-9644 SPRING: coil (M38A 1C) (8710782) ------------------------- ea 2C 0 2510-368-4938 BEARING: bushing type (rear spring bracket) (7697574) ----- ea 2P 0 2510-652-6263 PARTS KIT SPRING, SHACKLE: (5702338)---------------- ea 'I

Composed of:2 SEAL (8710805)2 SEAL (7697602)2 RETAINER (7735843)

ORO E6490S

~18

r---22~_--16

3 4 5 6KEY ITEM

SHOCKABSORBER

2 BUSHING3 WASHER4 NUT

Figure 64. Rear springs and related parts

103

Page 111: TM 9-2320-208-20P

TM 9·2320-208-20P

111 121 131 141 (51 (61 mSQUitE. IUIKl IS·OAY

ILLUST AND MAINTRECOVERABllITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODE 100 EQUIPSTOCK OF INC

101 (b) (0) (b) lei Cd)NO ISSUE IN 101 (bl

~ ~ UNIT '" 8~§AG ITEM o 1;.: ~ is ~ o .. '"NO NO~~

u '" ...... '"Sit lR ....~ ~~o;

16 - SPRI NGS AND SHOC K ABSORBERS - Continued

1604 - FRONT SHOCK ABSORBERS (Fig . 63)

63 1 C 0 2540 -318 -1057 SHOCK ABSORBER: direct actio n (fr ont assy) (M38Al and e a 2

M38A 1C) (8330512)

63 1 C 0 2540-693-0784 AB SORBER: s hock (fr ont as sy) (M17 0) (833 3289) ------------ ea 2

63 2 P 0 5310-044-283 0 NUT, SEL F- L OCKI NG, HEXAGON: S, cd- or zri-pltd ea 4(hug lock type) 7/16-20UNF-2B, 5/8 w, 29/64 thk(44 283 0)

63 3 P 0 5310-582-8399 WASHER, FLA T: hv , S, cd- Or zri-chromatc - fin, 1/2 id, ea 41-1/ 4 oct, 0.083 (96906- 15795-217)

63 4 P 0 5340-734-3032 BUSHING, RUBBER: m oun ting pin (7343032) ea 8

1604 - REAR SnOCK ABS ORBERS (Fig. 64 )

64 1 C 0 2540-318- 1058 SHOCK ABSORBER: di r ec t actio n, rear, assy (M38Al a nd e a 2M38A I e) (8330513)

64 1 P 0 2540-693-0785 ABSORBER: s hock , r e ar , assy (MI 70) (8333290)----------- e a 2

64 2 C 0 5340-734-3032 BUSHING , RUB BER: mount ing pi n (734303.2)------ - - - --- - -- ea 8

64 3 P 0 5310- 582-8399 WASHER, FLA T: S, cd- or zn-ch romatc-fin, 1/ 2 id, 1-1/ 4 ea 4od , O. 083 thk for 7/16 scr ew s ize (96906-157 95-217)

64 4 P 0 5310-044-2830 NUT, SEL F-LOCKING, HEXAGON: S, cd- or zn-pltd, ea 4(hu glock type) 7/16-20UNF-2B, 5/8 w, 29/64 thk(442830)

104

Page 112: TM 9-2320-208-20P

fM 9-2320-208-20P

III (2) (31 (41 (51 (61 (7)SOURCt. MAIHT IS·DAY

IllUST AND MAINTnCOVERABllITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODESTOCK OF INC

100 EQUIP

Cal Ibl Cal fbI lel CdlNO ISSUE IN (01 Ibl

FIG ITEM~ 5 UNIT '" Oz'"

c:: t: =d iiii o ~ uca~NO NO §~ ~ 1111: a 8 ~

~ .... ~ ~:AoCo ; iii,",v

16 - SPRINGS AND SHOCK ABSORBERS - Continued

1605 - FRONT STABIL IZER AND RELATED PARTS (Fig. 65 )

65 1 P 0 2530-693-0786 BAR : fr ont , w/bushing, assy (1£170) (8333291)------- ------ - ea 165 2 C 0 5340-696-0372 BUSHING, RUBBER: link (M170) (8333297) ------ - - - - - - - - - -- ea 465 3 C 0 5310-338- 1947 RETAINER: cushion (M170) (8333425) - - -------------------- ea 465 4 P 0 53 10-012-5348 NUT , SLOTTED, HEXAGON: S, cd- or zn-pltd, 3/8-24UNF- ea 2

2B, 9/16 w, 13/ 32 thk (125348)65 5 P 0 5315- 255-0614 PIN, COT TER: S, cd- or zn - pl td , 3/32 x 1 (121 224)-------- ea 265 6 C 0 5340-338-1945 BUSHING: bar M170 (8333295)---------------------------- ea 265 7 P 0 5306-695-7248 BOLT EYE: belt, front (M170) (8333298) ------------------- e a 265 8 C 0 5340-696- 0371 BUSHING: link rubber (M170) (8333296) -------------------- ea 265 9 P 0 5310-013-1016 WASHER, FLA T: It , S, cd - or zn- chromate-fin, 21/32 id , ea 2

1-5/16od, 0.095 thk , for 5/8 screw size (131016)

NON- ILLUSTRATED ITEM

P 0 5315-013-7185 PIN, COT TER: S, cd- or zu - pl td, 1/ 8 x 1 (13 7185) - - - --- - - -- ea 2

5

4---......'\\'I"G~13---

2---+11---~~

2---.....

3---'

5'

1.~-'--4o. 3

2--~

3

7

Figure 65. Front stabilizer and related parts

"'----6

ORO E64909

lOS

Page 113: TM 9-2320-208-20P

TM 9-2320-20S-20P

III (2) (3) (4) (5) (6) (7)SOURtE. MAINl IS·DAY

IlLUST AND MAlNTRECOVERABllITY

FEDERAL DESCRIPTION UNIT QTYALW PER

tODESTOCK OF INC

100 EQUIP(a) (b) (a) (b) (el (d)

NO ISSUE IN (0) (b)~

FIG ITEMl:j ::l UNIT '" Ozl-

~ ~ i~ I o 1;; U~~NO NO () I-

~:s ~ !i-' v"~~O'"'0 iii l:j:&~

16 - SPRINGS AND SHOCK ABSORBERS - Continued

1605 - REAR STABILIZER AND RELATED PARTS (Fig. 66)

66 1 P 0 2530-693-0787 BAR: rear, w/bushing, assy (Ml70) (8333292) ------------- ea 1

66 2 C 0 5340-696-0372 BUSHING, RUBBER: link (MI70) (8333297) ________________ ea 4

66 3 C 0 5310-338-1947 RETAINER: cushion (MI70) (8333425)--------------------- ea 4

66 4 P 0 5310-012-5348 NUT, SLOTTED, HEXAGON: S, cd- or zri-pltd, 3/8-24UNF- ea 22B, 9/16 w, 13/32 thk (125348)

66 5 P 0 5315-255-0614 PIN, COTTER: S, cd- or zn-pltd, 3/32'x 1 (121224)-------- ea 2

66 6 C 0 5340-338-1945 BUSHING: bar (MI70) (8333295) -------------------------- ea 2

66 7 C 0 5306-699-6890 EYE-BOLT: link (rear) (8333299) ----------------------- ea 2

66 8 C 0 5340-696-0371 BUSHING: link rubber (M170) (8333296) ----------.-------- ea 2

66 9 P 0 5310-013-1016 WASHER, FLAT: S, It, cd- or zn-chromate-fin, 21/32 id, e, 21-5/16od, 0.095 thk, 5/8 screw size (131016) ._- ......

1--

2~3----- ~

106

6

Figure 66. Rear stabilizer and related parts

6

ORD E64910

Page 114: TM 9-2320-208-20P

TM 9·2320-208-20P

(J) (2) (3) (4) IS) (6) mSOURCE. MAlHI IS-DAY

IllUSI AHD MAlHIRECOVERABILITY

FEDERAL DESCRIPTIONAlW PER

CODE UNIT QrY 100 EQUIPla ) (bl la ) (bl lei Cd) STOCK OF INC

NO ISSUE IN la l lb)

FIG IrEM::: § UNII '" ozl-

~ 5 id! o ~ Uca~HO NO ~ ~; ~

o :-~~

u~ ~o;; ~

18 - BODY , CAB AND HOOD

180 1 - WINDSHIE LD AND RELATED PAR TS (F ig . 67)

67 1 P 0 R 2510-673-2978 WINDSHIELD, ASSEl\ffi LY, FLAT, VEHICULAR: w/glass ea 1(M38A1 and 1\1170) (8379904 )

67 1 X2 0 R 25 10-588-7710 WINDSHIE LD: a ssy (M38ACl) (87108 12)- - ----- - - - - - - - - --- - en 167 2 C 0 251 0- 040- 2521 LOCK : windshield, ' assy clamping type (8329653 )- - - - - - - - - - - ea 267 3 C 0 5340-321-6432 BUMPER: winds hield to hood (r ight assy) (8328465) -------- ea 167 4 P 0 5340-333-6058 CL IP , END, STRAP: ball type , br , black , 1 in. (windshield ea 1

hold - down strap) (585819)67 5 C 0 2510-040-247 6 CATCH: hood to windshiel d (8328468) -------------------- ea 167 6 C 0 5340-321-6431 BUMP ER: windshield to hood (left assy) (8328464) ---------- ea 167 7 C 0 2540-040-2523 WEATHERSTRI P : rubber (win dshiel d to cow l ) ea 1

(83296 58)67 8 C 0 2510-040- 2524 WEATHERSTRIP : r ubber (winds hiel d glass) (8329659) ------ en 1

NON- ILLUSTRATED IT EM

P 0 8305 -263-2477 WEBBING, TEXTILE: cotton, od , hv wt, w 1 in. (hold - ft idown, Windshield) (1- 1/2 ft) (ft)(27- W- 918)

Figure 67. Windshie ld and related parts

I I 161INCHES __

O RD E64911

107

Page 115: TM 9-2320-208-20P

TM 9-2320-208-20P

(l) 121 131 141 lSI 161 171SOURCE. MAINT IS-DAY

IlLUST AND MA/NTRECOVERABllITY

FEDERAL DESCRIPTIONAlW PER

CODEUNI1 QTY 100 EQUIP

leI lbl lel lbl lei ld)STOCK OF INC

NO ISSUE IN leI lbl~

FIG ITEM tl

~UNI1 .. Ozo-

~~ ~ §So ~ uca§

NO NO 00-

S ~-~

u '" ~~o'Coi,, ~

I S - BODY, CAB AND HOOD - Con ti nued

l S01 - WINDSHIEL D AND R EL AT ED PARTS - ContinuedNON- IL LUSTRATED ITEMS

C 0 2510-737-5312 CATC II: windshiel d l ocking clamp (65909-673553) --------- ea 2

P 0 1015-219- S176 LOCK, ASSEMB LY: traveling (M3SAlC) (S403350) --------- ea 1

P 0 5310-012-4925 NUT, PLAIN, HEXAGON: S, cd - or zn- pltd, 3/S- 24UNF- e a 12B, 9/ 16 w, 7/32 thk (tr aveling l ock hook) (M38AIe)(96906-35691-622)

P 0 5310-543-5653 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, 3/S-24UNF- ea 1

2B, 9/16 in. w, 21/64 in . thk (traveling lock hook)(M38AIC) (120369 )

P 0 5310-050-347S NUT, P LAIN , WELDING: sq, S, 3/S- 16UNC-2B, 9/16 w, ea 2

1/ 4 thk (in strument panel) (503478)

P 0 5310-012-525S NUT, SLOTTED, HEXAGON: S, cd- or zri- pl td, 9/16- ea 1lS UNF-2B, 7/8 w, 31/64 thk (traveling lock) (M3SA1C)(125258)

P 0 5315-842-3651 PIN, COTTER: S, cd - or zri- pl td, 3/32 x 3/4 (tr aveling ea 2lock clamp an d hood pin) (M3SA1C) (590172)

P 0 5315-012-0123 PIN, COTTER : S, cd- or zn- pl td , t / s x 1-1/ 4 (traveltng ea 1lock) (M38Al C) (88044 -AN380-4- 5)

P 0 25 10-769-7548 RETAINER: square nut (c owl pillar , left (2), cow l pillar, ea 9right (3) , and r ear cowl pillar (4) (5/16 in.) (7697548)

P 0 5340-506- 1510 STRAP, WEBBING: 1 x 20 in. win ds hield hold- down ea 1

(592636)P 0 5310- 582-5977 WASHER , F LAT : it, S, cd - or zn-chromate-fin, 13/ 32 Id, ea 2

13/16 od , O. 065 thk, for 3/8 in. screw size (travelinglock clamp and lock hook) (96906-1579 5-214)

p a 5310-012-1458 WASHER, FLAT: S, cd- or zn-pltd, 19/ 32 id , 1-3/16od, ea 10.095 thk (traveling lock s upport) (M38A1C) (121458)

P 0 5310-725-0152 WASHER, LOCK: int-teetb, hv, S, ed - or zn- pl td , 3/8 ea 2bolt size (traveling lock hook) (M3SA1C) (18 0358)

P 0 5310-018-8349 WASHER , LOCK: int- ext-tceth , S, cd- or zn-pltd, no . 6 ea 3screw size x O.510 in. od (windshield center canvascover fas tener) (M38A1C) (178349)

C 0 2510-040-2522 WEATHERSTRIP: r ubber , glove co mpartment door 0. 44 ea 1in. w, 32.65 19, 0.22 thk (65909-680143)

108

Page 116: TM 9-2320-208-20P

TM 9-2320-208-20P(1l (2) (31 (41 (5) (6) (7)

SOURCE. MAINT IS-DAYIllUST AND MAINT

nCOVERABllITYFEDERAL DESCRIPTION UNIT QTY

ALW PERCODE 100 EQUIP

STOCK OF INC(a) (bl (a ) (bl lel (d)

NO ISSUE IN (0 1 lb)~ ~ UNIT o ~

oz ....FIG ITEM 5: i~ 5 ucagNO NO

~~~ ~1:: ~ 8 ~ ... ... '"

:E~a j- ~ ~ ~ o

18 - BODY, CAB, AND HOOD - Continued

1805 - FLOO R P LAT ES AND RELATED PARTS (Fig. 68 )

68 1 C 0 2540-769-7523 PLATE: access (engine hea te r) (7697523) ------ - ------- - - - eo. I68 2 C 0 2510-769-7578 COVER: drain hole (floor board transmission) (7697578) ---- eo. I68 3 C 0 2520-769-7519 PLATE: acce s s (transfe r case bolt) (7697519) --- ---------- eo. 168 4 C 0 25 10-769-7525 COVER: front fl oor pan (lowe t w/weld nuts) (7697525) ------ eo. 168 5 X2 0 25 10-737-5158 PLATE: pow e r - take-off s hift boot to floor (7375158)- - - - - - - - eo. 1

6 P 0 53 06-042-5380 BOLT, ASSEMBL ED WASHE R: floo r pan drain hole c ove r eo. 2(425380)

68 6 P 0 5306-042-5380 BOLT, ASSEMBLED WASHER : tr an s m is sion drain hole eo. 7co ve r (425380)

68 7 C 0 2510-769-7522 COVER: inspection, floorboard (m as ter brake cylinder) eo. 1(7697522)

68 8 C 0 2 530-769- 7526 PLATE: acces s (stee ring co lum n , w/weld nut s welded) eo. 1(7697526)

68 9 X2 0 2590-741-8148 PLATE: cover (dash panel cable opening) (74181 84) _______ __ eo. 1

2

Figure 68. Floor plates and related parts

6

O RD E64912

109

Page 117: TM 9-2320-208-20P

TM 9-2320-208-20P

III (21 (3) (4) (5) (6) (7)

SOUICE. MAIIIT IS-DAYIllUSl AIID MAINl

RECOVERABlllTYFEDERAL DESCRIPTION UNIT QlY ALW PER

CODE 100 EQUIPSTOCK OF INC

(a) (b) (a) (bl (el CdlNO ISSUE IN (a) (b)

=~ :::; UNIT 0 oZ'"FIG ITEM 5 != ~

~ U~~110 NO

~[0 :-

~ !iii::~

u ~~«

::l ~~ ~~o

18 - BODY, CAB, AND HOOD - Cont inued

1805 - FLOOR P LATES AND RELAT ED PARTS - Conti nuedNON-ILL USTRATED

C a 2520-737- 5153 BOOT : powe r - take-off gearshift leve r (inner rubber) --- -- - - ea 1(7375153)

P a 2520-769-7527 BOOT: transfer case gears hif t leve r s to 000 1' board ----- -- ea 1(7697527)

C a 2540 - 769-7515 BOOT : transmission gear shif t lever rubber (7697515)-- ----- ea 1

P a 4730-278- 2062 CLAMP, HOSE : S, cd- or zn- chromate- fin . 2-3/4 in.------ - ea 1(gearshift lever boo t , lower) (502924)

P 0 4730-542-3019 CLAMP, HOSE: S. cd - or zn- pltd, 3/4 in , (gea r shif t leve r e a 1boo t, uppe r ) (502 911)

C 0 25 10-769-7520 COVER: drain hol e (front 0001' pan) (7697520)_____ _________ ea 1

PC2 0 2510-640-2550 COVER: upper 0001' pan (front) (8329733) -------------- -- ea 1

C a 5330-769-7521 GASKET: rubber (fr ont pan drain hole cov er ) (7697521) - ---- e a 2

C 0 5340 -040-2552 NUT : upper an d lower cover plates to dash and front panels ea 23(w/re tainer) 1/4-20 (65909-672846)

xz 0 2510-769-7579 P LATE: access (s teerin g jacket toe board) (7697579) ----- -- ea 2

C 0 5340 - 769-7581 PLUG: dra in (front floor pan rubbe r) '(7697581) - - - - - - - - - - - - - ea 1

C 0 2520 -769- 7577 ruNG: shifter lever housing cover bo ot (76975 77) - - - - - - - - - - - - ea 1

C 0 2590-736 - 1994 SEAL: acce lerato r pedal rod and powerstake-off shift ea 2lever (inne r r ubber) (7361994)

C a 5330-734-8567 SEA L: transmission drain hole (fr ont 0 0 01' pan uppe r and ft 'Il ower , brake cy li nder inspection cover. engineheater s teer ing jacket , and trans fer case bolt acce s splate) (80) (It) lg (ft) (7348567)

110

Page 118: TM 9-2320-208-20P

TM 9-2320-208-20P

III (21 (31 (4) (51 (6) mSOURCE, MAINT IS-DAY

ILLUST AND MAINTllECOVERABILITY

FEDERAL DESCRIPTION UNIT QTYALW PER

CODESTOCK OF INC

100 EQUIP(0) (b) (01 (b) (el ld)

NO ISSUE IN (0) (b!

FIG ITEM ~ ~ UNIT .. oz ....oj ~ r=d ! 0 ~ um~

NO NO §~ ~~ i; 0 :;;51 u ......

<0

~ = ~~O.. ~18 - BODY, CA)3, AND HOOD - Continued

1806 - SEATS (Fig. 69)

69 1 P 0 2540-786-9237 CUSHION, SEAT, VEHICULAR: driver's and passenger's, ea 2front) (M38Al and M38AlC) (10885494)

NON-ILLUSTRATED ITEMS

P 0 5340-606-9457 HOOK: cushion spring, 1 in. Ig (retaining pin) (582944) ------ ea 4

P 0 5315-597-7775 PIN, COTTER: S, cd- Or zn-pltd, 3/32 x 2-1/4 retaining ea 2pin (590169)

C 0 5315-737-6905 PIN, STRAIGHT, HEADED: front seat hinge pivot ea 2(65909-677836)

T

. ORD E64913

Figure 69. Seats

111

Page 119: TM 9-2320-208-20P

TM 9-2320-208-20P

(l) (21 131 (4) (5) (61 (71SOURCE. MAIHT IS-DAY

IlLUST AHD MAIHTUCOYERABIUTY

FEDERAL DESCRIPTION UNIT QTYAlW PER

CODE 100 EQUIPSTOCK OF INC

(al (bl (alIbI Ie! Idl NO ISSUE IN tal lbl~

FIG ITEM::::l UNIT c; ,. Ozo-

:= !~;;;

5u£ag

NO NO~§ ~

0~ ~~ u ......

;; i:l~ ~ O

20 - HOISTS, WINCHES, CAPSTANS, WIl\'DLASS, POWERCONTROL UNIT, POWER TAKEOFF

2001 - WINCH ASSEMBLY (Fi g. 70)

70 1 X2 0 2590-74 1-1944 WINC H: w/o-key, assy (M38Al and M38A IC ) (7411944) - - - - -- ea 1

70 2 P 0 R 2590~741-1799 LI NING, FR ICTION: brake worm (M38A l and M38AIC ) ea 1

(7411 799)70 3 P 0 4730-278-3390 PLU G PIP E: sq hd 3/8 in. (gear hous ing fil ter (1) and drain ea 3

(2) (143934)

70 4 P 0 2590-741- 1804 CABLE: w/hook , assy (M38Al and M38AIC) (7411 804) - - - -.- ea 1

NON-IL L UST RAT ED ITEMS

P 0 2520-74 1- 1950 SEAL : grease , bearing hanger (M38Al and M38AIC) ea 1

(7411950)P 0 2520-74 1-1952 SHAFT: dr ive, long , as sy (M38Al and M38A IC) (7411 952)- - - ea 1

P 0 2590-741- 1953 SHAFT, STRAIGHT: drive , s hort, assy (M3 8Al and M38AIC) ea 1(7411953)

P 0 2590-741 -1951 SHIM SET: hanger bearing (M38A1 an d M38A l C ) (7411 951) - - - ea I-Composed of:2 WASHER (9304 1-149)

P 0 2520-741-1677 JOINT: s lip, universal , assy (M38Al and M38AIC ) ea 1(7411677)

P 0 2520-741-1685 JOINT: universal, w/setscrew, assy (M38A l and M38A IC ) ea 1(7411685)

P 0 53 15-741-1690 KEY: drive shaft (M38Al and M38A IC) (7411690) - - - - ------- ea 3P 0 2520-741-1687 SEAL: dr ive, s haft (M38A 1 and M38A l C) (7411687) - - - - - - - . - e a 1

ORO E64914

Figure 70. Winch assembly

112

Page 120: TM 9-2320-208-20P

TM 9-2320-208-20P

(1) (2) (3) (4) (5) (6) mSOURCE. MAINT IS-DAY

ILLUST AND MAINTRECOVERABILITY

DESCRIPTION UNIT QTYALW PER

CODE FEDERAL 100 EQUIPSTOCK OF INC

(a) (b) (a) lb) (el (d)NO ISSUE IN (a) lb)

~~ ~ UNIT 0 Oz~

FIG ITEM 5u~g~ ~ is!: ~ 0NO NO §S ~ .... ~

!E~ > u~~o.,,,,,

~ ~"'~

20 - HOISTS WINCHES, CAPSTANS, WINDLASS, POWERCONTROL'UNIT, POWER TAKEOFF

2001 - WINCH FRAME (Fig. 71)

71 1 P 0 4730-050-4203 FITTING, L UBRICA TING: stght, hyd, surface check. S, ea 2

cd-pltd or zn-chromate-fin, 1/4-28NF-2 male (M38A1and M38A1C) (96906-15001-1)

71 2 P 0 5305-012-2126 SCREW, CAP, HEXAGON HEAD: Iow-carb-S, cd- or ea 8zn-pltd, 3/8-16UNC-2A x 7/8 (122126)

71 3 P 0 5310-637-9541 WASHER, LOCK: split, med, S, cd- or zn-pltd, 3/8 screw ea 8size (96906-35338-46)

Figure 71. Winch frame

----3

ORO E64915

113

Page 121: TM 9-2320-208-20P

TM 9-2320-208-20P

-Ill (2) (3) (4) (5) (6) (7)

soum. MAINT 15-DAYIllUST AND MAINT

RECOVERABIlITYUNIT QN

ALW PERFEDERAL DESCRIPTION 100 EQUIPCODESTOCK OF INC

(0) (b) (0) [b) (e! Id) (0) (b)NO ISSUE INe:

UNIT '" oz'"FIG ITEM ::: ~ o 1;; um~~ ~=

~o :;;NO NO ~ ~!E U 0.0.",

-Q~~oCQ

~..~ ::l

20 - HOIST S, WINC HES. CAPSTANS , WINDLA SS, P OWE RCON TROL UNIT, POW ER TAKEO FF - Conti nued

2004 - P OWER-TAK E-OFF ASSE MBLY (Fig. 73)

73 I P 0 R 352 0-3 18 - 1022 POWER-TAK E-OFF: assy (M38A1 and M38A1C) e a 1(93041-105A)

73 2 P 0 4730-278-3390 PLUG, PIPE: sq hd, 3/8 in. (cover and housing drain) - ------ ea 2

NON-ILLUSTRATED ITEMS

P 0 5305-012- 0233 SCR EW, CAP, HEXA GON HEAD: S, cd- or zri-pltd, 3/8 - ea 516UNC- 2A x 1 (120233)

P 0 5310-012-093 0 WASHER, LO CK: ext-teeth , S, phos-c td , 3/ 8 in. bolt size ea 5(120 930)

2

ORO E64916

Figure 72. Power-takeoff assembly

114

Page 122: TM 9-2320-208-20P

TM 9-2320-208-20P

(1) (2) (3) (4l (5) (6) (7)SOURCl, MAlNT IS-DAY

ILLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTIONALW PER

CODE UNIT QTY 100 EQUIPSTOCK OF INC

(al tb) (a) (bl (el (d)NO ISSUE IN (al (b)

~ ~UNIT :z:~FIG ITfM s: ~

~ ~ ~ u :>

NO ~E a :> '" onNO onz~ Q

~~ § :z: ill02:: ...., '"~~ '" - § ~2

22 - MISCELLANEOUS BODY, CHASSISAND ACCESSORY ITEMS

2201 - CANVAS ITEMS, BOWS, AND CURTAINS (M38A1)(Fig, 73)

73 1 P 0 R 2510-040-2558 COVER: top, w/rear curtain, assy (M38A 1) (8329754)--------- ea 173 2 P 0 2540-737-2890 BOW: top, front, assy (M38A1) (7372890) ------------------- ea 173 3 P 0 2540-737-2891 BOW: top, rear, w/pivot (M38A1) (7372891) ----------------- ea 173 2,3 P 0 2510-737-2889 BOW: top, w/front and rear bows, assy (M38A1) (7372889) ---- ea 173 4 P 0 R 2540-699-7035 DOOR: left, assy (M38A1 and Ml70) (8677572) ---------------- ea 173 4 P 0 R 2540-699-7032 DOOR: right, assy (M38A1) (8735779) ----------------------- ea 173 5 P 0 R 2540-699-7034 SIDE CURTAIN, VEHICULAR: right (M38A 1) (8735778)-------- ea 173 5 P 0 R 2540-699-7033 SIDE CURTAIN: left (M38A1) (8735777) ---------------------- ea 173 6 P 0 R 2540-737-2899 HANDLE: door, w/pin, assy (M38A1) (7372899) -------------- ea 2

6

r-T'f2Il!!2!§....J

Figure 73. Canvas items, bows, and curtains (M38Al)

5

ORO E64917

115

Page 123: TM 9-2320-208-20P

TM 9-2320-208-20P

(l)~ (2) (3) (4) (5) (6) (7)

SOURCE. MAINT IS-DAYILLUST AND MAINT

RECDVERABILITYFEDERAL DESCRIPTION UNIT QTY

ALW PERCODE 100 EQUIP

STOCK OF INC(a) (bl (a) (b) (el (d)

NO ISSUE IN (a) (b)~

FIG el '" UNIT 0 Oz ....ITEM !i1 is i

i:; uca~NO NO .,

~ 0 :;;~~ '" !;;;~ u ~~ ..<0

~~~o

"'~

22 - MISCELLANEOUS BODY, CHASSISAND ACCESSORY ITEMS

2201 - CANVAS ITEMS, BOWS, AND CURTAINS (M170)(Fig. 74)

74 1 P 0 R 2540-863-1027 COVER, FITTED, VEHICULAR BODY: (M170) (8728110) ---- ea 174 2 P 0 R 2540-512-9137 SIDE CURTAIN, VEHICULAR: left, assy (M170) ea 1

(8735894)74 3 P 0 R 2540-590-4924 SIDE CURTAIN, VEHICULAR: left door, assy (M170) ea 1

(8735890)74 4 P 0 42W3-00- WASHER: 2-prong clinch base large turn-button fastnr stud, ea 30

br, black ("common sense" type) (top cover (24) andrear curtain (6» (42-W-300)

74 4 P F 42W1-00- WASHER: large turn-button fastnr eyelet, br, black ea 24("common sense" type) (top cover) (426696)

2

OROE6491B .

Figure 74. Canvas items, cover, and curtains (M170)

116

Page 124: TM 9-2320-208-20P

TM 9-2320-208-20P

(l) (2) (3) (4) (5) (6) (7)

SOURCE. MAINT IS-DAYILlUST AND MAlNT

RECOVERABILITYDESCRIPTION UNIT QTY

AlW PERCOOt FEDERAL 100 EQUIP

STOCK OF INC(a) (bl (a) (bl (e) (dl

NO ISSUE IN (a) (b)

~ 5 UNIT (l ,. oz ....FIG ITEM ~ ~d; ~

U"'~NO NO §~ s: ~!; ~

0u ~~~

~o ; ~~~O

"'~

22 - MISCELLANEOUS BODY, CHASSIS ANDACCESSORY ITEMS

220 1 - SIDE CURTAIN AND DOOR ASSEMB LY (M170)(Fi g. 75)

75 1 P I 0 R 2510-073-8586 DOOR ASSEMBLY, VEHICULAR: righ t door, assy (M170) ea 1(8735892)

75 2 P 0 R 2540 -512-9144 SIDE CURTAIN, VEHICULAR: r ight door , assy (M170) ea 1(8735893)

75 3 P 0 R 2540 -512- 9154 SIDE CUR TAIN, VEHICULAR: right, assy (M170) ea 1(8735891)

ORD E64919

F igur e 75. Side curtain and door assembly (M170)

117

Page 125: TM 9-2320-208-20P

TM 9-2320-208-20P

(l)

ILLUST

(0)

FIGNO

(2)

SOURCE. MAINTAND

RECOVERABILITYCODE

(3)

FEDERALSTOCK

NO

(4)

DESCRIPTION

22 - MISCELLANEOUS BODY, CHASSISAND ACCESSORY ITEMS

2201 - CANVAS ITEMS, BOWS, AND CURTAINSNON-ILLUSTRATED ITEMS

(5)

UNITOF

ISSUE

(6)

QTYINCIN

UNIT

(7)

lS-DAYMAINT

ALW PER100 EQUIP

(0) (bl

8~2'"

~~O

P 0

P 0

P 0

P 0

P 0

3110-741-1673

5340-290-7381

4010-285-9574

5340-333-6058

8305-170-4956

BEARING: ball, hanger, assy (7011 70)--------------------- ea

BUCKLE: web strap, black, 1 in. (top hold-down strapr----- ea 11

CHAIN, WELDLESS: safety, S, metal thk (0. 018 in. comm ft 2no. 00) retaining pin 1 it (ft) (M38A1)

CLIP, END, STRAP: ball type, br , dull black, 1 in. (top ea 11hold-down strap) (M38A1) (585819)

DUCK: cotton, plied yarns, 36 in. no. 8, hard (top cover) --- yd

P 0 27F6-301-6 FASTENER: slide, conventional, non-separating, hv, sgle ea 1action, open top, closed-bottom, non-locking sgle pullnon-rvrs slider, od 16 in. (M38A1) (27-F-630-16)

P 0 5340-606-9457 HOOK: cushion spring, 1 in. 19 retainer pin (M38A1) ea 4(582944)

P 0 5315-597-7775 PIN, COTTER: S, cd- or zn-pltd, 3/32 x 2-1/4 retaining ea 2pin (M38A1) (590169)

P 0 5315-842-3651 PIN, COTTER: S, cd- or zn-pltd, 3/32 x 3 (retaining pin) ea 2(M38A1) (590172)

P 0 5320-010-4099 RIVET, SOLID: b-hd, S, plain fin. anld, 5/16 x 1 (M38A1) ea 2(104099)

C 0 5340-737-2895 ROD: side curtain (M38A1) (7372895) ---------------------- ea 2

P 0 5305-769-7593 SCREW: thumb, top bow pivot, w/chain and ring, assy ea 2(M38A1) (7697593)

P 0 5340-505-6393 STRAP: web strap buckle, end clip, 1 in. 25 19 (top bow ea 3(2) windshield (1)) (59263 7)

P 0 8305-263-2477 WEBBING TEXTILE: cotton, od, hv wt, w 1 in. (top cover ft thold-down straps) (21 ft) (ft)

118

Page 126: TM 9-2320-208-20P

TM 9-2320-208-20P

(1) (2) (31 (4) (5) (6) (7)SOURCE. MAINT IS-DAY

ILLUST AND MAtNTRECOVERABllITY

FEDERAL DESCRIPTION UNIT QTYA1.W PU

CODE 100 EQUIPSTOCK OF INC

(0) Ib) (01 (bl (e! (dlNO ISSUE IN (0) (b)

AG ~ i~ ~ UNIT '" oz ....ITEM o 1;; um~NO NO ~ .. ~ ~; ~ 8 ti

~~o~g ;; :=

22 - MISCELLANEOUS BODY, CHASSIS ANDACCESSORY IT EMS - Continued

2202 - R EAR VIEW llURROR (Fig. 76 )

76 1 P 0 2540 -952-7035 MIRROR ASSEM BLY, REAR VIEW, (96906- 53015-1)----- ---- ea 176 2 P 0 2540-054- 7250 ARM R EAR, VIEW MIRROR, adj (out side rear view mi rror) ea 1

8 in. to 11 in. (H002-0547250) (547250)76 3 P 0 2540- 679- 4588 MIRROR ASSEMBLY, REAR VIEW, outs ide mg, 5-1/2 od, ea 1

1/ 4-28NF-2 (shaft) (84613 13)

2202 - REFLECTOR (NON-ILLUSTRATED)

p 0 9905-205-2795 REFLECTOR, INDICATINO, CL EARANC E, oval frame S, ea 10assy (ruby lens) (96906-35387-1)

p 0 5305 -285-5278 SCREW , ASSEMBLE D WASHER, cross-reces s - pan - hd, int- ea 4teeth loc kwashe r , he ader-pt , S, cd- or zn-pltd, 1/4-20UNC-2A x 1/ 2 (454789)

-

Figure 76. Rear view mirror

O RO E64920

119

Page 127: TM 9-2320-208-20P

T M 9-2320-208-20P

111 (2) (31 141 (51 161 171SOURCE. MAINT IS-DAY

IUUST AND MAlNTRECOVEWlllTY

FEDERAL DESCRIPTION UNIT QTYAlW PER

CODE 100 EQUIPSTOCK OF INC

(0) (bl (01 (bl (d ldl NO ISSUE IN 101 (bl/:

t:l '" UNIT C5 1;;oz ....

FIG ITEM :a !~ '" uco~

! 0 :;;NO NO ~~ ~ ~~ u~~O<0 ;"' ~

22 - MISCELLANEOUS BODY, CHASSIS ANDACCESSORY IT EMS - Continued

2202 - WINDSHIELD WIPER MOTOR AND RELATED PARTS(F ig. 77)

77 1 P 0 2540-050 -08 10 ARM, WINDSHIELD WIPER: adj, olive drab , 7-1 /2 closed, ea 212 extended (M38A1 and M170) (500 810)

77 1 P 0 2540-050-0810 AHM, WINDSHIELD WIPER: adj, olive drab, 7-1 /2 closed , ea 112 extended (M38A1C) (5008 10)

77 2 P 0 2540-050- 0814 BLADE , WINDSHIE LD WIP ER: 10 in. Ig (M38A1 and M170 ) ea 2(500814)

77 2 P 0 2540 -050- 08 14 BLADE,WINDSHIE LD \VIPER: 10 in. 19 (M38A1C) (5008 14) - - - - ea 1

77 3 C 0 2540 -040-2596 SPACER: m ounting , windshie ld wr.iper motor (65909-680787) - - ea 4

77 4 P 0 R 2540-262-7576 MOTOR, WINDSHIELD WIPER VACUUM : 130 deg throw, ea 1w/mounting bolt (M38A1C) (500 844)

77 4 P 0 R 2540 -262-7576 MOTOR, WINDSHIELD WIPER VACU UM: 130 deg th row, ea 2w / m oun ti ng bolt (M38A 1 and 1\1170) (500 844)

77 5 P 0 4720 -203-2668 HOSE , RUB BER: air or vacuum li ne s, low te mp 65 deg F , ea f-7/32 in . id, 3 /32 in . wa ll thk (le ft wiper left line th roughcowl (18) in. r ight wiper at tee (1-1 /4) in. right wiperright line to cowl (14) in . and t ee to wiper and ce n terline (8) in. (4) ft) (33-T-233)

77 6 P 0 4710-350 -9897 TUBE, ST EEL: co ld-drawn , dble wrapped , cop, brazed, 5 /16 ea f-ad, 0 .028 in. wa ll thk (windsh ield wiper) (27-1 / 2 In .) (ft)(80244-44-T - 5319- 65)

77 6 P 0 4710 -595- 1824 TUBE , STEEL: co ld-drawn, dble wrppd , cop , braced, 1 /4 ea #ad, 0 .028 in. wa ll thk (rigbt windshie ld wiper (33 irr. ) le ftwindshield wiper (33 m .) windshi eld wiper (1-1 /2 tn .) andwindshield wiper vacuum pump to t ee (20 m . ) (ft)(80244-44-'1'-5319-60)

NON- ILLUSTRAT ED IT EMS

P 0 4730 -0 13- 73 98 NUT INVERT ED, TUBE COUP LING: in verted flare, S, cd- ea 2or zn - pltd , 5/16 ad tu , 0 . 620 overall ig line s (137398)

P 0 5305- 285- 5278 SCREW, ASSEMBLED WASHER: crcsa-recess-pan-hd, int ea 4teeth lockwasher, header- pt, S , cd- or zn-pltd,1 /4 -20UNC-2A x 1 / 2 (454789)

P 0 4730-014-2432 INVERTED NUT, TUBE COU PLING: in verted fl ar e (142432) -- ea 3

P 0 4730 -0 14 -2431 INVERTED NUT , TU BE COU PLING: inverted flare (14 2431)-- ea 2

P 0 5310-012-0613 NUT , PLAIN, HEXAGON: S, cd - or zn -pltd , 1 / 4- 28UNF - 2B, ea 17 /16w, 5/32 thk (120613)

P 0 5325 -737- 11 95 GHOMME T : rubber, spar k plug ca ble support 11 / 16 in. ea 1hole (65909-301 435)

120

Page 128: TM 9-2320-208-20P

TM 9-2320-208-20P

11l 121 13) (4) IS) (6 ) 17)SOURCt MAINT IS-DAY

IlLUST ANO MAINTRECOVEWllITY

FEDERAL DESCRIPTIONAlW Pl:R

CODE UNIT QTY 100 EQUIPSTOCK OF INC

(al (bl (a) lbl (el (dlNO ISSUE IN lal (bl

RG ITEM~;

~ 5 UNIT .. :z: ..

~ ~~;u :>

~won

NO NO:z: ill~i= 5: ~ ... § §

=~ .. - !;g

22 - MISCE LLA NEOUS BODY, CHASSIS ANDACC ESSORY IT E1v1S - Continued

2202 - WINDSffiE LD WIPER MOTOR AND RELATED PARTS(Fig. 77) - Continued

NON- ILLUSTRATED ITEMS - Continued

P 0 5325 - 700-0997 GROMME T: rubber, windshield wiper hos e cowl ea 1(65909-800802)

P 0 5305 -285- 5278 SCREW , ASSEMBLED WASHE R: cross-recess- pan - hd, into ea 2teeth lockwasher (454789)

P 0 4730-014-2432 NUT, TUBE COUPLING: inverted flared type, 45 deg seat ea 2(win dshield wiper vacuum pump to tee tub e) (142432)

-

= f2

1I

-=::it~(j)

~ ­rcSt# ' .W=s '0

3~'

E~l'-=

~

Figure 77. Windshield wiper motor and relat ed paris

ORo E64921 ,

121

Page 129: TM 9-2320-208-20P

TM 9-2320-208-20P

6

DISENGAGE FRONT AnE DAIV[WHEN OPERATING ON DRY HARDSURFACED ROADS

2

o

---1--3

l--_+--4

c

oTRUCk AIl4BUlAN CE FR ONT LINE,/" TON 4 X4 M 17 0

ORO STOCK NO G2758 83 58686

.' 0 •••'\ \. ' \ -' 0 ' 01t \ ." , I C' , I I . .. .. . 0

. ,. _ OOE l .0 A .. ,It \1 ....0 _

alIJl' .... ' .. 0 "7'~O OAT. 0 11 _

e.O '" litO 0'" U Olt 0 _ 0 1 ) 0

II \ ".0"•• " "'t iP. C IIO

o

o

o

PU8 l lCATlOfllSPARTS LIST S""l G 758()P{RATORS MANUAL , ... 9 801.

"'AINnNA'pr~C[ .........UAlS'''''980151 '''''98015 2 o

H( "::oPO....~ IBL f P Ull( u Hf U , .,\) I

Ac..l N( T l,iI f "'" "'U I" II fIoA' C.f(H ASS IS &1,,- - , f'f"" lI.;j;" -;;:;i 'I "R(~ 1 1';"'· • · -;; 1 1. ·"" · ~ E"""qPT- 1~

o

o

o

o

5ORO E64922

Figure 78. Identification and data plates

122

Page 130: TM 9-2320-208-20P

TM 9-2320-20S·20P

(l) 121 (3) (4) (5) (6) mSOURCE, MAlNT IS·DAY

tLLUST AND MAINTRECOVERABILITY

FEDERAL DESCRIPTIONALW PER

CODE UNIT QTY 100 EQUIP(01 (b) (a) (bl lel (d)

STOCK OF INCNO ISSUE IN (a) (b)

FIG ITEMe: S UNIT '" oz'"

i~~ iii o ,.

ura~:::~ ~ '"NO NO ~

~; ~o ...

0 u ..~~o

=~ ~ ~

22 - I\USCELLANEOUS BODY, CHASSIS ANDACCESSORY ITE MS - Continued

2210 - IDENTIFICATION AND DATA PLATES(Fig. 78)---

78 1 P 0 2590-298-6918 PLATE: shifting instr uction and pub licat ion da ta (8386 440) - - --- ea 1

78 2 P 0 259 0- 693- 423 0 PLATE, IDENTIFICATION: weight and dimension data (M170) ea 1(8333428)

78 3 P 0 2590- 693- 4229 PLATE: instruction (vehicle s ervicing data) (8333427)---- ----- ea 1

78 4 P 0 2590-693-4228 PLATE, IDENTIFICATION: vehicle (MI70) (8333426) --------- en 1

78 5 P 0 2590 -769-7561 PLATE, IDENTIFICATION: r esponsible a gen cy (769 7561)--- - -- ea 1

78 6 P 0 2590 -693- 423 1 PLAT E: mounting, w/ r-el ated plates , assy (8333429) - --------- en 1

NON- IL LUSTRAT ED. ITEMS

P 0 2590- 858-5681 PLATE INSTRUCTION: engine over haul MWO (10929991) ------ ea 1

P 0 2540-741-2583 PLATE MOUNTING IGNITION: mounting (659 09-802634) - - - - - - ea 1

P 0 259 0-769-7554 PLATE: instruction . deep water fording ve nt valve ea 1(7697554)

P 0 2590-858-5682 PLATE INSTRUCTION: MWO (10930014) ------ ----- --------- ea 1

P 0 259 0-858-5683 PLATE INSTR UCTION: s econdn ry i tem overhaul MWO ea 1(10930 015)

P 0 2590-831-6273 PLATE INSTRUCTION: secondary item overhaul, engine e aaccessory (7996979)

P 0 2590-831-62 71 PLATE INSTR UCTION : vehicle ove r ha ul (799 6977) --- - ------- ea 1

P 0 2590 -769-7555 PLATE, IDE NTIFICAnON: name, pate nt and serial number ea 1(7697555)

P 0 2590- 769- 7558 PLATE, IDE NTIFICAn ON: vehic le s hi pping da ta (used on ea 1veh ic l es wlo Winch) (65909-801804)

P 0 2590-298-6916 PLATE, IDENTIFICAnON: (8673360)----------------------- ea 1

p a 2590-298-6919 PLATE: data, servicing (867335 9)- -------------------------- ea 1

47 - GAGES

47 01 - SP EEDOMETER (Fig. 32)

32 13 P o R 668 0- 776- 0396 SP E EDOMETER: a ssembly (776039 6) -------- - ----- --------- ea 1

NON-ILLUSTRAT ED ITEMS

C 0 5340-283-7521 CLAMP. LOOP: loop type. S. cd- or zn-pltd , 5/8 od tu ea 1(hole for 1/4 bolt r etaining, flexible shaft) (120527)

C 0 668 0-832- 7565 CORE: flexible shaft, assy (us ed w/s haft , 6680-832- 7566 ) ea 1(7355830)

P 0 5325 - 734-6945 GROM ME T: flexible shaft dash (7346945)------- -------------- en 1

123

Page 131: TM 9-2320-208-20P

TM 9-2320-208-20P

5

4

1

0~

ORD E64923

Figure 79. Special tools

124

Page 132: TM 9-2320-208-20P

IlLUST

ITEM S~

NO ~~=t:::

(0)

FIGNO

( 2)SOURCE, MAiNT

ANDRECOVERABI L1TY

CODE(b) (0 ) (b) lei (d)

§z '"~= :s

2: ~; ~_~~ -

(3)

FEDERALSTOCK

NO

(4 )

DESCRIPTION

GROUP 26 - TOO LS AND TEST EQillPMENT

2604 - SPECIAL TOOLS (Fig. 79)

SECTION ill

ORGANIZATIONAL TOOLS AND EQillPM ENT VE HICLE

TM 9-2320-208-20P

(5)QUANTITY

PERTOOLKIT

(3 ) (b l

KIT KITA B

P 0

P 0

4910-795-0305 TOOL KIT: Organizational Maintenance, Special Kit A:One per lettered battery, company; headquarters of units abovebattali on level ; ba ttalio n headquarte r s , when battalion has a serviceco mpany (79 50305)

4910-795-0306 TOOL KIT: Organizationa l Maintenan ce, Spe cial, Kit B:One per battalion and r egiment headqua rter s (excep t whe n ba tt al ionor regiment has a ser vice co mp any) ; service co m pany; numberedbattery, co mpany; an d s im ilar headqua r te r s pe r for min g maintenancework for othe r uni ts (7950306)

The items listed hereunder are eornponents of the above Tool Kitsand may be requisitioned under their indi vidual stock nu mbers. Stock­age of components of these Tool Kits whic h are duplicat ed in basic Kit sfor other ty pe vehicles assigne d by TO E are not required beyond actualneed.

The quanti ti es shown in s ubcolum ns 5(a) an d 5(b) indicate the numberof component it em aIl oted to the particula r Tool Kit shown .

79

79

79

1

2

3

P 0

P 0

P 0

5120- 034-8460 ADAPTER, P ULLER : 9/16 an d 1 dia, 1-1/4 19 (r emovin g steeringwheel) (us ed w/PUL LER 5120-422-8570) (8708564)

5120- 795- 0710 PUL LE R, WATER PUMP PULLEY: four leg, l/4-20NC, 1-7/8 centerdis tance (water pump pulley) (7950710)

512 0-836- 6660 P ULL ER, THREADED: 3/8-lGNC-2 , 7 1g, w/1-3/8 dia , 2- 1/2 19 body(r em ovi ng or rep lac ing M38A1 or M170 r ear spring bushing (8366 660)

79 4

79 5

P 0

P 0

5 120- 592 -3673 RE MOVER. TI E ROD, SHOCK ABSORBER: 18 Ig over-all (t ie rods)(8687082)

5120-337- 9134 WRENC H, BOX: cyli nde r head bolt, cl os e sweep, 12 point, 1/ 2 sq­drive , O. 692 openi ng , 8- 1/ 16 over- al l 19 (engin e cy l in de r head bolt)(7084207)

79

79

6

7

P 0

P 0

5 120-596- 1370 WRENCH, SOCKET: s ingle s ocket T-type, removable han dl e , furnish 1wlo han dl e 2- 1/8 hex shape sock et, 3- 1/2 nom 19 ove r -vall (front axlewheel bearing nut) (7081465)

5120- 708- 0100 WRENCH, OPEN END, FIXED: double , 15 deg angle, alloy-S, 3/lG and 11/4 openings (brake ad jus ting) (7080100)

125

Page 133: TM 9-2320-208-20P

TM 9-2320-208-20PSECTION IV - INDEXES

ALPHABETICAL INDEX

This index does not include Special Tools which are listed on page 125. Standard hardware and attaching partsare not included because of their common and multiple application in the supply system.

Item Page Item Page

ABSORBERShock. . . . . . . . . . . . . . . . . . . . . . . . . .. 104Shock, rear . . . . • . . . . . . . . . . . . . . . .. 104

ADAPTERBreather valve . . . . . . . . . . . . . . . . . . .. 21Kit, horn wire 59Puller. . . . . . . . . . . . . . . . . . . . . . . . .. 125Straight, pipe to hose. . . . . . . . . . . . . . .. 14Straight, tube to hose. . . . . . . . . . . . . . .. 14

Am CLEANER, intake. . . . . . . . . . . . . . . . . . 23

ANTI-FREEZEArctic-type 34Ethylene glycol. . . . . . . . . . . . . . . . . . . .. 34

ARMPitman 95Rear view mirror, adj 120Windshield wiper 120

BARFront 105Rear 106

BATTERY, storage 61

BEARINGBall, hanger, assembly 118Ball, thrust 19Bushing type 100, 101, 102, 103Roller, needle . . . . . . . . . . . . . . . . . . . .. 93Sleeve 93

BELLCRANKAccelerator . . . . . . . . . . . . . . . . . . . . . .. 31Assembly 93Steering 93

BELT, multiple. . . . . . . . . . . . . . . . . . . . .. 37

BELT SET, alternator drive .. . . . . . . . . . .. 37

BLADEFan 37Windshield wiper 120

BLEEDER VALVE, hydraulic 81

BLOCK, adjusting . . . . . . . . . . . . . . . . . . .. 31

BOLTAssembled washer 13, 23, 36, 37, 41, 45,

51, 56, 75, 79, 81,83, 85, 99, 109

Battery 61Bellcrank pivot. . . . . . . . . . . . . . . . . . . .. 93Center 102Integral lockwasher 40Machine 9, 10, 21, 29, 75, 100Pivot .....•...•......•.......... 102Pump 21Ribbed shoulder 87, 88

126

BOLT - ContinuedShoulder. . . . . . . . . . . . . . . . . . . . . . . . . 68Shoulder, cover. . . . . . . . . . . . . . . . . . . . 14Shoulder, mounting . . . . . . . . . . . . . . . . . 38Shoulder, pivot .. ; . . . . . . . . . . . . . . . . . 38U . . . . . . . . . . . . . . . . . . 71, 100, 1021/2-20 NF 85

BOLT EYE, belt, front 105

BOOTGearshift lever 110Master cylinder 85Lever rubber 110Levers to floorboard . . . . . . 110

BOWTop, front, assembly 115Top, rear, w/pivot . . . . . . . . . . . . . . .115Top, w/front and rear bows 115

BOX DISTRIBUTION. . . . . . . . . . . . . . . .. 50

BRACE, tension belt. . . . . . . . . . . . . . . . .. 38

BRACKETBellcrank. . . . . . . . . . . . . . . . . . . . . . .. 31Lifting shackle, front. . . . . . . . . . . . . . .. 97Mounting 102Muffler support clamp . . . . . . . . . . . . . .. 33Retainer 85Support, assembly. . . . . . . . . . . . . . . . .. 99

BRAKESHOE SET, internally. . . . . . . . . . .. 79

BUCKLE, web strap, black 118

BUMPERRubber 100, 102Windshield to hood, left assy 107Windshield to hood, right assy 107

BUSHINGBar, M170 105, 106Electrical conductor . . . . . . . . . . . . . . .. 62Link rubber .105, 106Rubber 62Rubber, mounting pin 104

CABLEAlternator to rectifier . . . . . . . . . . . . . .. 39Assembly, power electrical . . . . . . . . . .. 43Generator to generator regulator. . . . . . .. 62Parking brake control . . . . . . . . . . . . . .. 79Rectifier to regulator. . . . . . . . . . . . . . .. 39Regulator to' battery 39Special purpose, electrical. . . . . . . . . . .. 62Tube. . . . . . . . . . . . . . . . . . . . . . . . . .. 19W/hook 112

Page 134: TM 9-2320-208-20P

Page Item

TM 9-2320-208-20P

Page

CAPButton .•..•.•.....•••...•••.•• .. 59Filler pressure type . . . . . . . . . • . . . . . •. 34Hub. . . • • • • . . . . . . . • . . . • . • • . .• 87, 88Ignition distributor . . . . . • • . . . . . • • • . •• 44Tire valve. . • • . • • . . . . • • • • • • . . . . . •. 91

CAPACITOR, primary filter. . • • . . . . • . . .. 44

CARBURETOR, assembly •.•• • •. •. •.... 20

CASE , differential . • • . • • . .• • • . . . . .•. 73, 77

CONE , tapered roller bearing •••. •• •.•• 87 , 88

CONNECTORMarker light . • . . . • . . . • . . . . • • . . . . .. 51Receptacle , electrical. . • . . . . • . . . • . . .. 66

CONTACT, electrical ...•..••.••..•..• 62

CONTROLChoke ...•.......••...•• • •.•.... 31Dual, ventilation ••.•.••....•..•.... 25Throttle • . . • • • . . • . . • • • . . . • • • . . • •. 31

CLEANING COMPOUND, engi ne cooling s ystem . .34

CATCHHood to windshield ..•....••..•.•..•. 107Windshield locking clamp •••.•••••••.•. 108

CLAMPAir cleaner . . . . • • . . . . . • • • . . . • . . . .. 23Assembly ••.....••..•.. •........ 23Band-type ••.•....•.•• .••••...•.. 19Closed ..••.••.•••.. •••......... 29Electri cal •.•.•...••..•••••••.•• 62, 66Hose •.....•..••..•.. ........ 93 , 110Hose , band-type. • • . . . • . . . • • • . . .. 13, 23Hose , oil filler pipe ••••.. •. ....... • • 13Loop , end, tie rod •••.•••• • •••••..• • 94Loop type •. • •......•.•.. ..••61 , 62 , 123Mou nting .......•...•.. •.••••.. 41 , 95Primar y lead retaining • . • • • • • • • • . . . .• 44Radio inlet and outlet hose . • • . . . . . . . . .. 35Water pump by-pass . . . • . . • • . . . • • . . • • 35

CHAIN, weldless, safety 118

CONTROL SIGNAL , turn signal. . . • • • . . . .. 50

CORE , fle xible shaft, assembly . • . • •...... 123

COVERCap, assembly ••.••..•...••••.••.. 44Drain hole ...•..••••....... • " 109, 110Dust. • . . • . • . . . . . . . . . . . • . . . . • • . .. 92Fitted, vehicular body .....•.•.•..•..• 116Front flo or pan .•..•.•... •••....... 109Hole •......••••••.......••..... 66Indicator li ght .•... . . . . . . . • • . • . . . .. 46Inspection ..•..•.••. • •.....•...•.. 109Inspect ion , linkage ....•••. .. ••... • " 17Instrument panel light. . • • • • • • • • • . • • .. 46Top wlrear curtain • . •...........•... 115Trailer receptacle . . . . • . . . . . • • . . . • .. 66Upper floor pan •.••.....••......... 110

CUPRetaining .......•.•..•...•• ...•.. 68Tapered roller bearing .......•. .... 87, 88

CLIPBrake lin e . . . . . . . . . . . . . . • • . . . . . . .. 83Br ake lin e , closed .......•• •.....•.. 83Breaker lever spring .. • ••.• ••.• ...• • 44Closed .. ..•..• . .••.... .••• • .. 13, 83End , s tra p ...........•........107 , 118Fastener, type E . •..••..• ••...... 13, 83First splash apron •.......•.•....... 29Fuel tank elbow .......•........••.. 25Harness to fender. . . . . . . . . • . . . • • . . .• 66Leaf, inner ..•........••• •........ 100Leaf , outer .••..•.•.•.•..•.•.. 100, 102Rebound, rear, intermediate •..• •...... , 102Rebound, rear, large •.... •• ••......• 102Snap ....•...•...•..•... ••..•.•..• 97Spring leaf .••..••.••.•••••.•.••.. 100Spring t ension. . . . • . . • . . . . • • • • • •• 54, 83

CLUTCH , pressure •••••...• •..••• •••• 17

COCK , r adiator drain . •...•.•.•••.•... 34

COIL , ig nit ion ..•.. ••• •.••. •...••••• 44

COLLAR , steering bellcrank shaft • • • . . • • .• 93

COMPOUND, insulating and sealing ..••..•• 62

CONDUIT ELECTRICAL, fl exible •..•..•.. 25

CUSHIONMounting support, rear . . . . . . . • • • . . . .. 9Seat , vehicular ......••. ••.•••.• . • • 111

CUTTING OIL, s o luble . . . • . . . • • . . • • . • • • 63

CYLINDERAssembly, hydraulic. . . . . . . . • • • • . . . .. 85Front wheel. . • • . . • . • . • • . . . • • • . • • .• 81Rear wheel .•... . . . . . . . . . • • • • • . . .• 81

DISC AND PLATE SET, friction ... •...• 73, 77

DISK, horn switch centering •...• • • . . . . •• 59

DISTRIBUTOR, wlcoil • . • . . • . . . • • . . . . •. 44

DOORAssembly taillight ..• •.••• ..•••• • 55, 56Assembly, vehicular • • . .• . .• • •• • •• • . . 117Blackout headlight. . . • . . . . . . • • . . • . . .. 54Blackout marker light . . . . . . • . • • . . . • .. 51Left , assembly ....••.•.... •••. .... 115Right , assembly •.•••.•.•..••....... 115Right stop and taillight. . . . . • . . . . • . . . .. 56Service headlight .•..••..•.. •••••... 52

DRAG LINK, steering. . • . . • . . . • • . . . • . .. 92

127

Page 135: TM 9-2320-208-20P

rM 9-2320-20S-20P

Item Page Item Page

DRUM, brake 87

DUCK, cotton 118

ECCENTRIC, adjusting, shoe 81

ELBOWFlared tube . . . . . . . . . . . . . . . . . . . . . . .. 24Hose, rocker arm cover. . . . . . . . . . . . . . .. 13Inverted , 77Pipe to tube 13, 58

ENDAssembly left. . . . . . . . . . . . . . . . . . . . . .. 94Assembly right. . . . . . . . . . . . . . . . . . . . .. 94

EXTENSION, tail pipe . . . . . . . . . . . . . . . . .. 33

EYE- BOLT, link rear 106

FASTENERClip . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 66Slide, conventional 118

FERRULE, electrical conductor 63, 66

FILTERElement, fluid, pressure 14, 29Fuel 29

GASKET - ContinuedOil seal 75Rubber 110Rubber, electrical connector 63Screw, valve compartment cover 11Set, manifold 16Shaft drive flange . . . . . . . . . . . . . . . . . . . . 75Slinger ..•.......... . ... .......... 81Switch cover. . . . . . . . . . . . . . . . . . . . . . . . 42Thermostat housing 35Transfer case to transmission . . . . . . . . . . . 68Vent body to valve compartment cover 13Waterproof cable connector .• . . . . . . .. . .. 63

GEAR SET, differential 73, 77

GENERATORAlternator 39wlo pulley 38

GROMMETFlexible shaft dash ........•....•.. " 123Rubber 27, 31, 61, 63, 121

GUARD, flexible line 83

HANDLEAssembly .. . . . . . . . . . . • . . . . . . . . . . . . 79Door, w/pin, assembly 115

HEAD, cylinder 10FITTINGFlared tube . . . . . . . . . . . . . . . . . . . . . . .. 29Lubrication 69, 71, 92, 94, 97, 100,

102, 113Outlet 85Pressure relief . . . . . . . . . . . . . . . . . . . .. 77

HEADLIGHTAssemblyBlackout,

........... ..........•... 52shielded 54

FLANGEDrive, shaft. . . . . . . . . . . . . . . . . . . . . . .. 75Non-driving. . . . . . . . . . . . . . . . . . . . . . . . 73

FLANGE PROPELLER SHAFT, companion . . .. 69

FLASHER, thermal . . . . . . . . . . . . . . . . . . .. 50

FRAME, hold-down 61

GAGERod, liquid level 15Temperature, electrical resistance. . . . . . .. 46

GASKETAnnular 15, 43Blackout marker light, door . . . . . . . . . . . .. 54Cover 72Cover plate . . . . . . . . . . . . . . . . . . . . . . .. 27Cover, rocker arm ....... .....•.... " 11Cover screw . . . . . . . . . . . . . . . • . . . . . .. 14Cover, valve compartment .........•... , 11Electrical connector . . . . . . . . . . . . . • . . .. 63Filler cap . . . . . . . . . . . . • . . . . . . . . . . .. 85Filler cap fiber . ).... . . . . . . . . . . . . . . . 34Flexible . . . . . . . . . . . . . . . . . . . . . . . . .. 83Inspection hole cover. . . . . • . . . . . . . . • . •. 17Mounting 20, 21, 36, 42Mounting arm. . . . . . . . . . • . . . . . . . . . . .. 44

128

HINGE, accelerator pedal. . . . . . . . . . . . . . . . 31

HOOK, cushion spring 111, 118

HORN, electrical. ..... •.......... . .... 59

HOSECarburetor housing tube. . . . . . . . . . . . . . . . 13Carburetor to air cleaner pipe • . . • . • . . . .. 23Flexible, air cleaner 23Preformed " 13, 35Rubber. . . . . . . . . . . . . . . . . . . . . .. 35, 120Rubber, coolant lines ... . . . . . . . . . . . . . . 13

HUBRear ........•.........•.......... 88Wlbearing cup ...................•.. 87

INDICATORFuel . .. . .. . . • . . . .• .. . . . " 46Pressure .•........•.• . • .....•..... 47

INHffiITOR, rust .........•............ 34

INNER TUBE, pneumatic tire. . . . . . . . . . . • . . 91

INSERT, electrical connector.. •........•.. 63

Page 136: TM 9-2320-208-20P

Item Page Item

TM 9-2320-208-20P

Page

INSULATORCase support . . . . . . . . . . . . . . . . . . . . . . . 68Mounting support rubber .... .•...• .. ... 38

JOINTSlip, universal. . . . . . . . . . . . . . . . . . . .. 112Universal, w/setscrew . . . . . . . . . . . . . .. 112

KEYDrive shaft . . . . . . . . . . . . . . . . . . . . . .. 112Machine :. 88

KITBrakeshoe hold-down . .. . . . . .•. . . .. . . • 81Drag link, repair . . . . . . . . . . . . . . • . . . . • 92Repair ........... ....... ..•... ... 71Shoe ...........•.......... ....... 81

KNOB, hand lever . . . . • . . . . • . • • . . . . . . . . 69

LAMPIncandescent ............•.. 46, 50, 55, 57Unit 52Unit, headlight. . . . . . . . . . . . . . . . . . . . . . 52Unit, headlight blackout 54

LEAD, ELECTRICAL, regulator to ground . . . . 40

LENSIndicator light, beam 46Indicator light, headlight beam . . . . . . . . . . . 46Signal light . . . . . . . . . . . . . . . . 50

LEVERControl ............... .••....•.... 19Handbrake . . . . . . . . . . . . . . . . . . . . . . . . . 79Ignition switch . . . . . . . . . . . . . . . . . . . . . . 49

LINECarburetor ventilator•. . ..... • •... ..... 23Flexible 14, 29, 83Oil filter outlet. . . . . . . . . . . . . . . . . . . . . . 14

LINE ASSEMBLYAir cleaner to elbow vent tube 24Bell housing tee to transfer case elbow line 24Distributor to air cleaner and vacuum line . . . 44Fuel pump vacuum to bell housing vent line ., 24Fuel tank to elbow 24Master cylinder to air cleaner 24

LINING, friction. . . . . . . . . . . . • . . . . . . .. 112

LIGHTExtension 57Indicator . . • . . . . . . . . . . . . . . . . . . . . . . . 49Marker clearance •..... . .... ... ....• . 51Waterproof . . . . . . . . • . . . . . . . . . 49

LOCKAssembly, traveling ....... .••...... , 108Subassembly.............•....•..... 97Windshield 107

MANIFOLD, exhaust ...... ... .....• ..•• 16

MffiRORAssembly, rear view 119Outside mg .. . . . . . . . . . . . . . . . . . . . .. 119

MOTOR, windshield wiper vacuum . . . . . . . .. 120

MOUNT, front mounting support 9

MUFFLER, exhaust 33

NIPPLE, ventilation valve to hose 25

NUTAssembled washer 9, 31Bushing retainer. . . . . . . . . . . . . . . . . . . . . 64Carburetor.......•................. 20Cone seat hexagon ............. •... 87, 89Coupling, electrical conduit .... . •....... 64Inverted tube coupling ....13, 15, 23, 24, 29, 35,

45, 83, 120Plain hexagon 11, 20, 29, 33, 34, 39,

41, 46, 47, 49, 52, 68,81, 100, 108, 121

Plain, welding . . . . . . . . . . . . . . . . . . . .. 108Self-locking, hexagon .... 9, 16, 38, 39, 42, 71

93, 100, 102, 104, 105, 106Sleeve 95Slotted, hexagon 38, 69, 93, 94, 108Stamped ......•.•.. ............... 59Tube coupling 15, 23, 35, 121U-bolt hex. . . . . . . . . . . . . . . . • . . . . . .. 102Upper and lower cover plates . . . . . . . . . .. 110Ventilation control 25

PACKINGO-ring 100, 102Preformed 44, 55, 64, 87

PADBrake pedal . . . . . . . . . . . . . . . . . . . . . . . . 85Draft 85Draft, pedal. . . . . . . . . . . . . . . . . . . . . . . . 19Felt 19Mounting, blackout marker light . . . . . . . . . . 51Mounting, headlight rubber. . . . . . . . . . . . . . 53Pedal 19

PARTS KITDistributor, ignition 44Spring shackle 101, 103Steering gear ' ,' . . . . . .. 75Wiring, ignition switch .. . . . . . . . . . . . . . . 49

PEDALAccelerator . . . . . . . . . . . . . . . . . . . . . . . . 31Assembly 19

PINAxle shaft . . . . . . . . . . . . . . . . . . . . . . . . . 77Contact 64Cotter 38, 85, 88, 92, 93, 94,

105, 106, 108, 111, 118Electrical connector . . . . . . . . . . . . . . . . . . 64Grooved, headless 97Straight, headed .....•.. .... 19, 31, 97, 111

129

Page 137: TM 9-2320-208-20P

TM 9-2;320-208-20P

Item Page Item Page

PINTLE ASSEMBLY, towing .. .........•.• 97

PIPE, air cleaner to carburetor air intake ..... 23

PLATEAccess, engine heater . . • • . . • . . . . . . . .. 109Access, steering column . . . . . . . . . . . • .. 109Access, steering jacket toe board . . . . . . .. 110Access, transfer case bolt. . • . . . . . . . . .. 109Cover .....•.......••............ 109Data ...........•.••• •••........ , 123Identification . . . . . . • . • . . . • • • • . . . . .• 123Instruction . . . . . . • . • • . . • • • . . . . . • • .• 123Mounting . . . . . . . . . . . . . . . . . . . . . . . .. 123Mounting ignition. . . . . . . . . . . . . . . . . .. 123Power-take-off. . . . . . . . . . • . . . . . . . . .. 109Responsible agency 123Side, shackle. • . . . . . . . . . . . . . . . . . . .. 102Side spring shackle . . . • . . • . . • . . . . . . .. 100

PLUGAdjusting. • . . . . . . . . . . . . . . . . . . . . • . . . 92Axle end .•...•••.•.•..••....•.•... 92Drain ...........•.•..........• 15, 110Expansion • • . . . . . . . . . . . • . . . . . . . . . . . 10Oil level tube •..........•.•..•...... 95Pipe ... .•.•....... ..10, 17, 27, 42, 44, 68,

75, 77, 85, 114Pipe front axle drain. . . . • . . . . . . . . . . . . . 72Tip ............ ....•........ 64, 65, 67W/hook .............••........... 112

POWER-TAKE-OFF, assembly ..........• 114

PROPELLER SHAFT W/UNIVERSALJOINTS, rear 71

PULLERThreaded. . . . . • . . • . . . • • • • . . . . . . . •• 125Water pump pulley.••••.• ••.••..•. ••• 125

PULLEYDrive ................•........... 38Fan and water pump, twin groove • . . . • • . .• 37

PULLEY, GROOVEDrive, assembly .••.....•..•.•..•.... 39Fan and water pump...........•....... 37

PUMPFuel, engine .•......•.•.•..•.•..... 21Water, w/pulley .•.....••...••.•..... 36

RACE, inner needle bearing. •.•........... 93

RECEPTACLE, Q2 fastener. •. • ........... 49

RECTIFIER, metallic .....•......•••.... 39

REFLECTOR, indicating, clearance 119

REGULATOR, ENGINE GENERATORAlternator . . . . . . . . . . • . . . . . . . . . . . . . . 40Assembly .......••.•.•.. . . . . . . . . • . 4024 - volt .........•.•. ••.•.......•. 40

130

REMOVER, tie rod, shock absorber . . . . . . .. 125

REST, foot, accelerator . . . . . . . . . . . . . . . . . 31

RETAINERBearing ..............•............ 88Button cap . . . . . . . . . . . . . . . . . . . . . . . . . 59Cushion 105, 106Packing 65Square nut " 108Tube spring 19

RINGAssembly. , 52Cover boot, shifter lever housing. . . . . . . .. 110Differential side gear , 73, 77Retaining. . . . . . . . . . . . . . . . . . . . . . . . . . 52

RIVET, solid . . . . . . . . . . . . . • . . . . . . . .. 118

RODEnd, externally threaded . . . . . . . . . . . . . . . 99Handbrake . . . . . . . . . . . . . . . . . . . . . . . . . 79Lever 79Pedal shaft lever to control tube lever 19Side curtain. . . . • . . . . . . . . . . . . . . . . .. 118Throttle . . . . . . . . . . • . . . . . . . . . 31Tie, left . . . . . . . . . . • . . . . . . . . . . . . . . . 94Tie, right . . . . . . . . . . . . . . . . . . . . . . . . . 94

ROTOR, ignition distributor.. •.. .......... 44

RUBBER, sheet, cellular . . . . . . . . . . . . . . . . 61

SCREWAssembled washer 44, 50, 58, 66,

119 , 120, 121Blackout headlight door .... .. •........ . 54Cap, hexagon head. 33, 39, 42, 59, 75 , 85,

94, 113, 114Cover, valve compartment .. •. .. ........ 11Cover, w/lockwasher 44Machine 23, 27, 49, 52, 53, 54,

87, 89Tapping ............... . ....•...... 85Thumb.....•..... : ....•.......... 118

SEALAccess plate ..•........ ............ 95Drain plug .....•........ ........... 27Drive, shaft. . . . . • . . . . . . . . . . . . . . . .. 112Dust . .........•.... ........... 19, 93Grease . . . . . • . . . . . . .. . . . . . . . . . . . . 112Oil ; 71,87,88Plain, encased. . . • . . . . . . . . . . . . . . . . . . 93Rubb er ......•..... .............19, 71Shift lever and accelerator pedal rod. . . . .. 110Transmission drain hole . . . . . . . . . . . . .. 110

SETSCREW, headlight door 52

SHACKLELifting, front. . . . . . . . . . . . . . . . . . . . . . . . 97Lifting, rear : . . . . . . . 97

Page 138: TM 9-2320-208-20P

Item Page Item

TM 9-2320-208-20P

Page

SHAFTDrive ............•......•....... 112Left ....•...•...•..••.......•.... 77Pedal .................•.......... 85Pivot bellcrank ..........•••..•...... 93Propeller, front. . . . . . . • . . . . • . . . . . . . • 71Propeller, rear • . . . • . . . • . • . . . . . . . . . . 71Right ..•..............•..•.•..... 77Straight. . . • . . . . • . . . . . . • . • . . . . . . " 112W/universa! joint, left .......•...•..... 75W/ univer sa l joint, right. .. . • • . . • • . . . . . . 75

SHELL, connector .•......•.•.•.•••...• 65

SHIELDDust cover. . . . • . . . . . . . . . . . . . . . . • . . . 92Instrument panel light .....•.....••...• 46

SHIM SETBearing .....•.......•...•......•.• 89Cap.•....••..•...•...••.....•••.. 75Hanger bearing. • . . . . . . . . • . • . . . . . • •. 112

SHOCK ABSORBER, direct action .•........ .104

SIDE CURTAINVehicular ...•.•....•......•.••..• 115Vehicular, left, assy .••.......•.••. " 116Vehicular, left door .•...•....•.•.... 116Vehicular, right, assy . • • • • . • • • . . • • • .• 117Vehicular, right door......•. .......•. 117

SNUBBER, insulator. . . • . . . • . . • . . • • • . . . . 68

SOCKET, contact ..••......•..••••.••.. 65

SPACERAxle shaft . • • . . • . • . . • . . . . . . • . . . . . . . 77Fuel pump to cylinder block .....•....... 21Mounting . . . • . . • • . . • • • • . • . . . • . . • •. 120Rear lifting shackle bracket . . • . . . . . . . • . . 97Support bracket to frame . • . • . . • . . . . • • . • 33

SPARK PLUG, shielded..•.......••...••. 43

SPLICE, conductor.............•....•.. 65

SPOOL, parachute. . . . . . . • • . . • . . . . . . • . . 97

SPRINGAccelerator pedal hinge ..•...•...••..•. 31Ball seat. . . . . . . • . . . . . . . . . . . . . . . . . . 92Bellcrank to bracket dust seal. . . . . . . • • . . . 93Coil ...••.........•........... " 103Draft pad. . . . . . . . . . • . . . . . . . . • . . . . .. 19Front axle tie rod. . . . • • • . . • • • • • • . . •. 94Front, w/bearing ...•..•....•..•..... 100Helical compression, accelerator bellcrank •. 31Helical compression, cover screw. . . . • • . .• 14Helical compression, lock. . . . • • • • . . . • • . 97Helical compression, retracting • . . • . . . . . . 79Helical compression, with filter . . . . • . . . .. 14Helical control lever tube•....•.......•• 19Helical, extension. . . . • . . . . . . . .. 31, 79, 81Helical, extension, end ••..••.......... 81Rear, w/bearing. • • . . . . . . • . . . . . . . . .. 102

SPRING - ContinuedRelease bearing carrier. . . . . . . . . . . . . . . . 19Retracting. . . . . . . . . . . . . . . . . . . . .. 19, 85

STARTER, engine, electrical 42

STEEL, machinery 59

STOPControl wire . . . . . . . . . . . . . . . . . . . . . . . 31Handbrake . . . . . . . . . . . . . . . . . . . . . . . . . 79

STOPLIGHT, taillight 56

STRAPHold-down .................•....... 27Web strap buckle. . . . . . • . . . . . . . . . . . .. 118Webbing " . . . • . . . . . . . . . . . . . . . . . .. 108

STUDBall ......•.............. ........ 19Cover, valve compartment 11Mounting. . . . . . . . . . . . . . . . . . . • . .. 20, 46Plain 16

SULFURIC ACID, electrolyte 61

SUPPORTBell housing ...............•.. •..... 19Sending unit. . . . . . . . . . . . . . . . • . . . . . . . 58

SWITCHLight 49Pressure. . . . . . . . . . . . . . . • . . • . . . . . . . 50Push- ..............•... .......... 50Rotary- 49Starter, engine 42W/harness. . . . . . . . . . . . . . . . . • . . . . . . . 59

SWIVEL, control wire .....••.•....•.... 23

TANK, fuel 27

TEEBrake line . . . . . . . . . . . . . . . . . . . . . . . . . 83Crank line . . . . . . . . . . . . . . . . . . . . . . . . . 83Flared tube . . . . . . . . . . . . . . . . . • . . . . . . 29Vent lme . 13

TERMINAL LUGCable, solderless .................•.. 40Clamp type 61Solderless 54Wire, eyelet . . . . . . . . . . . . . . .. 40, 44Wire, solder . . . . . . . . . . . . . . . . . . .. 40, 45Wire, solderless 40, 61

THERMOSTAT, water temperature 35

THINNER, methyl-ethyl-ketone 65

THUMBSCREW, battery box door 61

TIE ROD END, steering 94

TIRE, pneumatic 91

131

Page 139: TM 9-2320-208-20P

TM 9-2320-208-20P

Item Page Item Page

TUBINGCopper .••..................... 24, 83Rubber 61

TRANSMITTERPressure 58Temperature, electrical 58

TUBECopper 23, 29, 44, 61Flex, nonmetallic 29Rubber ~. . . . 13steel, cold-drawn. 13, 15, 24, 29, 120Steel, crankcase vent line 13

TOOL KITSpecial Kit ASpecial Kit B

125125

WASHER - ContinuedLock, split ..••..•.. , 21, 29, 38, 39, 46, 47,

49, 52, 54, 58, 81, 85,94, 113

Mounting, blackout headlight. 54Nonmetallic. . . . . . . . . . . . . . . . . . . . . . . . 93Pedal draft pad ....•................ 19Recessed. . . . . . . . . . . . . . . . . . . . • . . . . . 65Rectangular. . . . . . . . . . . . . . . . . . . • . . . . 21Retaining. . . . . . . . . . . . . . . . . . . • . . . . . . 59Split ............•...........•.... 71Spring tension . . . . . . . . . . . . . . • . . . . . . . 65Unit screw 58Unit screw, copper 582-prong .....................••.. , 116

WEATHERSTRIP, rubber 107, 108

UNITFuel tank gage 58Sending unit 58

VALVEControl assy. . . . . . . . . . . . . . . . . . . .. 13, 23Metering, crankcase vent line. . . . . . . . . . . . 13Plug 29

VALVE CORE, pneumatic tire 91

VOLTMETERAssembly 46W/ulamp 46

WASHERFlat 9, 10, 19, 34, 38, 42,

45, 46, 49, 68, 85, 93,104, 105, 106, 108

Flat, plain ...............•......... 31Instrument cluster 46Key .....•........................ 87Large, fastener eyelet. . . . . . . . . . . . . . .. 116Lock, ext-teeth 23, 49, 59, 114Lock, tnt-ext teeth . . . . . . . . . . . . . . . . .. 108

132

WEBBINGAnti-squeak ........•............... 27Cotton ...............••...•....•. 108Textile 107, 118

WHEELPneumatic tire . . . . . . . . . . . . . . . . . . . . . . 91Steering, assembly.. • . . . . . . . . . . . . . . . . 95

WINCH, wlo key. . • . . . . • . . . . . . . . . . . .. 112

WINDSHIELDAssembly ..... . . . . . • . . . . . . . . . . . .. 107Assembly, flat, vehicular ....•...... .. 107

WillE, ELECTRICAL, low tension .. 40, 45, 61, 66

WRENCHBox .........•.................. 125Open end, fixed '" ....•........... , 125Socket. . . . . . . . . . • . . . . . • • . . . . . . . .. 125

YOKEEnd 73, 77Flange ., ...........•............. 71Sleeve ..........•..•.............. 71wishield. . . . . • . . . . . . . . . . . . • . . . • . . . 69

Page 140: TM 9-2320-208-20P

TM 9-2320-208-20PORDNANCE AND MANUFACTURER'S PART NUMBER LIST

This index is prepared in strict numerical sequence; that is, all letters or dashes prefixed, suffixed or inter­spersed in the numbers are disregarded. For instance: 33-T-233 is in sequence as 33233, but the completenumber is shown in the listing. All Ordnance numbers appear without any symbol prefix. Standard hardwareitems are not included in this index because of their common application. All numbers prefixed by a series of5 numbers followed by a dash (e. g., 63477-FC5917) indicate a Manufacturer's or Military Standard part number.A cross-reference of these 5-digit numbers to their related commodity will be found in Section I - Preface under"Manufacturer's Symbols. "

Part Number Page Part Number Page Part, Number Page

27-W-918 ,10733-T-233 .•.......•.... 12042-W-300 ........•..... 116103196 • . . . . . . . . .. 16,20,32103647 ............••.. 34103865 .....•.......... 17103866 ..•......••..... 95104099 118105456 .••...•.••.••.•. 15107827 ...•...•••..•••• 59111655 ...•••••••••••.. 85112572 •..••.••••.•.•.• 16113186 .•.••••••.•.•• " 77118831 •••.••..•.••.• 42,44120013 •.••••••.••..••• 61120213 •.•.••.•.••••••.. 9120214 ..••••...••.•• 21,85120233 ..••..••.•••.... 114120361 •...••••..••.... 29120368 .•..••.••.•..••• 41120369 ...•...••.• 20,81, 108120370 ••.....•..•..••• 34120382 •..•••••.••••• 54,81120383 ...•••.•••..••.. 94120388 ...•...••..••...• 9120393 •••..•.••.•.•.• 9,85120527 ..•.•..••.• 61,62,123120613 '.......•........ 121120614 47,52120677 .....••....•.... 32120930 •.••..•••••.•••. 114121224 ••.••.•• 38,94,105,106121458 ....•.••..•••.•• 108121621 •••.•..••.•.•••• 39121661 .••••..•••••.••• 33121749 .... : ..•........ 49121752 . . • . . . . • . . . . . . .. 58121753 59122089 •••••..•••.•••.. 85122126 ..•.•.••.••••••• 113124378 • • . • • • • • • • • • • • •• 42124920 •.•••..•••..•••• 11125043 •••••.••••••••.. 38125250 • • . • • • . • . • • • . . •• 94125258 .•••.••••••••••• 108125348 ••..••••.•••• 105,106128275 •••••..••.•..••• 29131016 •••••••••• 68,105,106132848 53133186 . . . . . . . . . . . . . . .. 72133757 ...........•.. 87,89135629 . • • • • • •• • . . • • • •• 49137185 ••...••••.•.•... 105137189 • . . • • • . . • • • • . . •• 66137214 .•••..•.•..•••.. 92137223 • • • . • • • • • . • . . • •• 85137398 .••••.••..•..•13,120137419 ............•.•. 77

142427 23,29142431 •... 15,23,24,44,83,120142432 •..•••.••• 24,120,121143934 •...••....... " 112144307 ..••.•••.••••• 15,24150189 ..•..•••..••..•• 43159592 ........•....••. 23160046 .......•....•... 52178349 ...........•.... 108180358 .....••••••..••• 108181637 .•.••..•••••••.. 75181670 ••.••..•...•••.. 39181673 •....•••..•...•• 94181680 ••..••.•••..•... 39187263 ...•..••...••..• 83187979 •••...••...••••. 40191509 •••..•••.•••..•. 45192417 ..••...••..••• 41,75193048 •.•..•••••••.... 57200027 .••••.•...•••..• 44200031 ••..•...•.•.•••. 45271187 . . • • . • • . • . . . • . .. 9271193 •.•••.••.•.•••• 9,31271506 .....•••.•..•••• 39273936 , 77325200 ...•........•... 24420447 ............•..• 44423553 ••..••...•.••••• 81423555 ..••••.••..•••.. 83423568 .•...•.•.••••• 51,56425380 •••.•••.•••••.•• 109425401 •..•••....•...•• 99426686 ••.••..•..•.. " 116426692 .........••.. " 116426915 46432653 •...•......•..•• 66442696 41442830 ...........•.•.. 104442832 . . . . • . . . . . . . . . .. 9446485 ••••••...••...•• 34446548 .•••••••••..••.. 42446609 .•••••.•••••.... 66446914 • • • • • • • • • . • • • . •• 55453299 ••••••.••••..••• 49453804 • • • • • • . . • • . . • • .. 54454789 ...•... 50,119,120,121455145 ••.....••••••••• 36455157 • • . . • • . . • • . . • • •. 52455268 .•..•..••..••.•• 29500810 ..••..••..•••.•• 120500814 ..•..•..•.•.••.• 120500844 ••.•••.•••••••.. 120501223 ••••.•.••.•.••.••44501229 •••••••••••••••••91501648 ••..••..••.••.•.. 14501650 •..••..••••.••..• 14501924 •..••..•.•••...•. 61502203 •..•..••••..•••.•46

502242 ..••..••••..••..• 19502243 •.••••••.•••.••••31502495 ....••.......... 23502911 110502913 ..•......•..... , 35502916 . . . . • . . . . . . . . . .. 93502917 . . . . . . . . . . . . . . .. 35502922 ••.•••.•.••'. • • •. 23502924 ...••.••••...••. 110502925 . . • • • • • • • . . • . . •• 23503112 • . . • • • . . • . • . .. 32,33503113 .....•........... 31503275 . • • • • • . • • • • • . • •• 39503345 ' . • . . • • . . . • . . . .• 71503351 . • • • . • . . . . • . . . •. 9503354 . • . . • • . . • . . . . • •. 16503357 . • • • • • . • • . . . • . .. 38503434 . . . • • . . • • . . . • . .. 93503478 ..•••.••..•••... 108504203 ..•...• ~ .71,97, 100, 102504205 . • • • . • • • • • . • . • •. 69504207. • . . . • • • . . . . . • .. 94504208 . • . • • • • • • • • • • • .• 92504804 . . • . . . • . • . • • . . .• 66506210 . . • . . • • . . • . . . . .• 40507032 . • • • • • • . • • • • • . •• 61520944 . . • • • • . . • . . . . . .. 91540462 . • • • • • . • • • . • • . .• 14541402 . • • • . . . • . . . • • . .• 10544190 . . • • . • • • . . . • • . •. 19546880 . • • . . • • • . • • . . . •. 44547250 •••••••••••••••• 119572553 . . • • . • • • • • . • • . .. 61572929 . . • • . . • • . . . . . • •• 63572930 . • • . • • • • • • • • • . •• 63572931 . • . . • • . . . . • . . • .. 63572999 . . • • . . • • • • • . • . .. 62573435 . • • • . . . • • . . • . . .• 54582944 •••••••.••••• 111, 118585819 .••••••••••.. 107,118587305 • • . • • • • • • • • • • • .• 77590169 ••••••..•...• 111, 118590172 •.•••.••••.•. 108, 118590378 •••.••...•.. " 88,93590897. • • . . • . . . • . . . • .. 37590928 •••..••..••...•. 31592636 ..•..••......... 108592637 .•••••.•••.••.•• 118594224. . . • • . . . • . • . . . •. 44701170 •.••.••..•...... 118705423. . • . . • • . . • . . • . .. 87705447. • • • • . • • • . • • . . •. 88706836. . • • • . • • . . • • . . .. 87706857. • • • • ... • . • • . . • .• 88710203 . • • • • . . . . • . . . • •. 19712159 . • • . . • • . . • . . • . .• 93807495. • . . • • . • • • . • • . .• 24807700. . • . • • . . • . . . • . .. 24

133

Page 141: TM 9-2320-208-20P

TM 9-2320-208-20PORDNANCE AND MANUFACTURER'S PART NUMBER LIST

Part Number Page Part Number Page Part Number Page

808926 • • • • • • • . • . • • • . .• 24810504 •••..•..•••..••• 24810505 •.•..••••..••••• 24811403 . . . . . . . . • . . . . . .. 24811441 . . . . . . . . . . . . . . .. 24906397 . • • • • • • • • • • • • • •• 93912625 . • • • • • • • • • • • • • •• 77912626 • • • • • • • • • • • • • • •• 77912637 . . . . . . . . .. . . . . . .. 77916775 . . . . . • . . . . . . • . . . 77918179 . . • . . . . . . . . . . . .. 77921387 . . . . . . . . . . . . . . .. 77923005 . . • . . • . . . . . . . • .. 73924139 ..•• • ••. •.• .. . " 73935553 . • • . . . . . . . . . . • .. 77935891 • . . . . . . . • . . . . . .. 73935892 • • • • • • • • • • • • • • •• 731720034 ••••••••••••••• 9224-W-11200 •••••••••••• 2727-F-630-16 •••••••••••• 1185160323 • • • • • • • • • • • • • • • 855232404 . . . . . . . . . . . .. 87,895232405 .. ..........• 87,895246557 ..•..•..•.••. " 195246558 ••.•.•...•.. . " 195261672 . • . . . . . . . . . . . .. 215262210 . . . . . . . . . . . . . .. 345294507 • • • • . . • • . • . . . • . 545307299 . . . . . . . • . . . . . .. 715307509 .•..... •.•... " 355308280 . • . • • . . . . • • . • .. 145308281 . . . . . • . • . . . . . .. 145308282 . . . • . • . . • . . . • .. 145336400 . • . . . • . • . . • . . .. 135381088 . . . . . . . . . . . • . • . 495702338 .....•.. ; •.. 101,1035702401 . . . • . . . • . . . . . .. 495702525 . . . • • . • . • . . . . •. 446Z1667-42 ..•..•....• •. 636Z1667-44 •..••........ 636Z1667-46 636Z1667-47 636Z1947-12 .....•...••.. 837032606 . . . . . . . . . . . . . .. 887032607 ....... •....... 257032625 ..••..•••..•• " 837032635 ••••••••••••• 69,837033742 . • . • . . . . • . • • . .. 497044253 . . • • . . • • . . . • . •• 977047970 . • .•... ...... " 257047998 .....•.••.... 25,667048736 ....•..••.... " 327050005 ..••.•.•.••.•.. 507056708 . . • . . • . . . . . . • .. 547056730 • . . • . • • . . . . • • .• 617073209 ..•...•..•.•. " 977080100 ..•..•. •..•.•.• 1257081465 .......•••.. •.. 1257084207 .....••....•••. 1257320658 .. •.•.••..•.. " 557320689 . . . . . . . . . • . . . .. 547324407 • • • . . • • • • • • • . .. 817328293 . •...•....•.. 87,887328294 . . • • . . . • . . . .. 87,88

134

7328371 . • . . • . . . . . . . • .. 877340237 '. . . . • . . • . . • . . •. 857343032 1047346871 ....•....... . .. 297346940 . . . . . . . . . . . . • .. 617346945 .•...•.•.•.. ... 1237348567 .•••••• • • •.• ••. 1107348578 . • . • • • . . . • . . . •. 447351313 . . . . . . . . . . . . . .. 887351315 . • . . • • . . • . . . . .. 277351403 . . • . • . • . • . . . • .. 757351404 • . . . • . . • . . . . . .. 757351892 . . . . . . . . . . . . . .. 157355736 ••.• •.. ..•..... 387355830 . •..•.......... 1237358502 • • . . . . . • . . . . . .. 637358569 • . . • • . • . . . . . . •. 447358582 ••..•..•.•... " 527358619 ..•.•.....•.• " 497361994 ••••••••••••••• 1107368702 ••••••••••••••• 497371035 ••• • • • • • • • • • • •• 697371061 ••••••••••••••• 1027371037 • • • • • • • • • • • • • •• 687371047 .•.....•..... " 327371055 .•..•....... ... 1007371056 ....••.•...• •.. 1027371103 727371110 " 757371188 . . . . . . . . . . . . . .. 387371194 . . • . . . . . . . . . • .. 317371272 " 137371337 . . . . . . . • . . . . • .. 197371340 ............ • " 197371342 • • • • • • • • • • • • • •• 197371364 • • • • • • • • • • • • • •• 197371366 • • • • • • • • • • • • • •• 197371390 • • • • • • • • • • • • • •• 327371454 . . . . . • . . . . . . . .. 317371589 . . . . . . . . . . . . . .. 757371759 ... ..•..•...•.. 687372342 . . . . . • . . . . . . • .. 857372343 . . . . • . . . . . . . • .. 837372551 . . . . . • . • . . . . • • • 97372806 ....... •..... " 367372816 . . . . . • . . . . . . • .. 377372823 • . . . . . . . . . . . . .• 197372826 •.••••.•••••• " 197372833 ..•......... . .. 837372834 . . . . . . . . . • . . . .. 837372835 • . • . . . • . . • • • . .• 837372836 . . . . . . . . . . . . . .. 837372837 . . . . • • . • . . . • . .• 837372839 .. •....•....•.. 837372864 • • • • . • • . . • • .• • • 757372872 ' " 757372878 . • . . . . . • . • . • . .. 687372879 .. •••. ••••• 67,68,757372889 .•.......... •.. 1157372890 ...•.........•• 1157372891 ........ .••.... 1157372895 • • •. .• • ••• ..... 1187372899 .........•..•.. 1157373111 . . • . . . . • . . . . . .. 947373121 . . • . . • . . . . . • . . • 73

7374750 . . . . . . . . . . . . . .. 387374981 . . . . . . . . . . . . . .. 887374986 . . . . . . . . . . . . . .. 777374987 , . . . . . 777374988 • • • • • • • • • • • • • •• 887375021 • • • • • • • • • • • • • •• 377375022 • . . . • . . . • • . . . . . 537375023 . . . . . . . . . . . . . .. 517375030 . . . . • . . . . • . . . .. 347375036 • . . • . . . . . . . . . . • 277375071 . . . . . . . . . . . . . .. 387375075 . . . . . . . . . . . . . .. 337375076 . . . . . . . . . . . • . .. 337375077 . • • • . • . . • • . . . . . 327375081 . . . . . . . . . . . . . .. 687375082 . . . . . . . . . . . . . .. 687375110 . . . . . . . • . . . . . . . 447375114 . • . . . . . . . . . . . .. 317375129 . . . . . . . . . • . . . •. 317375136 . • . . . . • . . . . . . . . 887375143 ....•....... .. 87,887375146 . . . . . . . . . . . . . .. 587375153 68,1107375158 . ...... ..... .•. 1097375174 387375175 . . . . . . . . . . . . •. . . 387371576 . . . . . . . . . . . . . .. 857375177 . . . . . . . . . . . . . .. 937375178 • •.•......... . , 937375179 . . . . . • . . . . . . . .. 937375180 , 937375181 . . . . . • . . . . . . . .. 937375182 , 927375183 ..•.•.. •... ... , 937375185 , 937375186 . ..•... .•.•... , 927375336 . . • . . . . . . . . . • .. 957375377 • . . . . . • . . . . . . .. 447375385 . . . . . . . . . . . . . .. 217375388 • . . . . . . . . . . . . .• 387375392 • . . • . • . . . . . . • .. 317375440 . . • . . . • . . . • . • .• 8573785 .69 . • . . . . . . . . . . • .• 447384388 ..••..•.• ••... , 467384389 ......• •....•. , 467384392 ............•. , 467387807 ....••........ , 917388813 . • • • • . • • . • • . • .. 507389566 .•..•..•.•.. •. , 587389567 • • . . . . • . . • • • • .. 467409316 . . . • • • • • • • • . . • . 857410836 . ~ ..••.•.....• 13,237410837 • . . . • . • . . . . . . .. 977410838 ..•.... •....•. , 977411250 • • • • . . • • . • . • . .. 367411677 •.••.. •.... .•.. 1127411685 .. •.....•...... 1127411687 • .......•. . •..• 1127411690 1127411799 1127411804 1127411944 : 1127411950 1127411951 1127411952 • . •• . . . •. •. . . .• 112

Page 142: TM 9-2320-208-20P

ORDNANCE AND MANUFACTURER'S PART NUMBER LISTTM 9-2320-208-20P

Part Number Page Part Number Page Part Number Page

7411953 .••.•....••. • • . 1127412179. . • . . . . • . . . . . . • 817412442 . . . • . . . . . . . . . .. 597412445 . • • • . . • . . • . • • •• 957412783 • • . • . . • • . . • . . •• 577416478 • . • . . . • • . • . . • .. 217416524 . . . . . . • . • . . . . . . 857418141 . . . . . . . . . . • . . .. 757418184 .. . ••. • .. ••.. . • 1097418343 . . . . • . . . . . . . . .. 527524313 . . . . . • . . . • . . . •• 977524315 . . . . . . • . . . . . . .. 977524316 .•.. ......... " 977525935 . . . . . . . . . . . . . .. 527525936 . . . • . • • . . . . . . •. 527525937 . . . . . . . . . . . . . .. 547525940 . . . • . . • • . . . . . .. 547526018 . . . • . . • . • . • . . •. 567526020 . . . • . . • . . . . . . .. 557526591 . . • . . . • • . . . . . .. 467526594 . . . . . . . . . • . . . •. 467526596 . . . . . . . . . . . . • . • 467527639 . . • . . • . . • . . . • .. 657527640 657527642 . . . . . . . . . . . . . .• 657527643 . . • . . . . . . . . . . . . 647527644 . . . . . . • . . . . • . . . 647527646 . . . . . . . . . . . . . .. 627527647 . • . • • • . . • . . • . •• 647527648 . . . . . . . . . . . . . •. 627527652 . . . . . . . • . . . . . .. 627527653 . . • . . . • . . . . . . •. 647527654 • . • . . . . . . . . . . •• 627527655 . . • . . . . . . • • . . .. 657539255 . . • • . . . • . . . . . •. 497696491 • . • . . • . . . . . • • . . 697696520 • ••..••..•.• • " 877696521 . . . . . . . . • . . . . • . 877697436 . . • . • . . • . . . . . .. 997697452 . . • . . . . . . . . . . . . 857697454 . . . . . . . . . . . . . .. 197697462 . . . . . . . . . . . . . .. 817697463 . . . . . . • . • . . . . .. 817697466 . . . . . . . . . . . . . .. 857697490 . . . . . . . . . . . . . .. 977697512 . . • • . . . . . . . . . .. 977697515 ...•.......•. .. 1107697519 .....••....•.•. 1097697520 ... •..•.....• • • 1107697521 .. ............ • 1107697522 . • ...••..••. . .• 1097697523 • . . . . . . . .• • • .• . 1097697525 .............•. 1097697526 ..••...•....... 1097697527 .............•• 1107697548 ... ........... • 1087697554 •. . • . . . . • • . . . . . 1237697555 •. •..••...•..•. 1237697561 .... ..•..•..•.. 1237697574 101,1037697577 •..••..•..•.••• 1107697578 ...........••.. 1097697579 .. • •.•••.•••. •• 1107697581 ...• •...•..... . 1107697588 • . .•. • • . . .• •.• • 357697593 . . . • . . . • . . . . .• • 118

7697602 .....•.•... • 101,1037697613 .•...• .•..• .. " 717716522 ..•.....•.... " 647716523 •......• • •••. " 627716524 . . . . . . . . . . . . . .. 647716525 . . . . . . . . . . . . • .. 627716696 ........ ••..• " 647716697 ........ •.... " 647716699 ••. . . .. . . . • . . " 627716715 .•..•........ " 657716716 . . • • . • . . . • • . . .. 657716718 " 657716721 " 657722343 " 627723308 • . . . . . • . • • . • • . • 647723309 .•.....••.... " 647723899 .......•..... " 517726808 ...•.•.. •.•.. " 497728788 . . . . . . . . • . . . . .• 507728852 " 467729791 .......••.... " 517729796 ...•...•..... " 517731428 . . . • . • . • . . • • . .. 667735289 " 837735843 ..•....• .... 101,1037741420 .......• . •... " 117760396 1237760409 . . . . . . . . . . . . • " 497760412 ... •.... •..•• " 497760418 ........ ••..• " 497760505 . . . . . . • . . . . . . .• 547950305 . . • • • . . . . . . . • . . 1257950306 .•.•...••...•.. 1257950710 . • . . . . . . . . . . • . • 1257954230 . . . . . . . • . • . . • •. 477954231 .•••.•......• " 587954343 .•. • •.•.. ••. • " 397954720 . . . . . . • . • . . . • .. 397966471 ..•...•.•.... " 297966472 .•....•...... " 297966482 .....•.. •.... " 297971766 . . . . . . . . . . . • . .. 937971767 •. .• . • . .• . • • . " 937971ilin ' . . . . . . . . • . . . . .. 937973980' .......• •..•.•. 1007974896 • . . . . . . . • . • . . •. 997975294 . . . . . • . . • . . • . •. 277996977 • . . . . . . . . . . • . . . 123 ·7996979 . . . • . . . . • . . . . . . 1238328005 ••• •.•.••..••• 75,778328027 •....•..• •... " · 448328062 .•.....• . .... " 428328129 .....•....•.. " 198328132 .....•... ••.. " 428328134 ......... •... " 428328141 • . . . . . . . . . . . . •• 428328264 •. .• • ..•. .• . . " 978328265 ..•.... .•.... " 178328310 " 178328313 • . . . . . . • • . . . • .. 178328391 . • • • . • . • • . • . . •. 98328406 .••.••.••.•.• " 15

.8328434 .••... • ..•... " 198328435 • . . • • •. • ••. . • " 19 ·8328436 .....•.....••• 19,85

8328437 • . • • • • • • • • . • . • • 198328439 • . . • . . . . . . . • . •. 198328440 . . . • . • . . • . . . • •• 698328442 . . • • . . . . . . . . . •. 818328456 . . . • . . . . . . . . . .. 358328457 .. ....•...•.. " 358328458 . . • . . . . . . . . . . .• 358328464 1078328465 . . • . .. . . . . .. • . • 1078328468 . . . . . . • . . . . . . • . 1078328474 • . • • . . . • • . . . . . • 108328494 . . . • . . . . . . . . . .. 718328495 .. •.... ... .. . " 718328496 . • . • . . . . . . . . . .. 718328497 • • • • • . • . . • . • • • . 718328498 • . . • . . . . . . . . . . . 718328499 . . . . • . . . . . . . . . . 718329600 ....•.•..... 100,1028329601 ... •..........• 1008329602 100,1028329603 ...• •.......... 1028329607 . . . . . • • . • • • . . .. 818329611 . . . . . . . . . . . • . .. 818329612 . . . . . . . . . . . . . .. 818329621 . . . . . . . • . . . . . .. 278329623 . . . . . . . . . . . . . .. 798329625 . . . • . . . . . . . . . .. 798329626 . . . . . . . . .. . . . .. 798329627 • . . . • . . • . • . . • •. 798329628 . . . . . . • • . . . . . .. 798329630 . . . . . . . . . . . . . • • 798329633 . . . . . . . . . . . . . •. 798329636 . . • . . . . . . . . . . •• 258329639 . • . • . . . . . . . . . . . 138329642 . . • • . • . . . . . . . .. 238329643 • . . . • • . . . . • . . .. 138329646 • • . • . . • . . . . . . . • 238329653 . . . . . . . . . . . . . . . lOT8329658 . • • . . • . . . . . . . . • 1078329659 . • . . • . . . . . . . . • . 1078329666 . • . . • . . . • . . . . . . 618329676 . • . • . . . . . . . • . . . 108329677 • • . • . • • . . • • . . . • 108329678 . . . • . . . . • • • . . • . 108329686 . . . • • . . . • . . . . •• 588329687 • . . • . . . . . . . . . .. 588329689 . . . . . . • . . . . . . •• 598329690 . . . • . . . . . . • . . .. 598329696 . • . . . • . . . . . . . .. 118329699 .•.•• •• •• • • •. " 168329700 . • • . . • • . . • . • . .• 718329701 . • . • • . . . • . . . . • . 218329708 , • • • • . . . . . . . . •. 218329715 . . . • • . . • . . . . . .. 138329731 . . • . . . • . . . . . . • • 878329733 • . . • • • . . . . • . . . • 1108329736 • . . • • . • . . . • • • • . 628329739 . . . • . . . . . . . . . .. 328329746 • • . • . . • . . • . • . •• 948329747 . . . . . • . . . . . . . . • 948329750 . . . • . • . . . . . . . • • 168329751 • . • • . • • • . . . . . •. 168329752 . . . . . . . • . . . . . .. 168329754 • . . . . • . . . . . . • .. 1158329759 . . . . . . • • . . . . . .. 31

135

Page 143: TM 9-2320-208-20P

TM 9-2320-208-20PORDNANCE AND MANUFACTURER'S PART NUMBER LIST

Part Number Page Part Number Page Part Number Page

8329760 . . . . . . . . . . • . . .. 318329761 • . . . . . . . . . . . . .• 318329762 . . . . . . . . . . . • . .. 318329763 ........... •.. 31,618329767 . . . . . . . . . . . . . .. 318329769 . . . . . . . . . . . . . .. 318329770 • . . • . . • • • . . • . .. 318329774 . . . . . . . . . . . . . .. 208329781 . . . • . . . . . . . . . .. 278329782 • . . . • . . . . • . . . • . 278329783 -, . . . .. 298329784 • . . . . . . . . . . . . .. 448329823 . . . . . . . . . . . . . .. 208329873 . . . . . . . • . . . . . .. 118329985 . . . . . . . . . . . . . .. 668330124 . . . . . . . . . . . . . .. 238330512 • . .• . . . . . . .•. . . 1048330513 • . . . . . . . . . .. . . . 1048330945 . . . . . . . . . . . . . .. 138330946 . . . . . . . . . . . • . .. 278330948 . . . • . . . . . . • . . • . 798331232 .. •....... ..... 1008331234 1008331235 . . • • . . . • . . . . . . . 1008331236 ......•........ 1028331237 . . . . . . . . . . . . . • . 1028331238 . . . . . . . . . . . • . . . 1028331239 . ... • • . •...•.. . 1028331932 . . . . . . . . . • . • . .. 148331934 . . . . . . . . . . . . . .. 298332072 . . . . . . . . . . . . . .. 198332074 . . . . . . . . . . . . . .. 978332083 . . . . . . . . . . . . . .. 858332127 . . . . . . . . . . . . . .. 528332474 . . . . . . . • . • . . . .. 948332475 . . . . . . . . . . . . . .. 948332476 . . . . . . . . . . . . . .. 948332518 • . • • . . . • . . • . . .. 598332519 . . . . . . • . . . . . . .. 888332520 . . . . . . . . . . . . . .. 208332521 . . • . . . • . . • . • . .. 218332524 . . . . . . . . . . . . • •. 588332529 . . . . . . . . . . . . 100, 1028332530 . . . • • . • . . . . . . .. 148332675 . . . . • . . • . . • . . . • 138332677 . . . . • . . . . . . • . .. 598332928 . . • . . • . . . . . • . . . 1008333061 . . . . . . . . . . . . . .. 718333105 . . . . . . . . . • . . . .. 818333106 . . . . . . . . . . . . . .. 888333138 100,1028333259 100, 1028333277 . . . . . . • . . . . . . .. 278333278 . . . . . . . . . . . . • .. 328333279 . . . . . . . . . . . . . .. 338333280 . . . . . . . . . . . . . .. 588333281 61,628333283 . . . . . . . . . . . . . .. 718333284 . . . . . . . . . . . . . . . 798333288 . . . . . . . . . . . • . . ' . 1028333289 . . . . . . . . . . . . . . . 1048333290 . . . . . . . . . . . . . . . 1048333291 1058333292 . . . . . . . . . . . . . . . 1068333295 ...... .•.... 105,106

8333296 . . . . . . . . . . . . 105, 1068333297 .•...•.....• 105, 1068333298 . . . . . . . . . . . . 100, 1058333299 1068333337 ....•.•....• 100,1028333378 ..•........ .. " 878333425 .. ••••.••... 105,1068333426 ...•..•• ... •... 1238333427 1238333428 ... .. • •. ... . ... 1238333429 1238333722 . . . . . . • . . . . . . .. 278333761 1008333767 . . • . • . . . . . • . . . . 1008333800 1028334009 . . . . . . . . . . . • . .. 528339741 . • • . . . . . . . . • • . . 948357724 . • . . . . • . . . . . . .. 438360020 . . • . . . . • • . . . . .. 408366660 . . . . . . . • . . . . . .. 1258376209 . . . . . . . . . . . • . .. 668376377 . . . . . . . . . . . . . .. 468378786 . . . . . . . . . . . . . .. 568379904 .. .... ..... •. .. 1078380699 . . . . . . . . . . . . . .. 498386440 1238387940 . .. , 19,858403350 . . . . . . . . .. • . . • . 1088461313 . ..... •.. ... ..• 1198673356 . . . . . . • . . . . . . .. 448673357 . . . • . . . . . • • • . . . 448673359 . . . . . . . . • . . . . . . 1238673360 . . . . . . . . . . . . . . . 1238677344 . . . . . . . . . . . . . .. 838677523 . . . . . . . . . . . . . .. 238677572 . . . . • . . . . . . . • .. 1158683529 . • . . . . . . . . . . . .. 508383933 . . . . . . . . . . . . . .. 508687079 . . . . . . . . . . . . . .. 498687080 . . . . . . . . . . . . . .• 498687082 • . . . . . . . . . . • . . . 1258689231 . . . . . . . . • . . . . .. 598699711 • • . . • • . . . . . . . .. 398699715 . . . • . . . . . . . . . .. 398699723 . . • . . • . . . . . . • . . 398699724 . . . . . • • . . . . . . .. 398699725 • . . • . . . . . . . • . .. 378699837 . . . . . . . • . . • . • .. 378708564 . . . . . . . . . . . . . . . 1258710782 . . . . . • . . . . . . . .. 1038710805 . ..... •....• 101 ,1038710812 . . . . . . . . . • . . . . . 1078720569 . . . . . . . . . . . . . .. 218728110 ........... •... 1168735777 .....••.••..... 1158735778 . . . . . . . . . . • . . . . 1158735779 . •....... ...... 1158735890 1198735891 . . . . . . . . . . • . . .. 478735892 . .•.. . ..... .•.. 1178735893 . • • . . • • . . • . • . •. 1178735894 ..•...•...•.••. 1168741534 ....•.•....•..• 1028741535 .•....•....... . 1008741536 •.............. 100

8741869 . . . . . . . . . . . . . .. 438742046 , 598742047 .. ..... ..... •• , 599409097 •• ..•. ..•..... , 239409098 •....••.•..... , 369409102 •..•.......•.. , 799409103 • • • . . • • . . • • . . • • 859409106 ...•.• ...... .. , 139409107 . . . . • .• . . . . • . . , 3710885494 ....... . • ••.•• 11110917034 , 7510929991 .•..••........ 12310930014 ..........•.•• 12310930015 . ..••.• .• .. . . . 12310947439 ..........•..• 4044-T-5080-20 , 236Z19-322-39 .•. . •....• • , 626Z1932-251 .•........•. 297Z1932-283. . . . . . . . . . . .. 413Z12073-117 . . . . . . . . . . .. 4007767-1000 . • . • . . . . . • . .. 7319728-IAU6 ...•.. ...•.. , 4419728-IG676 . . . . . . . . . . .. 4419728-VBC-4003 UT . . • . . .. 4019728-8X3029 . . . . • • . . . .. 4419728-CB17812 , 5219728-8X3029 .. •... . ... , 4419728-IGP3028FS , 4419728-IAT30760S , 4423862-924552 5235510'"36924 . • . . . .. .• •. , 4040095-A49-8839 • . . . . . . . . 5844537-801265 . . • • . • . . • .. 9255168-R32-63 . . . . . . . • . .. 2959875-14DM76 • • . . .• • . •. 9259875-14DM120 ....•.. . . , 9265909-A820 7565909-A6360. . . . • . . . . . . • 1965909-301435 , 12165909-339372 . . . . . . . . . .. 10065909-391404 • . . . . . . . . .. 8165909-630305 ....•.... . , 1165909-634814 . . . . . . • . . .. 1665909-636863 . . . . . . . . . .. 8165909-648798 . . . . . . . . . .. 1165909-649955 .. • . . . . . . .. 9565909-666619 .•.....•.. , 3365909-672846 , 11065909-673553 , 10865909-677836 , 11165909-680143 •. • . . . . . . .. 10865909-680787 . •• ...• •... 12065909-681166 .. . . . . . . . .. 6165909-800047 .......•.. , 9765909-800068 . . . . . . . . . .. 7565909-800095 . . . . . . . . . . . 7565909-800802 . . • . . • . • . .. 12165909-801279 ..•..••.•. , 9565909-801425 •• ••..••. • . .9565909-801804 • . • . • • . • . .• 12365909-802634 •......• •. , 12365909-804821 . ..•..• ..•. 8765909-806027 ..•.. .. •... 7919728-7375377 . . . . . . . . . .. 4419728-7348578 , 44

136

Page 144: TM 9-2320-208-20P

TM 9-2320-208·20PORDNANCE AND MANUFACTURER'S PART NUMBER LIST

Part Number Page Part Number Page Part Number Page

65909-806028 7965909-806186 .. . . . . . . . .. 2365909-806626 ........•.. 2965909-806917 .••..•.•.•. 9565909-806950 .•.....•.•. 3165909-807374 .. 8165909-807377 . . . . . . . . . . . 8165909-807378 . . . . . . . . . .. 8165909-807713 1365909-807779 7165909-807780 .. . . . . . . . .. 7165909-807961 .•.•••••••. 5865909-809100 .. . . . . . . . . . 9465909-809807 " 10265909-906294 .. . . . . . . . .. 9365909-906396 ••••••. . . .. 9368146-98382 8370040-1501524 4670040-1582082 497221O-S5069 . . . . . • . . . . .. 9272210-85070 . . . . . . . . . . .. 9272210-85144 . . . . . . . . . . .. 9272210-85145 " 9273331-5940558. . . . . . . . . .. 5473331-594367'/ . . . . . . . . . .. 4677477-25756 . . . . . . . . . . .. 1477477-25757 . . . . . . . . . . .. 1477820-10-35531 • . • . • • • • •. 6477820-10-35532 . . . . . . . . .. 6577820-10-40450-128. . . . . .. 6377820-10-40450-168 . . . . . .. 6377820-10-40450-22. . . . . . •. 6377820-10-40450-288. . . . . • . 6377820-10-40459-22. . . . . . .. 6477820-10-40459-28. . . . • . •. 6477820-10-40553 . . • . . • • • .. 6477820-10-40554 . . • . • . • . •. 62

137

77820-10-40555 . .. •.... " 6477820-10-40817-9 ......•. 6277820-10-40817-10 .•.... " 6377820-10-40817-12 .•.... " 6377820-10-40822-23 " 6277820-10-40822-54-; " 6377820-10-40822-56 .•.... " 6377820-10-40828-518 " 6377820-60-37005-131 " 6477977-24-29 ..•....••. " 5078080-2-7-2 • . • . . • • . . . •. 7178080-16992-1 •.•.•••••. 7578080-16992-2 •.•••••••. 7578080-16992-3 .••••••••. 7578080-16992-4 •.•.•••••• 7578080-17521-2 •••••••.•• 8878080-17521-3 •••••••••• 887~080-20010X •.•.•.•••• 8880244-15-C-2165-150 . . . • .. 4580244-15-C-2165-170 " 6680244-15-C-2165-175 " 4080244-15-C-2165-350 " 6180244-17-C-18035-50 " 2580244-17-C-18035-60 2980244-33-T-240 .•....... 1380244-33-T-242 ..•...... 6180244-33-H-585 .•..•.... 1380244 -33-R-172-50 6180244-44-T-5080-10 •.... 24,4480244-44-T-5080-20 . .... " 2980244-44-T-5080-35 .• . . . • " 6180244-44-T-531O-55 " 2480244-44-T-5319-55 15,2480244-44-T-5319-60 13, 12080244-44-T-5319-65 ••••• 29,12080244-44-T-5319-76 ••••. " 2480244-46-87350 " 59

80244-51C01553755. . . . . . . . 3480244-51C01554035. . . . . . .. 3480244-51COI555000. . . . . . .. 3480244-51COI588775. . . . . . . . 34B0244-51-A-1562-255 . . .. . . . 61B0244-T-5319-76 . . . . . . . .. 2481257-6547 . . . . . . . . . . . . . 6581366-45-6075-700-003. . . .. 2788044-AN380-4-5 10893041-105A .....••.... 11493041-149 •........... 11296906-15001 ••.......•.• 11396906-15795-208 • . . . • • . .. 4996906-15795-210 . . . . . . . .. 4596906-15795-214 . . . . . .. 9,10896906-15795-216 . . . . . . . . . 1096906-15795-217 10496906-15795-218 , 38,6896906-20345-820C . . . . . . .. 4296906-20365-918 100,10296906-25231-313 .. . . . .. 46,5096906-27183-21 . . . . . . . . . . 9396906-35292-6 5996906-35337-23 . . . . . . . . .. 4696906-35338-29 . . . . . . . . .. 3896906-35338-43.- .•... 29,47,5296906-35338-46 ..•..... 81,11396906-35338-93 .••.....• •. 9196906-35387-1 11996906-35392-8 9196906-35690-825 . . . . . .. 49,6896906-35691-622 10896906-35909-3 4396906-51074-1 5996906-53015-1 11996906-75004-1 61

Page 145: TM 9-2320-208-20P

TM 9-2320-208-20PFEDERAL STOCK NUMBER INDEX

This index is prepared in numerical sequence to assist in locating items when only the Federal stock numberis known . . standard hardware items having a common application in the supply system are not included in thisindex.

Stock Number Page Stock Number Page Stock Number Page

1015-219-8176 1082510-040-1860 952510-040-2495 100, 1022510-040-2521. . . . . . . . . .. 1072510-040-2522. . . . . . . . . .. 1082510-040-2524. . . . . . . . . .. 1072510-040-2476. • . . • • . . • .• 1072510-073-8586. • • . • • • . • •• 1172510-318-1033. • • • • . • • • •• 1002510-318-1034 ••••••••••• 1022510-318-1068 •.••••.•••• 1002510-318-1069 1022510-368-4938 101, 1032510-588-7710. . . . . . . . . .. 1072510-640-2550. . . . . . . . . .. 1102510-652-6263 101, 1032510-673-2978. . . . . . . . . .. 1072510-693-0764. . . . . . . . . .. 1002510-693-0765. . . . . . . . . .. 1002510-693-0766 1002510-693-0767. . . . . . . . . .. 1022510-693-0768. . . . . . . . . .. 1022510-693-0769 1022510-693-0778 100, 1022510-693-0780 ..... ..• 100, 1022510-693-0783. . . . . . . . . .. 1022510-699-7036. . . . . . . . . .. 1002510-737-1056 1022510-737-2889. . . . . . . . . .. 1152510-737-5158. . . . . . . . . .. 1092510-737-5312. . . . . . . . . .. 1082510-752-6596 ..... •.• .... 462510-769-7436 992510-769-7488 972510-769-7512 972510-769-7520 . . . . . . . . . .. 1102510-769-7522. . . . . . . . . .. 1092510-769-7525. . . . . . . . . .. 1092510-769-7548. . . . . . . . . .. 1082510-769-7578. • . . . . . . . •. 1092510-769-7579. . . . . . . . . .. 1102520-028-3434 .....•...... 712520-040-1885 •.......•... 332520-040-1888 172520-292-2128 172520-293-5128 ......•..... 712520-293-5133 712520-307-8850 172520-318-1022 1142520-318-1026 692520-318-1031. 712520-318-1032 .......•.... 712520-318-1044 712520-318-4332 712520-347-4546 •.•••••.•••• 772520-368-2630 •••••••••••• 192520-495-7074 •.•••••••••• 722520-495-7112,•••••••••••• 732520-597-2315 19, 852520-691-3546 ...•• ....... 752520-692-6051. 19

2520-692-6236 712520-735-1313 882520-735-1403 752520-737-1035 692520-737-1110 752520-737-1340.~ Hi2520-737-1589 752520-737-2823 192520-737-2826. . . . . . . . . . . . 192520-737-2872 752520-737-2878 682520-737-4981 •••••••••••• 882520-737-4986 .•..•.•••••. 772520-737-4987 •.••.••.•••• 772520-737-5081. 682520-737-5082 682520-737-5143 87, 882520-737-5153 1102520-741-1677. . . . . . . . . .. 1122520-741-1685 . . . . . . . . . .. 1122520-741-1687. . . . . . . . . .. 1122520-741~1950 .... : . . . . .. 1122520-741-1952. . . . . . . . . .. 1122520-769-7519. . . . . . . . . .. 1092520-769-7527. . . . . . . . . .. 1102520-769-7577. . . . . . . . . . . 1102520-788-9715 752530-040-2497 812530-040-2507 792530-040-2508 792530-040-2509 792530-040-2510 792530-040-2511 792530-040-2512 792530-040-2621. 942530-090-9242 952530-200-5418 792530-287-2314 912530-291-7386 872530-301-7762 812530-301-7763 ........•... 882530.,.307-8860 812530-318-1049 942530-318-1050 942530-318-1059 .. •......... 942530-318-1060 942530-318-4335 882530-338-1943 592530-352-6962 : 872530-495-8677 832530-495-9594 812530-554-8776 . . . .. . . . • . . . 812530-656-5749 732530-693-0781. 792530-693-0786 1052530-693-0787. . . . . . . . . .. Hi62530-693-0792 872530-703-2625 •........... 832530-734-0237 852530-737-2342 852530-737-2835 83

2530-737-2836 ........•.... 832530-737-2837 .....•....... 832530-737-2839 ......•...... 832530-737-3111 942530-737-4988 882530-737-5176 852530-737-51771· ........•... 932530-737-5178 ' ••.••••..•••. 932530-737-5179 1· •.••.•••••.• 932530-737 -5180 \.•.•••••.•.•. 932530-737-5182 922530-737-5183 932530-737-5186 922530-737-5336 952530-740-9316 852530-741-2445 952530-741-6524 852530-741-8141 ' 752530-769-6523 752530-769-7452 852530-769-7454 192530-769-7462 .•...•••.•.•. 812530-769-7466 .....•...••.• 852530-769-7526 ••.•.....•.. 1092530-918-0602 .•••..••••.•. 812530-977-0948 ••••.•.••..•• 932530-980-5192 932540-040-1887 .•........... 972540-040-2471 192540-040-2514 252540-040-2523 " 1072540-040-2562 ........ •. ... 312540-040-2563 ....... ...•.. 312540-040-2564 ........•.... 312540-040-2567 312540-040-2569 312540-040-2596. . . . . . . . . . .. 1202540-040-2625 .... .•....... 592540-050-0810. . • . . . . . . . •. 120254O~050-0814. . . . . . • . . . .. 1202540-054-7250. . . . . . . . . . .. 1192540-262-7576. . . . . . . . . . .. 1202540-287-8231 312540-310-1815 972540-318-0885 •.....•....•. 192540-318-1057 .••..•.••.... 1042540-318-1058 , 1042540-495-9499. . . . . . . . . . . . . 192540-512-9137 , 1162540-512-9144. . • • . . • . . • .• 1172540-512-9154 •.••.•••••. , 1172540-524-6558 •••••••••••.. 192540-590-4924 1•••••••••••• 1162540-679-4588 , 1192540-693-0784 , 1042540-693-0785. . . . . . . . . . .. 1042540-699-7032 1152540-699-7033 115'2540- 699- 7034 1152540-699-7035 , 1152540 -704-4253. . . . . . . . . . . . . 97

138

Page 146: TM 9-2320-208-20P

TM 9-2320-208-20P

Stock Number Page Stock Number Page stock Number Page

2540-707-3209 •••.•••••••• 972540-737-1194 •• ~ ••••••••• 312540-737-2889 ••••••••••• 1152540-737-2890. . • • • . • • • •• 1152540-737-2891 ••••••••• " 1152540-737-2899 " 1152540-737-5392 312540-741-0837 .•.......... 972540-741-2583 ••....... " 1232540-769-7515 " 1102540-769-7523 " 1092540-786-9237. . . . . . . . . .. 1112540-863-1027. . . . . . . . . .• 1162540-952-7035 " 1192540-953-2180 .•.......•.. 502590-298-6916 " 1232590-298-6918. . . . . . . • . .. 12325l!O-298-Q919 .......•. " 1232590-318-8200 392590-318-8209 ...•........ 392590-318-8210 ....•....... 392590-321-6444 ......•..... 79

'2590-508-4592 ......•..... 462590-572-4206 ....•....... 592590-678-6140 ..........•. 592590-693-4173 ......••.... 462590-693-4226 612590-693-4228 " 1232590-693-4229 .......•. " 1232590-693-4230. . . . . . . . . .. 1232590-693-4231 ..........• 1232590-736-1994. . . . . . . . . .. 1102590-737-1337 ........••.. 192590-741-1799 .•.....•. " 1122590-741-1804 " 1122590-741-1944 " 1122590-741-1951 .•...•... " 1122590-741-1953 " 1122590-741-8148 " 1092590-766-7722 ...••....... 592590-769-7554. . . . . . . . . •. 1232590-769-7555 ......•.. " 1232590-769-7558. . . . . . . . . .. 1232590-769-7561 " 1232590-772-9796 .•....•••... 512590-831-6271 ...•......• 1232590-831-6273 1232590-858-5681 ...•..... " 1232590-858-5682 " 1232590-858-5683. . . . . . . . . .. 1232590-953-2179 .........•.. 502610-269-7332 912610-678-1363 ..........•. 912640-050-1229 ..........•. 912640-052-0944 ..•....•.... 9127F6-301-6 " 11827Wl-120-0 2727W3-845-0 •. '•••••••••• 1082805-040-2516 •••••••••••• 132805-040-2529 •••••••••••• 582805-040-2543 •••••••••••• 112805-040-2619 •........... 232805-211-8765 ...•........ 162805-360-7927 •....•...•.. 132805-391-3093 .....•...... 162805-391-3103 102805-537-2129 ..........•• 15

139

2805-569-8968 •..•..•..•.. 142805-695-1035 ..........•. 132805-770-3975. . . • . . . . . . . . 142910-040-2506 • • • • • • • • • • •• 272910-040-2537 .••••••••••• 212910-040-2575 •••••••••••• 272910-040-2599 .••••••••••• 23291O-141-975li 272910-200-5417 312910-291-69-64 202910-294-2'1,41 , .. , 202910-314-0770 , . 292910-318-1034 1022910-321-7423 132910-322-7206 •••••••••••• 312910-535-7614. • • • • • • • • • •. 292910-547-7769 •.•••••••••• 212910-576-4259 •••••••••••• 212910-696-0364 ...•........ 292010-696-0368 272910-735-1315 272910-735-1316 •...•.. ; 292910-737-5146 582910-741-0836 13, 232920-025-9988 422920-040-2590 662920-143-5304 442920-294-3742 442920-322-9613, , .••... 422920-324-0371 •••••••••••• 442920-335-4677 •••••••••••• 402\)20-353-7206 .••••••••••. 442920-353-7216 •••••••••••• 442929-358-6840,•••••••••••• 442920-503-4763 •••••••••••• 61'~920-504-0676 •••••••••••• 40J920-562-0411. ••••••••••• 392920-567-3231. .•......... 422920-606-9377 442920-620-3962 432920-640-7230 •••••••••••• 442920-698-3721 •••••••••••• 442920-698-3722 •••••••••••• 442920-726-9545 •••••••••••• 432920-735-5736 •••••••••••• 382920-737-4750 382920-737-5071. 382920-737-5110 442920-737-5388 382920-796-2655 •••••••• ~ ••• 492920-800-7993 •••••••••••• 402920-818-8635 •••••••••••• 392920-835-7724 •••••••••••• 432920-953':'9784 402930-141-8342 372930-278-5042 352930-354-3772 ....•...•... 362930-629-0949 ...•........ 342930-699-9021. 352930-737-2806 ...•........ 362930-737-2816 372930-737-5021. 372930-737-5030 342940-040-2626. . . • . . . . . . . . 142940-141-9025 ...•........ 142940-253-7257 14

2940-307-8855 •••••••••••• 232990-040-2553 322990-492-5480 .••••••••••• 322990-696-0369 .•••.••••••• 322990-696-0370 ••••••.••••• 332990-737-5075 •••••••••••• 332990-737-5076' ••••••••••• 332990-737-5077 •••••••••••• 323030-505-5893 •••••••••••• 37

3030-517-0827~ ~ ~ .: ~ ~::::: 373110-100-0532 8731104ioo-0551 .•.......... 883110-100-352IL •.......... 873110-100-3546 .•....•..... 883110-112-5781. ........•.. 933110-158-6196 ..•......... 193110-227-3438 933110-741-1673 ..•........ 1183120-661-9148 .....••..... 934010-285-9574 1184030-741-0838 ...........• 9742W1-00 ...••...•...... 11642W3-00 ...•........... 1164710-202-8396 23, 294710-250-9897 134710-289-0653 614710-350-9886 23, 44, 834710-350-9897 29, 1204710-595-1824 ....•.... 13, 1204720-203-2668 1204720-235-1777 134720-235-1778 " 614720-248-1231. 134720-278-5058 ..•......... 354720-3.18-1039 ......•..... 234720-350-9896. • . . . . . .. 15, 244720-595-4387 ........•... 234720-769-7588 ........••.. 354730-011-8831 42, 444730-013-7398 .....•... 13, 1204730-014-2427'....••. 23, 29, 354730-014-2431 .. 15,24,44,83,1204730-014-2432 ..... 24, 120, 1214730-014-4307 ....•....•15, 244730-040-2472 ••..•...•... 194730-040-2536 214730-050-4203.71,97,100,102,1134730-050-4205 .........•.. 694730-050-4207 •••••••••••• 944730-050-4208 •••••••••••• 924730-090-9235 .••••••••••• 154730-090-9245 •••••••••••• 854730-172-0034 924730-202-6063 274730-277-8273 •.........•. 134730-278-2039 .•.......... 194730-278-2040 ...•.....•.. 134730-278-2042. ',' • . . . . . . . . 194730-278-2061 ..' ......••.. 234730-278-2062. . . . . . . . . .. 1104730-278-2064 .••......... 234730-278-2066 ..••........ 354730-278-2067 934730-278-2088 .....••.••.. 234730-278-2493 .........•.. 354730-278-3135 ...........• 294730-278-3380 ..••..... 72, 75

Page 147: TM 9-2320-208-20P

Stock Number Page Stock Number Page Stock Number

TM 9-2320-208-20P

Page

4730-278-3388 ••.•••••••• , 104730-278-3389 •.••••" 17, 27, 954730-278-3390 •••••.•• 112, 1144730-278-3391. ..•...•.... 754730-278-4506 584730-278-4557. . . • . • . . . . . . 134730-278-4724 774730-278-5277 ....••...... 294730-288-7039 ..•......... 294730-289-4712 .. .....••... 144730-289-4713 144730-492-5042 254730-506-1609 774730-542-3019 " is, no4730-737-2343 834730-737-2879 67, 684730-737-5440 854730-737-6248 134820-276-9040 344820-360-7930 ...•...... , 134910-795-0305 .•..•....• , 1254910-795-0306 ...•...... , 1255120-034-8460 .......•.. , 1255120-337-9134 , 1255120-592-3673 . . . . . . . . . . . 1255120-596-1370 , 1255120-708-0100 , 1255120-795-0710 , 1255120-836-6660 , 1255305-011-1655 855305-012-0233 , 1145305-012-2126 ... ......•. 1135305-012-4378 425305-013-3757 87, 895305-015-9592 ...•........ 275305-016-0046 ...•........ 525305-018-1637· 755305-018-1670 395305-018-1673 945305-042-0447 445305-044-6609 665305-226-9267 535305-227-1815 215305-281-1091 585305-285-3952 ..•......... 545305-285-5156 395305-285-5278 50,119,120,1215305-286-1948 .... •....... 495305-297-3273 ....•....... 445305-558-3693. • • • • • • • • • •• 595305-576-6987 • • • • • • • • • • •• 325305-639-0521 • ~ •••••••••• 615305-695-7209· . • • • • • • • • •. 525305-735-0582 525305-752-5938 545305-769-7593 , 1185305-774-1420 115305-774-1421 115306-012-0213· . . . • • • • • • •• 95306-012-1661 •••••••.•• 32, 335306-012-2089· ••••••••• ,. 855306-018-7263· • • • • • • . • • •• 8~

5306-019-1509 455306-019-2417 41, 755306-042-3553 815306-042-3555 835306-042-3568· " " 51, 56

5306-042-5380 ........ •.. 1095306-042-5401 •.......... 995306-044-2696 415306-050-1924 615306-174-4312 715306-274-0953 755306-281-1017 •....... 100,1025306-283-0405 ........•.. 235306-283-0407 135306-283-0408 ..••••. ... . 375306-283-0411 ...•....... 795306-286-1472 365306-286-1504 365306-286-1505 855306-286-1517 .•......... 105306-298-7836 ........•.. 145306-360-8319 385306-574-8361 ........•.. 105306-575-5414 ....•...... 1025306-575-5415 ....•..•... 1005306-575-5416 1005306-575-9792 105306-638-7863 935306-695-7242 .•......... 1025306-695-7244 100, 1025306-695-7248 .•.•..•.... 1055306-696-5307 ..•..••.•.. 295306-699-6890 ...•.....•. 1065306-732-8293 87,885306-732-8294 ......•.. 87,885306-734-6940 .••........ 615306-737-1055 ....•..••.. 1005306-737-1759 .........•• 685306-737-5174 ..........• 385306-737-5385 .........•• 215307-010":3196 16,20,325307-011-2572 165307-524-6557 .•••.. ..... 195307-752-6594 .•...•..... 465310-010-7827 .........•. 595310-012-0213 .........•. 95310-012-0214 ...••.•.. 21,855310-012-0361 295310-012-0368 ...•.•.•... 415310-012-0370 .....••.... 345310-012-0382 .•..•••••.. 815310-012-0388 .••...•.•.. 95310-012-0613 ......•••.. 1205310-012-0614 .••..•.•. 47,525310-012-0930 ......•.... 1145310-012-1458 .......••.. 1085310-012-1621 ••......••• 395310-012-1752 ..•........ 585310-012-1753 ...••...... 595310-012-4925 ........ •.. 1085310-012-5250 .••....••.. 945310-012-5258 .•...... .. . 1085310-012-5348 .••••••• 105,1065310-013-1016 68,1065310-013-1182 ........••. 465310-013-5629 .......•.•• 495310-015-3327 ••.•....•.. 1005310-018-7979 .•..•...... 405310-018-8349 " 1085310-042-6915. . • . .. • . . •. 46

5310-044-2830 .......•... 1045310-044-2832. . . . . • . . . .. 95310-044-6485. . . . . . . . . .. 345310-044-6548. . . . . . . . . .. 425310-045-3299. . . . . . . . . .. 495310-050-2203. . . . . . . . . .. 465310-050-2242. • . . . . . . . .. 195310-050-2243. . . . . . . . . .. 315310-050-3112 .....•.. , 32,335310-050-3113. . . . . . . . . .. 325310-050-3275 ..•...... " 395310-050-3327 . •......... 1025310-050-3345. . . . . . . . . .. 715310-050-3351. . . . . . . . . .. 95310-050-3354. . . . . . . . . .. 165310-050-3357 .. : . . . . . . .. 385310-050-3434 ..........• . 935310-050-3478 1085310-194-0743. . . . . . . . . .. 945310-194-1540 ......•.... 455310-197-3316 , 38,685310-262-3000 ....•...... 145310-264-1929 , 87,895310-275-2049. . . . • . . . . .. 425310-275-3459 ... •.... 100,1025310-285-2181. . . • . . . . . .. 205310-297-3250. . . • . . . . • .. 395310-333-7543. . . . • . . . . •. 595310-338-1947 ....•... 105,1065310-350-2655. . • • • • . . . .. 545310-495-9515 685310-523-2405 ...••.•• , 87,895310-543-2641. • . . . . . . . .. 115310-543-5653 20,81,1085310-582-5977 .......• , 9,1085310-582-8399 1045310-584-5272. • . . . . . . . .. 385310-596-7686. . . . • . . 29,47,525310-616-3023 ........•. 9,855310-637-9541 54,81,1135310-655-7149. . . • . . . . • . . 105310-655-9371. ...•.•...49,685310-655-9497. • . . . . . . . .. 385310-655-9587. . • • . • • . . .. 495310-696-5175. • . . . . . . . .. 95310-696-5177. • . . • . . . . . 9,315310-697-7860. . . . . . . • • .• 645310-703-2606. . • . . • . . • .. 885310-703-2607. . . . • • • . . .. 255310-703-2633. . . . . . . . . .. 695310-725-0152 ....•....•. 1085310-737-5065 .. .•.••••.. 195310-737-5147. . . • • . . • . .. 585310-737-5178 935310-741-2579. . . . • . . . . .• 955310-741-6478.... "..... " 215310-752-6591. . . • . . • • . .. 465310-752-7639. • • • . . . • . •• 655310-752-7640. . . • . . • • . .. 655310-753-9073. . . • . . . • • •• 585310-769-6520. . • . . . . . . •• 875310-769-6521. . • . • . . . . •• 875310-769-7613 .......•... 715310-771-6721. . . • . . . . • .. 655310-823-8803. • . . . . . . . •. 93

140

Page 148: TM 9-2320-208-20P

TM 9-2320-208-20P

Stock Number Page Stock Number Page Stock Number Page

5315-012-0123. , , , , , , , . , ,1085315-013-7185 , . . . .. 1055315-013-7214 ,. 925315-013-7223 , . . . .. 855315-054-4190. , .. , ... ,. 195315-059-0378. , .. , , .. ,88,935315-059-0928 " 315315-255-0614, .. 38,94,105,1065315-282-0360 , . , . .. 885315-290-1350 " 975315-290-6132. . . . . . . . .. 975315-335-4710", .. , , ... " 115315-597-7775. , .. , .. 111,1185315-737-2554. . . . . . . . .. 235315-737-6905 1115315-741-1690 .. , 1125315-752-4316. . . . . . . . .. 975315-769-7490. . . . . . . . .. 975315-842-3651 108,1185320-010-4099. . . . . . . . .. 1185325-011-7965 " 615325-090-5426. . . . . . . . .. 635325-631-6886. . . . . . . . .. 635325-700-0997. . . . . . . . .. 1215325-734-6945 , . .. 1235325-737-1195. . . . . . . . .. 1205325-737-5036. . . . . . . . .. 275325-737-5129 .... , . . . .. 315325-737-5175. . . . . . . . .. 385325-753-9255. . . . . . . . .. 495330-040-2470 19,855330-050-1223. . . . . . . . .. 445330-054-6880. . . . . . . . .. 44

' 5330- 200- 6231 . , .. , . . . .. 935330-200-6284 , 935330-209-1761. , . . .. 855330-285-5115. . . . . . . . .. 275330-291-9013. . . . • . . . .. 115330-297-7106. . . . . . . . .. 555330-318-4336 , ., 715330-359-4859 , . , , .. 435330-360-7918. . . . . . . . .. 115330-360-7970. . . . . . . . .. 325330-505-6609. . . . . . . . .. 615330-505-6700. . . . . . . . .. 875330-514-4458. . . . . . . . .. 655330-514-4460. . . . . . . . .. 655330-514-4461. . . . . . . . .. 655330-514-4462. . . . . . . . .. 655330-543 -6722. . . . . . . . .. 155330-599-6089. . . . . . . . .. 635330-631-3485. . . . . . . . .. 425330-641-4336 ... , . . . . .. 635330-641-4338. . . . . . . . .. 635330-699-8522. , ...••. 100, 1025330-732-0689. . . . . . . . .. 545330-734-8567. . . . . . . . .. 1105330-737-1364. . . . . . . . .. 195330-737-5181. . . . . . . . .. 935330-769-7521. . , . , ,. 1105340-040-2552. , , ,. 1105340-049-4235. . . . . . . . .. 665340-054-1402. . . . . . . . .. 105340-174-9829. , ... , . , .. 715340-200-8977. . . . . . . . .. 815340-209-9376 100,102

, 14 t

5340-281-6239 , , , , , .. 945340-282-7521 61,625340-282-7522 665340-282-7532 , .. , 295340-282-7551 .,., , . 835340-282-7552 " ,665340-283-7521 .. , 1235340-290-7381 , 1185340-318-1024 , . . . . . .. 95340-321-6431 '., •..... , .1075340-321-6432 , 1075340-321-6439 , . , , . , , . 295340-322-9644 .. , , , 1035340-333-6058 107,1185340-338-1945 .•..... 105,1065340-360-4410 .......•... 145340-371-4134 ' ..•....•.. 835340-505-6233 .••........ 275340-505-6393 ·1185340-506-1510 ·1085340-514-1812 .....•.. ; . • 995340-514-4454 ....•...•.. 625340-514-4455 •.......... 645340-514-4456 , 625340-514-4457 .....•... ,. 645340-606-9457 .•..... 111, 1185340-641-8645 ....•.... ,. 645340-682-1743 .......•.. . 625340-695-9727 ....... • •.. 525340-696-0248 .....•..... 835340-696-0371 .•..... 105,1065340-696-0372 ...••.. 105,1065340-704-7998 •....... 25,665340-734-3032 ...•...... 1045340-737-1047 •.......... 325340-737-1454 .....•..... 315340-737-2551 95340-737-2833 .•...... ... 835340-737-2895 .•........ 1185340-737-5023 .......•..• 515340-737-5114 •...••... •. 315340-737-5347 955340-741-2179 ....•...... 815340-752-7628 ...•......• 625340-769-7581 .•.....• ,. 1105340-772-2343 625355-741-1761 ..••......• 695850-076-8992 .•......... 505910-328-8838 ••......... 445930-092-9511 ...•....•.. 505930-096-6919 .....•..... 595930-307-8856 ·.········,495930-699-9438 .....•..•.. 495930-741-2642 .........•• 505930-776-0409 ....•...•.. 495935-030-1562 .•..•••. • •. 655935-030-1563 •..••...... 655935-030-1564 ..•........ 655935-259-3143 ···········625935-283-3385 ·.·········655935-300-9909 .•...••.•.• 655935-333-4222 ".....• ·····645935-333-9414 · ..• ·······645935-368-4852 ···········64

5935-396-0068 . ~ . . . . . . . . . 635935-491-8193 625935-491-8194 645935-593-6442 635935-636-6876 .....•....• 625935-699-7827 665935-752-7630 635935-752-7648 .•......... 625935-752-7649 645935-752-7651 , • . . . . . 645935-752-7655 655935-771-6523 , •• , 625935-771-6524 ....•.. , 645935-771-6525 625935-771-6526 645935-771-6527 655935-772-2344 ..........• 635935-772-3309 .....•..... 645935-773-1428 ....•...... 665940-020-0027 .•......... 445940-020-0031 455940-020-0036 .......•... 405940-050-6210 405940-057-2929 ..•• .•. , .•. 635940-057-2930 ....•...... 635940-057-2931 , 635940-502-3729 615940-705-6708 , .•. 545940-705-6730 ...•....... 615940-729-9423 615945-952-3818 505970-224-5277 .........•. 625975-132-9471 ....••..... 295975-322-9865 ....•...••. 665975-333-3088 645975-334-2749 .•......... 635975-335-2588 ....•...... 255975-644-3156 625975-697-6991 645975-697-6992 .......•.. . 645975-771-6634 646Z16-674-2 636Z16-674-4 .....•....... 636Z16-674-6 636Z16-674-7 .....•....... 636Z19-322-35 .......•..... 136Z19-322-51 ......•...... 296Z19-322-83 .....•.. , .... 416Z19-471-2 ......••... 13,836130-314-0545 ·····,.····396140-643-0006 ....•...... 616140-057-2553 ·····.·····616145-705-6679 406145-772-0853 ···········666145-772-2204 ...••...... 456145-805-3354 616220-174-1375 ...•....... 496220-283-9490 ·····.·····516220-283-9906 ... •....... 546220-295-0006 ...•....... 496220-299-5564 ···········466220-300-9908 526220-337-6471 .·,·· .. ·.·.566220-385-7637 :·····.····526220-504-0981 ···········52

Page 149: TM 9-2320-208-20P

Stock Number Page Stock Number Page Stock Number

TM 9-2320-208-20P

Page

6220-512-9219 .•........ , 526220-538-1088 ...•....•. , 496220-693-4175 , 546220-695-1107 ...••••... , 546220-696-0249 •.•......• , 526220-696-0324 ..••..•..• , 526220-737-5022 .•.....••• , 536220-738-4388 ' ,' 466220-741-2783 , 576220-752-6018 , 566220-752-6020 .......•.. , 556220-772-9791 , 516220-776-0412 , 496220-776-0418 ....•...•. , 49·6220- 776- 0505 .•..•..... , 54

6240-044-6914. • . . . . . . . .. 556240-155-8714 .......•. '. 46,506240-155-8725 . . . . . . . • . .. 576620-530-7509 .••....... ' . 356620-634-8945 . . . . . . . • . .. 586625-321-6365·· . . . . . • . .• 466625-335-9512 . . . . . . . . . .. 466680-024-2276. • . • . . . . . .. 466680-515-3456· • . . . . . . . .. 586680-695-7245· ......•.. , 586680-776-0396· .........• 1236680-832-7565 .•..•...... 1236685-335-9508· . . • . . • . . .. 476685-738;'9566· . • • . . . . . .. 58

6685-738-9567· . . . . . . . . .. 466810-249-9354· • . . . . . • . .. 616810-264-8983 • . . . . . • • . .. 656850-174-1806· . . . . . . . . .. 346850-224-8730· . . . . . . . . .. 346850-243-1990· . • . . . . . . .. 346850-243-1992· " • . . . . • .• 346850-664-7123 . . • . . . . . . •. 346'850-690-5561. . . . . . . . . .. 348305-170-4956· ••........ 1188305-263-2477· 107,1189150-234-5198· . . . . . . . . •. 639510-596-3738· • • . . . . . . .. 599905-205-2795· •......... 119

142 1

Page 150: TM 9-2320-208-20P

By Order of the Secretary of the Army:

Official:J. C. LAMBERT,Major General, United States Army,The Adjutant General.

Distribution:

HAROLD K. JOHNSON,General, United States Army,Chief of Staff.

To be distributed in accordance with DA Form 12-38 Organizational Maintenancerequirements for Truck, utility: 1/4-Ton, 4x4, M38Al, M38AlC and Truck, Ambulance:Front Line, 1/4-Ton, 4x4, M110.

*U. S. GOVERNMENT PRINTING OFFICE: 1966-204432/1830

Page 151: TM 9-2320-208-20P

Change tNo.1 )

TM 9-2320-208-20PC 1

HEADQUARTERSDEPARTMENT OF THE ARMYWashington, D. C., 18 May 1970

Organizational Repair Parts and Special ToolsTRUCK, UTILITY: V4 -Ton, 4X4, M38A1 and M38A1C

andTRUCK, AMBULANCE: FRONT LINE, V4 -Ton, 4X4, M 170

Current as of 28 April 1970

TM 9-2320-208-20P, 24 January 1966, is changed as follows:Page i: Add SECTION 1.1Prescribed Load Allowance.Page 1, paragraph 3g, is superseded as follows:

g. 15-Day Maintenance Allowance Per 100 Equipments. No quantities are listed in these columns. Referto Prescribed Load Allowance provided herein.Page 5. Insert the Prescribed Load Allowance after paragraph 11.

12. Alphabetical Vehicle Model Codes

The alphabetical vehicle model codes (if applicable) are as follows:A.. . .M38A1B. .M38A1 w/winchC. .M38AlDF.. . .... M 170G. . .. M38A1C

Page 152: TM 9-2320-208-20P

Section 1.1.PllESCRIBED LOAD ALLOWANCE

(I) (2) (3)IS-Day o..anlzatlonal

Federal .tock Detcription malntclnance allowanceNo.

(a) (b) (e) (d)

1·5 6·20 21·50 51·\00

GROUP 01 ENGINE0100 ENGINE ASSEMBLY

5340-737-2551 Mount, Resilient 1 1 2 25340-318-1024 Mount, Resilient 1 1 2 25310-950·0039 Nut, Self-Locking, Hex 1 1 2 25310-044·2832 Nut, Self-Locking, Hex 1 1 2 2

0101 CRANKCASE , BLOCK, CYLINDER HEAD2805-870-2161 Gasket Cylinder Head 1 1 2 22805-391-3103 Head Cylinder 1 1 2 25306-286-1517 Bolt, Machine 1 1 2 25306-575-9792 Bolt, Externally ReI 1 1 2 25306·574·8361 Bolt, Externally ReI 1 1 2 2

0105 VALVES, CAMSHAFTS AND TIMING SYSTEM2805-040-2543 Gasket, Cover Rocker Ann 1 1 2 2

0106 ENGINE LUBRICATION SYSTEM2940·141-9025 Filter Element, Fluid 2 2 3 55330-543-6722 Gasket Drain Plug Oil * * 2 24730-090-9235 Plug, Machine Thread * * 2 2

0108 MANIFOLDS2805-211-8765 Gasket Set *-~ * 2 2

GROUP 02 CLUTCH0201

2520-307·8850 Plate, Clutch Pressure 1 1 2 2GROUP 03 FUEL SYSTEM

0301 CARBURETOR, FUEL INJECTOR2910-294·2141 Float, Carburetor 1 1 2 22910-291-6964 Gasket * * 2 2

0302 FUEL PUMPS2910-547-7769 Pump , Fuel, Engine 1 1 2 2

0306 TANKS, LINES, FITTINGS, HEADERS2910·141-9758 Cap, Fuel Tank * * 2 2

0309 FUEL FILTERS2910-735-1316 Filter Element, Fluid

GROUP 04 EXHAUST SYSTEM0401 MUFFLER AND PIPES

2990-696-0370 Pipe, Exhaust * * 2 25330-360-7970 Gasket F * * 2 22990-492-5480 Gasket * * 2 22990-737-5076 Muffler, Exhaust * * 2 22990-737-5077 Pipe, Exhaust * * 2 22990-040·2553 Pipe Assembly A * * 2 22990-040-2553 Pipe Assembly C * * 2 22990-040-2553 Pipe Assembly D * * 2 22990-040-2553 Pipe Assembly B * * 2 22990-696-0369 Pipe, Exhaust F * * 2 25310-685-3023 Nut, Plain, Hexagon * * 2 25306-012·1661 Screw Cap * * 2 25310·050·3113 Nut, Plain, Hexagon * * 2 25310-050-3113 Nut, Plain, Hexagon * * 2 2

Page 153: TM 9-2320-208-20P

(I) (2) (3)

IS-Day or,anlzatlonalFederal.lock Description maintenance allowance

No.(b) (d)(a) (c)

1-5 6-20 21-50 51-100

GROUP 05 COOLING SYSTEM0500

6850-243-1992 Antifreeze 2 2 4 86850-224-8730 Antifreeze 2 2 36850-174-1806 Antifreeze 26850-690-5561 2 26850-753-4967 2 3 5

0501 RADIATOR, EVAPORATIVE COOLER ORHEAT EXCHANGER

5330-599-5658 Washer, Nonmetallic * * 2 20503 WATER MANIFORD, HEADERS, THERMOSTATS

& HOUSING GASKET2930-699-9021 Gasket * * 2 24720-278-5058 Hose, Radiator Inlet 1 1 2 22930-278-5042 Hose, Preformed 1 1 2 26620-530-7509 Thermostat, Flow Control 1 1 2 2

0504 WATER PUMP2930-354-3772 Gasket 1 1 2 22930-737-2806 Pump Assembly, Water 1 1 2 2

0505 FAN ASSEMBLY3030-833-1324 1 1 2 23030-517-0827 1 1 2 2

GROUP 06 ELECTRICAL SYSTEM0601 GENERATOR, ALTERNATOR

2920-818-8635 Generator, Engine AC 1 1 2 26130-314-0545 Rectifier, Metallic 1 1 2 22920-293-4380 Generator, Engine AC 1 1 2 22920-737-4750 Generator, Engine AC 1 1 2 2

0602 GENERATOR REGULATOR (VOLTAGE)2920-335-4677 Regulator, Engine GE 1 1 2 22920-953-9784 Regulator, Engine GE 1 1 2 22920-900-7993 Regulator, Engine GE 1 1 2 22920-800-7218 Regulator, Engine Generator 1 1 2 2

0603 STARTING MOTOR2920-025-9988 Starter, Engine, Electric 1 1 2 22920-322-9613 Switch Assembly, Starter 1 1 2 2

06042920-294-3742 Distributor, Ignition 1 1 2 22920-353-7206 Cap, Ignition Distributor * * 2 25330-054-6880 Packing, Preformed 1 1 2 22920-606-9377 Parts Kit, Distributor 1 1 2 22920-640-7230 Rotor, Ignition Distributor * * 2 2

0605 IGNITION COMPONENTS2920-620-3962 Cable Assembly, Power, Electric * * 2 25330-359-4859 Gasket Spark Plug * * 2 22920-726-9545 Spark Plug 2 4 7 42920-287-9135 Spark Plug 2 4 7 11

0607 INSTRUMENT OR ENGINE CONTROL PANEL6240-155-8725 Lamp, Incandescent * * 2 26240-155-8714 Lamp, Incandescent * * 2 25930-307-8856 Switch, Light * * 2 25930-776-0409 1 1 2 25930-699-9438 Switch, Rotary 1 1 2 26625-321-6365 Meter, Arbitrary Scale 1 1 2 26625-335-9512 Meter, Arbitrary Scale 1 1 2 2

3

Page 154: TM 9-2320-208-20P

--

III (21 (31IS-D.y o....nization.1

Federal stock Description maintenance allowance

No.(bl (c) (d)(.1

1-5 6-20 21-50 51-100

0608 MISCELLANEOUS ITEMS5930-092-95 I I Switch, Push * * 2 26240-155-8714 Lamp , Incandescent * * 2 2

0609 LIGHTS6240-0 19-0877 Lamp , Incandescent 2 2 3 56240-044-69 14 Lamp, Incande scent 2 2 3 56240-504-098 1 Lamp , Unit Headlight 2 2 3 56240-696-0249 Lamp Incandescent * * 2 2622 0-283-9906 Lamp Unit Headlight 1 1 2 2622 0-337-6471 Stop Light, Tail Light * * 2 2622 0-283-9490 Light , Marker, Clearance * * 2 26240-15 5-8725 Lamp Incandescent * * 2 2

06 10 SENIDNG UNITS AND WARNING SWITCHES6680-695-7245 Tran smitt er, Liquid * * 2 26620-634-8945 Tran smitter, Pressure * * 2 26685-738-9566 Transmitt er, Temperature * * 2 26680-515-3456 Tran smitter , Liquid * * 2 2

061 2 BATIERIES, STORAGE (WET OR DRY)6140-057-255 8 Batt ery , Storage * * 2 2

GROUP 09 PROPELLER ANDPROPELLER SHAFTS

0900 PROPELL ER SHAFTS2520-028-34 34 Part s Kit, Universal * * 2 22520-318-4332 Packing, Preformed * * 2 2

GROUP 10 FRONT AXLE1003 PLANETARY OR FINAL DRIVE

2530-307-8860 Brake Shoe Set, Internal 1 1 2 22530-554-8776 Cylinder Assembly , H 1 1 2 2

1004 STEERIN GAND LEANING WHEEL MECHANISM2530-74 1-8 14 1 Part s Kit , Steering * * 2 2

10062520-788-9715 Propeller Shaft with * * 2 22520-735-1403 Universal Joint, Con * * 2 2

GROUP 12 BRAKES1201 HAND BRAKES

2530-040-2510 Brake Shoe Set , Int ernal * * 2 22530-918-0602 Cylinder Assembly , H 1 1 2 2

1204 HYDRAULIC BRAKE SYSTEM2530-741-6524 Cylind er Assembly, H 1 1 2 22530-737-2835 Hose Assembly, Rubber 1 1 2 22530-737-2836 Hose Assembly, Rubber 1 1 2 22530-737-2837 Hose Assembly Hydraulic 1 1 2 2

GROUP 13 WHEELS AND TRACKS1313 TIRES, TUBES, TIRE CHAINS

2640-05 2-0944 Cap, Tire Valve 2 2 4 72610-269-7332 Inner Tub e, Pneum atic * 2 3 52610-678-1363 Tire, Pneumatic 1 3 52640-050-1229 Valve Core 2 2 4 7

GROUP 14 STEERING1401 MECHANICAL STEERING GEAR ASSEMBLY

2530-737-5186 Parts Kit , Steering * * 2 22530-737-518 2 Drag Link, Steering * * 2 2

4

Page 155: TM 9-2320-208-20P

(I) (2) (3)I5-Day o..a"Jullonal

Federal.loCk Deocrlplio" maintenance allowanceNo.

(b) (d)(a) (e)

1·5 6-20 21-50 51·100

GROUP 16 SPRINGS AND SHOCK ABSORBERS1601 SPRINGS

2510-699-7036 Spring Assembly, Leaf * * 2 22510-318-1069 Spring Assembly, Leaf G .. * 2 22510-318·1069 Spring Assembly, Leaf B * * 2 22510-318-1069 Spring Assembly, Leaf C * * 2 22510-318 ·1069 Spring Assembly, Leaf A * * 2 22510-693 ·0783 Spring Assembly, Leaf, With * * 2 2

16022510-322-9644 Spring, Helical, Comp G 2 2

1604 SHOCK ABSORBER EQUIPMENT2540-318-1057 Absorber Assembly A * * 2 22540-318 -1057 Absorber Assembly G * * 2 22540-318-1057 Absorber Assembly C * * 2 22540-318-1057 Absorber Assembly B * * 2 22540-693-0784 Shock Absorber, Dire F * * 2 22540-318·1058 Absorbre Assembly A * * 2 22540 -318-1058 Absorber Assembly B * * 2 22540-318-1058 Absorber Assembly C * * 2 22540-318-1058 Absorber Assembly G * * 2 22540-693·0785 Shock Absorber, Dire F * * 2 2

GROUP 20 HOIST, WINCH, CAPSTAN, ETC.2001 HOIST, CAPSTAN, ETC.

2590-741-1804 Wire Rope Assembly * * 2 2GROUP 22 BODY CHASSIS OR HULL

2202 ACCESSORY ITEMS2540-050-0814 Blade, Windshield Wiper 2 2 2 32540-262-7576 Motor, Windshield Wiper * * 2 22540-679-4588 Mirror Assembly, Rear * * 2 2

22086680-832-7565 Core Flexible Shaft * * 2 26680-282-6165 Speedometer * * 2 2

GROUP 26 TOOLS AND TEST EQUIPMENT2604 SPECIAL TOOLS

5120-034·8460 Adapter Puller 1 1 2 25120-795-071 0 Puller Water Pump 1 1 2 25120-836-6660 Puller Threaded 1 1 2 25120-592·3673 Remover Tie Rod 1 1 2 25120-337·9134 Wrench Box 1 1 2 25120-596 ·1370 Wrench Socket 1 1 2 25120-708-0100 Wrench Open End 1 1 2 2

GROUP 33 SPECIAL PURPOSE KITS3307 SPECIAL PURPOSE KITS

2920-999-9324 Generator 1 1 2 26130-314·0545 Rectifier 1 1 2 22920-540-9476 Regulator 1 1 2 2

5

Page 156: TM 9-2320-208-20P

By Order of the Secretary of the Army:

Official:KENNETH G. WICKHAM,Major General, United States Army,The Adjutant General.

W. C. WESTMORELAND,General, United States Army,ChiefofStaff

Distribution:To be distributed in accordance with DA Form 12-38, organizational maintenance requirements for Truck, Ut ility : I~ Ton, M38A1,

M38A1C and Truck, Ambulance: M170.

* u.s. GOVERNMENT PRINTING OFf'tCE : 1970-390-943/1909