THE ENGINEERED AGRICULTURAL WASTE …kohlbrecherequipment.com/file/SlurryStoreBrochure.pdfTHE ENGINEERED AGRICULTURAL WASTE MANAGEMENT SYSTEM SELECTION AND SPECIFICATION GUIDE. ...

THE ENGINEERED AGRICULTURALWASTE MANAGEMENT SYSTEM

SELECTION AND SPECIFICATION GUIDE

CompanyProfile

Engineered Storage Products Company is the leading

manufacturer of Glass-Fused-to-Steel bolted storage

tanks. With over 50 years of experience our tanks are

used extensively in the Agricultural, Municipal and

Industrial markets. Founded on the HARVESTORE®

feed storage structure (over

80,000 installations), our

product offerings have expanded

to include SLURRYSTORE® (over

4,000 installations) and then AQUASTORE® (over

20,000 installations). Our engineers provide tanks

designed to a wide range of standards, such as

AWWA D103, AISC, Factory Mutual, NFPA 22.

For Slurrystore® we design to proven engineering

standards and our designs are approved by USDA

Natural Resources Conservation Service.

4 KEY FACTORS INEnvironmentallySound.The Slurrystore System conforms to USDA-NRCS regulations. Contains odors.

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• Positive Containment MeansEnvironmentally Safe

• Odor Management Advantages

• Higher Fertilizer and Nutrient Value

• Versatile and Cost-Efficient

• Quality-Manufactured in ISO 9000/2000 Facility with the Highest Quality Materials

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SELECTING A MANURE MANAGEMENT SYSTEMNutrient Friendly. The Slurrystore System’sbuilt-in Center AgitationSystem thoroughly blendsnutrients contained in dairyand livestock waste forhigher fertilizer value.

Engineered to theHighest Standards.All structure sidewallsheets are glass coated forhigh corrosion resistanceand a long life. Accessoriesare galvanized.

Convenient, Durable and Safe.The Slurrystore System features anabove-ground positive containmentstructure. An optional contaminantdetection system is available.

Manure storage, containment and management are becomingsome of the most important issues facing dairy and livestockproducers today. Environmental restrictions, community relations and economic return need to be considered whendeciding which system to implement. The Slurrystore Systemis your best solution for environmental stewardship and economical manure management.

Environmental StewardshipThe Slurrystore is an above-ground positive containmentstructure that minimizes the danger of runoff and ground waterpollution with lagoons, stacks, concrete pits and other storagemethods. Slurrystore can help you greatly improve the environmental friendliness of your operation by minimizingodor – in some cases by up to 90 percent. Since SlurrystoreSystems store manure above ground, a “chimney effect” iscreated, releasing any odors above ground level into higherlevel air currents. Plus, with cattle manure, a crust typicallyforms on top, sealing in manure odor.

With greater environmental concern and stricter governmentalregulations on the horizon, Slurrystore is clearly the bestchoice for environmentally sound manure management.Slurrystore has been approved by the USDA NaturalResources Conservation Service (NRCS) and is eligible forgovernment cost-sharing programs.

Community RelationsNeighboring communities will value the odor control and environmental containment of a Slurrystore System, especiallycompared to lagoons or pits. As operations expand, having aSlurrystore may mean the difference between communityacceptance or not.

Economic ReturnDairy and livestock manure is a resource worthy of prudentattention. Using a Slurrystore System, what was once called“waste disposal” can now be described as “nutrient storageand utilization.” A properly sized Slurrystore can confidentlystore manure for months before it is transferred to fields asvaluable fertilizer for crops.

Research shows that on average about 30 tons of dairy cow manure—the amount produced by 1.5 mature cows consuming a balanced ration over a year’s time—can providethe total nitrogen needed to grow 150 bushels of corn. With its deluxe agitation system, nutrients in a Slurrystore maintaina consistency best for optimum fertilizer value.

The management system you choose today can be the difference between your operation’s manure being called an asset or a pollution liability. Make Slurrystore a key asset in your operation.

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Engineered to protect the environment

Designed to exceed AISC Specifications

Slurrystore design is approved by the USDA Natural ResourcesConservation Service andis eligible for EQIP funds.

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The Cathodic Protection System uses asacrificial anode to protect the reinforcingbars in the footing and floor from corrosionand protects any exposed metal on theinside surface of the structure.

Glass Fused-to-Steel5’x9’ Shell Sheet

Glass Fused-to-Steel10.5” Foundation Sheet

4x4 - W4xW4 WWFor #3 Rebar 12” O.C.

2000 PSF Soilor Engineered Fill

#4 Rebar Support Rails

#4 Rebar

#4 Rebar

#9 Rebar

Leveling Plate

45lb. Zinc Anode

4000 PSI 5” Concrete Floor

3” Compacted Gravel

Glass Fused-to-Steel5’x9’ Shell Sheet

Glass Fused-to-Steel10.5” Foundation Sheet

4000 PSI 5” Concrete Floor

24” x 24” of Gravel1 to 10-3 CM/SHydraulic Conductivity

4” SCH 40 PVC w/ Perforations

12”SCH 40 PVC

RemovableCap

Drawings are also provided forthe footing and floor. Depth of

footing and size of footing rebarvary with frost depth at specific

sites and size of the Slurrystore.Anchor bolts with leveling plates

are placed in the footing.A 101/2 inch foundation starter

sheet is secured to the levelingplate. A reinforced concrete floor

is poured on top of compactedgravel and a butyl seal strip plusa bentonite rapid hydration water

stop is placed on the starter ring to provide a seal between

the floor and wall joint.

An optional contaminant detection system can also be

designed and installed.

12” Min. of Subsoil10-5 to 10-7 CM/SHydraulic Conductivity

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ENGINEERED TO PROTECT THE ENVIRONMENT

• Butyl ElastomericSeal Strip

Dual Sealing System

• Bentonite Rapid HydrationWater Stop

Ground Water Contaminant Detection System (optional)

Aluminum Roof Vinyl Roof Bio Cover

The Slurrystore® Structure and

ODOR MANAGEMENTWe can’t change the odor of livestock manure, but we may beable to help you change the problem it causes.No system can completely eliminate odor. The Slurrystore® structureoffers engineered solutions to help you reduce manure odor problemswhen compared to other storage methods.

• Smaller surface area than lagoons or earthen storage pits exposes less manure to the air.

• Above-ground design creates a “chimney effect” for lifting odors above ground level.

• In cattle manure a natural crust forms on top which seals in odors.

• Bottom filling reduces the amount of surface disturbance.

• Application of straw to surface area may provide an economical “biocover”.

UP TO 90% ODOR

REDUCTION

BIO COVER

Dr. Duane BundyIowa State University

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Construction and ConvenienceField erection of the glass-coated Slurrystore structure isdone in strict accordance with the procedures and policiesoutlined by the manufacturer. All authorized dealer erection crews are factory trained. Specialized erectionjacks are used, which saves time, but more importantly,helps ensure the highest quality finished product. Yourauthorized Slurrystore Dealer provides the completeturnkey solution, with pre-sales advice (including EQIP and funding options), installation, and post sales service.

CONSTRUCTION

NEW ANDIMPROVED!

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Agitation SystemComponents

Item Description

A Center Agitator NozzleB Center Agitation PipingC Deluxe Over-the-Top NozzleD Over-the-Top PipingE Side Mount PumpF Spreader Fill PipeG 12” Horizontal Floor Valve

• Cast Iron Construction• 1000 RPM PTO• 1520 RPM Impeller• +200 Horsepower• +6000 GPM (gal./min.)• 265 ft. head pressure• Agitate up to 140x23

Slurrystore (2,688k gal.) with one pump

MODEL 2400SIDE MOUNTED PUMP

MODEL 1400SYSTEM PUMP

• Cast Iron Construction• 80 to 120 Horsepower

tractor• 2000-2500 GPM• 90-100 feet of

head pressure

• POWERFUL MANURE STREAM

• COMPLETE ADJUSTMENT CAPABILITY

• CONVENIENT

• CONSISTENT NUTRIENT MIX

SINGLE NOZZLE

DOUBLE NOZZLE

TRIPLE NOZZLE

FOUR NOZZLES

Nozzle OptionsMULTI-NOZZLE CONFIGURATIONS

Slurrystore®

DELUXE AGITATION SYSTEMS:Make the tough job of manure agitation easier, faster and safer. Designed for efficient operation, quick adjustment and minimum maintenance.

A

F

G

D

E

C

B

Manure handling and storage methodLosses___________________________________________________

N P K

Solid systems

Daily scrap and haul 15-35 10-20 20-30

Manure pack 20-40 5-10 5-10

Open lot 40-60 20-40 30-50

Deep pit (poultry) 15-45 5-10 5-10

Liquid systems

Anaerobic deep pit 15-30 5-10 0-5

Above ground storage 5-25 5-10 0-5

Earthen storage pit 20-40 10-20 10-20

Lagoon 70-80 50-80 50-80

SLURRYSTORE SAVES MORE NUTRIENTSNutrient losses from animal manure as affected by method of handling and storage.*

(%)

*Based on composition of manure applied to the land vs. composition of freshly excreted manure, adjusted for dilution effects of the various systems.

Before AgitationNutrient Concentration

is Inconsistent

After AgitationNutrient Concentration

is Homogeneous

NUTRIENT CONSISTENCY = SAVINGSCompare the pounds of nutrients per 1000 gallons**(Measured at one foot increments from the top of a Slurrystore structure)

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Benefit is: The homogeneous mixture of plant nutrients can be land applied for crop productionand replace commercial fertilizer.

**Based on actual results achieved in Manitoba, Canada, field tests.

Source: Supplement to the Journal of Soil and Water Conservation Volume 49 No 2.

The Storage Pro™ manuremanagement planning program uses a producer’s unique costs and inputs to assign realistic values to livestock manure. The program thencreates a thorough economic analysis for storing and managing livestock manure using a Slurrystore structure.

Contact your local Authorized Dealer to have the analysis done for your livestock

operation and identify the savings.

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PROGRAM

Manure Management Planning

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Livestock OperationEconomic Analysis

How Well Does Your Manure StorageWork As A Fertilizer Mixer?

Agitation Selection

SLURRYSTORE AGITATIONAgitation Is The Process That Mixes The Nutrients in Manure

And Results in “Fertilizer”

Model 1400 Side MountWith Single Nozzle System

NEW High Flow Model 2400Pump With 2 Nozzle System

2 NEW High Flow Model 2400Pump Systems (4 Nozzles Total)

Up to 101 Foot Diameter

101 to 140 Foot Diameter

Up to 204 Foot Diameter

Up to 120 Foot Diameter

120 to 151 Foot Diameter

Up to 204 Foot Diameter

HOG APPLICATIONS DAIRY APPLICATIONS

Positive AboveGround Containment

Exceptional MixingCapability Including Over The Top Agitation

High Quality Fertilizer Resulting inSavings and IncreasedProductivity

Proper Agitation = Maximum Nutrient Consistency = Savings

Livestock producers are

seeking new ways to deal

with manure from their

operations in a safe,

efficient and sustainable

way. Among the options

being considered is the

use of an anaerobic

digester. Biogas

production is best suited

for farms that handle

large amounts of manure

as liquid, slurry, or semi-

solid with little or no

bedding added. A typical

digester system will have

a retention time of 21

days. To size a digester,

take the daily manure

production in your

operation and multiply

by 21. Research has

shown that an above

ground mixed reactor

similar to tanks designed

by Engineered Storage

Products Company

(ESPC), is going to be

more efficient than a plug

flow system. Listed in the

chart in the lower left are

expected production

values. With more than

25 years of liquid manure

storage experience, we

are ready to partner with

you and your digester

design consultant.

Digester TANK CAPACITY CHARTDigester TANKS WITH CONCRETE FLOORS

(US Gallons x 1000)

Digester Height (Nominal and Exact)

141720222528313436394245485053565962646770737678

56789

10111213141516171819202122232425262728

13.9816.7819.5822.3725.1727.9730.7733.5636.3639.1641.9644.7547.5550.3553.1555.9658.7461.5464.3467.1369.9372.7375.5378.33

1,1491,6552,2522,9423,7244,5975,5636,6207,7709,011

10,34511,77013,28714,89616,59818,89120,27622,25324,32226,48328,73631,08133,51836,045

139.0139.0139.0139.0139.0131.0119.0109.1100.793.587.381.977.072.868.965.562.459.556.954.652..450.448.546.8

1010.09

111622

1514.68

1624334354

1919.26

223143567188

2423.84

2739537088109132157

2828.43

32476483

105130158188220256

3333.01

7497

122151183218256297341

3837.59

110139172209248292338388442499

4242.18

193234279327380436496560628

4746.76

260309363421483550621696776859

1,4531,5671,685

5151.34

398462531604682764852944

1,040

1,3591,4751,5651,6251,685

5655.92

578658743833928

1,0281,1331,2441,3601,445

6160.51

712803901

1,0041,1121,2261,324

6665.75

873979

1,0911,204

Nominal

Diameter

(feet)

Sheets Exact

Diameter

(feet)

Capacity

Per Foot

(gallons)

AISC

Design

(feet)

ANAEROBIC DIGESTER OPPORTUNITIES

Animal weight 1400 850 150

Biogas ft3/day/animal 80 37 6.5

Btu/day/animal 44,000 20,625 41,000

KHW/day*/animal 3.42 1.61 .32

Dairy Beef Swine

Digester TANK CAPACITY CHARTDigester TANKS WITH CONCRETE FLOORS

(US Gallons x 1000)

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*Assumes 28% conversion efficiency 12 ft3 CH4=1 KWH

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COATINGS Interior and Exterior

EXTERIOR FACE■ Base Steel■ Exterior A Coat■ Cobalt Blue Top Coat

INTERIOR FACE■ White TiO2 Coat■ Base Glass Coat■ Interior A Coat■ Base Steel

The heart of the coating systemis a multi-step glass-fused-to-steel process. The fabricatedsheets are grit blasted to a uniform, near white surface.The sheets are then inspectedand pre-coated. Proprietaryformulations of borosilicate,minerals, water and clays areblended into a sprayable slurry.After inspection, the slurry isfused to the steel sheets attemperatures above 1500°F toproduce the distinctive glossySlurrystore finish. The moltenglass reacts with the profiledsteel surface to form an inert,

inorganic chemical andmechanical bond. EngineeredStorage Products’ proprietaryEdgecoat® process flamesprays the edges with a protective stainless alloy.Glass is added to double coat

the sheet edges with barriercoatings. Our proprietary TiO2

glass, utilizes dramaticallyincreasing toughness anddurability characteristics whilereducing production time.

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Physical Properties of Slurrystore Glass-Fused-to-Steel CoatingInside Sheet ColorStandard Outside Color

ThicknessService Range

Abrasion Resistance

Elasticity

Permeability

Thermal ConductivityCleanability

Hardness

Corrosion Resistance /Chemical Resistance

Note: Specific applications may be limited by sealant, hardware or glass protection characteristics.

WhiteCobalt Blue

Vitrium 7–16 mils, 180-380 microns (Interior: 10–16 mils, Exterior: 7–11 mils)140° F @ 3-10 pH-subject to verification, depending on specific products stored & glass selected

Taber-8 mg loss (CS-17, 100 g, 1000 cycles)

Young’s Modulus 12 x 10 6

Impermeable to gases and liquids within normal operating temperature ranges

8 BTU/hr/ft 2 /F°/in

Smooth, inert, glossy, anti-stick

6.0-7.0 Mohs

Excellent, virtually unaffected by most waste waters, brines, sea water, sourcrude, spray salt, organic and inorganic chemicals

Physical Properties—Vitrium™ Glass

Consult your Slurrystore Dealer for more details.

Structure Capacity in Gallons (no Freeboard)

S t r u c t u r e H e i g h tNominal

Diameter(feet)

2 Ring9.64 ft.

3 Ring14.22 ft.

4 Ring18.81 ft.

5 Ring23.39 ft.

6 Ring27.97 ft.

7 Ring32.55 ft.

2031425062708190

101112120131140151162171190201204

21,70053,60099,700

143,600214,500277,000372,700453,800574,400709,100819,500979,000

1,108,0001,292,4001,491,0001,649,2002,049,5002,297,7002,361,900

32,00079,100

147,100211,800316,400408,600549,900669,600847,400

1,046,2001,209,0001,444,4001,634,7001,906,8002,199,7002,433,1003,023,6003,389,8003,484,600

42,300104,600194,500280,100418,400540,300727,100885,300

1,120,5001,383,3001,598,6001,909,8092,161,4002,521,1002,908,4003,217,1003,997,8004,482,0004,607,300

52,600130,100241,900348,300520,400672,000904,200

1,101,0001,393,5001,720,4001,988,1002,375,2002,688,1003,135,4003,617,100

63,000155,500289,300416,600622,300803,700

1,081,4001,316,8001,666,5002,057,5002,377,7002,840,600

73,300181,000336,700484,900724,300935,300

1,258,6001,532,5001,939,6002,394,500

See dealerfor full range of size options

Structure Capacity in Cubic Meters (no Freeboard)

S t r u c t u r e H e i g h tNominal

Diameter(mm)

2 Ring2 930

3 Ring4 330

4 Ring5 730

5 Ring7 120

6 Ring8 520

7 Ring9 920

59609370

12 79015 34018 75021 31024 72027 28030 69034 10036 66040 07042 63046 04049 45052 01057 98061 39062 240

80200370540810

1 0401 4101 7102 1702 6803 1003 7004 1904 8905 6406 2407 7608 7008 940

120290550800

1 1901 5402 0802 5303 2003 9604 5705 4706 1907 2208 3309 210

11 45012 83013 190

160390730

1 0601 5802 0402 7503 3504 2405 2306 0507 2308 1809 540

11 01012 18015 14016 97017 440

190490910

1 3101 9702 5403 4204 1605 2706 5107 5208 990

10 18011 87013 690

230580

1 0901 5702 3503 0404 0904 9806 3107 7909 000

10 750

270680

1 2701 8302 7403 5404 7605 8007 3409 060

See dealerfor full range of size options

Slurrystore® Structure: Size vs. Capacity

US Gallons

Metric

Engineered Storage Products Company

delivers the Slurrystore system through a network

of Independent Authorized Dealers. Your Independent Authorized

Slurrystore dealer is ready to provide you with complete service—

from initial analysis using our Manure Pro custom software

which demonstrates how the Slurrystore System can maximize

the nutrient value of your manure management system to final

installation and ongoing service and advice—the full package.

To locate your Authorized Dealer visit the “contact” section atwww.slurrystore.com

345 Harvestore Drive, DeKalb, Illinois 60115Phone: 815-756-1551 • Fax: 815-756-1659

www.slurrystore.com

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