Technologies for converting waste agricultural biomass to energy

Presentation on

Jay Khodiyar Machine Tools

Jay Khodiyar Machine Tools- Ms. Neha Raithatha

- Marketing Manager (International Business)

Index

Need for converting waste

Potential of briquetting industry

JK Company Profile

MODERNIZATION OF BIOMASS ENERGY IN ASIA

improvement of technologies in traditional biomass applications such as for cooking and

rural industries

process development for conversion of raw biomass to superior fuels (such as liquid fuels,

gas and briquettes), and

penetration of biomass based electricity generation technologies. These developments have opened new avenues for biomass energy

in several Asian nations, besides India.

Need for Converting Waste to Energy

Potential of briquetting industry• The potential of briquetting industry can be seen in two ways

– First is in terms of alternative fuel i.e. Cooking , Steam generation, Melting metal, Space Heating, Gasification and Other applications

– Second is in terms of employment generation

Fuel Calorific Value (kCal/Kg)

Ash Content (%)

Coal 3800-5300 20-40

Biomass Briquettes from•Saw Dust•Ground Shell •Rice Husk •Saw dust + Cotton Sticks

4600475037004300

0.72.0

18.08.0

Comparative chart of coal with the biomass briquettes

ADVANTAGES OF BIOMASS BRIQUETTES OVER FIREWOOD

• Use of biomass briquette has been very successful in replacing fire wood in thermal application due to the following commercial considerations :– Restricted availability of fire wood– Higher flame temperature– Its regular size allows firing the

briquettes in small capacity boilers

AN ISO 9001:2008 COMPANY By integrated Quality Certification Pvt. Ltd.

WHY BRIQUETTES…Renewable energy fuel

Briquettes are cheaper than coal

Lower ash content (1 to 3 %) compare to coal (20 to 25%)

There is no fly ash when burning briquettes.

Briquettes contains low moisture (2 to 3%) compare to coal (8 to 10%)

Have high burning efficiency.

Using briquettes will beneficial for the industries as they will get carbon

credit.

Briquettes are usually produced near the consumption centers and

supplies do not depend on erratic transport from long distances.

Higher Demand in the market due to high rise in fossil fuels price.

PROCESS OF BRIQUETTING

Raw Material Crusher Dryer

Biomass Briquette Machine

Cooling Finished Product

RANGES OF THE BRIQUETTING MODEL

SUPER 60 SUPREME 70 JUMBO 9075

CRUSHER DRYER

COMPLETE BRIQUETTING LINEFOR THE USE OF JUMBO 9075 MACHINE, THE REQUIRED STANDARD OF THE RAW MATERIAL SHOULD BE AS FOLLOWS:-RAW MATERIAL SIZE –UPTO 25 MMMOISTURE CONTENT – 8-12% PROCESS WILL BE AS FOLLOWS:-

RAW MATERIAL WITH MORE THAN 12% MOISTURE & MORE THAN 25 MM SIZE

CRUSHER MACHINE

RAW MATERIAL HAVING MORE THAN 12% MOISTURE & LESS THAN 25 MM SIZE

DRYERRAW MATERIAL HAVING LESS THAN 12% MOISTURE & LESS THAN 25 MM SIZE

BRIQUETTING MACHINE

FINAL PRODUCT / BRIQUETTES

BIO-COAL FORMATION CHART1-INPUT PROCESS

RAW MATERIAL (AGRO/FORESTRY WASTE)

SCREW CONVEYOR HOPPER

KUPPY / WARAM

FEEDER BOX

DIE

BRIQUETTE FORMATION BY RAM

OUTLET OF DIE

BRIQUETTING

LINE

BRIQUETTES COOLING

LOADING OR STORAGE

2-FORMATION OF BRIQUETTES

3-OUTPUT PROCESS

PROCESS CHART OF DRYER

HOT AIRGENERATOR

DAMPER

MIXTURE OF HOT AIR & HIGH MOISTURE CONTENT RAW MATERIAL

HIGH MOISTURE CONTENT RAW MATERIAL FROM SCREW CONVEYOR

DRYER COLUMN

CENTRIFUGAL FAN

CYCLONE

AIR LOCK

EXHAUST AIR TO THE ATMOSPHERE

REDUCED MOISTURE LEVEL IN THE RAW MATERIAL

SUPPLY TO THE MACHINE

NOTE: - 1-3 DRYING PROCESS

1

23

CRUSHER PROCESS

RAW MATERIAL WITH MAXIMUM DIA UPTO 60MM AND LENGTH UPTO 2000MM MOISTURE 50%

MANUAL FEEDING INTO LOADING HOPPER

CHIPPING THE MATERIAL THROUGH BALANCED ROTOR BLADES

CRUSHED MATERIAL WITH THE SIZE OF 15MM TO 20MM

ROTOR AND ALLOY STEEL CHIPPING BLADES DRIVE

THROUGH V BELT

Production CostJUMBO 9075

No Particular Per Hour Rs.

1 Electricity 35-40 unit 175 to 250

2 Labor charges ( 4 unskilled labors to feed the material) 4 80 to 100

3 Operator charges 1 30 to 40

4 Machine maintenance 70 to 85

5 Miscellaneous 55 to 65

TOTAL 410 to 540

Jumbo -9075 briquetting plant having the production capacity of 1200-1800 kg/hrFollowing calculation is for 1 hour (Plant Operation for 1 shift – 10 hours)

Note : The life of parts is depends on the Raw Material we are going to use.

Production CostSUPER 60 AND SUPREME 70

No Particular Per Hour Rs.

1 Electricity 30-35 unit 180 to 210

2 Labor charges ( 4 unskilled labors to feed the material) 4 Labor 80 to 100

3 Operator charges 1 Operator 30 to 40

4 Machine maintenance *** 70 to 85

5 Miscellaneous *** 55 to 65

TOTAL 415 to 500

Following calculation is for 1 hour (Plant Operation for 1 shift – 10 hours)

Note : The life of parts is depends on the Raw Material we are going to use.

LIST OF OUR VALUABLE CLIENTS

• International Clients– U.S.A.– U.K.– Africa– Europe– Malaysia– Vietnam– Netherlands– Indonesia– Pakistan and others

• Domestic Clients– We Jay Khodiyar

Machine Tools are the pioneers in the Bio-Mass Briquetting Machine and we have covered all the states in India, holding the strong presence here.

Sr. No. Query Solution1 Pressure exerted during a single stroke 46.5 -957.5 MPa (300-1600 ton.)

2 Machine is start & stop for 3-times initially To start up the stroke of the machine

3 Sensor Indicator/Temp. Indicator Die Temperature: 160 °C Housing Temperature: 50-60 °C Oil Temperature: 50-60 °C

4 Lubricating Oil/ Industrial Gear Oil Grade 220 AF

5 Ignition Temperature Of Briquettes Temp. Range is 400-500 °C Depends on Raw Material

6 Density of Briquettes 1200 kg/m3

7 Density of Bulk Biomass 800 kg/m3

8 Density of Loose Biomass 60-180 kg/m3

9 Specification of Crusher/Cutter Machine Moisture – 50% Diameter – 50 mm Length – 2000 mm

10 Specification of Dryer Moisture Removal Capacity - 35-40% Temperature Required – 400-600 °C

(If Moisture content is 40-60%)

11 Oil Required in the oil tank for Briquetting Machine

140-150 liters

12 Speed of Flywheel of Briquetting Machine 200-250 RPM

BASIC

TECHANICAL

DETAILS

WHY JAY KHODIYAR MACHINE TOOLS •Pioneer manufacturer of Briquetting Plant•Core Product Competency•Satisfied Customers throughout the world•Wide range of management experience almost 20 years •No addition of any binder / chemicals is required so it is 100 % natural.•Strong R&D Team with technocrats•Organization's principle - Quality Comes First•The Quality supplied meets the International Standards (e.g. EU Standards)•Objective of Company : “Always meet customer demands”

AN ISO 9001:2008 COMPANY By integrated Quality Certification Pvt. Ltd.

Samrat Industrial Area , No.2 Near Atul Gas Agency,Opp. Kaneriya Oil Industries, Rajkot - 360 004 ,

Gujarat INDIA

Ph : +91-281-2388115, 2367512, 2367594Mob: +91 97277 86699Fax : +91-281-2373344Mob : +91-98253 85661Email Add :[email protected] Add : www.jaykhodiyargroup.comYahoo chat id : jaykhodiyarSkype id : jaykhodiyar

THANK YOU FOR YOUR TIME