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Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor Sales, U.S.A., Inc. The Inverness Hotel & Conference Center Englewood, Colorado April 17, 2013
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Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

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Page 1: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Technical Training OE Benchmark Survey Summary

John Saia Technical & Body Training Development Manager Toyota Motor Sales, U.S.A., Inc. The Inverness Hotel & Conference Center Englewood, Colorado April 17, 2013

Page 2: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Surveys…

Once, there was this Benchmark Survey…

Page 3: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Two Points Today

1. 2012 OE Technical Training Benchmark Survey

2. Observations and trends

Page 4: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Numbers?…More Numbers!…

156,650 – [157,129] Technicians

568 – [541] Classrooms

1,930 – [1,743] Training Stalls

Page 5: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Survey Form As of December 31, 2012

# Technicians# DealersPercent Annual Technician Turnover# Instructor-Led "Core" Courses# Instructor-Led Training Days In CurriculumHours Of Available E-learningOnline E-Learning Content Available 24/7, Anywhere - Y/NPublish A Technician Magazine - Y/NDealer Skill/Competency Requirement - Y/NPercent "Trained" Or "Certified" TechniciansPercent Of "Master & Above" TechniciansIs ASE Certification Required - Y/NTechnician Recognition Events - Y/NTechnician Competition - Y/NTechnical Training Centralized Or Decentralized - D/C# Curriculum Designers/Developers On OE StaffWarranty—Training Link? - Y/NCollision Repair Training Offered - Y/NCollision Repair Training Delivered - Both/I-L only/E-L only/N# Training CentersTraining Classroom - Length In FeetTraining Classroom - Width In Feet"Training Stall" - Length In Feet"Training Stall" - Width In FeetPercent Classes In Training Centers# Satellite Training Centers# Full-Time Instructors# Full-Time Contract Training InstructorsTarget Class Size Per InstructorAverage Class Size AchievedHours In A 'Training-Day'?'Training-Day' Target Per Instructor Per MonthActual training-days delivered# Classrooms# Training StallsStudent To Training Vehicle Ratio# Carlines Supported% Maintenance vs. Repair MixUnits In Operation (7-year)Total technicians this year - participating in any event: E-L or I-L% of technicians this year - I-L event% of technicians this year - E-L eventTotal I-L learning hours delivered – fixed training centersTotal I-L learning hours delivered – satellite training centersTotal E-L learning hours delivered# of technician certification "levels"?Average technician tenure?Training vehicles? Y/NTotal number of discrete training vehicles in training vehicle 'fleet'?# of Field Service Engineers/Field Technical Specialists# of Contract Field Service Engineers/Field Technical Specialists

Page 6: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Quantitative Results

100% return rate! 51 key questions; two new 1,122 potential “data points”

Page 7: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

So Let’s Dive In…

Page 8: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

2. Summary Observations

568 fixed classrooms – [541] 891 sq. ft. avg. classroom size – [870] 1,930 training stalls – [1,743 +10%!] 537 sq. ft. avg. stall size – [535] 3.40 stalls per classroom – [3.22] 1,418,791 sq. ft. total training space

– [1,336,219 +6%!]

Page 9: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

2. Summary Observations

156,650 technicians – [157,119] 240 fixed training centers – [234] 158 satellite training centers – [156] 280 full-time instructors – [338] 178 contract instructors – [132]

Page 10: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

2. Summary Observations

7,120 technician average – [7,142] 653 techs/training center – [671] 559 techs/instructor (full-time) – [465] 276 techs/classroom – [290]

Page 11: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Industry OE Technicians

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000Industry Technicians

2012 Industry Benchmark Survey

156,650 Technicians

Page 12: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Industry OE Instructors

41

16

22

12

17

24 24

28 28

35

9 9

40

10

22

4

59

5 57

29

12

21

0

10

20

30

40

50

60

70

Total Techncal Training InstructorsFull-Time & Contract

2012 Industry Benchmark Survey

458 Instructors

Page 13: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Training Day Target/Trainer

12.0 12.0 12.0 12.0 12.0 12.0 12.0

14.0 14.0 14.2

12.0

14.0

12.512.0

10.0

12.012.5

13.0 13.0

11.0

15.0

12.012.5

0

2

4

6

8

10

12

14

16

18

20

Training Days/Month Target Per Instructor

2012 Industry Benchmark Survey

Defined training day is 7.7 hrs.

Page 14: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

New Survey Questions

Average class size achieved Actual training-days delivered

Page 15: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Avg. Class Size Achieved

7.6

8.7

9.58.8

8.0 8.0 7.8 7.8 8.1

8.9

5.5

10.9

10.1

12.5

5.0

9.8

7.4

8.3

5.6

9.0 9.08.4

0

2

4

6

8

10

12

14

16

18

20

Average Class Size Achieved

2012 Industry Benchmark Survey

Average Class Size Target – 9.1

Average Class Size Achieved – 8.4

Page 16: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Industry – ASE Requirement

Yes15

79%

No4

21%

ASE Certification Requirement

2012 Industry Benchmark Survey

Page 17: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Total Training Hrs. Delivered

0

200,000

400,000

600,000

800,000

1,000,000

1,200,000

1,400,000

1,600,000

Total Training Hours Delivered

2012 Industry Benchmark Survey

6.2 Million Total Hours Delivered

Page 18: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Total Training-Hours/Tech

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

Total Training Hours Delivered per Tech

2012 Industry Benchmark Survey

6.2 Million Total Hours Delivered

Page 19: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Available Training-Hours

Available Instructor-Led

Hours6,93179%

Availalble E-Learning Hours

1,84521%

Available Training-Hours Mix

2012 Industry Benchmark Survey

Page 20: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Delivered Training-Hours

Total I-L Hours2,398,161

38%

Total E-L Hours3,866,415

62%

Delivered Training-Hours Mix

2012 Industry Benchmark Survey

Page 21: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Toyota – I-L & E-L Mix

I-L256,968

54%

E-L215,585

46%

Toyota 2012 E-Learning MixDelivered Training Hours

I-L E-L

December – YTD

Page 22: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Observations & Trends

Summary observations Industry trends Your closing thoughts

Page 23: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Trends – Dealers

18,000

19,000

20,000

21,000

22,000

23,000

24,000

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

De

ale

rs

Dealers

Page 24: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Trends – E-L & I-L Mix

0%

10%

20%

30%

40%

50%

60%

0

50

100

150

200

250

300

350

400

450

500

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

Pe

rce

nt

E-L

ea

rnin

g

Ho

urs

Available E-L & I-L Mix

I-L Hours E-L Hours Total Hours Percent E-L Linear (Percent E-L)

Page 25: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Questions/Observations …so far?

Page 26: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Your Closing Thoughts

Audience take-aways?… Impact on your organization? New survey questions? What can we do to make this more

informative?

Page 27: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor

Thank You…Again!

Observations? Impressions? Questions? Suggestions? Comments?

Page 28: Technical Training OE Benchmark Survey Summary OE Benchmark Survey...Technical Training OE Benchmark Survey Summary John Saia Technical & Body Training Development Manager Toyota Motor