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Operate POR06 Exhauster Type CONTINUOUS Document No. TO-060-045 Rev/Mod B-8 Release Date 05/10/2018 Page 1 of 42 Tank Farm Plant Operating Procedure Ventilation USQ # TF-18-0717-S, Rev. 0 CHANGE HISTORY ( LAST 5 REV-MODS ) Rev-Mod Release Date Justification: Summary of Changes B-8 05/10/2018 Operations request Added 5.8.1 and 5.8.5 initial/Date per procedure owner. Added 5.8.1, 5.8.5 to records section per procedure owner Added initial requirement to checklist 1-7. Per procedure owner DS1-seperate date/time, removed extra operator signature per procedure owner. Updated checklist 1 instrument tags and descriptions. B-7 09/27/2017 Operations request Page 36, Added "Print" to the signature block for Data Sheet 1 B-6 08/16/2017 Update Procedure to Current Field Conditions Changes identified during Periodic Review process. Update Scope section to include OSD limit. Minor editorial change to comply with procedure standard. B-5 05/11/2017 Inconsequential change Inconsequential change for TF-OPS-018. B-4 12/13/2016 Operations request to correct erroneous electrical statement. Added (First and Last) to Printed name places. Changed "Page 1 of..." to "Sheet 1 of...". Replace Hazard risk category 0 statement. Added White label program statement. Page 24: Deleted reading for POR06-VTP-FSL-184. Table of Contents Page 1.0 PURPOSE AND SCOPE ................................................................................................................ 3 1.1 Purpose................................................................................................................................ 3 1.2 Scope ................................................................................................................................... 3 2.0 INFORMATION............................................................................................................................. 3 2.1 Terms and Definitions......................................................................................................... 3 2.2 General Information ............................................................................................................ 3 3.0 PRECAUTIONS AND LIMITATIONS......................................................................................... 5 3.1 Personnel Safety.................................................................................................................. 5 3.2 Equipment Safety ................................................................................................................ 6 3.3 Radiation and Contamination Control ................................................................................ 7 3.4 Environmental Compliance ................................................................................................ 7 4.0 PREREQUISITES .......................................................................................................................... 8 4.1 Special Tools, Equipment, and Supplies............................................................................. 8
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Tank Farm Plant Operating Procedure USQ # TF-18-0717-S, …...Tank Farm Plant Operating Procedure Ventilation USQ # TF-18-0717-S, Rev. 0 CHANGE HISTORY ( LAST 5 REV-MODS ) Rev-Mod

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Page 1: Tank Farm Plant Operating Procedure USQ # TF-18-0717-S, …...Tank Farm Plant Operating Procedure Ventilation USQ # TF-18-0717-S, Rev. 0 CHANGE HISTORY ( LAST 5 REV-MODS ) Rev-Mod

Operate POR06 Exhauster

Type

CONTINUOUS Document No.

TO-060-045 Rev/Mod

B-8 Release Date

05/10/2018 Page

1 of 42

Tank Farm Plant Operating Procedure Ventilation

USQ # TF-18-0717-S, Rev. 0

CHANGE HISTORY ( LAST 5 REV-MODS )

Rev-Mod Release Date Justification: Summary of Changes

B-8 05/10/2018 Operations request

Added 5.8.1 and 5.8.5 initial/Date per procedure owner.

Added 5.8.1, 5.8.5 to records section per procedure owner

Added initial requirement to checklist 1-7. Per procedure owner

DS1-seperate date/time, removed extra operator signature per

procedure owner. Updated checklist 1 instrument tags and

descriptions.

B-7 09/27/2017 Operations request Page 36, Added "Print" to the signature block for Data Sheet 1

B-6 08/16/2017 Update Procedure to Current

Field Conditions

Changes identified during Periodic Review process. Update

Scope section to include OSD limit. Minor editorial change to

comply with procedure standard.

B-5 05/11/2017 Inconsequential change Inconsequential change for TF-OPS-018.

B-4 12/13/2016 Operations request to correct

erroneous electrical statement.

Added (First and Last) to Printed name places. Changed "Page 1

of..." to "Sheet 1 of...". Replace Hazard risk category 0

statement. Added White label program statement. Page 24:

Deleted reading for POR06-VTP-FSL-184.

Table of Contents Page

1.0 PURPOSE AND SCOPE ................................................................................................................ 3

1.1 Purpose ................................................................................................................................ 3

1.2 Scope ................................................................................................................................... 3

2.0 INFORMATION............................................................................................................................. 3

2.1 Terms and Definitions......................................................................................................... 3

2.2 General Information ............................................................................................................ 3

3.0 PRECAUTIONS AND LIMITATIONS......................................................................................... 5

3.1 Personnel Safety.................................................................................................................. 5

3.2 Equipment Safety ................................................................................................................ 6

3.3 Radiation and Contamination Control ................................................................................ 7

3.4 Environmental Compliance ................................................................................................ 7

4.0 PREREQUISITES .......................................................................................................................... 8

4.1 Special Tools, Equipment, and Supplies............................................................................. 8

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4.2 Performance Documents ..................................................................................................... 8

4.3 Field Preparations ............................................................................................................... 9

5.0 PROCEDURE ............................................................................................................................... 10

5.1 Initial Start Up POR06 Exhauster ..................................................................................... 10

5.2 Changing Seasons Winter (Winterization Steps) .............................................................. 10

5.3 Changing Seasons Summer (De-winterization Steps) ...................................................... 11

5.4 Startup POR06 Exhauster ................................................................................................. 12

5.5 Operate POR06 Exhauster ................................................................................................ 16

5.6 Shut Down POR06 Exhauster ........................................................................................... 18

5.7 Fill POR06 Glycol Expansion Tank ................................................................................. 19

5.8 Fill Exhauster Seal Pot ...................................................................................................... 20

5.9 Gravity Drain POR06 Seal Pot ......................................................................................... 22

5.10 Records ............................................................................................................................. 23

Checklist 1 – SYSTEM CHECKLIST ...................................................................................................... 25

Checklist 2 – Initial Electrical Lineup ...................................................................................................... 27

Checklist 3 – Initial Valve Lineup ............................................................................................................ 29

Checklist 4 – Initial Thermostat temperatures .......................................................................................... 32

Checklist 5 – Short Term Shutdown Valve Lineup .................................................................................. 33

Checklist 6 – Final Shutdown Valve Lineup ............................................................................................ 34

Checklist 7 – Final Shutdown Electrical Lineup ...................................................................................... 35

Data Sheet 1 – Startup POR06 (Stack 296-P-45) Initial Readings ........................................................... 36

Comments Page 1 ..................................................................................................................................... 38

Figure 1 – T-111 Flow Diagram (ECN-14-000844 Sh 7)......................................................................... 39

Figure 2 - Exhauster Flow Diagram (H-2-829116) .................................................................................. 40

Figure 3 – Exhauster Sample Cabinet Flow Diagram .............................................................................. 41

Signature Sheet 1 ...................................................................................................................................... 42

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1.0 PURPOSE AND SCOPE

1.1 Purpose

This procedure provides instructions for startup, normal operation, and shutdown of

portable exhauster POR06.

1.2 Scope

1.2.1 This procedure applies to the POR06 exhauster system and all associated

equipment for operation.

1.2.2 Information is also provided in this procedure for winterization of exhauster

systems using TO-040-744 for ST Team Winterization.

1.2.3 OSD-T-151-00013, Operating Specifications for Single-Shell Waste Storage

Tanks.

2.0 INFORMATION

2.1 Terms and Definitions

SCFM Standard Cubic Feet per Minute

in WG inches Water Gauge

2.2 General Information

2.2.1 There are 3 figures for reference use. Figure 1 provides tank T-111 flow

diagram, Figure 2 provides a POR06 exhauster flow diagram and Figure 3

provides an exhauster sample cabinet flow diagram.

2.2.2 Exhauster system is interlocked to guard against malfunction and possible

contamination release.

2.2.3 Alarms displayed in the ACTIVE ALARMS area of the alarm panel view

PV-101 are acknowledged by first selecting ACKNOWLEDGE ACTIVE

ALARMS/BEACON [F7] or ACKNOWLEDGE GEMS ALARMS [F8]

button, identifying the blinking active alarm, and pressing the function key

assigned to that particular alarm. Each alarm condition has its own unique

acknowledge function key assigned.

2.2.4 In an emergency, the exhaust fan POR06-Fan may be shut down by pressing

the emergency STOP push-button PB-103. Once PB-103 is pushed, breaker

DS-101 will need to be opened to reset shunt trip before continuing.

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2.2 General Information (Cont.)

2.2.5 CAM is interlocked to automatically shut down exhauster on CAM High Rad

and CAM failure alarms which are caused by loss of power to CAM or CAM

low sample flow. Placing CAM in CAM Interlock Bypass Mode prevents

exhauster from shutting down due to these conditions.

Pushing button PB-104 places CAM in CAM Interlock Bypass Mode.

When CAM is in bypass mode, the “CAM BYPASS RESET TO OFF” [F6]

button will be blinking on ACTIVE ALARMS area of alarm panel view

PV-101. If this alarm is showing on the main display (pressing F3 will show

ACTIVE ALARMS display), the CAM may be reset by pressing F6.

2.2.6 Specific steps and/or sections of this procedure may be performed

independently and in any logical order as needed to support

maintenance/training and testing activities when equipment is not physically

attached to a tank or the operation will not impact any tank intrusive zones;

however, FWS, or Shift MGR/OE shall ensure all applicable environmental

requirements are met.

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3.0 PRECAUTIONS AND LIMITATIONS

3.1 Personnel Safety

WARNING - Failure to wear leather work gloves or equivalent when working with the

hot glycol system could cause burns when touched.

WARNING - Failure to wear nitrile gloves or equivalent and safety glasses when

handling propylene glycol solution may cause personal injury.

WARNING - The condensate from POR06 seal pot may be contaminated. It is

condensation from ventilation housing. Extreme care must be taken while

performing this section. Contaminated piping and liquid will be present.

Constant Health Physics coverage is required.

3.1.1 Failure to comply with proper valve alignment can result in personnel

contamination from release of contaminated fluid.

3.1.2 Non-electrical worker accessing electrical enclosures must ensure the

following:

The enclosure must have a white label indicating that it has been

evaluated.

The work activity within the enclosure does not involve.

- Reaching around or moving electrical equipment

- Contacting electrical connectors/connections

- By-passing protective shielding/barriers.

3.1.2.1 Stop and notify management if these conditions cannot be met, or

if discrepancies exist (e.g. conflicting or missing labels, missing

or damaged protective barriers).

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3.1 Personnel Safety (Cont.)

3.1.3 Personnel trained in the operation of breakers and disconnects will wear the

following PPE as a minimum:

Non-melting (untreated natural fiber) long-sleeved shirt

Safety glasses

Leather or insulating gloves

Hearing protection.

3.1.4 Utilize TVIS-T-001 and the appropriate SEG for work in or on the exhauster.

Contact IH for the correct Sample Plan.

3.2 Equipment Safety

CAUTION RF interference may cause POR06 equipment to function improperly or

alarms to activate. Keep all radios and cell phones at least 20 feet away

from POR06 exhauster cabinets and equipment.

CAUTION A low glycol Delta T can result in condensate build up in the duct work

and subsequent failure of the HEPA filters.

3.2.1 To protect structural integrity of the tank, maximum allowable vacuum for an

empty 100-series T-Farm SST is 1.5 inches WG, (OSD-T-151-00013).

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3.3 Radiation and Contamination Control

3.3.1 When this procedure is worked in radiological areas, an approved

radiological work permit (RWP) is required. If radiological conditions or

work performed falls outside the scope of the RWP, all work activities must

be discontinued until a new or revised RWP has been issued in accordance

with TFC-ESHQ-RP_RWP-C-03.

3.4 Environmental Compliance

3.4.1 Tank Farm ventilation systems and exhaust monitoring systems are regulated

under Washington Administrative Code (WAC) Chapters 173-303, 173-400,

173-401, 173-460, and 246-247 and applicable Notices of Construction

issued to ensure compliance with these regulations. To ensure reporting

requirements are met, all planned and unplanned outages of Tank Farm

ventilation equipment and exhaust monitoring systems, including portable

exhausters, must be immediately reported to Environmental per

Environmental On-Call List. Environmental will determine and make the

required notifications pertaining to ventilation system outages.

3.4.2 POR06 exhauster and stack (296-P-45) monitoring record sampler equipment

and/or CAM outage, both planned and unplanned, must be reported to

Environmental per the Environmental On-Call List.

3.4.3 POR06 is classified as a major stack. A CAM system is required. With the

exception of CAM testing and/or filter paper replacement, exhauster cannot

be run in CAM bypass mode unless environmental permission is obtained.

3.4.4 Immediately report any spills and/or releases to Environmental per TFC-

ESHQ-ENV_FS-C-01, “Environmental Notifications”. This includes

propylene glycol, de-mineralized water, and/or raw water.

3.4.5 The following documents have been referenced during review of this

procedure and controls have been verified to be incorporated into this

procedure:

ALARACT 16, Tank Farm ALARACT Demonstration for Work on

Potentially Contaminated Ventilation System Components.

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4.0 PREREQUISITES

4.1 Special Tools, Equipment, and Supplies

The following supplies may be required to perform this procedure:

Two-way radio

Water container for seal pot and funnel

50/50 mix of propylene glycol and deionized water for glycol system

Water for seal pot.

Seal Pot Fill Port cap tool.

Key for CAM Bypass Switch.

4.2 Performance Documents

The following documents may be required to perform this procedure:

DOE-0359, Hanford Site Electrical Safety Program (HSESP).

ARP-T-351-00006, Respond to Alarms for Portable Exhauster POR06.

TF-OPS-033, SST Daily CAM and Record Sampler Inspections

TF-OPS-018, Inspections and Source Checks of POR06 AMS 4 CAMs and Effluent

Record Samplers

TF-OPS-IHT-002, Perform IHT Flammable Gas Surveillance on Single Shell

Tanks Double Contained Receiver Tanks (DCRTs)

TO-040-540, Water Surveillance and Usage

Propylene glycol GHS-SDS and/or MSDS #038772

TF-OR-DR-ST, ST Daily Rounds

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4.3 Field Preparations

NOTE - Steps in this section may be performed in any logical order or concurrently.

4.3.1 OBTAIN authorization from the Shift Manager to perform this procedure.

4.3.2 NOTIFY the HPT of exhauster start-up.

4.3.3 NOTIFY Industrial Hygiene Technician of exhauster start-up.

4.3.4 ENSURE all persons participating in the performance of this procedure have

entered their printed name, signature, and initials on the procedure Signature

Sheet 1.

NOTE - Review of equipment checks may be performed by attaching and reviewing a

previous copy of Checklist 1.

4.3.5 COMPLETE/REVIEW Checklist 1.

4.3.6 ENSURE instrumentation listed on Checklist 1 is within current calibration

cycle.

4.3.7 ENSURE Industrial Hygienist is notified 48 hours prior to initial exhauster

start-up.

4.3.8 IF following activities are not current, ENSURE an aerosol test is performed

immediately after startup and/or REPLACE tank breather filter.

Instrument or Component Activity PMID

POR06-VTP-FLT-002, HEPA 1 Aerosol Test WT-006574

POR06-VTP-FLT-003, HEPA 2 Aerosol Test WT-006593

T111-WST-FLT-001, 241-T-111 Replace Radial HEPA Filter WT-106417

NOTE - The following step will enable the glycol heater.

4.3.9 START glycol pump P-001 by positioning hand switch POR06-VTP-HS-102

to ON.

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5.0 PROCEDURE

NOTE - Sections 5.1 through 5.9 in this procedure may be performed independently or in any

logical order at direction of Shift Manager/OE.

5.1 Initial Start Up POR06 Exhauster

5.1.1 IF performing initial startup of POR06 Exhauster, ENSURE thermostat

temperatures on Checklist 4 are complete.

5.2 Changing Seasons Winter (Winterization Steps)

Special Instructions: IF directed by Shift Manager/OE, complete Checklist 4

AND RECORD directions.

NOTE Hand switch POR06-VTP-HS-104 is located in front of

POR06-VTP-ENCL-104.

5.2.1 POSITION hand switch POR06-VTP-HS-104 to WINTER.

NOTE Hand switch POR06-VTP-HS-105 is located in front of

POR06-VTP-CP-105.

5.2.2 POSITION hand switch POR06-VTP-HS-105 to WINTER.

5.2.3 INSTALL vent covers on both the air inlet and outlet of

POR06-VTP-CP-105.

5.2.4 INSTALL vent covers on both the air inlet and outlet of

POR06-VTP-ENCL-301.

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5.3 Changing Seasons Summer (De-winterization Steps)

5.3.1 IF directed by Shift Manager/OE, complete Checklist 4 AND

RECORD directions.

5.3.2 REMOVE vent covers from both the air inlet and outlet of the

POR06-VTP-CP-105.

5.3.3 REMOVE vent covers from both the air inlet and outlet of the

POR06-VTP-ENCL-301.

NOTE - Hand switch POR06-VTP-HS-104 is located on the door of

POR06-VTP-ENCL-104.

5.3.4 POSITION hand switch POR06-VTP-HS-104 to SUMMER.

NOTE - Hand switch POR06-VTP-HS-105 is located on the door of

POR06-VTP-CP-105.

5.3.5 POSITION hand switch POR06-VTP-HS-105 to SUMMER.

NOTE - POR06-VTP-F-104 is located inside POR06-VTP-ENCL-104.

5.3.6 ENSURE POR06-VTP-F-104, is running.

NOTE - POR06-VTP-F-105 is located inside POR06-VTP-CP-105.

5.3.7 ENSURE POR06-VTP-F-105, is running.

NOTE - POR06-VTP-F-106 is located inside POR06-VTP-ENCL-106.

5.3.8 ENSURE POR06-VTP-F-106, is running.

NOTE - POR06-VTP-F-107 is located inside POR06-VTP-ENCL-107.

5.3.9 ENSURE POR06-VTP-F-107, is running.

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5.4 Startup POR06 Exhauster

5.4.1 IF starting POR06 from SHORT TERM SHUTDOWN condition, ENSURE

valve line-up per Checklist 3 is complete.

NOTE - The following step will also enable the glycol heater.

5.4.2 START glycol pump P-001 by positioning hand switch POR06-VTP-HS-102

to ON.

5.4.3 ENSURE fan control hand switch POR06-VTP-HS-103 is in ENABLE

position.

CAUTION

RF interference may cause POR06 equipment to function improperly or

alarms to activate. Keep all radios and cell phones at least 20 feet away

from POR06 exhauster cabinets and equipment.

5.4.4 IF starting sampling system, PERFORM the following:

NOTE - Step 5.4.4.1 will enable Generic Effluent Monitoring Systems

(GEMS) system vacuum pumps to run without exhauster fan

running. This switch will be placed in “Auto Position” in

Step 5.4.13 after exhauster fan is started.

5.4.4.1 ENSURE PUMP CONTROL SELECTOR SWITCH SS-102 is

in Pump 1 or Pump 2 position.

5.4.4.2 ENSURE CAM, RA-301 power switch is positioned to ON.

NOTE - After cycling power switch, CAM may need 3-5 minutes per cycle

to reset.

5.4.4.3 IF CAM High Rad alarm actuates, CYCLE CAM power switch

RA-301 a maximum of three (3) times.

5.4.4.4 IF CAM High Rad alarm will not clear after cycling power

switch three (3) times, NOTIFY Shift Manager CAM requires

repair.

a. GO TO Section 5.6 to shut down POR06 Exhauster.

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5.4 Startup POR06 Exhauster (Cont.)

5.4.5 ACKNOWLEDGE each alarm displayed on PV-101 by identifying blinking

active alarm and pressing function key assigned to that particular alarm. (See

alarm response procedure, ARP-T-351-00006).

5.4.6 IF exhauster was shut down due to record sampler issues,

ENSURE inspection and flow rates of Record Sampler per

TF-OPS-033,

OR

ENSURE TF-OPS-033 has been successfully performed that

calendar day.

5.4.6.1 IF CAM sampler pumps or Record Sampler fail inspection,

NOTIFY Shift Manager.

5.4.7 IF exhauster is to be started without CAM in bypass mode, OBTAIN

permission to start POR06 from Shift Manager AND

GO TO Step 5.4.10.

5.4.8 PLACE CAM into Bypass Mode, PERFORM the following:

NOTE - If AP-001(Alarm Panel) is showing main display (photograph of

exhauster), pressing F3 will show ACTIVE ALARMS display.

5.4.8.1 ENSURE main display screen is selected (photograph of

exhauster) AND

PRESS F3.

NOTE - The exhauster is interlocked to automatically shut down on CAM

High Rad and CAM failure alarms which are caused by loss of

power to CAM or CAM low sample flow. Placing CAM in CAM

Interlock Bypass Mode will prevent the exhauster from shutting

down on any of these alarms.

- To place CAM in CAM Interlock Bypass Mode, CAM bypass

push button, PB-104, is pushed. When CAM interlock in activated,

CAM BYPASS RESET TO OFF [F6] button will be blinking on

ACTIVE ALARMS area of alarm panel view PV-101.

5.4.8.2 PRESS AND HOLD PB-104 CAM bypass pushbutton until

CAM BYPASS RESET TO OFF [F6] is blinking on ACTIVE

ALARMS area of alarm panel view AP-001.

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5.4 Startup POR06 Exhauster (Cont.)

5.4.9 ENSURE HMI “Indicators” screen (F8) is displayed to monitor data during

start up.

CAUTION

A low glycol Delta T can result in condensate build up in the duct work

and subsequent failure of the HEPA filters.

NOTE - Heater was enabled in Step 5.4.2 when glycol pump P-001 was started.

5.4.10 START exhaust fan EF-001 as follows:

5.4.10.1 ENSURE glycol fluid is hot (ran within last 2 hours), or glycol

heater has been enabled for at least 30 minutes before starting

exhaust fan.

5.4.10.2 PRESS STOP push-button PB-102 to reset variable frequency

drive program.

5.4.10.3 PRESS START push-button PB-101.

5.4.10.4 ENSURE RED ILRUN light is illuminated.

5.4.11 IF directed by Shift Manager/OE, PRESS F6 to place CAM in operation.

5.4.12 IF exhauster will not stay running, PERFORM the following:

5.4.12.1 STOP AND CHECK for alarm conditions on alarm panel view

PV-101 AND

ACKNOWLEDGE alarm(s) per ARP-T-351-00006 as

necessary.

5.4.12.2 ATTEMPT a second restart by performing Steps 5.4.9 through

5.4.10.4.

5.4.12.3 IF second attempt is unsuccessful, NOTIFY Shift Manager/OE

for further directions.

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5.4 Startup POR06 Exhauster (Cont.)

NOTE - The pump control selector switch SS-102 must be placed in the AUTO position

in order for the GEMS totalizers to run properly.

5.4.13 ENSURE pump control selector switch SS-102 is in “Auto” position.

5.4.14 NOTIFY HPT to perform an inspection of CAM and Record Sampler per

TF-OPS-018, TF-OPS-033.

5.4.15 IF CAM sampler pumps or Record Sampler fails inspection, NOTIFY Shift

Manager.

5.4.16 NOTIFY Shift Manager/OE, TMACS, and HPT that POR06 ventilation

system is running.

5.4.17 IF Tank Vacuum exceeds Maximum Allowable Vacuum in PDI-170 data

block of Data Sheet 1 PERFORM the following:

5.4.17.1 IMMEDIATELY PRESS STOP pushbutton PB-102 to

shutdown exhauster.

5.4.17.2 NOTIFY Shift Manager/OE, TMACS, and HPT that POR06

ventilation system is not running.

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5.5 Operate POR06 Exhauster

NOTE - Heater was enabled in Step 5.4.2 when glycol pump P-001 was started.

- Exhauster may take up to one-hour of operation for heater temperature

differential to reach 20F.

- Steps in section 5.5 may be performed in any logical order.

5.5.1 CONFIRM heater outlet temperature is at least 20F higher than heater inlet

temperature, as measured between temperature indicator TI-183 and inlet

temperature indicator TI-176.

5.5.2 IF above condition is not met, NOTIFY Shift Manager/OE heater thermostat

TS-206 requires adjustment.

5.5.3 COMPLETE Data Sheet 1 and the following steps upon startup:

5.5.3.1 VISUALLY INSPECT Seal Pot drain line system for leaks.

5.5.3.2 IF inspection finds no leaks in system, PLACE a check () in

READING box in Data Sheet 1.

5.5.3.3 IF inspection of Seal Pot is unsatisfactory, RECORD inspection

findings on Comments Page 1 AND

REQUEST Shift Manager to notify Environmental On-Call

person and DA HVAC engineer.

5.5.3.4 VISUALLY INSPECT entire duct work to all tanks connected

to POR06 exhauster, HEPA housing, fan, flexible connections

and stack AND

IF inspection finds duct work to be satisfactory, PLACE a check

() in READING box in Data Sheet 1.

5.5.3.5 IF inspection of entire duct work is unsatisfactory, RECORD

inspection findings on Comments Page 1 AND

REQUEST Shift Manager to notify Environmental On-Call

person and DA HVAC engineer.

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5.5 Operate POR06 Exhauster (Cont.)

NOTE - Normal Seal Pot operating range is 35% - 75%.

5.5.4 IF seal pot level is less than 35% volume, as indicated on sight glass LG-101

or alarm panel view PV-101, LI-195, FILL seal pot SP-001 with water per

Section 5.8.

5.5.5 IF seal pot level is greater than or equal to 75% by Data Sheet 1, DRAIN

seal pot per Section 5.9.

NOTE - Normal operating glycol tank level range is 40%.

WARNING

Failure to wear leather work gloves or equivalent when working with

the hot glycol system could cause burns when touched.

5.5.6 DON leather gloves or equivalent.

5.5.7 IF glycol tank level, as indicated on LG-201,or alarm panel view PV-101,

GLYCOL LEVEL (PERCENT FULL), is less than or equal to 40%, FILL

glycol tank with a mixture of 50% de-ionized water and 50% propylene

glycol per Section 5.7.

5.5.8 IF exhauster shuts down unexpectedly, NOTIFY the following:

Shift Mgr/OE

TMACS

HPT.

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5.6 Shut Down POR06 Exhauster

5.6.1 IF an emergency condition exists, PERFORM the following:

5.6.1.1 PRESS EMERGENCY STOP push-button PB-103 to shut down

exhaust fan EF-001.

5.6.1.2 NOTIFY the following that POR06 ventilation system has been

shut down.

Shift Manager/OE

TMACS

HPT.

NOTE - Non-emergency shutdown of POR06 ventilation system is performed only at

direction of Shift Manager/OE.

5.6.2 IF directed by Shift Manager/OE, SHUT DOWN exhaust fan EF-001:

5.6.2.1 STOP glycol pump by positioning hand switch

POR06-VTP-HS-102 to OFF.

5.6.2.2 PRESS STOP push-button PB-102 to shut down exhaust

fan EF-001.

5.6.2.3 PLACE fan control hand switch POR06-VTP-HS-103 to OFF.

5.6.2.4 NOTIFY Shift Manager/OE, TMACS, and HPT POR06

ventilation system has been shut down.

NOTE - Shift Manager/OE will specify if POR06 ventilation system will be in SHORT

TERM SHUTDOWN or FINAL SHUTDOWN.

5.6.3 IF exhauster is to be shutdown to SHORT TERM SHUTDOWN from current

active running state, PERFORM valve line-up per Checklist 5.

5.6.4 IF exhauster is to be shutdown to FINAL SHUTDOWN from current active

running state, PERFORM Checklist 6 and Checklist 7.

5.6.5 IF exhauster will not be started again, ENSURE HPT removes filter papers

from the record sampler per TF-OPS-018.

5.6.6 ACKNOWLEDGE all alarms in ACTIVE ALARMS area of alarm panel

view PV-101 per ARP-T-351-00006.

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5.7 Fill POR06 Glycol Expansion Tank

NOTE - This Section is performed if glycol level is 40%.

WARNING

Failure to wear nitrile gloves or equivalent and safety glasses when

handling propylene glycol solution may cause personal injury.

5.7.1 IF glycol level is 40%, DON appropriate PPE:

Nitrile Gloves or equivalent

Safety Glasses.

5.7.2 LIFT Fill Port located on top of glycol expansion tank TK-001.

5.7.3 ADD a mixture of 50% de-ionized water and 50% propylene glycol to glycol

expansion tank TK-001 until glycol sight glass LG-201 or alarm panel view

PV-101, GLYCOL LEVEL (PERCENT FULL), reads approximately

50- 60%.

5.7.4 CLOSE Fill Port on glycol expansion tank, TK-001.

5.7.5 IF any de-ionized water or propylene glycol is spilled, NOTIFY Shift

Manager to contact Environmental per On-Call List to inform them of event

and amount.

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5.8 Fill Exhauster Seal Pot

NOTE - This Section is performed if seal pot level is below 35% per Data Sheet 1 or as

directed by Shift Mgr/OE.

- Valve POR06-VTP-V-158 needs to be opened to allow seal pot to equalize line

pressures.

5.8.1 RECORD position of the following valves below.

Valve Number Position

INITIALS /DATE Open () Closed ()

POR06-VTP-V-158

POR06-VTP-V-160

5.8.2 ENSURE valve POR06-VTP-V-158 is OPEN.

5.8.3 ENSURE valve POR06-VTP-V-160 is OPEN.

5.8.4 ENSURE valve POR06-VTP-V-168 is positioned towards SEAL POT.

5.8.5 RECORD position of the following valves below PRIOR to filling.

Valve Number Position

INITIALS /DATE Open () Closed ()

POR06-VTP-V-169

POR06-VTP-V-170

5.8.6 ENSURE valve POR06-VTP-V-169 is OPEN.

5.8.7 ENSURE valve POR06-VTP-V-170 is OPEN.

NOTE - A fill port cap tool may be needed to remove the cap.

5.8.8 REMOVE fill port cap.

5.8.9 OPEN valve POR06-VTP-V-162.

5.8.10 FILL seal pot SP-001 with water in 2 gallon increments to verify change in

level until seal pot sight glass LG-101, or alarm panel view PV-101, LI-195,

approx. 50-60%.

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5.8 Fill Exhauster Seal Pot (Cont.)

5.8.11 CLOSE valve POR06-VTP-V-162.

NOTE - A fill port cap tool may be needed to tighten the cap.

5.8.12 REPLACE fill port cap.

NOTE Valves may be orientated per direction of OE/Technical System Engineer.

5.8.13 ENSURE after seal pot addition close POR06-VTP-V-158 is CLOSED.

5.8.14 IF any liquid is spilled or overflowed, NOTIFY Shift Manager to contact

Environmental per On-Call List to inform them of event and amount of spill.

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5.9 Gravity Drain POR06 Seal Pot

WARNING

The condensate from POR06 seal pot may be contaminated. It is

condensation from ventilation housing. Extreme care must be taken

while performing this section. Contaminated piping and liquid will be

present. Constant Health Physics coverage is required.

Special Instructions

Under FWS/OE direction activities within Section 5.9 of this procedure may be

performed or not performed if seal pot level is above 75% per Data Sheet 1.

NOTE - The ventilation system may need to be placed in STANDBY SHORT TERM

SHUTDOWN to drain the seal pot. The seal pot is under vacuum when the

ventilation system is running and may not fully drain if the ventilation system

is running.

5.9.1 IF directed by FWS/Shift Manager/OE, SHUT DOWN POR06 ventilation

system per Section 5.6.

5.9.2 NOTIFY HPT for radiological monitoring and survey assistance during this

task.

5.9.3 ENSURE valve POR06-VTP-V-160 is OPEN.

5.9.4 ENSURE valve POR06-VTP-V-158 is CLOSED.

5.9.5 ENSURE POR06-VTP-PNL-101 breaker 2 is in the ON position.

5.9.6 ENSURE valve POR06-VTP-V-164 is CLOSED.

5.9.7 ENSURE valve POR06-VTP-V-163 is CLOSED.

5.9.8 ENSURE valve POR06-VTP-V-165 is CLOSED.

5.9.9 ENSURE valve POR06-VTP-V-166 is CLOSED.

5.9.10 ENSURE valve POR06-VTP-V-171 is OPEN.

5.9.11 ENSURE valve POR06-VTP-V-172 is CLOSED.

5.9.12 ENSURE valve POR06-VTP-V-161 is OPEN.

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5.10 Records

5.10.1 PERFORM the following for records identified within this procedure.

5.10.1.1 RECORD the number of times the record was generated in

applicable column,

OR

PLACE a check mark () in the N/A column.

Records Submittal Checklist

Number

of times

completed

N/A

()

Steps

Step 5.8.1

Step 5.8.5

Checklists

Checklist 1 – SYSTEM CHECKLIST

Checklist 2 – Initial Electrical Lineup

Checklist 3 – Initial Valve Lineup

Checklist 4 – Initial Thermostat temperatures

Checklist 5 – Short Term Shutdown Valve Lineup

Checklist 6 – Final Shutdown Valve Lineup

Checklist 7 – Final Shutdown Electrical Lineup

Data Sheets

Data Sheet 1 – Startup POR06 (Stack 296-P-45) Initial Readings

Comments Page

Comments Page 1

Signature Sheet

Signature Sheet 1

FWS/OE/Shift Manager SEND the completed records to the Central Shift Office for

records retention.

/ /

Signature Print (First and Last) Date

FWS/OE/Shift Manager

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5.10 Records (Cont.)

5.10.1.2 SUBMIT the package to the Central Shift Office.

PM Data Sheets associated with the procedure, are records and are

maintained in the work package as record material.

The record custodian identified in the Company Level Records Inventory and

Disposition Schedule (RIDS) is responsible for record retention in

accordance with TFC-BSM-IRM_DC-C-02.

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Checklist 1 – SYSTEM CHECKLIST

(Sheet 1 of 2)

Instrument Description

Calibration

Next Due

Date

Initials Date

POR06-VTP-RE-301/VTP-RA-301

(WT-006596) AMS-4 CAM Alarm/Interlock Function Check

POR06-VTP-RE-301/VTP-RA-301

(WT-105072) AMS-4 CAM Quarterly Source Check

T111-WST-FLT-101

(WT-106417) T-111 Replace Inlet Breather HEPA *

T111-VT-DMPR-001

(WT-200081) T-111 Vacuum Relief Valve Check

POR06-VTP-FLT-002-CLO

(WT-006574) Exh 1st HEPA 1 Aerosol Test *

POR06-VTP-FLT-003-CLO

(WT-006593) Exh 2nd HEPA 2 Aerosol Test *

POR06-VTP-PDT-170

(WT-006578) PDT Cal of Plenum Inlet

POR06-VTP-PDT-177

(WT-006575) Heat Exchange PDT Cal

POR06-VTP-PDT-178

(WT-006594) Prefilter DP Transmitter Calibration

POR06-VTP-PDT-180

(WT-006568) 1st PDT Cal of HEPA Filter 1

POR06-VTP-PDT-182

(WT-006567) 2nd PDT Cal of HEPA Filter 2

POR06-VTP-PDT-181

(WT-006566) PDT Cal of HEPA Filter 1 and 2 Total

POR06-VTP-FT-184

(WT-006587) ANSI N13.1 Exhaust Stack Flow Transmitter Cal *

POR06-VTP-EF-001

(WT-200663) POR06 Exhaust Fan Inspection

POR06-VTP-LT-195

(WT-105295) Seal Pot Liquid Level Transmitter Cal (Yokagawa)

POR06-VTP-FCV-301

(WT-006584)

ANSI N13.1 RECORD Sample Flow Control

Valve Cal *

POR06-VTP-FCV-302

(WT-006583) ANSI N13.1 AMS-4 CAM Flow Control Valve Cal

POR06-VTP-RA-301/VTP-RE-301

(WT-006573) AMS-4 CAM Field Installation *

(Continued on Next Page)

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Checklist 1 – SYSTEM CHECKLIST (Cont.)

(Sheet 2 of 2)

Instrument Description

Calibration

Next Due

Date

Initials Date

296-P-45

(WT-009076) ANSI N13.1 Stack Air Flow Test

POR06-VTP-YYC

(WT-009070) ANSI N13.1 PLC Clock Check*

POR06-VTP-FCV-301

(WT-009073) ANSI N13.1 Record Sample Flow Check

POR06-VTP-FCV-302

(WT-009072) ANSI N13.1 CAM Indicator Check

POR06-VTP-FTP-184

(WT-009074) ANSI N13.1 Stack Flow Indicator Check

POR06-VTP-TP-301

(WT-009071) ANSI N13.1 Sample Transport System Inspection

POR-06-VTP-CP-105

(WT-200735) T Farm Enclosures Clean/Inspect

RTRVL-CORD-POR06

(WT-200174) Quarterly Cord Check

COMMENTS:

Special Instructions:

* IF calibration is not current, PERFORM the following:

RECORD in Comments

NOTIFY Shift Manager/OE to determine if exhauster operation may proceed.

IF directed by Shift Manager/OE to proceed, REQUEST functional test/PM/activity be performed immediately after startup.

IF any preventative maintenance requires exhauster to run, IT IS ACCEPTABLE to start exhauster for the purposes of performing

those maintenance data sheets.

REVIEW of equipment checks after the initial verification may be performed by attaching and reviewing a previous copy of

Checklist 1.

IF the instrument being checked is inoperable, RECORD in Comments AND

NOTIFY OE and Engineering.

/ / /

Signature Print (First and Last) Date/Time

Shift Manager /OE

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Checklist 2 – Initial Electrical Lineup

(Sheet 1 of 2)

Component # Description Position Check

() Initials Date

POR06-VTP-

MTS-108 Power Supply Transfer Switch Hardware

POR06-VTP-DS-101 Portable Exhauster Skid Power ON

POR06-VTP-DS-102 Exhaust Fan Motor 001 Supply Disconnect

Switch ON

POR06-VTP-DS-201 Glycol Heater 001 Supply Disconnect Switch ON

POR06-VTP-PNL-101

MAIN MAIN ON

Secondary MAIN Secondary MAIN ON

1 GEMS SAMPLE & PUMP CAB. HTRS &

FANS. ACK PAK RELAY ON

2 HT & ISB CAB HTRS & FANS, RCPT

PERISTALTIC PUMP P-004 ON

3 SLC, PANEL VIEW POWER SUP. &

FLOW CONTROL VALVE POWER ON

4 Heat Trace / Flammable Gas Monitor

CAB, Heat Trace / sampler heat trace ON

5 HEAT TRACE, SEAL POT

CONDENSATE LINE ON

6 PLC Control Circuit (MOD 8)/VFO-001 ON

7 CNTRL & ALARM CAB HTRS/FANS &

MDL9 ON

8

Air monitor VAC Pumps AND SAMPLE

LINE/SAMPLE RETURN LINE HEAT

TRACE

ON

(Continued on Next Page)

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Checklist 2 – Initial Electrical Lineup (Cont.)

(Sheet 2 of 2)

POR06-VTP-CP-105

EXHAUSTER CONTORL PANEL

Component # Description Position Check

() Initials Date

POR06-VTP-

HS-103

Exhaust Fan 001 Off/Enable Hand Switch OFF

POR06-VTP-

HS-102

Glycol Pump 001 ON/OFF HAND SWITCH OFF

POR06-VTP-

HS-105

CONT PNL 105 AND ENCLOSURE 107

SUMMER/WINTER CONTROL SWITCH

WINTER

OFF

SUMMER (1)

SS-102 Exhauster CAM Sample Pumps Selector

Switch

Auto

POR06-VTP-ENCL-104

HEAT TRACE CABINET

POR06-VTP-

HS-104

ENCLOSURE 104 AND SUMMER/WINTER

CONTROL SWITCH

WINTER

OFF

SUMMER

(1)

Seal Pot Enclosure

P-004 Seal Pot Pump Power Cord Unplugged

(1) PERFORM the following according to ambient Temperature:

- IF ambient temperature is, or is anticipated to be less than or equal to 40 F, POSITION

POR06-VTP-HS-104 and POR06-VTP-HS-105 to WINTER.

- IF ambient temperature is anticipated to remain greater than 40 F and less than or equal to 70 F,

POSITION POR06-VTP-HS-104 and POR06-VTP-HS-105 to OFF.

- IF ambient temperature is, or is anticipated to be greater than 70 F, POSITION

POR06-VTP-HS-104 and POR06-VTP-HS-105 to SUMMER.

- INDICATE switch position by circling appropriate position in POSITION column

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Checklist 3 – Initial Valve Lineup

(Sheet 1 of 3)

Valve # Description Position Check

() Initials Date

POR06-VTP-V-101 POR06-VTP-PDT 170 HI SIDE ISO OPEN

POR06-VTP-V-102 POR06-VTP-PDT 170 LO SIDE ISO OPEN

POR06-VTP-V-103 POR06-VTP-PDT 170 EQUALIZING ISO CLOSED

T111-WST-V-006 BREATHER FILTER BALL VALVE OPEN

T111-VT-V-014 T111-VT-PDI-001 INLET DRAIN CLOSED

T111-VT-V-015 T111-VT-PDI-001 OUTLET DRAIN CLOSED

T111-VT-V-005 RISER 002

ISOLATION VALVE OPEN

T111-VT-V-011 T111-VT-PDI-001 OUTLET ISOLATION VALVE OPEN

T111-VT-V-010 T111-VT-PDI-001 INLET ISOLATION VALVE OPEN

POR06-VTP-V-135 PRI VENT EXHAUST TRAIN INLET

ISOLATION VALVE OPEN

POR06-VTP-V-136 PRI VENT EXHAUST TRAIN OUTLET

ISOLATION VALVE OPEN

T111-VT-V-009 CONDENSATE DRAIN RISER ISOLATION VALVE OPEN

T111-VT-V-007 DEMISTER 001 CONDENSATE DRAIN ISOLATION

VALVE OPEN

T111-VT-V-008 DEMISTER 001 ISOLATION BUTTERFLY VALVE OPEN

T111-VT-V-001 DEMISTER 001 ISOLATION BUTTERFLY VALVE OPEN

T111-VT-V-002 DEMISTER 001 OUTLET ISOLATION VALVE OPEN

T111-VT-V-003 DEMISTER 002 OUTLET ISOLATION VALVE OPEN

T111-VT-V-004 DEMISTER 002 INLET ISOLATION VALVE OPEN

T111-WST-V-103 POR06-VTP-PDT-170 Isolation Valve off T111-WST-

RISER-003 OPEN

(Continued on Next Page)

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Checklist 3 – Initial Valve Lineup (Cont.)

(Sheet 2 of 3)

*Valve # Description Position Check

() Initials Date

EXHAUSTER POR06 SKID VALVES

POR06-VTP-V-137 PDT 177 HI SIDE ISOLATION VALVE OPEN

POR06-VTP-V-138 PDT 177 LO SIDE ISOLATION VALVE OPEN

POR06-VTP-V-139 PDT 177 EQUALIZING ISOLATION VALVE CLOSED

POR06-VTP-V-140 PDT 178 HI SIDE ISOLATION VALVE OPEN

POR06-VTP-V-141 PDT 178 LO SIDE ISOLATION VALVE OPEN

POR06-VTP-V-142 PDT 178 EQUALIZING ISOLATION VALVE CLOSED

POR06-VTP-V-143 PDT 180 HI SIDE ISOLATION VALVE OPEN

POR06-VTP-V-144 PDT 180 LO SIDE ISOLATION VALVE OPEN

POR06-VTP-V-145 PDT 180 EQUALIZING ISOLATION VALVE CLOSED

POR06-VTP-V-146 PDT 181 HI SIDE ISOLATION VALVE OPEN

POR06-VTP-V-147 PDT 181 LO SIDE ISOLATION VALVE OPEN

POR06-VTP-V-148 PDT 181 EQUALIZING ISOLATION VALVE CLOSED

POR06-VTP-V-149 PDT 182 HI SIDE ISOLATION VALVE OPEN

POR06-VTP-V-150 PDT 182 LO SIDE ISOLATION VALVE OPEN

POR06-VTP-V-151 PDT 182 EQUALIZING VALVE CLOSED

POR06-VTP-V-158 VENT TRAIN EXHAUST FAN DRAIN VALVE CLOSED

POR06-VTP-V-153 FE 184 HI SIDE ISO (on stack) OPEN

POR06-VTP-V-154 FE 184 LO SIDE ISO (on stack) OPEN

POR06-VTP-V-155 FT 184 HI SIDE ISOLATION VALVE OPEN

POR06-VTP-V-156 FT 184 LO SIDE ISOLATION VALVE OPEN

POR06-VTP-V-157 FT 184 EQUALIZING ISOLATION VALVE CLOSED

POR06-VTP-V-162 SEAL POT 001 FUNNEL ISOLATION VALVE CLOSED

POR06-VTP-V-161 SEAL POT 001 OVERFLOW ISOLATION VALVE OPEN

POR06-VTP-V-160 SEAL POT SIGHT GLASS ISOLATION VALVE OPEN

POR06-VTP-V-163 SEAL POT PUMP 004 RETURN ISOLATION

VALVE CLOSED

POR06-VTP-V-164 SEAL POT PUMP004 SUCTION ISOLATION

VALVE CLOSED

(Continued on Next Page)

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Checklist 3 – Initial Valve Lineup (Cont.)

(Sheet 3 of 3)

***Valve # Description Position Check

() Initials Date

EXHAUSTER POR06 SKID VALVES

POR06-VTP-V-165 SEAL POT PUMP ENCLOSURE DRAIN LINE VALVE CLOSED

POR06-VTP-V-166 SEAL POT PUMP 004 DISCH TO TANK ISOLATION

VALVE CLOSED

POR06-VTP-V-171 GRAVITY ISOLATION (DRAIN) VALVE SEALPOT OPEN

POR06-VTP-V-172 SEAL POT PUMP DISCHARGE ISOLATION VALVE CLOSED

POR06-VTP-V-167 IN SAMPLE PORT CLOSED*

POR06-VTP-V-168 SEAL POT CONDENSATE DRAIN

OPEN to

SEAL

POT**

POR06-VTP-V-169 POR06-VTP-LT 195 HI SIDE ISO OPEN

POR06-VTP-V-170 POR06-VTP-LT 195 LO SIDE ISO OPEN

POR06-VTP-V-201 GLYCOL PUMP 001 SUCTION ISOLATION VALVE OPEN

POR06-VTP-V-202 GLYCOL PUMP 001 DISCHARGE ISOLATION

VALVE OPEN

POR06-VTP-V-204 GLYCOL TANK 001 DRAIN VALVE CLOSED

POR06-301-VTP-ENCL SAMPLE CABINET

POR06-VTP-V-301 FLOW CONTROL VALVE 301 ISOLATION VALVE OPEN

POR06-VTP-V-302 FLOW CONTROL VALVE 302 ISOLATION VALVE OPEN

POR06-VTP-ENCL-302 PUMP CABINET

POR06-VTP-V-304 SAMPLE VACUUM PUMP 301 VACUUM BYPASS

VALVE CLOSED

POR06-VTP-V-305 SAMPLE VACUUM PUMP 301 OUTLET ISOLATION

VALVE OPEN

POR06-VTP-V-307 SAMPLE VACUUM PUMP 302 VACUUM BYPASS

VALVE CLOSED

POR06-VTP-V-308 SAMPLE VACUUM PUMP 302 OUTLET ISOLATION

VALVE OPEN

POR06-VTP-V-309 GEMS SAMPLE LINE CONDENSATE DRAIN CLOSED

POR06-VTP-V-310 GEMS SAMPLE RETURN LINE CONDENSATE CLOSED

Special Instructions:

* Valve may be open to support sampling of stack emissions. Valve should remain closed all other times.

** Valve has two positions, SEAL POT or DRAIN.

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Checklist 4 – Initial Thermostat temperatures

Instrument # Location Inside/Outside Temperature

Setting Initials Date

Initial set up of POR06-VTP-ENCL-301 thermostats

POR06-VTP-TS-301A POR06-VTP-ENCL-301 Outside 70 F *

POR06-VTP-TS-301 POR06-VTP-ENCL-301 Inside 80 F *

POR06-VTP-TS-303 POR06-VTP-ENCL-301 Inside 115 F *

Initial set up of POR06-VTP-ENCL-302 thermostats

POR06-VTP-TS-302A POR06-VTP-ENCL-302 Outside 60 F *

POR06-VTP-HTR-302 POR06-VTP-ENCL-302 Inside Max *

POR06-VTP-TS-302 POR06-VTP-ENCL-302 Inside 70 F *

POR06-VTP-TS-304 POR06-VTP-ENCL-302 Inside 115 F *

POR06-VTP-TS-305 POR06-VTP-ENCL-302 Inside 115 F *

Initial set up of POR06-VTP-ENCL-104 thermostats

POR06-VTP-TS-104 POR06-VTP-ENCL-104 Outside 75 F *

POR06-VTP-HTR-104 POR06-VTP-ENCL-104 Inside Max *

POR06-VTP-TS-001 POR06-VTP-ENCL-104 Outside 40 F *

Initial set up of POR06-VTP-ENCL-105 thermostats

POR06-VTP-TS-105 POR06-VTP-CP-105 Outside 75 F *

Initial set up of POR06-VTP-ENCL-106 thermostats

POR06-VTP-TS-106 POR06-VTP-ENCL-106 Outside 75 F *

POR06-VTP-HTR-106 POR06-VTP-ENCL-106 Inside Max *

Initial set up of POR06-VTP-ENCL-107 thermostats

POR06-VTP-TS-107 POR06-VTP-ENCL-107 Outside 75 F *

POR06-VTP-HTR-107 POR06-VTP-ENCL-107 Inside Max *

Comments

Special Instructions:

* Temperatures may be changed from the temperature setting at the direction of the Shift Manager/OE

Record the directed temperature setting in the comments section.

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Checklist 5 – Short Term Shutdown Valve Lineup

Valve # Description Position Initials Date

POR06-VTP-V-135 PRI VENT EXHAUST TRAIN INLET

ISOLATION VALVE CLOSED

POR06-VTP-V-136 PRI VENT EXHAUST TRAIN OUTLET

ISOLATION VALVE OPEN

POR06-VTP-V-158 VENT TRAIN EXHAUST FAN DRAIN OPEN

T111-VT-V-005 T111-WST-RISER 002

ISOLATION VALVE OPEN *

T111-WST-V-103 POR06-VTP-PDT-170 Isolation Valve off T111-WST-

RISER-003 OPEN

POR06-VTP-V-161 SEAL POT 001 OVERFLOW ISOLATION VALVE OPEN

POR06-VTP-V-171 SEAL POT GRAVITY DRAIN ISOLATION VALVE OPEN

T111-VT-V-009 CONDENSATE DRAIN RISER ISOLATION VALVE OPEN

Special Instructions: * May be left open per direction of Shift Manager/OE.

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Checklist 6 – Final Shutdown Valve Lineup

Valve # Description Position Initials Date

POR06-VTP-V-135 PRI VENT EXHAUST TRAIN INLET

ISOLATION VALVE OPEN

POR06-VTP-V-136 PRI VENT EXHAUST TRAIN OUTLET

ISOLATION VALVE CLOSED

POR06-VTP-V-158 VENT TRAIN EXHAUST FAN DRAIN VALVE OPEN **

POR06-VTP-V-160 SEAL POT SIGHT GLASS ISOLATION VALVE CLOSED

POR06-VTP-V-161 SEAL POT 001 OVERFLOW ISOLATION VALVE OPEN

POR06-VTP-V-162 SEAL POT 001 FUNNEL ISOLATION VALVE CLOSED

POR06-VTP-V-305 SAMPLE VACUUM PUMP 301 OUTLET ISOLATION

VALVE CLOSED

POR06-VTP-V-308 SAMPLE VACUUM PUMP P-302 OUTLET CHECK CLOSED

POR06-VTP-V-309 GEMS SAMPLE LINE CONDENSATE DRAIN CLOSED

POR06-VTP-V-310 GEMS SAMPLE RETURN LINE CONDENSATE DRAIN CLOSED

T111-VT-V-005 T111-WST-RISER 002 ISOLATION VALVE OPEN

T111-WST-V-006 BREATHER FILTER BALL VALVE OPEN

POR06-VTP-V-171 SEAL POT GRAVITY DRAIN ISOLATION VALVE CLOSED

POR06-VTP-V-172 SEAL POT PUMP DISCHARGE ISOLATION VALVE CLOSED

POR06-VTP-V 301 FLOW CONTROL VALVE 301 ISOLATION VALVE CLOSED

POR06-VTP-V-302 FLOW CONTROL VALVE 302 ISOLATION VALVE CLOSED

POR06-VTP-V-169 POR06-VTP-LT 195 HI SIDE ISO CLOSED

POR06-VTP-V-170 POR06-VTP-LT 195 LO SIDE ISO CLOSED

T111-VT-V-009 CONDENSATE DRAIN RISER ISOLATION VALVE OPEN

T111-WST-V-103 POR06-VTP-PDT-170 Isolation Valve off T111-WST-

RISER-003 CLOSED

Special Instructions:

*Upon Final shutdown an ECN shall be generated to place a cap upon the stack.

** POR-VTP-V-158 is to be closed once stack is capped.

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Checklist 7 – Final Shutdown Electrical Lineup

Component # Description Position Initials Date

POR06-VTP-

DS-101 PORTABLE EXHAUSTER SKID POWER ON

POR06-VTP-DS-

102

EXHAUST FAN MOTOR 001 SUPPLY

DISCONNECT SWITCH OFF

POR06-VTP-

DS-201 Glycol Heater 001 SUPPLY Disconnect Switch OFF

POR06-VTP-PNL-101

MAIN MAIN ON

Secondary MAIN Secondary MAIN ON

1 GEMS SAMPLE & PUMP CAB. HTRS& FANS.

ACK PAK RELAY ON

2 HT & ISB CAB HTRS & FANS, RCPT

PERISTALIC PUMP P-004 OFF

3 SLC, PANEL VIEW POWER SUP. & FLOW

CONTROL VALVE POWER ON

4 Heat Trace / Flammable Gas Monitor CAB, Heat Trace /

sampler heat trace OFF

5 HEAT TRACE, SEAL POT CONDENSATE LINE OFF

6 PLC Control Circuit (MOD 8)/VFO-001 OFF

7 CNTRL & ALARM CAB HTRS/FANS & MDL9 OFF

8 Air monitor VAC Pumps AND SAMPLE LINE/SAMPLE

RETURN LINE HEAT TRACE OFF

Control Cabinet (CP-105)

POR06-VTP-

HS-103 Exhaust POR06-Fan Off/Enable Hand Switch OFF

POR06-VTP-HS-

102 Glycol Pump OFF

POR06-VTP-

HS-105 ENCL-107/CP105 Summer/Winter Control Switch OFF

Intrinsic Barrier Heat Trace Cabinet (ENCL-104)

POR06-VTP-

HS-104 ENCL-104 Summer/Winter Control Switch OFF

Seal Pot Enclosure

P-004 Seal Pot Pump Power Cord Unplugged

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Data Sheet 1 – Startup POR06 (Stack 296-P-45) Initial Readings

Instrument Limit Normal

Range Reading

POR06-VTP-FI-184 (**)

(Stack Flow) N/A 226-474 SCFM SCFM

POR06-VTP-LI-195 (**)

(Seal Pot Level Yokogawa) N/A 35 to 75% %

Glycol Level (****)

LG-201 or LI-205 N/A 40% YES / NO

POR06-VTP-PDI-170 (**)

(Plenum Pressure) N/A -0.4 to -3.2 in. Wg in WG

POR06-VTP-PDI-177 (**)

(Heater Diff Pressure) N/A 0.0 to 1.3 in Wg in WG

POR06-VTP-PDI-178 (**)

(Pre-Filter Diff Pressure) N/A 0 to 1.3 in Wg

in WG

POR06-VTP-PDI-180 (**)

(Filter #1 Diff Pressure) 0.1 5.9 0.4 to 4.0 in Wg

in WG

POR06-VTP-PDI-182 (**)

(Filter #2 Diff Pressure) 0.1 4.0 0.4 to 3.0 in Wg

in WG

POR06-VTP-PDI-181 (**)

(Filter #1 + Filter #2 Diff Pressure) 0.1 5.9 0.4 to 4.0 in Wg

in WG

POR06-VTP-TI-179 (**)

(1st HEPA Inlet Temperature) 200 F 45 to 120F F

POR06-VTP-TI-183 (**)

(Stack Inlet Temperature) N/A 45 to 120F F

POR06-VTP-TI-176 (**)

(Inlet Temperature) N/A 45 to 100F F

Subtract TI-176 From TI-183

If not 20F, proceed to Step 5.5.2 N/A 20F F

Special Instructions:

Exhauster may take up to one-hour of operation for heater temperature differential to reach 20 F.

** Reading from exhauster Human Machine Interface (HMI).

*** IF moisture other than precipitation is identified, NOTIFY Shift Manager/OE.

**** Reading may be read from HMI, OR local sight glass (POR06-VTP-LG-201).

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Data Sheet 1 – Startup POR06 (Stack 296-P-45) Initial Readings (Cont.)

INSTRUMENT LIMIT NORMAL

RANGE READING

Visual Emissions from Stack Present? ***** N/A NO Visual Emissions

(Circle One) Y / N

T111-VT-PDI-001

T111-VT-DMST-001

T111-VT-DMST-002

Diff Pressure

N/A 0.2 to 2.0 in Wg

in WG

Visually inspect Seal Pot drain line. N/A No leaks ***

()

***

Visually Inspect Check duct work, HEPA Housing, fan

and flex connections and stack

IF UN-SAT, REQUEST Shift Manager to notify

Environmental On-Call List.

N/A Satisfactory ***

()

***

/

Signature Print (First and Last) Operator

Date Time

Special Instructions: ** Reading from exhauster Human Machine Interface (HMI).

*** IF moisture other than precipitation is identified, NOTIFY Shift Manager.

**** Reading may be read from HMI or Glycol level, local sight glass (LG-201).

***** IF there are visible emissions observed coming from the stack, REQUEST Shift Manager to notify

Environmental.

/ /

Signature Print (First and Last) Date

Shift Manager

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Comments Page 1

(This page may be reproduced as necessary) Record any comments below encountered during performance of procedure.

Date: ____________

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Figure 1 – T-111 Flow Diagram (ECN-14-000844 Sh 7)

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Figure 2 - Exhauster Flow Diagram (H-2-829116)

NOTE: All instruments are prefixed with “POR06-VTP-“

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Figure 3 – Exhauster Sample Cabinet Flow Diagram

REC SAMPLE

FILTER

AMS-4 CAM

FCV-301

FCV-302

V-301

V-302

V-309

V-306

V-303

V-304

V-305

V-307

V-308

P-301

P-302

ENCL-301 ENCL-302

RETURN TO STACK

V-310

RE-301

EX

HA

US

T S

TA

CK

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Signature Sheet 1

(This page may be reproduced as necessary)

All personnel performing this procedure that will be initialing and signing procedure shall enter their printed name, signature,

and initials below.

NAME (PRINT (First and Last)) SIGNATURE INITIALS