9/15/13 Sugar Mill Automation www.yutech.in/index.php?view=article&catid=35%3Ayutech&id=72%3Asugar-mill-automation&tmpl=component&print=1&layout=default&page=&option=com_co… 1/5 Sugar Mill Automation MILL HOUSE AUTOMATION SYSTEMS : Features: Infra Red Type Donnelly Chute Sensors (We are the only manufacturers of IR Sensors). Halls Effect Type Cane Blanket Level Sensors. System Engineering and Application Software developed with over 30 years experience in Sugar Industry. Return on Investment (ROI) less than 1 Season. Advantages: Constant Load/s on Preparatory Devices and Constant Feeding to the Mill Tandem and steady Donnelly Chute Level result in better preparation and. Constant Level in all Donnelly Chutes and Mills result in, improved RME, Reduced Bagasse Pol and Moisture, Power / Steam Savings and lesser Mechanical Wear and Tear. Maintained dry Bagasse feeding to Boilers hence increased efficiency and Bagasse saving. Controlled water flow as per crushing rate hence increased evaporation efficiency and calculated water Imbibition and Effective water saving. Constant Juice Flow for Process ensures even loading in the Boiling House and Stabilizes and Reduces the Steam Consumption which means higher Boiling House efficiency and Bagasse Saving, stable Juice Flow also helps in better Juice pH Control which in turn ensures better Juice and Sugar Colour which means better Sugar Price.
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Infra Red Type Donnelly Chute Sensors (We are the only manufacturers of IR Sensors).Halls Effect Type Cane Blanket Level Sensors.System Engineering and Application Software developed with over 30 years experience inSugar Industry.Return on Investment (ROI) less than 1 Season.
Advantages:
Constant Load/s on Preparatory Devices and Constant Feeding to the Mill Tandem and steadyDonnelly Chute Level result in better preparation and.
Constant Level in all Donnelly Chutes and Mills result in, improved RME, Reduced Bagasse Pol andMoisture, Power / Steam Savings and lesser Mechanical Wear and Tear.
Maintained dry Bagasse feeding to Boilers hence increased efficiency and Bagasse saving.Controlled water flow as per crushing rate hence increased evaporation efficiency and calculatedwater Imbibition and Effective water saving.
Constant Juice Flow for Process ensures even loading in the Boiling House and Stabilizes andReduces the Steam Consumption which means higher Boiling House efficiency and BagasseSaving, stable Juice Flow also helps in better Juice pH Control which in turn ensures better Juiceand Sugar Colour which means better Sugar Price.
Effective Sulphur and Lime Saving and reduced wastage.Stabilized Shock Lime and Final pH hence ensured Improvement in Juice Clarity, which meansbetter Sugar Colour hence better Sugar Price.Stabilized Dorr pHSteam Saving.Streamlined Process Applications.Easing of load on the Molasses Conditioner.Optimum Pan Capacity Utilization.
Control Philosophy:
The basic idea behind Boiling House Automations is to smoothly run the complete process andmaintain pH, Brix, Temperatures, Vacuums and Pressures as desired in each Compartment or Bodyto have a smooth and hassle free operation. This is done by sensing these parameters andControlling the Inlet / Outlet Valves of each Compartment / Body as the need be.
Above are the major Boiling Control Systems we also undertake other systems like superheatedwash water system, Melter Control, Molasses Conditioner Automations etc.