Subsea Wet-Mate & Dry-Mate Connector Systems · subsea monitoring and control requirements including Subsea Trees, production control systems and distribution units. The product utilises

performance with reliability

Subsea Wet-Mate &Dry-Mate ConnectorSystems

Monitoring & Control Connectors

Tree & Tubing Hanger Instrument Connectors

Tree, Tubing Hanger & Downhole Power Connectors

Renewable Industry Connector Systems

Subsea Sensors

Key Performance Features Patented Latching DeviceFlexibly Mounted ROV Handle Seawater Protected Contacts on both Male & FemaleNo Dummy Connectors required for protection when unmated in Subsea EnvironmentsOil Filled Pressure Balanced Design

SpecificationsCurrent Capacity: 20 amps per contact Operating Temperature: 0°C to 60°CWorking Depth: 4,000 metresVoltage: 1 kV ACDesign Life: 25 years

MaterialsHousing: 316 Stainless Steel or Super DuplexInsulation: PEEK Elastomers: Silicone, HNBR, NitrileElectrical Contacts: Gold Plated Copper

Termination OptionsOil-filled Hose1/2”NB oil filled hose termination.Pressure compensation hose.Simpler and less expensive than cable terminations.


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SeaConnect™ 4/7/12 ROV Wet-Mate Connectors

RMSpumptools field proven SeaConnect™ electrical connectors provide a wet-mate connection for all subsea monitoring and control requirements including Subsea Trees, production control systems and distribution units. The product utilises RMSpumptools highly reliable proven connection technology. Jumper harnesses, splitter boxes, transducers are offered as part of the configurable system.

ROV Handle OptionsPaddle, Fish Tail, T-Bar

Qualification TestingContact & Insulation Resistance Proof Voltage 1000 Mate/De-Mate CyclesFunctional Mate / de-mate Turbid Tank Partial MatePressure BurstFlooded DevicesFlooded Front End EnduranceThermal CyclesShell ContinuityVoltage WithstandShock (Drop Test) Thermal Shock & Vibration Temperature RiseConnect / disconnect force testing Short CircuitHigh Voltage Breakdown Flooded Back End Flooded Back End Long termPartial Discharge TestingBulk Head testCompliant Flange TestHandle Test: Bending & TwistingHelium LeakMaxiumum Misalignment Twisting Jumper Pull Jumper Handling Simulation Oscillating Jumper Simulated Deployment


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SeaConnect™ 4/7 Way ROV Wet-Mate Connectors (Hose Type)

FOR INFORMATION ONLYNOT TO BE USED FOR PRODUCTION

SeaConnect™ 12 Way ROV Wet-Mate Connectors (Hose Type)

PLUG

RECEPTACLE

RECEPTACLE INTERFACEFISHTAIL HANDLE

T-BAR HANDLE

106.7 PCD

83

14.5

45° 45°

11864

PADDLE HANDLE

AAB

B

70

PLUG RECEPTACLE

RECEPTACLE INTERFACE

T-BAR HANDLE

FISHTAIL HANDLE

A A

B B

83

14.5107.8 PCD

45° 45°

80

129

57

PADDLE HANDLE

12 WAY ROV CONNECTORS(HOSE TYPE)


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SeaConnect™ 4/7/12 Way Stab Plate Connectors


Qualification TestingContact & Insulation Resistance Proof Voltage 1000 Mate/De-Mate CyclesFunctional Mate / de-mate Turbid Tank Partial MatePressure BurstFlooded DevicesFlooded Front End EnduranceThermal CyclesShell ContinuityVoltage WithstandShock (Drop Test) Thermal Shock & Vibration Temperature RiseConnect / disconnect force testing Short CircuitHigh Voltage Breakdown Flooded Back End Flooded Back End Long termPartial Discharge TestingBulk Head testCompliant Flange TestHelium LeakMaximum Misalignment Twisting Jumper Pull Jumper Handling Simulation Oscillating Jumper Simulated Deployment






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SeaConnect™ 4/7 Way Stab Plate Connectors


BULKHEADRECEPTACLEINTERFACE

SECTION A-A

FLANGE MOUNTRECEPTACLEINTERFACE

SECTION A-A

B

B

A

A

70

70

BULKHEAD RECEPTACLE

AA

PLUG FLANGE MOUNT RECEPTACLE

24.76 15.87

24.7

6

34.9

3

� 6.0 � 10

M6x1 - 6H

� 44.2

44.6

�

12

1517

A

� 55

1517

24.76 15.87

24.7

6

34.9

3

� 6.0 � 10

M6x1 - 6H

70

70


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SeaConnect™ 12 Way Stab Plate Connectors


FLANGE MOUNTRECEPTACLE

INTERFACESECTION A-ASECTION B-B

A

A

B

B

15.8727.84

35.5

6

27.8

4

M6x1 - 6H

� 6.0 � 10

� 65

A

�63

�64

PLUG FLANGE MOUNT RECEPTACLE

1517

A

BULKHEAD RECEPTACLE

70

70 �63

27.8

4

27.84 15.87

35.5

6

� 6.0 � 10

M6x1 - 6H1715

49.3

�

15

� 47.2

A

BULKHEADRECEPTACLEINTERFACE

74

74

Qualification TestingContact & Insulation Resistance Proof Voltage 1000 Mate/De-Mate CyclesFunctional Mate / de-mate Turbid Tank Partial MatePressure BurstFlooded DevicesFlooded Front End EnduranceThermal CyclesShell ContinuityVoltage WithstandShock (Drop Test) Thermal Shock & Vibration Temperature RiseConnect / disconnect force testing Short CircuitHigh Voltage Breakdown Flooded Back End Flooded Back End Long termPartial Discharge TestingBulk Head testCompliant Flange TestHelium Leak Twisting Jumper Pull Jumper Handling Simulation Oscillating Jumper Simulated Deployment






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SeaConnect™ SW - Shallow Water Wet-Mate Connectors



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SeaConnect™ DW (Deep Water) - 4/7/12 Diver-Mate Connectors

RMSpumptools field proven SeaConnect™ electrical connectors provide a wet-mate connection for all subsea monitoring and control requirements including Subsea Trees, production control systems and distribution units. The product utilises RMSpumptools highly reliable proven connection technology. Jumper harnesses, splitter boxes, transducers are offered as part of the configurable system.esses,

Qualification TestingContact & Insulation Resistance Proof Voltage 1000 Mate/De-Mate CyclesFunctional Mate / de-mate Turbid Tank Partial MatePressure BurstFlooded DevicesFlooded Front End EnduranceThermal CyclesShell ContinuityVoltage WithstandShock (Drop Test) Thermal Shock & Vibration Temperature RiseConnect / disconnect force testing Short CircuitHigh Voltage Breakdown Flooded Back End Flooded Back End Long termPartial Discharge TestingBulk Head testCompliant Flange TestHelium Leak Twisting Jumper Pull Jumper Handling Simulation Oscillating Jumper Simulated Deployment






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SeaConnect™ DW (Deep Water) - 4/7/12 Diver-Mate Connectors

INTERFACE DETAIL SECTION A-A

A

A

A

A

24.75

24.7

5

15.87

34.9

3

A70

70

� 44

44.6

�

12

1517

DIVER MATE PLUG

DIVER MATE RECEPTACLE

BULKHEAD MOUNTED RECEPTACLE



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SeaConnect™ Subsea Junction Box

System QualificationHydrostatic Withstand Pressure TestLocal Unlinking TestInsulation Resistance TestContact Resistance TestProof Voltage TestVibration and Mechanical Shock Test

Key Performance Features Modular system with 2:1, 3:1, 4:1 and 5:1 variationsFully Pressure CompensatedPrimary Metallic Seals / Secondary ElastomericFully field attachable with option for factory termination

SpecificationsCurrent Capacity: 5AOperating Temperature: 0˚C to 60˚CWorking Pressure: 4500psi @ 3000mVoltage: 1,000V

The RMSpumptools SeaConnectTM Junction Box forms part of the electrical distribution system for all Signal and Monitoring requirements. The Junction Boxes are flexible and modular in design with various configurations - assembly for both Subsea Cable and Hose Harnesses can be fully field attachable or factory terminated, depending on system requirements.


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SeaConnect™ Temperature and Pressure Sensor

Sensor SpecificationPressure:Compensated Temperature: 0 - 150°CCalibrated Pressure: 0 - 10,000psiResolution: 0.05% FSAccuracy: ±0.2% FS (Total Error Band)Long Term Stability: 0.2% FS / yearTemperature:Calibrated Temperature: 0 - 150°CResolution: 0.05% FSAccuracy: ±1% FS (Total Error Band)

Key Product FeaturesReduced Size:40cm total length, from the flush to the JICReduced Weight:15kg. Easy handling and installationFacilitated Calibration:Calibration performed by HART and Modbus outputMaterials:All units are manufactured with qualified materials for subsea use and for corrosive environments, accordingly to the HH class on API 6A / NACE MR-0175Two Choices of Materials:Can be supplied in 316L SS (UNS S31603) or Super Duplex (UNS 32550)

Operational Requirements Design Life: 25 yearsRecalibration: 10 yearsProcess Connection: API 6BX 1.13/16” 10ksi flangeElectrical Connection: JIC 8 with oil filled hose or subsea cableRing Gasket: BX-151 and 2-239 elastomeric sealLocation of installation: Subsea Tree Valves or at ManifoldsWorking Pressure: 0 - 10,000psiWorking Temperature: -10 - 121°C

QualificationQualified Pressure: 3,800psiVibration Test: 12-300Hz at 5g on the 3 axisThermal cycling at 4°C, 25°C, 50°C and 60°C with 2 hours on each temperature for 5 days

Electronic SpecificationPower Supply: 12-36VDCSignal Output: 4-20mA current loopThe output is made via electrical penetratorsInsulation: 10MΩ / 50VAC (temperature and pressure)The electronic signal conditioning uses AD/DA converters 16 bitsThe reading of the values of pressure and temperature can be made by HART protocol (temperature) and RS485 Modbus (pressure)

The RMSpumptools SeaConnectTM Sensor performs pressure and temperature measurements on completion and production systems in subsea environments to a water depth of 2,500m. It is typically used for Subsea Christmas Trees and are mandatory to monitor these variables during production.


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SeaConnect™ Temperature and Pressure Sensor - CAN Bus

Sensor SpecificationPressure:Compensated Temperature: 0 - 150°CCalibrated Pressure: 0 - 10,000psiResolution: 0.05% FSAccuracy: ±0.2% FS (Total Error Band)Long Term Stability: 0.2% FS / yearTemperature:Calibrated Temperature: 0 - 150°CResolution: 0.05% FSAccuracy: ±1% FS (Total Error Band)

Key Product FeaturesReduced Size:40cm total length, from the flush to the JICReduced Weight:15kg. Easy handling and installationMaterials:All units are manufactured with qualified materials for subsea use and for corrosive environments, accordingly to the HH class on API 6A / NACE MR-0175Two Choices of Materials:Can be supplied in 316L SS (UNS S31603) or Super Duplex (UNS 32550)

Operational Requirements Design Life: 25 yearsRecalibration: 10 yearsProcess Connection: API 6BX 1.13/16” 10ksi flangeElectrical Connection: JIC 8 with oil filled hose or subsea cableRing Gasket: BX-151 and 2-239 elastomeric sealLocation of installation: Subsea Tree Valves or at ManifoldsWorking Pressure: 0 - 10,000psiWorking Temperature: -10 - 121°C

QualificationQualified Pressure: 3,800psiVibration Test: 12-300Hz at 5g on the 3 axisThermal cycling at 4°C, 25°C, 50°C and 60°C with 2 hours on each temperature for 5 days

Electronic SpecificationProtocol: CANopen (according to SIIS recommended practice and CiA-443)Power Supply: 24 Vdc ±20% (19 to 29 Vdc)Power Consumption (nominal): < 1 Watt under normal operation



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WellConnect™ Subsea Vertical Electrical Connector

The Vertical Instrument Wet Mateable Electrical Connector is designed to provide continuous electrical connection between the Tubing Hanger and the X-Tree. The purpose of the Vertical Single Contact Mated Connector is to provide a long term reliable electrical connection for DHPT Applications. The system also uses a THRT Connection to allow system checks prior to the X-Tree landing.

Operational RequirementsDesign Life: 30 yearsLocation within completion: Subsea Vertical X-TreeRated Pressure: 10,000 PsiTest Pressure: 15,000 PsiWorking temperature range: -20ºC to 155ºCStorage temperature range: -18ºC MinNumber of mating cycles: 100

Mechanical RequirementsEnvelope diameter: As per Customer Specifications Stack up tolerance: ± 0.500”Mechanical Shock: Half sine period at 30g Angular Misalignment: ± 0.5ºRadial Misalignment: 0.1”

Electrical SpecificationNumber of contact: 1Contact Method: Multi-contactWorking Voltage: 500 VdcTest Voltage (to Earth): 1000VdcAmpacity: 5 A

Key Performance FeaturesUnique Dielectric Oil Treatment SystemProtective Contact on Male/Female HalvesHPHT Application MaterialsEnergised SealsMetal to Metal SealingGold-plated ContactsCrimp Technology

Material SpecificationHousing: Inconel 625/Superduplex to ISO 15156-3Contact: Gold plated beryllium copperInsulation: PEEK HT

Qualification TestingProof VoltageInsulation ResistanceContact ResistancePressure Test Long Term & Life Test Temperature LimitVibration Test Shock (Drop) Test Gas Seal (Helium) TestMisalignment Test

CablePlug Termination 1/8” Metal Tube with Alpha CableReceptacle Termination 1/4” Metal Clad Monocable

Design PhilosophyMain Dielectric Filled Body: Pressure BalancedSeal Philosophy: Dual Electrical and Mechanical BarriersElectrical Insulation Primary Thermosplastic or ElastomerSecondary Dielectric Fluid


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WellConnect™ 1” Subsea Vertical Electrical Connector

Operational RequirementsDesign Life: 25 yearsLocation within Completion: Subsea Vertical X-TreeRated Pressure: 10,000 PsiTest Pressure: 15,000 PsiWorking Temperature Range: -20ºC to 155ºCStorage Temperature Range: -18ºC MinNumber of Mating Cycles: 100

Mechanical RequirementsEnvelope Diameter: As per Customer Specifications Stack up Tolerance: ± 3.5mmMechanical Shock: Half sine period at 6g Angular Misalignment: ± 0.5ºRadial Misalignment: ± 1mm

Electrical SpecificationNumber of Contact: 1Contact Method: Multi-contactWorking Voltage: 500 VdcTest Voltage (to Earth): 1000VdcAmpacity: 5 A

Design PhilosophyMain Dielectric Filled Body: Pressure BalancedSeal Philosophy: Dual Electrical and Mechanical BarriersElectrical Insulation Primary Thermosplastic or ElastomerSecondary Dielectric FluidIndependent Design Review Validation

Key Performance FeaturesUnique Oil Flow Design to Flush the ElectricalConnection during MatingProtective Contact on Male/Female HalvesHPHT Application MaterialsEnergised SealsMetal to Metal SealingGold-plated ContactsCrimp Technology

Material SpecificationHousing: Inconel 625/Superduplex to ISO 15156-3Contact: Gold plated beryllium copperInsulation: PEEK HT

Qualification TestingProof VoltageInsulation ResistanceContact ResistancePressure TestPressure and Temperature Cycling (API 6A)Long Term & Life Test Temperature LimitVibration Test Shock (Drop) Test Gas Seal (Helium) TestMisalignment TestIndividual Seal TestLow Temperature Test

CablePlug Termination 1/8” Metal Tube with Alpha CableReceptacle Termination 1/4” Metal Clad Monocable

The Vertical Instrument Wet Mateable Electrical Connector is designed to provide continuous electrical connection between the Tubing Hanger and the X-Tree. The purpose of the Vertical Single Contact Mated Connector is to provide a long term reliable electrical connection for DHPT Applications. The system also uses a THRT Connection to allow system checks prior to the X-Tree landing. The design is a smaller bore design with lower recetacle 27.9mm in diameter.


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Horizontal Tree Electrical Feedthrough System

Bonnet Actuator Plug Assembly

• Single or multiple electrical connectors available

• Inconel clad M-M sealing provides reliable final leak path barrier protection

• Extended type testing in a range of completion fluids enables the actuator to work in all harsh environments

• Pressure and mate/break cycle tested by RMSpumptools before delivery ensuring working life durability

• Variety of electrical connectors for subsea outlet

• Positive internal pressure repels the external environment and ensures electrical integrity is maximised

• Lloyds witnessed and approved pressure, temperature and mate/break test regime

Tubing Hanger Receptacle Assembly


• Spring energised conductor wand assembly enables simple installation and in-field change-out

• Whole life sealing system reliability is ensured with M-M sealing in upper and lower Tubing Hanger pockets

• Proven RMSpumptools wellhead instrumentation pressure barrier technology incorporated

• Pressure and temperature cycle test regime witnessed and approved by Lloyds

Lower Tubing Hanger Dry Mate Connector


• Easy field installation of downhole cables

• Optimised to fit into Orientation Sleeve pocket

• Lloyds witnessed and approved pressure as well as temperature cycle test regime

• Industry standard ferrule assembly onto 1/4” downhole instrument cable

• Pressure testable metal sealing

All TypesMisaligment

No. of turns to mate/demateROV TorquePower RatingROV Shaft Mating Speed

Multi-Pin Tubing Hanger Connector

Multi-Pin Lower Connector

Specification - Standard Range

--

234/12/022234/12/081234/12/149234/12/150

--

10,00010,00010,00010,000

RMSRef

PressureRating (psi)

--

1 + Earth3 + Common Earth

1 + Earth3 + Common Earth

Number ofConductors

--

0 - 250ºF0 - 250ºF0 - 300ºF0 - 300ºF

TemperatureRating

--

5,000ft (1500m)5,000ft (1500m)10,000ft (3000m)10,000ft (3000m)

WaterDepth

Specification - Non Standard RangeProducts can be tailored to suit individual project requirements.

M-M and all pres. barriersInternal

External

2 regimes of 100 Mate/Break Cycles including:- Salt Water at ambient pressure- Salt Water at 2,725 psi (6,250ft (1875m)- Dirty salt water at ambient pressure- Control fluid at ambient pressure- Control fluid at 2,725 psi (6,250ft (1875m)- Misalignment tests in salt water at ambient pressure- Varying mating speeds in salt water at ambient pressure

Approved to API 17D PR2 + API 6A PSL410,000 psi Temp Class P, R, S, T & U15,000 psi Temp Class S, T & U15,000 psi Temp Class V

+/- 1.5 mm Vertical+/- 1.5º Radially17 Turns30 ft lb (40 Nm) @ 6,000 ft (1900m)5 Amps, 500 V d.c.60 - 240 rpm


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WellConnect™ Subsea Electrical Concentric Connector

The Concentric Instrument Wet Mateable Electrical Connector is designed to provide continuous electrical connection between the Tubing Hanger and the X-Tree and power DHPT. The connector is designed to fit a non-orientated Tree and provide electrical connection in all feasible orientation arrangements. The system also uses a THRT Connection to allow system checks prior to the X-Tree landing.

Operational RequirementsDesign Life: 25 yearsLocation within completion : Vertical X-Tree TH, THRTRated Pressure: 6,500 PsiTest Pressure: 9,750 PsiWorking temperature range: 0ºF to 250ºF (-18ºC to 121ºC)Storage temperature range: -40ºF to 158ºF (-40ºC to 70ºC)Deployment Water Depth: 0-6,000ft (0-1,803m)

Mechanical RequirementsSealing Elastomeric and M-MNon orientated designInterface Tolerant of debris during normal mating Maximum Radial Misalignment: +/- 0.04” (1.0mm)Maximum Axial Misalignment: +/- 0.19” (4.9mm)Maximum Mating Speed: 0.3m/sec

Electrical SpecificationWorking Voltage: 1,000VdcTest Voltage: 2,400VdcMaximum Working Current: 5AMaximim contact resistance: <30 mohms with 2.0A load”

Material Specification Housing: 316 Stainless Steel, SAF 2205, High Strength CuproNickelContact: Gold Plated Copper Alloy, NickelInsulation: PEEK 450G or EquivalentChemical/Corrosion Considerations to application environments

Design PhilosophySeal Philosophy: Elastomeric Wet Mate SealsElectrical Insulation: Thermosplastic or Elastomer

CableTree Connector: 1/8” Hydraulic TubeTH Connector: 1/4” or 1/8” Permanent Downhole Cable

Key Performance Features TH Pressure Barrier API 17D PSL4No Hydraulic Return utilises Spring Mechanism Crimp Contacts

Qualification TestingStandard Electrical Integrity TestDry Unmated TestHydrostatic Withstand Low Pressure TestHydrostatic Withstand High Pressure TestIndividual Seal Hydrostatic Pressure TestAir Mate/Demate Cycle TestWet Mate/Demate Cycle TestTurbid Tank Mate/De-mate Cycle TestThermal Cycle test Vibration Test


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WellConnect™ Subsea Electrical Concentric Connector - HP Series

The Concentric Instrument Wet Mateable Electrical Connector is designed to provide continuous electrical connection between the Tubing Hanger and the X-Tree, providing long term electrical connection for DHPT applications. The connector is designed to fit a non-orientated Tree and provide electrical connection in all feasible orientation arrangements. The system also uses a THRT Connection to allow checks prior to the X-Tree landing.

Operational RequirementsDesign Life: 15 yearsLocation within completion : Vertical X-Tree TH, THRTRated Pressure: 10,000 PsiTest Pressure: 15,000 PsiWorking temperature range: 0ºF to 250ºF (-18ºC to 121ºC)Storage temperature range: -40ºF to 158ºF (-40ºC to 70ºC)Deployment Water Depth: 0-6,000ft (0-1,803m)

Mechanical RequirementsMate/demate cycle life: 100 mates (turbid sand, salt and water)Sealing Elastomeric and M-MNon orientated designInterface Tolerant of debris during normal mating Maximum Radial Misalignment: +/- 0.04” (1.0mm)Maximum Axial Misalignment: +/- 0.2” (5.1mm)Maximum Mating Speed: 0.3m/sec

Electrical SpecificationMaximum Working Voltage: 1,000VdcTest Voltage: 2,400VdcMaximum Working Current: 5AMaximim contact resistance: <30 mohms with 2.0A load

Material Specification Housing: 316 Stainless Steel or SAF 2205Contact: Gold plated Copper AlloyInsulation: PEEK 450G or EquivalentChemical / Corrosion Considerations to application environments

Design PhilosophySeal Philosophy: Elastomeric Wet Mate SealsElectrical insulation: Thermoplastic or Elastomer

CableTree Connector: 1/8” Hydraulic TubeTH Connector: 1/4” or 1/8” Permanent Downhole Cable

Key Performance Features Unique Latch Return MachanismNo Hydraulic Return required, utilisesLatch MechanismCable field ServiceableHigh Pressure ApplicationShell ContinuitySealing Elastomeric and M-MInterface Tolerant of Debris During Normal Mating

Qualification Testing (to IWIS specification)Hydrostatic Withstand Pressure TestFunctional Mate/Demate Test in Turbid ConditionsMaximum misalignment Test Specification Thermal Shock Test Individual Seal Hydrostatic Pressure TestShell Continuity TestWet Mate/Demate Cycle TestTurbid Tank Mate/De-mate Cycle TestThermal Cycle test Vibration Test


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WellConnect™ Subsea WHO Electrical Penetrator

The Wellhead Outlet (WHO) Penetrator is a Dry Mateable Subsea Electrical Connector designed to provide continuous electrical connection through Wellhead equipment. Typically this will be from a Tree mounted Wet mateable Connector to a Diver/ROV Connector situated at the Junction Box. The connector is mounted to a Flange which is then mounted to a pre-machined face on Wellhead equipment. The mating half of the Connector is terminated to an Oil Filled Subsea Jumper via an Omnitec Mk 2 interface.

Operational RequirementsLocation within completion: Subsea, WellheadRated Pressure: 15,000 PsiTest Pressure: 22,500 PsiWorking Temperature range: 0ºF to 300ºF (-18ºC to 150ºC)Storage Temperature range: -40ºF to 158ºF (-40ºC to 70ºC)Deployment Water Depth: 0-10,000ft (0-3,048m)

Mechanical RequirementsCrimp Termination Strength: >75% UTS of CableCable Pull Out Force: >1300 lbf (5783N)Connection Cycle Life: >100Sealing: M-M Primary, Elastomeric SecondaryOrientation: Keyed interfaces

Electrical SpecificationMaximum Working Voltage: 1000 VdcTest Voltage: 2500 VdcMaximum Working Current: 5 AMaximim contact resistance at 20ºC: <2.5mInsulative Resistance at 20ºC: > 10G ΩInsulative Resistance at 121ºC: > 500M ΩNumber of Contacts: 2/3Electrical Insulation Thermoplastic, Elastomer or Dielectric Fluid

Material Specification Housing Options: Stainless Steel 316 SAF 2205, 17-4PHStainless Steel or HS Cupronickel in compliance with ISO15156/NACE MR0175Contact Gold Plated Copper AlloyInsulation: PEEK 450G or EquivalentSeal Options: Hydrogenated Nitrile Rubber, Flurosilicone, Rubberor Silicone

Design PhilosophyEase of TerminationElectrical Contacts: 2+1 or 1+1 (2 lives +1 Earth)Crimp TerminationPressure TestableIndependent Design Review Validation

InterfacesWHO Interface API and Grayloc Sealing Flanges,as per customers requirements.Including as minimum; 1-11/16”, 2-1/16” - APIBX 150, 152 RingTree Cable Termination 1/8” Encapsulated/Hydraulic Tube or1/4” Encapsulated/Hydraulic TubeOil Filled Jumper/Hose Termination Omnitec Mk 2 Fitting

Key Performance Features Flexible Design Suiting any Wellhead PrepEase of terminationScoop Proof Contact PinsEarth Continuity2 Live Contacts

Qualification TestingContact Resistance Insulation ResistanceProof VoltageHydrostatic Pressure TestPR2 Test (Pressure & Thermal Cycle)Vibration TestGas TestReverse Pressure TestIndividual Seal Test


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WellConnect™ Instrumentation Dry Mate Electrical Connector (Field Attachable)

The dry mate consists of two halves Male and female. The male halve has metal to metal sealing whilst the female is a field attachable connector, eradicating the need for offshore splicing. The connectors are used for Subsea equipment including Tubing Hanger & Tubing Hanger Running Tools.

Material Specification Housing: High strength CuproNickelInsulation: PEEK HT

Design PhilosophyIndependent Design Review ValidationMetal to Metal SealingField Attachedable Dry MateTest Port Facilities

Cable1/4" or 1/8" Metal Type Termination(or client specific)

Qualification TestingProof VoltageInsulation ResistanceContact ResistancePressure TestPressure and Temperature Cycling (API6 PSL4)Metal to Metal SealingIndividual Seal Test

Operational RequirementsDesign Life: 25 yearsLocation within Completion: Subsea TH & THRTRated Pressure: 10,000 psiTest Pressure: 15,000 psiWorking Temperature Range: -20ºC to 155ºC Storage Temperature Range: -18ºC Min

Mechanical RequirementsEnvelope Diameter: As per Customer Specifications

Electrical SpecificationNumber of Contacts: 1Contact Method: Multi-contactWorking Voltage: 500 VdcTest Voltage (to Earth): 1000VdcAmpacity: 5 A


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WellConnect™ Downhole Electrical Mechanical Splice

The Permanent Downhole Cable Mechanical Splice is designed to join two seperate cables providing a continuous electrical connection. The Splice is sealed against the environment in an outer Metallic body and is mechanically joined to both ends of the PDC which provides a metal to metal seal. It is also fully insulated against electrical tracking through thermoplastic and elastomeric sleeves.

Operational RequirementsDesign Life: 10 yearsLocation within Completion: DownholeRated Pressure: 10,000 PsiTest Pressure: 15,000 PsiOperating Temperature Range: -18ºC to 121ºC (0ºF to 250ºF)Storage Temperature Range: -40ºC to 70ºC (-40ºF to 158ºF)

Mechanical RequirementsCrimp Termination Strength: >75% UTS of CableCable Pull Out Force: >1300 lbf (5783N)Sealing: M-M Primary, Elastomeric SecondaryOrientation: Keyed Interfaces if Required

Electrical SpecificationMaximum Working Voltage: 1000 VdcTest Voltage: 2500 VdcMaximum Working Current: 5 AMaximim Contact Resistance at 20ºC: <2.5m ΩInsulative Resistance at 20ºC: > 10G ΩInsulative Resistance at 121ºC: > 200M ΩNumber of Contacts: 1Electrical Insulation Thermoplastic or Elastomer

Key Performance FeaturesMetal to Metal SealingElastomeric Back-up1/4 & 1/8 CablesTest Port for Onsite Verification

Material SpecificationHousing Options: Stainless Steel 316 or Inconel Alloy Contact: Gold Plated Copper AlloyInsulation: PEEK 450G or EquivalentSeal Options: Hydrogenated Nitrile Rubber, Flurosilicone, Silicone

Design PhilosophyEase of terminationPressure testableMetal/Metal Primary sealSuitable for 1/8” and 1/4“ PDC

CableCable Option 1: 1/8” Encapsulated Cable/Hydraulic Tube to 1/4”Encapsulated Cable/Hydraulic Tube - 16 & 18 AWGCable Option 2: 1/4” Encapsulated Cable/Hydraulic Tube to 1/4”Encapsulated Cable/Hydraulic Tube - 16 & 18 AWG

Qualification TestingStandard Electrical Integrity TestHydrostatic Pressure TestThermal Test


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Wet-Mateable Power Connectors

RMSpumptools is the industry’s technology leader for ESP Power Connectors and extends our ethos of design for reliability to Subsea Electrical Wetmateable Connectors for Power and Instrument Lines, bringing a step-change to ESP Subsea System reliability.

Key Features

Dielectric Oil Treatment Technology Unique formula treatment that neutralises moisture and maintains insulation integrity, protecting against electrical failure and prolonging life of the system.

Energised Seals Provides reliable long term seal compression in hostile environments, ensuring high levels of mechanical and electrical integrity over the life of the product - delivering maximised reliability.

Metal to Metal Sealing High integrity sealing at critical barriers providing maximum protection against water ingress, resulting in long term reliability.

Misalignment Compliance System Radial, Angular and Axial mechanical compliance is built into the design, eliminating damage during the most severe mating scenarios, avoiding premature failure and recourse to backups.

Plug & Play Installation Options Allows repeatable, efficient installation without critical on-site operations, resulting in superior time and cost savings.

Crimp Termination Technology Repeatable cable termination using pre-set crimp tooling, simplifying installation and eliminating errors during operation.

ESP Cable Termination TechnologyField proven repeatable cable termination reliability over years of wide ranging service, simplifying installation and eliminating errors.

Electrical Specification3 Phase SystemMaximum Working Current: 160AMaximum Balanced Working Voltage: 5000Va.cFrequency: Up to 60HzMaximum Test Voltage: 28Vd.c (11.54kVa.c)Insulation Resistance (@20ºC): >10 GΩ @ 5000Vd.cMaximum Contact Resistance: <10 mΩPartial Discharge Inception Voltage: > 1.73 Uo

Mechanical PropertiesWorking Design Life: 20 yearsBody Material: Inconel, Superduplex and Stainless Steel to ISO 15156Working Depth: 3400mRated Pressure: 5,000psi (34 Nmm-2, 340 Bar)Operating Temperature: -20ºC to 121ºCStorage Temperature: -40ºC to 70ºCOuter Diameter: 70mm, Female=76mmMaximum Demate Speed: 0.5 ms-1

Product VariantsTree to TH (with Wellhead Penetration)Subsea ROVUmbilical Terminations


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WellPower v1 Split-Phase Vertical Electrical Connector

The ESP connector system consists of three single phase wet-mate power connectors spaced around the production bore. The female connector halves are in the upper section, while the male connector halves are fixed within the lower section. The connector system provides a long term reliable connection in a subsea downhole environment.

Operational RequirementsDesign Life: Permanently Installed Connector 10 yearsRated Pressure: 5,000 PsiTest Pressure: 7,500 PsiDesign Pressure: 9,000 PsiWorking Temperature Range: 0ºC to 150ºC (300ºF)Storage Temperature Range: -22ºF to 104ºFNumber of Cycles: 100

Mechanical RequirementsDiameter: 1.250”Length: <12.000“Stack up Tolerance: ± 0.25”

Electrical SpecificationRated Voltage: 2.89 / 5.0 kVAC (Uo/U)Breakdown Voltage > 8Uo (23.1 kV) Ampacity: 80 - 125 AFrequency Range: 30 - 85 HZ

Key Performance FeaturesUnique Dielectric Oil Flow SystemProtective Contact on Male/Female HalvesHPHT Application MaterialsEnergised SealsMetal to Metal SealingGold-plated ContactsCrimp Technology

Material SpecificationHousing: 316 Stainless Steel, Inconel 625 (nipple) HS Cupro Nickel AlloyContacts: Gold Plated Beryllium CopperInsulation: PEEK 450G

Qualification TestingStandard Electrical Integrity TestsDry Mated TestMains Water Mate / Demate Cycle TestSeawater Mate / Demate Cycle TestTurbid Tank Test Helium Leak TestCold Water Mate / Demate Cycle TestSimulated Environment Mate / Demate Cycle Test Simulated Environment Material Compatibility TestRapid Mate / Demate Cycle TestTemperature Rise (current)High Voltage

Design PhilosophyMain dielectric filled body: Pressure balancedSealing: Dual electrical and mechanical barriersElectrical insulation Primary: Thermoplastic or ElastomerLower Connector Pressure Barrier

CableVarious Cable Options


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WellPower v1 Junction Box

The RMSpumptools Junction Box for power systems distributing Single and Split-Phase ESP Cables provides a long term reliable connection in a subsea downhole environment.

Operational RequirementsDesign Life: Permanently Installed Connector 10 yearsRated Pressure: 5,000 PsiTest Pressure: 7,500 PsiDesign Pressure: 11,250 PsiWorking Temperature Range: 0ºC to 150ºC (302ºF)Storage Temperature Range: -22ºF to 104ºF

Mechanical RequirementsOutside Diameter: 5” or 5.5“ Production Tube: 2.9” or 3.56”Box Only Length: 13.4” Junction Box Min Length: 16” System Length with WMEC’s: 32”

Electrical SpecificationRated Voltage: 2.89 / 5.0 kVAC (Uo/U)Breakdown Voltage > 8Uo (23.1 kV) Ampacity: 80 - 125 AFrequency Range: 30 - 85 HZ

Key Performance FeaturesProvides 180º U-TurnFlat MLE to WMEC rear PBHPHT Application MaterialsEnergised SealsMetal to Metal SealingGold-plated ContactsCrimp TechnologyPlug and Play Jumpers to Wet-Mate

Material SpecificationHousing: 316 Stainless Steel Duplex Stainless Steel (2205)Contacts: Gold Plated Beryllium CopperInsulation: PEEK 450G

Qualification TestingStandard Electrical Integrity TestsPre-Epoxy Full Pressure TestEndurance TestSimulated Environment Material Compatibility TestTemperature Rise (current)High Voltage

Design PhilosophySealing: Dual electrical and mechanical barriersPrimary Metalic Cone Seal and Elastomeric Back-upElectrical insulation Primary: Thermoplastic or ElastomerLower Connector Pressure Barrier

CableVarious Cable Options


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OceanPower™ HV Electrical Wet-Mate Connector

The HV Power 3-phase Wet-Mate system is a single mandrel connector, utilising technology proven in the marine environment ensuring long term reliability. The connectors bring many benefits to tidal stream and wave energy devices, providing innovation to some of the industry’s major challenges.

Operational RequirementsLocation within Completion: Subsea Turbine and HubDesign Life: 25 yearsRated Depth: 1,000+ MetresRated Pressure: 1,500 PsiWorking Temperature Range: -20ºC to 45ºCStorage Temperature Range: -20ºC to 60ºC

Mechanical RequirementsFully Compliant Mounting SystemMisalignment Limits: Radial +/- 3mm, Angular +/- 1ºEnvelope Diameter: As per Customer Specification

Electrical SpecificationNumber of Phases: 3 + 1 earthContact Method: Multi-contactWorking Voltage: 3.6/6(7.2) kVTest Voltage: 14.4 kVdcAmpacity: 168 AFrequency Range: 47 - 52 HZ

Key Performance FeaturesModular inter-changeable Male and Female ConnectorsPlug Connectors can be Energised UnmatedDual Sealing BarriersMetal to Metal SealingElastomeric Back-up SealingGold-plated ContactsCompliant Mount maintains axial pre-load on Mated Connectors

Material SpecificationHousing: SAF / High Strength CuproNickelInsulation: PEEK

Qualification TestingShell ContinuityProof VoltageInsulation ResistanceContact ResistancePartial Discharge (PD)Pressure TestThermal Short CircuitTemperature CyclesPull Test

Design Philosophy and StandardsProtected Male & Female Electrical ContactsOil Filled Pressure Balanced Design Test Port Facilities Cathodic Protection System Compatible IEC: 60502-2, 60502-4, 60228

Cable and Hose35mm² Cable Goodyear Gorilla Hose via Hose Fittings Connection Oil-filled & Pressure BalancedOther Cables & Hoses are available


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OceanPower™ HV Split Phase Connector

The HV Power Wet-Mate system is a Split-Phase connector allowing a single or 3-phases to be applied, utilising technology proven in the marine environment ensuring long term reliability. The connectors bring many benefits to tidal stream and wave energy devices, providing innovation to some of the industry’s major challenges.

Operational RequirementsDesign Life: 25 yearsRated Pressure: 5,000 PsiTest Pressure: 7,500 PsiDesign Pressure: 9,000 PsiWorking Temperature Range: 0ºC to 120ºC (300ºF)Storage Temperature Range: -22ºF to 104ºFNumber of Cycles: 100

Mechanical RequirementsDiameter: 1.250”Length: <12.000“Stack up Tolerance: ± 0.25”

Electrical SpecificationRated Voltage: 2.89 / 5.0 kVAC (Uo/U)Breakdown Voltage > 8Uo (16.1 kV) Ampacity: 80 A - 150 AFrequency Range: 30 - 85 HZ

Key Performance FeaturesUnique Dielectric Oil Treatment SystemProtective Contact on Male/Female HalvesEnergised SealsMetal to Metal SealingGold-plated ContactsCrimp Technology

Material SpecificationHousing: Stainless Steel, Inconel 625 and Superduplex to ISO15156 Contacts: Gold Plated Beryllium CopperInsulation: PEEK 450GNon Metallic Material Specification: Norsok M710H2S Levels Norsok M710 compliantCO2 Levels Norsok M710 compliant

Qualification TestingStandard Electrical Integrity TestsDry Mated TestMains Water Mate / Demate Cycle TestSeawater Mate / Demate Cycle TestTurbid Tank Test Helium Leak TestCold Water Mate / Demate Cycle TestSimulated Environment Mate / Demate Cycle Test Simulated Environment Material Compatibility TestRapid Mate / Demate Cycle Test

Design PhilosophyMain dielectric filled body: Pressure balancedSealing: Dual electrical and mechanical barriersElectrical insulation Primary: Thermoplastic or Elastomer

CableVarious types


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OceanPower™ HV Electrical Dry-Mate Connector

The HV Power 3-phase Dry-Mate Connector utilises technology proven in the marine environment providing long term reliability. The Dry-Mate connectors brings many benefits to tidal stream and wave energy devices, providing innovation to some of the industry’s major challenges.

Operational RequirementsLocation within Completion: Subsea Turbine, Hub & UmbilicalDesign Life: 25 yearsRated Depth: 1,000+ MetresRated Pressure: 1,500 PsiWorking Temperature Range: -20ºC to 60ºCStorage Temperature Range: -18ºC Min

Mechanical RequirementsProfile: <90mmEnvelope Diameter: As per Customer Specification

Electrical SpecificationNumber of Contacts: 3Contact Method: Multi-contactWorking Voltage: 3.6/6(7.2) kVTest Voltage (to Earth): 14.4 kVdcAmpacity: 250 A (cable limiting factor)Frequency Range: 47 - 52 HZ

Key Performance FeaturesEnergised SealsElastomeric Back-up SealingSecurity Screw to prevent lock ring rotation and DematingGold-plated ContactsDesign suits a range of Cables

Material SpecificationHousing: SS 316 / High Strength CuproNickelInsulation: PEEK, EPDM

Qualification TestingShell ContinuityProof VoltageInsulation ResistanceContact ResistancePartial Discharge (PD)Pressure TestThermal Short CircuitTemperature Cycles

Design Philosophy and StandardsIEC: 60502-2, 60502-4, 60228

Cable and HoseSiwo-kul 35mm² CableGoodyear Gorilla Hose via Hose Fittings Connection Oil-filled & Pressure BalancedOther Cables & Hoses are available


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OceanPower™ HV Electrical Penetrator

The HV Power 3-phase Penetrator utilises technology proven in the marine environment providing long term reliability. The Penetrator brings many benefits to tidal stream and wave energy devices, providing innovation to some of the industry’s major challenges.

Operational RequirementsLocation within Completion: Subsea Turbine, Hub & UmbilicalDesign Life: 25 yearsRated Depth: 1,000+ MetresRated Pressure: 1,500 PsiWorking Temperature Range: -20ºC to 60ºCStorage Temperature Range: -18ºC Min

Mechanical RequirementsOption 1Bore Sealing: Ø76.5mm = 50sqmm CableFlange: Ø130mm = 50sqmm CableOption 2Bore Sealing: Ø82.7mm = 70sqmm CableFlange: Ø130mm = 70sqmm CableEnvelope Diameter: As per Customer Specification

Electrical SpecificationNumber of Contacts: 3Contact Method: Crimped TerminationsWorking Voltage: 3.6/6(7.2) kVTest Voltage (to Earth): 14.4 kVdcAmpacity: 250 A (cable limiting factor)Frequency Range: 47 - 52 HZ

Key Performance FeaturesEnergised SealsElastomeric Back-up SealingDesign suits a range of CablesFlange Seal Test Port

Material SpecificationHousing: SS 316 / High Strength CuproNickelInsulation: PEEK, EPDM

Qualification TestingShell ContinuityProof VoltageInsulation ResistanceContact ResistancePartial Discharge (PD)Pressure TestThermal Short CircuitTemperature CyclesPull Test

Design Philosophy and StandardsIEC: 60502-2, 60502-4, 60228

Cable and HoseSiwo-kul 35mm² CableGoodyear Gorilla Hose via Hose Fittings Connection Oil-filled & Pressure BalancedOther Cables & Hoses are available

cation within Completionsign Life: 25 yearsed Depth: 1,000+ Metre

d Pressure: 1,500 Psiing Temperature Rangge Temperature Rang

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Electrical SpeNumber of ConContact MethodWorking VoltageTest Voltage (to Ampacity: 250 A Frequency Range

Key PerformanceEnergised SealsElastomeric Back-upDesign suits a range Flange Seal Test Port


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Subsea Valve Position Sensors

RMSpumptools Subsea Valve Sensor provides the exact position of the subsea valve. The Subsea Valve Position Sensor can be used on a variety of valve applications including Choke and HIPPS. The 2 wire, 4-20mA current loop output, non-contacting magnetic Subsea Valve Position Sensors are available in various styles and configuration to harness/mate with subsea connectors as a package supply.

Operating Principle

The Subsea Valve Position Sensor measures the direction of the magnetic field generated by external magnets. The system can be divided into two main mechanical components, the magnetic drivehead assem-bly and the sensor body assembly.

The magnetic drivehead assembly is attached to the output shaft of the valve actuator. When the valve moves, the magnetic drivehead assembly rotates around four magnetic sensors built inside the nose of the sensor body assembly. The angle of the magnetic field relative to the sensor body assembly is determined by measuring two components of the field at right angles to each other.

These magnetic resolutes are processed by the electronics inside the magnetic sensor assembly, resulting in a closed loop signal of between 4mA and 20mA.

Key Performance Features

Ultra Deep Water CapabilitySensors suitable for depths of up to 3,000 metres

Non-Contacting No moving parts or dynamic seals to wear

Solid-State Electronic ComponentsEnsures superb levels of reliability and accuracywith low drift characteristics

Extensive Shock and Vibration TestedM.T. failure analysis calculated at 67 years

Manufactured to ISO 9001 StandardsDesigned, manufactured, assembled and rigorouslytested to ISO 9001 approved quality standards

Interchangeable in the Field Each sensor is programmed and calibrated on masterrig, then pressure tested as per customer requirements

Bespoke SolutionsTo meet specific customer applications

ExperienceSince their North Sea debut in 1992, over 550 SubseaValve Position Sensors have been installed to date.The Sensors have been proven using extensive shockand vibration tests.

Pillar Mounted Dual OutputPosition Sensor


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Subsea Valve Position Sensors

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Design Specifications - All ModelsAngle of Operation: 0° to 360° (to customer specification)Accuracy: Better than ± 0.6% (0.4% optional)Resolution: Better than ± 0.05%Input Voltage: 14 to 28 VDCOutput Current: 4 to 20 mA (normal range) Update Rate: 3HzOperating Temperature: -20°C to 40°CMax. Operating Depth: 1500 metres standard (3000 metres optional)Test Pressure: To Customer Specification

Customer Options• Standard or Ultra Deep Water• Single or Dual Output• Pillar mounted of Flush Fitting design• Standard or high accuracy (0.6% or 0.4% of full scale deflection)• Angle of operation programmed to customer specification (up to 360°)• Clockwise or Counter Clockwise direction of operation• Fitted with subsea electrical connector of choice• Dual Output models fitted with one or two connectors• Pressure testing to suit customer specifications

Description1. Dual Sensor Body Assembly2. Magnetic Drivehead Assembly3. Mounting Plate4. Support Pillars5. Actuator Output Shaft6. Bulkhead Connectors or Harnesses of Customer’s choice

FF1 Flush Fitting Single Output

Description1. Sensor Body Assembly2. Magnetic Drivehead Assembly3. Fastening Clamps4. Actuator Output Shaft5. Bulkhead Connectors or Harnesses of Customer’s choice

PM1 Pillar Mounted Single Output

Description1. Sensor Body Assembly2. Magnetic Drivehead Assembly3. Mounting Plate4. Support Pillars5. Actuator Output Shaft6. Bulkhead Connectors or Harnesses of Customer’s choice


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SeaConnect™ Temperature and Pressure Sensor

Sensor SpecificationPressure:Compensated Temperature: 0 - 120°CCalibrated Pressure: 0 - 10,000psiResolution: 0.03% FSAccuracy: 0.2% FS (Total Error Band)Long Term Stability: 0.1% FS / yearTemperature:Calibrated Temperature: 0 - 120°CResolution: 0.03% FSAccuracy: 1% FS (Total Error Band)Long Term Stability: 0.5% FS / year

Key Product FeaturesReduced Size:40cm total length, from the flush to the JICReduced Weight:15kg. Easy handling and installationFacilitated Calibration:Calibration performed by HART and Modbus outputMaterials:All units are manufactured with qualified materials for subsea use and for corrosive environments, accordingly to the HH class on API 6A / NACE MR-0175Two Choices of Materials:Can be supplied in 316L SS (UNS S31603) or Super Duplex (UNS 32550)

Operational Requirements Design Life: 25 yearsRecalibration: 10 yearsProcess Connection: API 6BX 1.13/16” 10ksi flangeElectrical Connection: JIC 8 with oil filled hoseRing Gasket: BX-151 and 2-239 elastomeric sealLocation of installation: Subsea Tree Valves or at ManifoldsWorking Pressure: 0 - 10,000psiWorking Temperature: -10 - 121°C

QualificationQualified Pressure: 3,800psiMaximum withstand pressure: 8,600psi (body) 20,000psi (probe)Vibration Test: 12-300Hz at 5g on the 3 axisThermal cycling at 4°C, 25°C, 50°C and 60°C with 2 hours on each temperature for 5 days

Electronic SpecificationPower Supply: 12-36VDCSignal Output: 4-20mA current loopThe output is made via electrical penetratorsInsulation: 10MΩ / 50VAC (temperature and pressure)The electronic signal conditioning uses AD/DA converters 16 bitsThe reading of the values of pressure and temperature can be made by HART protocol (temperature) and RS485 Modbus (pressure)

* The Sensor is offered as part of the SeaConnect System in partnership with Transeletron (ezSensing).


Subsea Wet-Mate & Dry-Mate Connector Systems · subsea monitoring and control requirements including Subsea Trees, production control systems and distribution units. The product utilises

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