Specification Sheet Process Controllers Temperature/downloads.issltd.co.uk/datasheets/Eurotherm/... · Specification Sheet The innovative range of 3200 controllers offer precision

• 8 Segment programmer

• Heater failure detection

• Current monitoring

• Internal timer

• Scrolling text messages

• Recipes

• Modbus comms

• Modbus SP retransmission

• Analogue retransmission

• Remote setpoint

• Help text

• Type approved to EN14597 TR

• Multi-language support(French, German, Spanishand Italian)

Temperature/Process ControllersSpecification Sheet

The innovative range of 3200 controllers offer precision control oftemperature and other process variables together with a host ofadvanced features not normally found in this class of controller.

The emphasis is on ease of use. A simple ‘Quick Start’ code is used toconfigure all the functions essential for controlling your process. Thisincludes input sensor type, measurement range, control options, andalarms, making ‘Out the Box’ operation truly achievable. In operatormode every parameter has a scrolling text message describing itsfunction and is available in English, German, French, Spanish or Italian.More advanced features are configured using iTools, a PC basedconfiguration wizard which is an easy to use and instructive guide to allthe functions in the controller.

Heater current monitoringA current transformer input provides display of the heater current and ahealth check on the load. Partial load failure, heater open circuit and SSRfaults are detected and displayed as scrolling alarm messages as well asproviding an alarm output. On the 3208 and 3204 a front panel ammeterdisplays the heater current.

Setpoint programmerHeat treatment profiles can be programmed using the 8-segmentprogrammer. Holdback, at the beginning of each segment can be usedto guarantee the soak periods. A digital event output can be triggered inany segment to initiate actions within the process.

Custom text messagingCustom messages can be created with iTools and downloaded to the3200 to display when an event, alarm or process condition occurs. Thisprovides the operator with good visibility of the status of the process.

Remote setpointAn option exists for the 3200 to have a Remote Analogue Input. This canbe either volts or mA and is used to allow the setpoint to be generatedby a master controller or PLC.

SERIES

3200

Eurotherm Part No. HA028600 Issue 8 March 2013 2 3200 Series Specification Sheet

RecipesUsing iTools, recipes can be created that may be used to changethe operating parameters of the 3200 simply by selecting a newrecipe using the 3200 HMI or digital input. This is very useful wheremultiple products are processed using the same controller butrequire different parameters to be set.

TimerAn internal timer is configurable as an interval timer, delay timer orto provide a soft start for hot runner control.

Setpoint retransmissionSending the setpoint or other parameters from the 3200 to slavedevices can be achieved either using conventional analoguecommunications or using Master Modbus communications. MasterModbus in the 3200 allows a broadcast of a single parameter tothe network.

A typical application is a setpoint being retransmitted to a numberof slave controllers in a multi-zone furnace.

Modbus communicationsAll units support both EIA232 and 2-wire EIA485 communicationsusing the Modbus protocol. The 3216 supports 4-wire EIA485.

Configuration adaptoriTools configuration to all 3200 controllers can be achieved byusing a configuration adaptor. It provides iTools with the ability tocommunicate with and configure devices without the need for anypower being connected.

iTools wizardUsed to simplify the set up of 3200 series controllers. The wizardguides the user through the configuration process with interactivehelp and graphical demonstrations of features.

SpecificationGeneralEnvironmental performance Temperature limits Operation: 0 to 55°C

Storage: –10 to 70°CHumidity limits Operation: 5 to 90% RH non condensing

Storage: 5 to 90% RH non condensingPanel sealing: IP65, Nema 4XShock: BS EN61010Vibration: 2g peak, 10 to 150HzAltitude: <2000 metresAtmospheres: Not suitable for use in explosive or

corrosive atmosphere

Electromagnetic compatibility (EMC) Emissions and immunity: BS EN61326

Electrical safety (BS EN61010): Installation cat. II; Pollution degree 2

INSTALLATION CATEGORY IIThe rated impulse voltage for equipment on nominal 230V mains is 2500V.

POLLUTION DEGREE 2Normally, only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation shall be expected.

EN14597 TR APPROVALRegistration Number TR1229.

Physical Dimensions: 3216: 48W X 48H X 90Dmm

3208: 48W X 96H X 90Dmm3204: 96W X 96H X 90Dmm32h8: 96W X 48H X 90Dmm

Weight: 3216: 250g3208: 350g3204: 420g32h8: 350g

Panel: Mounting Cut-out dimensions3216: 1/16 DIN 45W x 45Hmm 3208: 1/8 DIN 45W x 92Hmm3204: 1/4 DIN 92W x 92Hmm32h8: 1/8 DIN, horizontal 92W x 45Hmm

Panel depth: All: 101mm

Operator interface Type: LCD TN with backlightMain PV display: 4 digits, greenLower display

3216, 3208, 3204: 5 character starburst, green32h8: 9 character starburst, green

Status beacons: Units, outputs, alarms, active setpoint

Power requirements 3216: 100 to 240V ac, –15%, +10%,

48 to 62 Hz, max 6W24V ac, –15%, +10%. 24V dc, –15% +20% ±5% ripple voltage max 6W

3208, 32h8, 3204: 100 to 240Vac, –15%, +10%, 48 to 62 Hz, max 8W24V ac, –15%, +10%. 24V dc, –15% +20% ±5% ripple voltage max 8W

Approvals CE, cUL listed (file E57766), Gost, DIN 3440 (3216 only)Suitable for use in Nadcap and AMS2750D applications under SystemsAccuracy Test calibration conditions

Transmitter PSU (not 3216) Rating: 24V dc, >28mA, <33mAIsolation: 264V ac double insulated

CommunicationsSerial communications option Protocol: Modbus RTU slave

Modbus RTU Master broadcast (1 parameter)

Isolation: 264V ac, double insulatedTransmission standard: EIA232 or EIA485 (2-wire)

EIA485 (4-wire) on 3216 only

Process variable input

Calibration accuracy: <±0.25% of reading ±1LSD (Note 1)Sample rate: 4Hz (250ms)Isolation: 264V ac double insulation from the PSU

and communication

Resolution (µV): <0.5µV with 1.6 sec filterResolution (effective bits): >17 bitsLinearisation accuracy: < 0.1% of readingDrift with temperature: <50ppm (typical) <100ppm (worst case)Common mode rejection: 48-62Hz, >-120dbSeries mode rejection: 48-62Hz, >-93dB Input impedance: 100MΩCold junction compensation: >30:1 rejection of ambient changeExternal cold junction: Reference of 0°C Cold junction accuracy: <±1°C at 25°C ambientLinear(process) input range: –10 to 80mV, 0 to 10V with 100KΩ/806Ω

external divider moduleThermocouple types: K, J, N, R, S, B, L, T, C, custom download

(Note 2)Resistance thermometer types: 3-wire Pt100 DIN 43760Bulb current: 0.2mALead compensation: No error for 22Ω in all leadsInput filter: Off to 59.9sZero offset: User adjustable over full rangeUser calibration: 2-point gain & offset

AA relayType: Form C (changeover)Rating: Min 100mA@12V dc, max 2A@264V ac

resistive Functions: Control outputs, alarms, events

Current transformer inputInput range: 0-50mA rms, 48/62Hz. 10Ω burden

resistor fitted inside moduleCalibration accuracy: <1% of reading (Typical),

<4% of reading (Worst case)Isolation: By using external CTInput impedance: <20ΩMeasurement scaling: 10, 25, 50 or 100 AmpsFunctions: Partial load failure, SSR fault

Digital input (DigIn A/B, B not on 3216)Contact closure: Open >600Ω, closed <300ΩInput current: <13mAIsolation: None from PV or system

264V ac double insulated from PSU and communications

Functions: Includes alarm acknowledge, SP2 select, manual keylock, timer functions standby select, RSP select

Logic I/O moduleOutputRating: ON 12V dc@<44mA,

OFF <300mV@100µAIsolation: None from PV or system.

264V ac double insulated from PSU and communications

Functions: Control outputs, alarms, events

Digital input Contact closure: Open >500Ω, closed <150ΩIsolation: None from PV or system

264V ac double insulated from PSU and communications

Functions: Includes alarm acknowledge, SP2 select, manual, keylock, timer functions, standbyselect, RSP select

Relay output channelsType: Form A (normally open)Rating: Min 100mA@12V dc, max 2A@264V ac

resistive Functions: Control outputs, alarms, events

Triac outputRating: 0.75A (rms) 30 to 264V (rms) resistive

loadIsolation: 264V ac double insulatedFunctions: Control outputs, alarms, events

Analogue output (Note 3)

OP1, OP2Rating: 0-20mA into <500ΩAccuracy: ± (<1% of Reading + <100µA)Resolution: 13.5 bitsIsolation: 264V ac double insulated from PSU and

communicationsModule code C provides full 264V ac double isolated

Functions: Control outputs, retransmission

OP 3 (not on 3216) Rating: 0-20mA into <500ΩAccuracy: ±(<0.25% of Reading + <50µA)Resolution: 13.6 bitsIsolation: 264V ac double insulatedFunctions: Control outputs, retransmission

Remote setpoint inputCalibration accuracy: <±0.25% or reading ±1LSDSample rate: 4Hz (250ms)Isolation: 264V ac double insulation from

instrumentResolution: <0.5mV (for 0-10V) or <2µA (for 4-20mA)Resolution (effective bits): >14bitsDrift with temperature: <50ppm (typical) <150ppm (worst case)Common mode refection: 48-62Hz, >-120dBSeries mode rejection: 48-62Hz, >-90dBInput impedance: Voltage: 223KΩ and Current: 2R49Normal input range: 0 to 10V and 4 to 20mAMax input range: –1V to 11V and 3.36mA to 20.96mA

Software featuresControlNumber of loops: 1Loop update: 250msControl types: PID, ON/OFF, VPCooling types: Linear, fan, oil, waterModes: Auto, manual, standby, forced manualOvershoot inhibition: High, low

Alarms Number: 4Type: Absolute high & low, deviation high,

low or band, rate of changeLatching: Auto or manual latching, non-latching,

event onlyOutput assignment: Up to four conditions can be assigned

to one output

Other status outputs Functions: Including sensor break, manual mode,

timer status, loop break, heater diagnostics, program event

Output assignment: Up to four conditions can be assigned to one output

Setpoint programmer Program function: 1 program x 8 segments with 1 event

output (Note 4))

Start mode: Servo from PV or SPPower fail recovery: Continue at SP or Ramp back from PVGuaranteed soak: Inhibits dwell timing until PV within limits

Timer Modes Dwell when setpoint reached

Delayed control action, Soft start limits power below PV threshold

Current monitor Alarm types: Partial load failure, over current, SSR

short circuit, SSR open circuitIndication type: Numerical or ammeter

Custom messages Number: 15 scrolling text messagesNo of characters: 127 characters per message maxLanguages: English, German, French, Spanish, ItalianSelection: Active on any parameter status using

conditional command

Recipes Number: 5 recipes with 38 parametersSelection: HMI interface, communications or

digital IO

Notes

1. Calibration accuracy quoted over full ambient operating range and forall input linearisation types.

2. Contact Eurotherm for details of availability of custom downloads for alternative sensors.

3. Voltage putput can be achived by external adator.

4. By using recipes five SP programs can be stored.

Eurotherm Part No. HA028600 Issue 8 March 2013 3 3200 Series Specification Sheet

Eurotherm Part No. HA028600 Issue 8 March 2013 4 3200 Series Specification Sheet

3200 Accessories

X Not fittedR RelayA Dual relay

(From A-OP3 and OP4)

VH 85-264V acVL 24V ac or dc

CC Standard controllerCP Standard programmerVC Motorised valve controllerVP Motorised valve programmer

ENG EnglishFRA FrenchGER GermanSPA SpanishITA Italian

3216 48 x 48mm unit3208 48 x 96mm unit32h8 96 x 48mm horizontal unit3204 96 x 96mm unit

3216OP1 OP2

XXXX None fitted None fittedLXXX Logic None fittedLRXX Logic RelayRRXX Relay RelayLLXX Logic LogicLDXX Logic 0-20mADRXX 0-20mA RelayRCXX Relay Isolated 0-20mALCXX Logic Isolated 0-20mADCXX 0-20mA Isolated 0-20mANot available with Low Voltage PSUDDXX 0-20mA 0-20mALTXX Logic TriacTTXX Triac Triac3208/32h8/3204

OP1 OP2 OP3LRRX Logic Relay RelayRRRX Relay Relay RelayLRDX Logic Relay 0-20mARRDX Relay Relay 0-20mALLDX Logic Logic 0-20mALDDX Logic 0-20mA 0-20mARDRX Relay 0-20mA RelayDRDX 0-20mA Relay 0-20mANot available with Low Voltage PSULLRX Logic Logic RelayDDDX 0-20mA 0-20mA 0-20mALTRX Logic Triac RelayTTRX Triac Triac RelayLTDX Logic Triac 0-20mATDDX Triac 0-20mA 0-20mATTDX Triac Triac 0-20mA

G GreenS SilverW Washdown (not 32h8/04)

ENG EnglishFRA FrenchGER GermanSPA SpanishITA Italian

XXXXX StandardWL005 Extended

XXXXX NoneCERT1 Certificate of ConformityCERT2 Factory Calibration

Certificate

XXX None fittedXXL Logic inputXCL CT + Logic IP2XL RS232 Comms + Logic IP4XL 2-wire RS232 comms +

Logic IP2CL RS232 Comms CT + Logic IP4CL 2-wire RS232 Comms CT +

Logic IP

XXXXX None

XXXXX NoneRES250 250R resistor for 0-5V dc OPRES500 500R resistor for 0-10V dc OP

HA029714 Installation guideHA027986 Engineering manualSUB35/ACCESS/249R.1 2.49R Precision resistorCTR100000/000 10A Current transformerCTR200000/000 25A Current transformerCTR400000/000 50A Current transformerCTR500000/000 100A Current transformeriTools/None/3000CK Configuration clipSUB21/IV10 0-10V input adaptor

Function

Supply Voltage

Basic Product

2

1

1 2 3 4 5 6 7 8 9 10 11

Outputs3 AA Relay (OP4)4

Options Board5

Fascia Colour6

Product Language7

Warranty9

Certificates10

12

Manual Language8

Custom Label11

Specials and Accessories12

264V ac Double

264V ac Double

264V ac Double

Power

264V ac Double

0-20mAIsolated Modules

Relays and Triacs

PowerSupplyCircuits

Rectification

µP &systemcircuits

All logic inputs &O/Ps & non isolated

0-20mA O/P

CT Measurement

Micro mountedPV Input

Serial CommsRemote Setpoint

264V ac Double

264V ac Double

264V ac Double

264V ac Double

Power

264V ac Double

Analogue (OP3)output

Relays and Triacs

Serial CommsRemote Setpoint

PowerSupplyCircuits

Rectification

All logic inputs &O/Ps & non isolated

0-20mA O/P

Transmitter PSU

CT Measurement

Micro mountedPV Input

µP &systemcircuits

3216 Isolation3208/32h8/3204 Isolation

Hardware/options coding

Order codes

Eurotherm Part No. HA028600 Issue 8 March 2013 5 3200 Series Specification Sheet

Optional quick start code (Optional)

XX Not fitted1 10 Amps2 25 Amps5 50 Amps6 100 Amps

X UnconfiguredW Alarm acknowledgeM Manual selectR Timer/Prog RunL KeylockP Setpoint 2 selectT Timer/prog ResetU Remote SP selectV Recipe 2/1 selectA Remote up buttonB Remote down buttonG Time/prog Run/resetI Timer/prog HoldQ Standby select

ThermocoupleB Type BJ Type JK Type KL Type LN Type NR Type RS Type ST Type TC Custom/Type CRTDP Pt100LinearM 0-80mV2 0-20mA4 4-20mAX Unconfigured

X UnconfiguredT SetpointS Target setpointP Output power %R Time remainingE Elapsed time1 1st alarm setpointD Dwell/ramp - Time/targetC SP with output meterM SP with ammeterA Load ampsN None

Full PV RangeC Deg C full rangeF Deg F full rangeCentigrade0 0 to 100 deg C1 0 to 200 deg C2 0 to 400 deg C3 0 to 600 deg C4 0 to 800 deg C5 0 to 1000 deg C6 0 to 1200 deg C7 0 to 1400 deg C8 0 to 1600 deg C9 0 to 1800 deg CFahrenheitG 32 to 212 deg FH 32 to 392 deg F J 32 to 752 deg FK 32 to 1112 deg FL 32 to 1472 deg FM 32 to 1832 deg FN 32 to 2192 deg FP 32 to 2552 deg FR 32 to 2912 deg FT 32 to 3272 deg FX Unconfigured

Input Type

Setpoint Limits

3208/h8/04 only

3208/h8/04 only

2

1

1 2 3 4 5 6 7 8 9 10

CT Input Scaling 6

Dig Input A, Dig Input B7 - 8

Lower Display10

XX UnconfiguredRelay, DC, Triac or Logic outputsControlH Heat (PID)C Cool (PID)J Heat (On/off)K Cool (On/off)Alarm output Energised in alarm0 High alarm1 Low alarm2 Deviation high3 Deviation low4 Deviation bandAlarm output De-energised in alarm5 High alarm6 Low alarm7 Deviation high8 Deviation low9 Deviation bandDC outputsControlH 4-20mA heatingC 4-20mA coolingJ 0-20mA heatingK 0-20mA coolingRetransmissionD 4-20mA setpointE 4-20mA Process valueF 4-20mA outputN 0-20mA setpointY 0-20mA Process valueZ 0-20mA outputLogic inputW Alarm acknowledgeM Manual selectR Timer/Prog RunL KeylockP Setpoint 2 selectT Timer/prog ResetU Remote SP selectV Recipe 2/1 selectA Remote up buttonB Remote down buttonG Time/prog Run/resetI Timer/prog HoldQ Standby select

Output 1 (OP1)3

XX UnconfiguredRelay, Triac or Logic outputsControlH Heat (PID)C Cool (PID)J Heat (On/off)K Cool (On/off)Alarm output Energised in alarm0 High alarm1 Low alarm2 Deviation high3 Deviation low4 Deviation bandAlarm output De-energised in alarm5 High alarm6 Low alarm7 Deviation high8 Deviation low9 Deviation band

Output 2 (OP2)4

AA Relay (OP4)5

Output 3 (OP3)9

XX UnconfiguredRelay, DC, Triac or Logic outputsControlH Heat (PID)C Cool (PID)J Heat (On/off)K Cool (On/off)Alarm output Energised in alarm0 High alarm1 Low alarm2 Deviation high3 Deviation low4 Deviation bandAlarm output De-energised in alarm5 High alarm6 Low alarm7 Deviation high8 Deviation low9 Deviation bandDC outputsControlH 4-20mA heatingC 4-20mA coolingJ 0-20mA heatingK 0-20mA coolingRetransmissionD 4-20mA setpointE 4-20mA Process valueF 4-20mA outputN 0-20mA setpointY 0-20mA Process valueZ 0-20mA output

XX UnconfiguredRelay, DC or Logic outputsControlH Heat (PID)C Cool (PID)J Heat (On/off)K Cool (On/off)Alarm output Energised in alarm0 High alarm1 Low alarm2 Deviation high3 Deviation low4 Deviation bandAlarm output De-energised in alarm5 High alarm6 Low alarm7 Deviation high8 Deviation low9 Deviation bandDC outputsControlH 4-20mA heatingC 4-20mA coolingJ 0-20mA heatingK 0-20mA coolingRetransmissionD 4-20mA setpointE 4-20mA Process valueF 4-20mA outputN 0-20mA setpointY 0-20mA Process valueZ 0-20mA output

AA

AB

AC

HD

HE

HF

1A1B

2A2B

LBLC

CT

CLA

VI

V+

V-

3A3B

3C3D

LN

Dig in 2

COM

A (+)

B (–)

–

+

Dig in B

mV/V mA

RTD

CT

OP4

+

–

+

–

24V dc Transmitter supply

or withRemote Setpoint

or withRemote Setpoint

Line

Neutral

100 to 240V ac50/60Hz or

24V ac/dc

AA

AB

AC

VI

V+

V-

1A1B

2A2B

LN

Line

Neutral

100 to 240V ac50/60Hz or

24V ac/dc

COM

A(+)

B(–)

CT

mV/V mA

RTD

Dig in A

HD

HE

HF

CT

CLA

mA

V

HD

HE

HF

mA

V

HD

HE

HF

3208/32h8/3204

3216

CTCLAVIV+V-

3A3B3C3DLN

32h8 Orientation

OP1NO

C

+

–

+

–OP2

NO

C

+

–OP3

NO

C

NO

C

NC

OP4

NO

C

NC

+

–

+

–OP1

NO

C

+

–

+

–OP2

NO

C

Rear Terminals

3208 Panel cut-out 92mm (–0.0 +0.8) x 45mm (–0.0 +0.6)3204 Panel cut-out 92mm (–0.0 +0.8) x 92mm (–0.0 +0.8)

32043208

96mm48mm 90mm101mm

96m

m

32h8 Panel cut-out 45mm (–0.0 +0.6) x 92mm (–0.0 +0.8)3216 Panel cut-out 45mm (–0.0 +0.6) x 45mm (–0.0 +0.6)

48m

m

3216

48mm 90mm101mm

96mm

32h8

Mechanical Details

Eurotherm Part No. HA028600 Issue 8 March 2013 6 3200 Series Specification Sheet

© Copyright Eurotherm Limited 2013

Invensys, Eurotherm, the Eurotherm logo, Chessell, EurothermSuite, Mini8, Eycon, Eyris, EPower, EPack, nanodac, piccolo, Foxboro andWonderware are trademarks of Invensys plc, its subsidiaries and affiliates. All other brands may be trademarks of their respective owners.

All rights are strictly reserved. No part of this document may be reproduced, modified, or transmitted in any form by any means, nor may it bestored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates, without the priorwritten permission of Eurotherm Limited.

Eurotherm Limited pursues a policy of continuous development and product improvement. The specifications in this document may therefore bechanged without notice. The information in this document is given in good faith, but is intended for guidance only.

Eurotherm Limited will accept no responsibility for any losses arising from errors in this document.