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Sony Machine Vision Line Up 2014 XCL Line Up
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Sony Machine Vision Line Up 2014 XCL Line Up. Product Concept Build and expand over the market-leading Sony XC- HR cubic size analogue camera series,

Dec 25, 2015

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Oscar Neal
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  • Slide 1
  • Sony Machine Vision Line Up 2014 XCL Line Up
  • Slide 2
  • Product Concept Build and expand over the market-leading Sony XC- HR cubic size analogue camera series, to offer advanced new features and image sensors in digital interface while retaining the HR series DNA and strong mechanical design to deliver unrivalled image quality in a small size, low power consumption camera series that suit all modern Machine Vision applications.
  • Slide 3
  • Sony Analogue Cameras Legacy Resolution Technology VGA SVGA XGA SXGA Interline TransferProgressive Scan XC-56 1/3 PS CCD Mono Up to 30 fps XC-HR58 PS CCD Mono Up to 50 fps XC-HR70 1/3 PS CCD Mono Up to 30 fps XC-HR50 1/3 PS CCD Mono Up to 60 fps XC-ES50 IT CCD Mono Up to 60 fps XC-ES30 1/3 IT CCD Mono Up to 60 fps XC-ES51 IT CCD Mono Up to 60 fps XC-EI50 IT CCD Mono Up to 60 fps XC-EU50 IT CCD Mono Up to 60 fps XC-HR57 PS CCD Mono Up to 60 fps XC-ES50LCE IT CCD Mono Up to 50 fps XC-ES51CE IT CCD Mono Up to 50 fps XC-ES50CE IT CCD Mono Up to 50 fps XC-ES30CE 1/3 IT CCD Mono Up to 50 fps XC-EI50CE IT CCD Mono Up to 50 fps XC-EI30CE 1/3 IT CCD Mono Up to 50 fps XC-EU50CE IT CCD Mono Up to 50 fps XC-ST30 1/3 IT CCD Mono Up to 60 fps XC-ST50 IT CCD Mono Up to 60 fps XC-ST51 IT CCD Mono Up to 60 fps XC-ST70 2/3 IT CCD Mono Up to 60 fps XC-ST50CE IT CCD Mono Up to 50 fps XC-ST51CE IT CCD Mono Up to 50 fps XC-ST30CE 1/3 IT CCD Mono Up to 50 fps XC-ST70CE 2/3 IT CCD Mono Up to 50 fps DXC-990 IT CCD Color Up to 50 fps DXC-990P IT CCD Color Up to 50 fps DXC-390P IT CCD Color Up to 50 fps DXC-390 IT CCD Color Up to 50 fps XC-ES50L IT CCD Mono Up to 60 fps XC-EI30 1/3 IT CCD Mono Up to 60 fps XC-HR90 Up to 30 fps XC-56BB 1/3 PS CCD Mono Up to 30 fps
  • Slide 4
  • New Series Summary Compact Cubic size 29mm Cubic VGA 5M Compact Cubic size 29mm Cubic VGA 5M Standard size 50x50x57.5mm High resolution Standard size 50x50x57.5mm High resolution
  • Slide 5
  • Resolutions & Frame Rates VGA SXGA Full HD 5 MP 131 fps Resolution Frame rate 31 fps 15 fps 104 fps XCL- C32/C XCL- C280/C XCL- C500/C XCL- C30/C XCL- C130/C 27 fps 6 MP 9 MP XCL- S600/C XCL- S900/C Cubic Standard 18 fps EXview HAD II
  • Slide 6
  • XCL-C Series Overview Design Picture enhancement functions Shading & Defect pixel correction Full auto-Exposure Gain & Shutter adjustment Flexible I/O management Multiple triggers/strobes, PWM Compact size 29(W) x 29(H) x 30(D) mm 3 years warranty Profile VGA to 5 MP Compact cubic design CameraLink PoCL B&W and Color Main features 5 image sensors 1/3 VGA (131fps), 1/2" VGA (104fps) 1/3 SXGA (31fps), 1/1.8 2.8M (26fps), 2/3 5M (15fps) 8, 10, 12 bit & RGB digital output Normal, Binning, Partial scan read out Several trigger modes Edge detection, pulse width detection, sequential, bulk
  • Slide 7
  • XCL-S Series Overview Design Picture enhancement functions Shading & Defect pixel correction Full auto-Exposure Gain & Shutter adjustment Flexible I/O management Multiple triggers/strobes, PWM Standard size 50(W) x 50(H) x 57.5(D) mm 3 years warranty Profile 6 & 9 MP Standard size CameraLink Base B&W and Color Main features Exview HAD II CCD 1 6 MP (27 fps) 1 9 MP (18 fps) 8, 10, 12 bit & RGB digital output Normal, Binning, Partial scan read out Several trigger modes Edge detection, pulse width detection, sequential, bulk
  • Slide 8
  • Image Sensors Overview Sony ICX-424 1/3" VGA (640 x 480) HAD CCD @ 130fps Pixel size: 7.4 x 7.4m Sony ICX-414 1/2" VGA (640 x 480) HAD CCD @ 104fps Pixel size: 9.9 x 9.9m Sony ICX-447 1/3 SXGA (1280 x 960) EXview HAD CCD @ 31fps Pixel size: 3.75 x 3.75m Sony ICX-687 1/1.8 2.8Mp (1920 x 1440) EXview II HAD CCD, 2 ch. @ 26 fps Pixel size: 3.69 x 3.69m Sony ICX-625 2/3 5Mp (2448 x 2048) Super HAD CCD, 2 ch. @ 15 fps Pixel size: 3.45 x 3.45m Sony ICX-694 1/1 -6MP (2758x2208) EXview II HAD CCD, 4 ch. @ 27 fps Pixel size: 4,54 x 4,54m Sony ICX-814 1/1 -9 MP (3388x2712) EXview II HAD CCD, 4 ch. @ 18 fps Pixel size: 3.69 x 3.69m
  • Slide 9
  • Features Highlight New Image Sensors Defect pixel correction Shading correction Temperature readout Special trigger modes Sensitivity Control
  • Slide 10
  • New Image Sensors EXview HAD CCD is a trademark of Sony Corporation. The EXview HAD CCD is a CCD image sensor that realizes sensitivity (typical) of 1000 mV or more per 1 (Color : F5.6/ BW: F8 in 1 s accumulation equivalent) and improves light efficiency by including near infrared light region as a basic structure of Sonys EXview HAD CCD. C series 1/1.8 type 2.8M S series 1/1 type 6M 1/1 type 9M C series 1/1.8 type 2.8M S series 1/1 type 6M 1/1 type 9M
  • Slide 11
  • EXview HAD CCD II Application Aperture expansion Increased sensitivity and resolution with same optical format
  • Slide 12
  • Defect Pixel Correction Correct the defect pixel of the sensor White defect and black defect Correction ON
  • Slide 13
  • Shading Correction Correct the shading of the image by the light conditions and the lens Save the 3 setting values Both B&W and color Shading correction Off Shading correction ON
  • Slide 14
  • Shading Correction Demo Camera + Lens + LED light Demo Slanting light Camera + Lens
  • Slide 15
  • Shading Correction Demo
  • Slide 16
  • Temperature Readout Temperature sensor installed on front panel PCB Monitor CCD temperature
  • Slide 17
  • Temperature Readout CL cable DC-700 GPIO-OUT What temperature 45 GPIO-OUT: Hi SW BOX Hi FAN FAN ON Judge temperature 45 degC 44
  • Slide 18
  • Temperature Readout Demo
  • Slide 19
  • Standard Trigger Modes Edge detection Pulse width Configurable trigger delay
  • Slide 20
  • Special Trigger Modes Sequential Trigger Bulk Trigger Exposure image Sequential Trigger mode Ch 3 Ch 2 1 2 3 Ch 1 1 2 3 Standard triggering Ch 1 Bulk Trigger mode Ch 3 Ch 2 1 Ch 1
  • Slide 21
  • Sensitivity Control Wavelength 380nm 760nm Visible area Wavelength 380nm UV: Ultra Violet Surface check Wavelength 380nm UV: Ultra Violet Surface check Wavelength 760nm IR Infrared Internal check Wavelength 760nm IR Infrared Internal check
  • Slide 22
  • Sensitivity Control CCD substrate bias voltage adjustment By adjusting the substrate bias, the saturation signal charge can be increased or decreased Increasing the saturation signal charge improves the sensitivity Decreasing the saturation signal charge reduced the smearing Dynamic control by software command Sensitivity improvement Smear reduction Smear
  • Slide 23
  • Other Feature Partial scanning Pixel binning Auto Exposure Lookup Table Memory channel Flexible GPIO
  • Slide 24
  • Partial Scanning High speed acquisition (Partial Scan) By reducing the size of the acquisition region (ROI) the amount of data can be reduced and the acquisition speed increased Can be used in combination with H/V binning function Vertical: 2[pix] step / Horizontal: 2[pix] step Four parameters Parameter: Width Parameter: Height Parameter: Offset X Parameter: Offset Y
  • Slide 25
  • Pixel Binning Combines 2 pixels together with the following benefits Sensitivity increase Readout noise reduction Data reduction with same field of view Frame rate increase with vertical binning Available for B&W models only Example: XCL-C280 2.8MP @ 26 fps (max) 2.8Mp Vertical binning OffOn Horizontal binning Off 1,920 x 1,440 26 [fps] 1,920 x 770 52 [fps] On 960 x 1,440 26 [fps] 960 x 770 52 [fps] Full HD Vertical binning OffOn Horizontal binning Off 1,920 x 1,080 32 [fps] 1,920 x 540 64 [fps] On 960 x 1,080 32 [fps] 960 x 540 64 [fps]
  • Slide 26
  • Auto Exposure Combines Auto Gain and Auto Shutter control Auto Gain only / Auto Shutter only / Auto Exposure (Gain + Shutter) Operations Dark: increase shutter time until Max Shutter then increase Gain Bright: decrease Gain until Min Gain then decrease shutter time Parameters Same target luminance value (14bit) Same detection area Max / Min Gain adjustable Max / Min Shutter speed adjustable Adjustable response speed Illustration of response speed adjustment
  • Slide 27
  • Lookup Table (LUT) Input signal (luminance signal) Look Up Table Output signal (Digital data) Mode Linear default Negative Binarization Linear interpolation User setting (IN:12bit Out:12bit) 4 presets setting LUT Transform the input data into more desirable output format
  • Slide 28
  • Binarization Demo
  • Slide 29
  • Memory Channels C ADC IO FPGA Gain, Shutter, White Balance, etc. 1( default setting) +16 settings CameraLink, GigE Vision) 0 :Default setting default at exfactory 1 :Gain:0,Shutter 1/100s, 2 :Gain:9, Shutter 1/30s, 3 :Gain:0, Shutter 1/10000, 4 : 5 : 15: Save the camera setting
  • Slide 30
  • User Settings Memory Channels 16 Memory Channels are provided for storing users camera settings All camera parameters saved (incl. interface settings) Boot-strap register define which channel is loaded on startup Non-volatile memory User Memory (tentative name) Arbitrary user data can be stored Calibration settings & Camera ID Licensing information Non-volatile memory 32 kbytes + 64 bytes x 16ch Lockable memory area Password protected
  • Slide 31
  • GPIO Overview Input Pins Features Trigger IN / Trigger counter / Counter reset / GPO Output Pins Features Strobe OUT / Pulse Width Modulation (PWM) / GPI Serial Interface UART over GPIO Flexible GPIO management All pins can be used in one of the above modes independently Polarity change support
  • Slide 32
  • XCL-C Series GPIO Pin #GPIO 1GND 2VCC (10.5 to 15v) 3GND 4GPIO OUT0 (Expo) 5GND 6GPIO OUT1 7GPIO IN2 8GND 9GPIO OUT2 10GPIO IN1 11GPIO IN0 (Trigger) 12GND
  • Slide 33
  • XCL-S Series GPIO Pin #GPIO 1 GND 2 VCC (9 to 15v) 3 ISO (earth) 4 GPIO IN1 / OUT1 / EXPO 5 GPIO OUT2 (ISO ) 6 GPIO OUT2 (ISO +) 7 GPIO IN3 /OUT3 8 GPIO IN4 (ISO ) 9 GPIO OUT4 (ISO) 10 GPIO IN4 (ISO +) 11 GPIO IN2 / TRIGGER 12 ISO (earth)
  • Slide 34
  • Strobe Outputs Management Multiple Strobe Outputs Three(3) configurable strobe outputs (pulse width and delay) Pulse Width Modulation (PWM) Analogue voltage control trough digital I/Os and LED lighting intensity control w/o additional external device Arbitrary control or latched to Exposure Output Control of complex lighting without additional external devices
  • Slide 35
  • Appendix Mechanical & environmental specifications Camera Link Interface XCL-C series specifications summary XCL-S series specifications summary
  • Slide 36
  • Mechanical Interface Backward Compatible with XC-HR and XC-E series (XCL-C) Same optical axis position Same or higher image sensor mounting accuracy Same mounting holes positions B ottom: 4 x M2, 3 x M3 / Top: 2 x M2 Screw Lock Connectors Standardized mini-PoCL screw lock connector (SDR-26)
  • Slide 37
  • XCL-C Series Mechanical & Environmental Specifications Shock Resistance 70G Vibration Resistance 10 G (20 to 200Hz) Operating Temperature -5 to +45C External Power Su pply PoCL: + 9V to 15 V Power consumption PoCL: 3.2 W (max) Mass 56 g (2.0 oz) Temperature Sensor Installed on front panel PCB
  • Slide 38
  • XCL-S Series Mechanical & Environmental Specifications Shock Resistance 70G Vibration Resistance 10 G (20 to 200Hz) Operating Temperature -5 to +45C External Power Su pply + 10.5V to 15 V Power consumption PoCL: 5.5 W (max) Mass 200 g (7.1 oz) Temperature Sensor Installed on front panel PCB
  • Slide 39
  • Camera Link Interface Camera Link Base Configuration Single PoCL connector Up to 1.923Gbps of bandwidth Multitap transfer Support single(1) tap and dual(2) tap transfer Reduced clock in dual tap mode allow longer cable length Real Time Signaling Frame Valid (FVAL), Line Valid (LVAL), Data Valid (DVAL) Allow full control over camera timings Ex. 2.8Mp @ 26fps: 1 tap (81MHz), 2 tap (40.5Mhz)
  • Slide 40
  • XCL-C Series Specifications (1) XCL-C30/C30CXCL-C32/C32CXCL- C130/C130C XCL- C280/C280C XCL- C500/C500C Image sensor 1/3 type CCD ICX424 1/2 type CCD ICX414 1/3 type CCD ICX447 1/1.8 type CCD ICX687 2/3 type CCD ICX625 Number of effective pixels (H x V) 659 x 494 1296 x 9661940 x 14602456 x2058 Cell size7.4 x 7.4 m9.9 x 9.9 m3.75 x 3.75 m3.69 x 3.69 m3.45 x 3.45 m Std output pixels (H x V) 640 x 480 1280 x 9601920 x 14402448 x 2048 Frame rate130 fps104 fps31 fps26 fps15 fps Min. illumination1.5 lx (F1.4, G 18dB) 15 lx (F1.4, G 18dB) 1.0 lx (F1.4, G 18dB) 12 lx (F1.4, G 18dB) 0.5 lx (F1.4, G 18dB) 12 lx (F1.4, G 18dB) 0.5 lx (F1.4, G 18dB) 10 lx (F1.4, G 18dB) 0.5 lx (F1.4, G 18dB) 8 lx (F1.4, G 18dB) SensitivityF5.6 (400 lx) F5.6 (2000 lx) F5.6 (400 lx) F5.6 (2000 lx) F5.6 (400 lx) F5.6 (2000 lx) F5.6 (400 lx) F5.6 (2000 lx) F8 (400 lx) F8 (2000 lx) Lens mountC mount GainAuto, Manual 0 dB ~ 18dB Shutter speed 2 1/100,000 s White balanceOne push, Manual (only color) Readout features BW : Normal, Binning, Partial scan Color Partial scan Trigger modesEdge detection, Pulse width detection, Bulk trigger, Sequential trigger Other functionsShading correction, Defect correction, Temperature readout
  • Slide 41
  • XCL-C Series Specifications (2) XCL-C30/C30CXCL- C32/C32C XCL- C130/C130C XCL- C280/C280C XCL- C500/C500C Memory channel (usersets) 16 channels User memory 32 kb + 64 bytes x 16ch Video data outputBW : 8/10/12-bit,digital Color : 8/10/12-bit Raw, RGB, digital Digital interfacePoCL : LVDS Camera specifications CameraLink Ver 1.2 Output data clock50MHz (1 tap) 25MHz (2 tap) 40MHz (1 tap) 20MHz (2 tap) 50MHz (1 tap) 25MHz (2 tap) 81MHz (1 tap) 40.5MHz (2 tap) 80MHz (1 tap) 40MHz (2 tap) Power requirements / DC +12V (DC +10.5 +15V) Power Consumptions 2.8 W2.4W3.0 W3.2 W Dimensions (W x H x D) 29 x 29 x 30mm (excluding protrusions) MassApprox. 56g
  • Slide 42
  • XCL-S Series Specifications (tentative) XCL-S600/S600CXCL-S900/S900C Image sensor 1/1 type CCD Number of effective pixels (H x V)2758 x 22083388 x 2712 Cell size4.54 x 4.54 m3.69 x 3.69 m Std output pixels (H x V)2750 x 22003380 x 2704 Frame rate27fps (4ch), 13fps (2ch), 9fps (1ch)18fps (4ch), 9fps (2ch), 5fps (1ch) Lens mountC mount GainAuto, Manual 0 dB ~ 18dB Shutter speed 2 1/100,000 sec Dimensions (W x H x D)50 x 50 x 57.5mm (excluding protrusions) MassApprox. 200g Video data outputBW : 8/10/12-bit,digital Color : 8/10/12-bit Raw, RGB, digital Digital interfaceCameraLink x 1 : LVDS Camera specificationsCameraLink Ver 1.2 Output data clock 4ch : ---- (1 tap), 84MHz (2 tap) 2ch : 84MHz (1 tap), 42MHz (2 tap) 1ch : 27 MHz (1 tap), 27MHz (2 tap) Readout features BW : Normal, Binning, Partial scan Color Partial scan Trigger modesEdge detection, Pulse width detection, Bulk trigger, Sequential trigger Other functionsShading correction, Defect pixel correction, Temperature readout Power requirements / Consumptions DC +10.5 15V / 5.5W (max)
  • Slide 43
  • Image Sensors Overview ICX424ICX414ICX447ICX687ICX625ICX694ICX814 Sensor Type HAD EXviewEXview IISuper HAD EXview II Sensor Size 1/31/2"1/31/1.82/311 Image Size 640 x 480 1280 x 960 1920 x 1940 2448 x 2048 2750 x 2200 3380 x 2704 Frame Rate 131 fps104 fps31 fps26 fps15 fps27 fps18 fps Pixel Size 7.4 m9.9 m3.75 m3.69 m3.45 m4.54 m3.69 m
  • Slide 44
  • thank you