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Customer: Style Description: Line No Order No.: Fabric : Total M S.No Operation 1 2 3 Operator Total Faults Total Samples Checked Fault % Comments: QC Sign.
63

Sewing Format

Aug 22, 2014

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Page 1: Sewing Format

Customer: Style Description: Line No:Order No.: Fabric : Total Machines:

S.No Operation 1 2 3 4Operator

Total FaultsTotal Samples Checked

Fault %Comments:

QC Sign. Supervisor Sign.

Page 2: Sewing Format

QC: Date:Total Machines: Supervisor: Target/Shift:

4 5 6 7 8 Total Faults

Supervisor Sign. QA Sign. PM Sign QAM Sign.

Page 3: Sewing Format
Page 4: Sewing Format

Customer: Style Description: Line No:Order No.: Fabric : Colour:

S.No Measuring Point Tol +/-

Comments:

Page 5: Sewing Format

QC: Date:Supervisor: Shift:

QC Sign. Supervisor Sign. QA PM QAM

Page 6: Sewing Format
Page 7: Sewing Format

Customer: Style: Colour : Date: Line No.Order No.: Fabric: Lot No.: Shift: Supervisor:

S.No. Operator Operation Target1st 2nd 3rd 4th 5th 6th 7th 8th hour

Comments: Total

Line Supervisor Production Manager

Page 8: Sewing Format

Line No.Supervisor:

Total Remarks

Production Manager

Page 9: Sewing Format

Customer: Style: Colour : Date: Line No.Order No.: Fabric: Lot No.: Shift: Supervisor:

S.No. Operator Operation Target1st 2nd 3rd 4th 5th 6th 7th 8th hour

Comments: Total

Line Supervisor Production Manager

Page 10: Sewing Format

Line No.Supervisor:

Total Remarks

Production Manager

Page 11: Sewing Format

DGM TEXTILES - CHECKING PRODUCTION REPORTCustomer: Style: Colour : Date: Line No.Order No.: Fabric: Lot No.: Shift: Supervisor:

S.No. Checker Target

1st

hr.

2nd

hr.

3rd

hr.

4th

hr.

5th

hr.

6th

hr.

7th

hr.

8th

hr.

Tota

l

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

123456789

101112131415

Comments:

Page 12: Sewing Format

Supervisor Manager MD QAM

Page 13: Sewing Format

DGM TEXTILES - CHECKING PRODUCTION REPORTSupervisor:

Remarks

Page 14: Sewing Format
Page 15: Sewing Format

Customer: Date: Checker:Order No.: Shift: Supervisor:

Time Style Size Target Passed Stains Repair

Comments:

Checking Supervisor

Colour/ Combo

PT Rewor

k

Singer Rewor

k

Page 16: Sewing Format

Checker No.:

Reject Total

Production Manager

Grant Total

Page 17: Sewing Format

Order No.: Operator: Date: Order No.: Operator:Operation Helper: Shift: Operation Helper:

S.No. Colour Size S.No. Colour

Total Total

Bundle No.

Total Pieces

Grand Total

Bundle No.

Page 18: Sewing Format

Comments Comments

Supervisor PM

Page 19: Sewing Format

Operator: Date:Shift:

Size Total Pieces

Grand Total

Page 20: Sewing Format

Supervisor PM

Page 21: Sewing Format

STYLE NO STYLE NAME-/ 1509 3/4 SLEEVE 'V' NECK WITH STUD

CHECK 1 IN 6 GARMENTS : 6 gP!;f;F xU gP!; brf; bra;a ntz;Lk;.

1. ENSURE THAT THE FABRIC IS NOT STRETCHED AND FEED AS IT IS ---> Jia Gf;fhky; xnu khjphpahff; bfhLf;ft[k;;.2. ENSURE ALL GARMENTS ARE CHECKED FOR NEEDLE HOLES ---> midj;J ijay;fspYk; Crp Xl;il tuhky; ghh;j;Jf; bfhs;st[k;.3. ALL GARMENTS ARE CHECKED FOR CORRECT THREAD TENSIONS--> midj;J ijaypd; mGj;jk; rPuhf ,Uf;ft[k;.4. ENSURE THERE IS NO LOOSE FABRIC ON THE NECK BINDING --> igz;o'; JzpahdJ Y}rhf ,Uf;ff; TlhJ.5. AVOID PUCKERING ON THE NECK BINDING --> igz;o'; kPJ RUf;fk; tuf;TlhJ.

OPERATOR NAME SUPERVISOR NAMEQUALITY/TECHNICAL NAMECONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

MACHINE SPEED RPMSTITCH BIGHTSTITCH DENSITY

MECHANICS NAMEMOBILE INSPECTOR

Page 22: Sewing Format

STYLE NAME OPERATION3/4 SLEEVE 'V' NECK WITH STUD NECK BINDING -BACK

1. ENSURE THAT THE FABRIC IS NOT STRETCHED AND FEED AS IT IS ---> Jia Gf;fhky; xnu khjphpahff; bfhLf;ft[k;;.2. ENSURE ALL GARMENTS ARE CHECKED FOR NEEDLE HOLES ---> midj;J ijay;fspYk; Crp Xl;il tuhky; ghh;j;Jf; bfhs;st[k;.3. ALL GARMENTS ARE CHECKED FOR CORRECT THREAD TENSIONS--> midj;J ijaypd; mGj;jk; rPuhf ,Uf;ft[k;.4. ENSURE THERE IS NO LOOSE FABRIC ON THE NECK BINDING --> igz;o'; JzpahdJ Y}rhf ,Uf;ff; TlhJ.5. AVOID PUCKERING ON THE NECK BINDING --> igz;o'; kPJ RUf;fk; tuf;TlhJ.

SIGNATURE DATESIGNATURE DATESIGNATURE DATE

CONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

THREADSNEEDLES

SIGNATURE

MECHANICSSIGNATURE

Page 23: Sewing Format

OPERATIONNECK BINDING -BACK

CONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

Page 24: Sewing Format

STYLE NO STYLE NAME

CHECK 1 IN 6 GARMENTS :

OPERATOR NAME SUPERVISOR NAME

QUALITY/TECHNICAL NAMECONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

MACHINE SPEED RPMSTITCH BIGHT

STITCH DENSITYMECHANICS NAMEMOBILE INSPECTOR

Page 25: Sewing Format

STYLE NAME OPERATION

SIGNATURE DATESIGNATURE DATESIGNATURE DATE

CONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

NDL.THREADSLOOP.THREADS

NEEDLESSIGNATURESIGNATURE

Page 26: Sewing Format

OPERATION

CONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

Page 27: Sewing Format

END OF LINE INSPECTION REPORTDATE: COLOUR:

POCKET

OPERATION

Page 28: Sewing Format

Rework

REMARKS

PREPARED BY

STAINS MARKS UNCUT

THREADS

REJECTS

Page 29: Sewing Format

END OF LINE INSPECTION REPORTSTYLE: ORDER NO.:

COLLAR SLEEVE

Page 30: Sewing Format
Page 31: Sewing Format

END OF LINE INSPECTION REPORTCHECKER:

SIDE

Page 32: Sewing Format
Page 33: Sewing Format

END OF LINE INSPECTION REPORTCHECKING NO.:

BOTTOM BUTTON PLACKET

Page 34: Sewing Format

VERIFIED BY

Page 35: Sewing Format

BUTTON PLACKET

TOTAL

Page 36: Sewing Format
Page 37: Sewing Format

END OF LINE INSPECTION REPORTDATE: COLOUR:

POCKET

OPERATION

Page 38: Sewing Format

Rework

REMARKS

PREPARED BY

STAINS MARKS UNCUT

THREADS

REJECTS

Page 39: Sewing Format

END OF LINE INSPECTION REPORTSTYLE: ORDER NO.:

COLLAR SLEEVE

Page 40: Sewing Format
Page 41: Sewing Format

END OF LINE INSPECTION REPORTCHECKER:

SIDE

Page 42: Sewing Format
Page 43: Sewing Format

END OF LINE INSPECTION REPORTCHECKING NO.:

BOTTOM BUTTON PLACKET

Page 44: Sewing Format

VERIFIED BY

Page 45: Sewing Format

BUTTON PLACKET

TOTAL

Page 46: Sewing Format
Page 47: Sewing Format

Customer: Order No.:

Job. No.: Order Quantity:

Operations Work Instruction and SpecificationsS.No.

Page 48: Sewing Format

Style No.: Product Description:

Sizes: Colours:

Ancipated Problems and Remedies.

Page 49: Sewing Format
Page 50: Sewing Format

HOW TO MEASUREJOB NO : SBW 06 0135 STYLE: #1566

DESC: SEQUINE SCOOPE

Page 51: Sewing Format

HOW TO CHECKJOB NO : SBW 06 0110 STYLE NO :DESCRIPTION SHORT SLV NEHRU SHIRT

Page 52: Sewing Format

HOW TO CHECK# 0629

Page 53: Sewing Format

CHECKING STANDARDCHECKING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

CHECKING STANDARDCHECKING SUPERVISOR :MOBILE INSPECTOR :QA :TECHNICAL :

CHECKING STANDARDCHECKING SUPERVISOR :MOBILE INSPECTOR :QA :TECHNICAL :

CHECKING STANDARDCHECKING SUPERVISOR :MOBILE INSPECTOR :QA :TECHNICAL :

OFF LINE STANDARDLINE SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

OFF LINE STANDARDLINE SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

OFF LINE STANDARDLINE SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

Page 54: Sewing Format

OFF LINE STANDARDLINE SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

PRESSING STANDARDFINISHING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

PRESSING STANDARDFINISHING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

PRESSING STANDARDFINISHING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

PRESSING STANDARDFINISHING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

Page 55: Sewing Format

CONTROL PLAN

Project Name:Product Description:Date:Revision:Prepared By:Approved By:

Factor/ProcessProcess Step

X (control) or Y (monitor)

Product/Process Specifications/Target

Page 56: Sewing Format

Sample Size Sample FrequencyEvaluation/

Measurement Technique

%P/Total (R&R) %P/Tolerance

Page 57: Sewing Format

Responsibility Control Method Misc. InformationContingency Action Plan

Page 58: Sewing Format