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Ryton Mechanical Properties

Apr 03, 2018

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    Mechanical Properties

    Table of Contents

    Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    Poissons Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

    M odulus of Elasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    Flexural Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    Flexural M odulus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    Rockwell Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    Izod Impact Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    C ompressive Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Shear Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Apparent Creep M odulus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    C oefficient of Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    Deformation Under C ompressive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    Resistance to Compressive Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    This document reports accurate and reliable information to the best of our knowledge, but our suggestions and recommendations cannot be guaranteed because the

    conditions of use are beyond our control. Information presented herein is given without reference to any patent questions which may be encountered in the use thereof.

    Such questions should be investigated by those using this information. Phillips Petroleum Company assumes no responsibility for the use of information presented

    herein and hereby disclaims all liability in regard to such use.

    For more information and

    technical assistance contact:

    Chevron Phillips Chemical Company, LP

    P.O . Box 3766

    Houston, TX 77253-3766

    1-877-798-6666

    1629-95 K 01 1995 Chevron Phil lips Chemical Company, LP

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    The tensile strengths of several Ryton PPS compounds were determined at

    various temperatures ranging from 0 to 500F. The data illustrated in Figure 1

    include the following grades of Ryton PPS: R -4, R-4 02XT, R-4 04, R -7,

    A-200 and R -10 7006A. Test specimen molding conditions for all grades

    were stock temperature of 600 650F and mold temperature of 275F.Figure 2illustrates the typical stress/strain curves at room temperature for

    R yton PPS R -4, R -4XT, R -4 02XT, R-4 04, R -7 and A-200.

    Ryton Engineering Properties1

    Tensile Strength

    ASTM D638

    Figure 1 Effect of Temperature on Tensile Strength

    Ryton R-7

    Ryton R-4 02 XTRyton R-4

    T

    ENSILESTRENGTH,

    Ksi

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    00 100 200 300 400

    T

    ENSILESTRENGTH,

    Ksi

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    00 100 200 300 400

    TENSILESTRENGTH,

    Ksi

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    0 0 100 200 300 400

    Ryton R-4 04

    TENSILESTRENGTH,

    Ksi

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    00 100 200 300 400

    Ryton R-10 7006A

    TENSILESTRENGTH,

    Ksi

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    0 0 100 200 300 400

    Ryton A-200

    TENSILESTRENGTH,

    Ksi

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    00 100 200 300 400

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    Mechanical Properties 2

    Figure 2 Typical Stress-Strain Curves for RytonPPS at Room Temperature

    Ryton R-4

    TENSILESTRENGTH,Ks

    i

    ELONGATION, %

    32.0

    28.0

    24.0

    20.0

    16.0

    12.0

    8.0

    4.0

    00 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

    ELONGATIONAT BREAK

    Ryton R-4 XT

    TENSILESTRENGTH,Ks

    i

    ELONGATION, %

    32.0

    28.0

    24.0

    20.0

    16.0

    12.0

    8.0

    4.0

    00 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

    ELONGATIONAT BREAK

    Ryton R-4 02 XT

    Ryton R-7

    TENSILESTRENGTH,

    Ksi

    ELONGATION, %

    32.0

    28.0

    24.0

    20.0

    16.0

    12.0

    8.0

    4.0

    00 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

    TENSILESTRENGTH,

    Ksi

    ELONGATION, %

    32.0

    28.0

    24.0

    20.0

    16.0

    12.0

    8.0

    4.0

    00 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

    ELONGATIONAT BREAK

    ELONGATIONAT BREAK

    Ryton R-4 04

    Ryton A-200

    TENSILESTRENGTH,

    Ksi

    ELONGATION, %

    32.0

    28.0

    24.0

    20.0

    16.0

    12.0

    8.0

    4.0

    00 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

    TENSILESTRENGTH,

    Ksi

    ELONGATION, %

    32.0

    28.0

    24.0

    20.0

    16.0

    12.0

    8.0

    4.0

    00 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

    ELONGATIONAT BREAK

    ELONGATIONAT BREAK

    Table I Poisson's Ratio forRyton PPS Compounds

    G rade Poissons Ratio

    R-4 0.380

    R-4XT 0.400

    R-4 04 0.384

    R-7 0.357

    A-200 0.396

    Poissons Ratio The Poissons ratio is defined by the changein width divided by the change in length

    during tensile testing. T he Poissons ratio

    is an inherent test for plastic materials and

    is used extensively in part design. T he

    R yton PPS compounds range from 0.357

    to 0.396 in Poissons ratio and an isotopic,

    incompressible material is 0.5. The

    Poissons ratio increases with temperature.

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    The elastic modulus is the slope of the

    initial linear portion of the stress-strain

    curve, developed using an Instron

    with an extensiometer attachment.

    R yton PPS specimens, molded ata stock temperature of 600 650F

    and a mold temperature of 275F,

    were tested at a loading rate of

    0.1 inch/minute.

    The flexural strength of Ryton PPS compounds shows a gradual decrease

    as the temperature increases from 0 to 500F. M olding conditions for the test

    specimens were stock temperatures of 600 650F, and mold temperatures

    of 275F.

    Ryton Engineering Properties3

    Modulus ofElasticity

    ASTM D638

    Flexural Strength

    ASTM D790

    Table II Modulus of Elasticityof Ryton PPS Compounds

    G rade M odulus, M si

    R-4 2.2

    R-4 02XT 2.2R-4 04 2.2

    R-7 2.5

    A-200 1.9

    Figure 3 Effect of Temperature on Flexural Strength

    0 100 200 300 400

    Ryton R-4

    FLEXURALSTRENGTH,

    Ksi

    TEMPERATURE, F

    40

    30

    20

    10

    00 100 200 300 400

    Ryton R-4 02 XT

    TEMPERATURE, F

    FLEXURALSTRENGTH,

    Ksi 40

    30

    20

    10

    0

    0 100 200 300 400

    Ryton R-4 04

    TEMPERATURE, F

    FLEXURALSTRENGTH,

    Ksi 40

    30

    20

    10

    0

    Ryton A-200

    TEMPERATURE, F

    0 100 200 300 400

    40

    30

    20

    10

    0FLEXURALSTRENGTH,

    Ksi

    Ryton R-7

    TEMPERATURE, F

    0 100 200 300 400FLEXURALSTRENGTH,

    Ksi 40

    30

    20

    10

    0

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    As expected, the flexural modulus of Ryton PPS compounds decreases

    as their temperature increases. Throughout the range, PPS compounds

    maintain substantial stiffness even up to 500F. The molding conditions for

    these test specimens were the same as those discussed previously.

    A Rockwell Hardness number is

    directly related to the indentationhardness of a plastic material:

    the higher the reading, the harder

    the material. A ST M D785, R scale

    values are shown in Table III.

    Mechanical Properties

    Flexural Modulus

    ASTM D790

    Rockwell

    HardnessASTM D785

    4

    Ryton R-7

    Ryton R-4 02X TRyton R-4

    FLEXURALMODULUS,

    Msi

    TEMPERATURE, F

    2.5

    2.0

    1.5

    1.0

    0.5

    00 100 200 300 400

    TEMPERATURE, F

    0 100 200 300 400

    TEMPERATURE, F

    0 100 200 300 400

    Ryton A-200

    TEMPERATURE, F

    0 100 200 300 400

    Ryton R-4 04

    TEMPERATURE, F

    0 100 200 300 400

    FLEXURALMODULUS,

    Msi

    FLEXURALMODULUS,

    Msi

    FLEXURALMODULUS,

    Msi

    FLEXURALMODULUS,

    Msi

    2.5

    2.0

    1.5

    1.0

    0.5

    0

    2.5

    2.0

    1.5

    1.0

    0.5

    0

    2.5

    2.0

    1.5

    1.0

    0.5

    0

    2.5

    2.0

    1.5

    1.0

    0.5

    0

    Figure 4 Effect of Temperature on Flexural Modulus

    Table III Rockwell Hardness

    Ryton PPS Grade Value, R Scale

    R-4 123

    R-4XT 120

    R-4 02XT 124

    R-4 04 123

    R-7 121

    A-200 120

    R-10 5002C 117

    R-10 5004A 118

    R-10 7006A 120

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    This test procedure was augmented with a forced draft oven to allow testing

    at higher temperatures. The 21/2 inch long test specimens were cut from end

    gated bars measuring 1/4 x 1/2 x 5 inch, which had been molded at a stock

    temperature of 600 650F and mold temperature of 275F. Figure 5illustrates

    the effect of high temperature on Izod impact strength.Additional testing was undertaken to determine the effect of lower

    temperatures on Izod impact strength of Ryton PPS R-4 and R-10 7006A.

    The unnotched strength is essentially unaffected in this temperature range.

    These graphs are shown in Figure 6.

    The Izod impact test was not originally developed for polymers and does not

    always represent their performance in actual use. Therefore, judgement should

    be exercised in applying the results of this impact test to practical applications.

    Ryton Engineering Properties5

    Izod ImpactStrength

    ASTM D256

    Ryton R-4 04

    0 100 200 300 400

    Ryton R-4

    FTLBF/IN

    TEMPERATURE, F

    6.0

    5.0

    4.0

    3.0

    2.0

    1.0

    0

    FTLBF/IN

    TEMPERATURE, F

    6.0

    5.0

    4.0

    3.0

    2.0

    1.0

    0

    Ryton A-200

    TEMPERATURE, F

    6.0

    5.0

    4.0

    3.0

    2.0

    1.0

    0

    FTLBF/IN

    Ryton R-7

    TEMPERATURE, F

    6.0

    5.0

    4.0

    3.0

    2.0

    1.0

    0

    FTLBF/IN

    Ryton R-4 XT

    TEMPERATURE, F

    12.0

    10.0

    8.0

    6.0

    4.0

    2.0

    0

    FTLBF/IN

    0 100 200 300 400

    0 100 200 300 400

    0 100 200 300 400

    0 100 200 300 400

    Figure 5 Effect of High Temperature on Izod Impact Strength

    UNNOTCHED

    NOTCHED

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    The compressive yield strength test was performed using an Instron

    environmental test chamber to allow testing at selected temperatures from

    0 to 500F. T he compressive yield strength is the force per unit area required

    to cause a specified deformation in the specimen. C ylindrical test specimens

    were prepared from injection molded R yton PPS R-4, R-4 04, R -7 and

    A-200 compounds, and annealed for 2 hours at 400F. The curves shown in

    Figure 7indicate yield strength, not ultimate compressive strength at rupture,

    which is indefinite at temperatures exceeding Tg 190F.

    Mechanical Properties

    CompressiveYield Strength

    ASTM D695

    6

    Ryton R-4 04

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    0

    Ryton R-7

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    0

    Ryton A-200

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    0

    Ryton R-4

    COMPRESSIVEYIELD

    STRENGTH,*K

    si

    TEMPERATURE, F

    30

    25

    20

    15

    10

    5

    00 100 200 300 400

    COMPRESSIVEYIELD

    STRENGTH,*K

    si

    COMPRESSIVEYIELD

    STRENG

    TH,*

    Ksi

    COMPRESSIVEYIELD

    STRENG

    TH,*

    Ksi

    * Annealed Samples

    0 100 200 300 400

    0 100 200 300 400

    0 100 200 300 400

    Figure 7 Effect of Temperature on Compressive Yield Strength

    Ryton R-10 7006A

    -40 -20 0 20 40 60 80

    FTLBF/IN

    TEMPERATURE, F

    Ryton R-4

    FTLBF/IN

    TEMPERATURE, F

    -40 -20 0 20 40 60 80

    6.0

    5.0

    4.0

    3.0

    2.0

    1.0

    0

    6.0

    5.0

    4.0

    3.0

    2.0

    1.0

    0

    Figure 6 Effect of Low Temperature on Izod Impact Strength

    UNNOTCHED NOTCHED

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    The shear strength was obtained using an Instron environmental chamber to

    allow testing at selected temperatures from 0 to 500F. Shear strength is the

    force required to cause failure per unit area of the specimen edge sheared

    using the ASTM specified apparatus. Test specimens were cut from 1/8 inch

    thick injection molded Ryton PP S R-4, R -4 04, R-7, A -200 and R-10 7006Aplaques, and annealed at 400F for 2 hours. M olding conditions of test

    specimens were stock temperatures of 600 650F and mold temperatures

    of 275F.

    As the temperature was increased, the shear strength decreased. A sharp

    decline in shear strength can be seen at temperatures just over T g 190F.

    Highly crystalline moldings exhibit substantially increased shear strength.

    Even at 400F, R yton PPS has substantial shear strength.

    Ryton Engineering Properties7

    Ryton R-4 04

    Ryton R-7 Ryton R-10 7006A

    Ryton R-4

    SHEAR

    STRENGT

    H,*

    Ksi

    TEMPERATURE, F

    0 100 200 300 400

    20

    15

    10

    5

    0

    SHEAR

    STRENGT

    H,*

    Ksi

    TEMPERATURE, F

    20

    15

    10

    5

    0

    SHEAR

    STRENGTH,*

    Ksi

    TEMPERATURE, F

    20

    15

    10

    5

    0

    SHEAR

    STRENGTH,*

    Ksi

    TEMPERATURE, F

    20

    15

    10

    5

    0

    SHEAR

    STRENGTH,*

    Ksi

    TEMPERATURE, F

    20

    15

    10

    5

    0

    Ryton A-200

    *Annealed Samples

    0 100 200 300 400

    0 100 200 300 400 0 100 200 300 400

    0 100 200 300 400

    Figure 8 Effect of Temperature on Shear Strength

    Shear Strength

    ASTM D732

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    Mechanical Properties

    Tensile Fatigue Fatigue can be described as the repetitive, short-time stressapplied to a part. T he S-N curves shown in Figure 9depict the number of

    fatigue cycles to failure for different levels of applied stress. The stress is shown

    as a percentage of the ultimate strength. The tensile-tensile fatigue data were

    determined using an ASTM type I tensile bar subjected to 10 Hertz.

    Flexural Fatigue ASTM D671 This test measures the ability of a material towithstand repeated flexural stress without developing cracks or other evidence

    of mechanical deterioration.

    O ne-eighth inch thick injection molded specimens were tested at several

    stress levels in a fixed-cantilever, repeated constant force-type test apparatus

    at room temperature. T he stress levels were adjusted until a minimum level was

    found where no failures occurred within 107 cycles. From plotting the stress level

    versus cycles to failure, the fatigue endurance limit is defined as stress level

    under which failure will not occur, as shown in Table IV.

    Fatigue

    Ryton R-4 02 XT

    S1,

    %O

    FTENSILESTRENGTH

    N, CYCLES

    1 10 100 1000 10000 100000 1000000

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    Ryton R-4 04

    S1,

    %O

    FTENSILESTRENGTH

    N, CYCLES1 10 100 1000 10000 100000 1000000

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    Ryton R-7

    S1,

    %O

    FTENSILESTRENGTH

    N, CYCLES1 10 100 1000 10000 100000 1000000

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    Ryton A-200

    S1,

    %O

    FTENSILESTRENGTH

    N, CYCLES

    1 10 100 1000 10000 100000 1000000

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    Ryton R-4

    S1,

    %O

    FTENSILESTRENGTH

    N, CYCLES

    1 10 100 1000 10000 100000 1000000

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    Figure 9 Fatigue Life of Ryton PPS Compounds at 10 Hz

    Table IV Flexural FatigueFailure

    Ryton PP S Stress Cycles Endurance

    G rade Level, K si to Failure Limit, K si

    R-4 8.0 46,000

    7.5 240,000

    7.0 600,000

    6.5 10,000,000 6.5

    R-10 7006A 5.5 10,000,000 5.5

    8

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    Ryton Engineering Properties9

    Flexural Creep The creep modulus was determined for injection moldedbars measuring 1/4 x 1/2 x 5 inch. A flexural load was applied to the bar

    at the mid-point of a 4 inch span (L) and the resultant deflection measured

    periodically. T he modulus was calculated from the load applied (P ),

    the deformation(

    ) at time (t) and the moment of inertia (I) of the beam,using the formula:

    C reep M odulus at time t =PL3

    48I

    To illustrate the effect of temperature on creep resistance, the entire

    procedure was duplicated at each of three temperatures for Ryton PPS R-4,

    and R-10 7006A: 75, 150 and 250F. T he data in Figure 10show the

    enhanced creep-resistance of highly crystalline PPS. Ryton PPS R-7 is a

    glass and mineral filled compound which will follow the same trend lines as

    Ryton PPS R-10 7006A. A -200 and R-4 04, glass filled compounds, can be

    expected to behave as Ryton PPS R-4.

    Tensile Creep A creep modulus is determined by applying a constanttensile load to an ASTM type I bar, and measuring the percent of linear strain

    at various time increments. A t constant load, any change in measured strain

    can be considered tensile creep. A calculation of the tensile modulus at this

    point in time can be made by dividing the applied stress by measured strain.

    C hanging test conditions such as temperature and stress level provide data

    for specific applications.

    Apparent CreepModulus

    ASTM D2990

    Ryton R-4

    CREEPMODULUS,

    Msi

    10

    1.0

    0.10.1 1.0 10 100 1000 10000

    TIME, HRS.

    Ryton R-10 7006A

    0.1 1.0 10 100 1000 10000

    TIME, HRS.

    CREEPMODULUS,

    Msi

    10

    1.0

    0.1

    Figure 10 Flexural Creep Modulus of Ryton

    PPS Compounds

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    10Mechanical Properties

    0.001 0.01 0.1 1 10 100 1000

    0.001 0.01 0.1 1 10 100 1000

    0.001 0.01 0.1 1 10 100 1000

    0.001 0.01 0.1 1 10 100 1000

    Ryton R-7

    Ryton R-4 02 XT

    Ryton R-4

    Ryton A-200

    CREEPMODUL

    US,

    Msi

    TIME, HRS.

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    0

    CREEPMODULUS,

    Msi

    TIME, HRS.

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    0

    CREEPMODULUS,Msi

    TIME, HRS.

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    0

    CREEPMODULUS,

    Msi

    TIME, HRS.

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    0

    TEMPERATURE, F/ STRESS, Ksi

    75/5

    150/5

    250/5

    75/10

    150/10

    Figure 11 Tensile Creep Modulus of Ryton PPS Compounds

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    The coefficient of friction was determined using the Alpha M olykote LFW-1

    friction and wear test machine. The flat block test specimens were run against

    a steel ring at selected speeds under a 15-pound load.Coefficient of Friction(a)

    Ryton PPS G rade 0 rpm(b) 100 rpm, 29 ft/min(b) 190 rpm, 55 ft/min(b)

    R-4 0.50 0.55 0.53(a) Ryton PPS against steel(b) Static, 0 rpm; Dynamic, 100 rpm and 190 rpm

    There is little difference shown in the static or dynamic coefficient of friction

    for R yton PPS R-4. C ompounds are available with considerably lower

    coefficient of friction.

    The test specimen, a cube measuring 0.5 inch was placed between the

    parallel plates of a constant-force device adjusted to provide 2 Ksi load. The

    specimen thickness was observed after 24 hours at 73F. To illustrate the

    effects of high temperature, the procedure was also conducted at 266F.

    The deformation was calculated as the percentage change in height of the

    test specimens after 24 hours, as follows:

    Deformation, percent = (A/B) x 100

    where: A = change in height in mils in 24 hours

    and: B = original height in mils

    Above Tg 190F, the hardness and resistance to compression of low

    crystallinity moldings are significantly reduced. In applications where significant

    compression loads are a factor, consideration should be given to highly

    crystalline parts.

    R yton PPS R-4 and R -10 samples were conditioned for one hour in an oven

    at each of the following test temperatures indicated. A steel ball, 0.2 inch in

    diameter, was then applied with a force of 4.5 lbf onto the surface of the

    test specimen. It was

    removed after one hour

    and the diameter of the

    depression measured.

    This diameter should not

    exceed 0.08 inch.

    Heat Resistance (Ball Pressure Test)

    Ryton PPSDiameter of Depression, in

    G rade 257F 356F 428F

    R-4 0.032 0.044 0.056

    R-10 7006A 0.032 0.040 0.048

    Ryton Engineering Properties11

    AbrasionResistance

    ASTM D1044

    Coefficientof Friction

    DeformationunderCompressiveLoad

    ASTM D621,

    Method A

    Resistance toCompressive Set

    Heat resistance test

    procedure CEE

    publication 17 & 27C

    Table V Taber Abrasion

    Ryton PPS Grade Abrasion Wheel Shore D Hardness Weight Loss, g/1000 Rev.

    R-4 C S-10 89 0.070

    R-7 C S-17 89 0.034

    R-7 C S-17 0.068

    A-200 C S-17 0.023

    Ryton PPS Deformation, %

    G rade 73F 266F

    R-4 No measurable change 0.79

    The abrasion resistance of Ryton PPS was determined using the Taber abrasion

    apparatus. The test specimen was mounted on a turntable and in contact with

    a weighted abrasive wheel. After a selected number of revolutions at constant

    speed, the weight loss of the specimen was determined. In this test the number

    of revolutions was 1,000 with a 1 k ilogram weight using C S-10 and CS-17 wheels.