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MATTEN TECHNOLOGIES, INC. Total Water Solutions Provider REVERSE OSMOSIS TECHNOLOGY
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REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

Apr 24, 2018

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Page 1: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

MATTEN TECHNOLOGIES, INC. Total Water Solutions Provider

REVERSE OSMOSIS TECHNOLOGY

Page 2: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

• To provide clients with solutions that work using innovative water treatment technology

• To facilitate the transfer of technological knowledge between Matten and our end users

• To build mutually beneficial relationships with our clients, suppliers and staff

• To develop the Mattenista as the ultimate team player that strives for excellence while aiming to

maintain professional integrity at all times

• To develop a robust natural environment

• To create a reasonable return on share holder investment

Our Vision... Our Vision... Our Vision... Our Vision...

To be a market leader in the provision of water technologies related requirements through the estab-

lishment of Matten as one of the most technically capable companies in the Philippines as well as

a more than able player in the Southeast Asian region by the year 2012.

Our Mission... Our Mission... Our Mission... Our Mission...

Page 3: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

Water is one of the world’s most critical resources. Years

ago, high purity water was used only in limited

applications. Today, high purity water has become an es-

sential ingredient in hundreds of applications including

medical, pharmaceuticals, cosmetics, food processing elec-

tronics manufacturing, laboratory and countless industrial

processes.

Since our establishment in the Philippines in 1999, Matten Technologies, Inc. has remained focused and commit-

ted to providing our customers technically and economically sound water treatment solutions. Among these are

the design and installation of systems that allow for the purification of raw water for a variety of purposes.

� MATTEN Reverse Osmosis System

� KOCH MegaMagnum® System

� MATTEN SuperFlux™ System

Whatever the application, Matten can provide all the necessary replacement parts, services, and maintenance

expertise you’ll need for high quality water treatment systems.

Matten offers three water treatment systems utilizing reverse osmosis membrane technology:

Page 4: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

ApplicationsApplicationsApplicationsApplications

Cooling and boiler

feed water

Feed water for

humidification

Hospitals

Hotels

Process water for food

and drink industries

Process water for metal

finishing and paint

industries

Process water for

pharmaceutical and

chemical industries

Rinse water for the

production of

electronics, glass

and mirrors

Reverse osmosis is a widely accepted unit of operation in the production of ultrapure

water in many industries. It has gained such widespread use because it removes essen-

tially all dissolved salts, natural organic matter, microorganisms and particulate matter.

Matten Technologies, Inc. offers Reverse Osmosis (RO) Systems in a variety of configu-

rations, each designed to meet specific application needs. Each system follows the same

pride, integrity and design inherent to all Matten Systems. Besides the RO unit, Matten

has a complete program for pretreatment of RO feed water and post treatment of perme-

ates. Matten RO systems are skid-mounted and ready for installation.

Matten Reverse Osmosis Systems

MATTPRO MATTEN Reverse Osmosis System

Page 5: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

� Removes pyrogens and bacteria

� Low operating cost

� No effluent neutralization required

� No regeneration downtime

� No handling with hazardous regenerants

� Electronic quality control

� Corrosion resistant material of construction

� Compact design

SYSTEM DESIGN, FEATURES AND BENEFITS

Matten Reverse Osmosis Systems

REVERSE OSMOSIS

A high pressure pump made of stainless steel drives the water through the membrane.

Permeate and concentrate streams are led through flow meters to outlet and drain connections.

All connections are made of high pressure hoses or PVC pipes.

WATER RECYCLE STORAGE/PUMPING STATION

The product water of the RO system is collected in a storage tank. If ultrapure water is required

in the process, the RO product water can be further treated with a mixed bed ion exchange sys-

tem.

PRE-FILTRATION

Activated carbon filtration is added for the removal of oxi-

dizers and organics. The feed water is then pre-filtered

using a cartridge filter and flows through an inlet solenoid

valve to the pump.

PRE-CONDITIONING

The pH of the raw water is adjusted and reducing agents are

added to destroy residual oxidizers that might harm the

membranes. Anti-scalant is also added to prevent precipita-

tion of salts.

Features and Benefits of using MATTPRO

Page 6: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

MODEL

Feed Flow

GPM (m³/

hr)

Feed

Pre

ssure

(psi)

Perm

eate

Flow GPM

(m³/hr)

Perm

eate

TDS

(ppm)

Concentrate

Flow GPM

(m³/hr)

Pipe Size

(In/O

ut)

Recovery

(%)

Flux

(gfd)

Configuration

Array: # of vessel x

qty of mem

branes

per vessel

Total # of

Membranes

MATTPRO – 22

42.3 (9.6)

161

22 (5)

< 5 ppm

20.3 (4.6)

1 ½

” / 1”

52%

17.4

1st x 1PV x 5

5 pcs

MATTPRO – 30

53.6 (12.2)

186.4

30 (6.8)

< 5 ppm

23.6 (5.4)

1 ½

” / 1”

56%

19.7

1st x 1PV x 6

6 pcs

MATTPRO – 40

71.4 (16.2)

247.3

40 (9.1)

< 5 ppm

31.4 (7.1)

1 ½

” / 1”

56%

26.3

1st x 1PV x 6

6 pcs

MATTPRO – 60

100 (22.7)

256.7

60 (13.6)

< 5 ppm

40 (9.10

2” / 1 ½

” 60%

23.7

1st x 1PV x 5

2nd x 1PV x 5

10 pcs

MATTPRO – 70

116.7 (26.5)

219.7

70 (15.9)

< 5 ppm

46.7 (10.6)

2” / 1 ½

” 60%

23

1st x 2PV x 4

2nd x 1PV x 4

12 pcs

MATTPRO – 80

133.3 (30.3)

211

80 (18.2)

< 5 ppm

53.3 (12.1)

2 ½

” / 2”

60%

21

1st x 2PV x 5

2nd x 1PV x 5

15 pcs

MATTPRO – 90

150 (34.1)

238.5

90 (20.4)

< 5 ppm

60 (13.6)

2 ½

” / 2”

60%

23.7

1st x 2PV x 5

2nd x 1PV x 5

15 pcs

MATTPRO – 100

166.7 (37.9)

266.2

100 (22.7)

< 5 ppm

66.7 (15.10

2 ½

” / 2”

60%

26.3

1st x 2PV x 5

2nd x 1PV x 5

15 pcs

MATTPRO – 120

200 (45.4)

229.3

120 (27.3)

< 5 ppm

80 (18.2)

2” / 1 ½

” 60%

23.7

1st x 3PV x 4

2nd x 2PV x 4

20 pcs

MATTPRO – 150

250 (56.8)

216.9

150 (34.1)

< 5 ppm

100 (22.7)

3” / 2 ½

60%

19.7

1st x 3PV x 6

2nd x 2PV x 6

30 pcs

MATTPRO – 200

333.3 (75.7)

200

200 (45.4)

< 5 ppm

133.3 (30.3)

3” / 2 ½

60%

19.7

1st x 5PV x 5

2nd x 3PV x 5

40 pcs

MATTPRO – 500

833.3

(189.3)

266.2

500 (113.6)

< 5 ppm

333.3 (75.7)

6” / 4”

60%

26.3

1st x 10PV x 5

2nd x 5 PV x 5

75 pcs

Matten Reverse Osmosis Systems

MATTPRO SERIES

MATTEN REVERSE OSMOSIS SPECIFIC

ATIO

NS

KOCH TFC 8822HR-365

Page 7: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

Koch m

egamagnum® series

Why the MegaMagnum® ?

� Pre-engineered package systems enable fast installation and start-up

� Reduced system footprint to minimize building costs

� Fewer connections and seals for greater reliability

The MegaMagnum® Water Treatment System developed by KOCH Membrane Systems

(KMS) is a pre-engineered, packaged system that uses reverse osmosis (RO) and nanofiltra-

tion (NF) technology.

The MegaMagnum® membrane element is the core technology of the system. It

is the world’s largest spiral-wound element, with 18-inch diameter and 61-inch

length. The number of elements used in a MegaMagnum system is one-seventh the

number of elements needed to produce the same water quantity and quality at the

same fouling rate using the standard system with 8-inch elements operating at simi-

lar pressures and fluxes.

A 18” x 61” MegaMagnum® spiral element contains 2,800 square feet of membrane surface area, compared to 400 square feet in commonly developed 8” x 40” RO element.

KOCH MEGAMAGNUM® SERIES

APPLICATIONSAPPLICATIONSAPPLICATIONSAPPLICATIONS

Brackish Water Desalination

Removal of inorganic

contaminants such as nitrates,

arsenic , and radium

Softening

Organics Removal

Water Reuse

Production of High Quality

Process Water

Page 8: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

MEMBRANE TECHNOLOGY

RO and NF are pressure-driven membrane technologies (about 100-300 psi) for purifying water. RO remove essen-

tially all dissolved particles including salts and organic molecules. NF membranes, on the other hand, selectively re-

move particles such as hardness, sulfate, phosphate and organics. Pressurized water is forced through the membranes,

leaving salts and organics behind in a concentrate stream and providing high purity water as end product.

The MegaMagnum® Systems are available in

four configurations.

System Name

Array

Nominal Flow

MGD m3/day

MM3 2-1 0.1 1,900

MM6 4-2 1 3,800

MM9 6-3 1.5 5,700

MM12 8-4 2 7,600

Koch m

egamagnum® series

Page 9: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

The Matten Superflux™ System is best suited for water treat-

ment operations requiring ultra-pure water and water recovery

ratios greater than 90%. The equipment is compact, skid-

mounted, and modular for simple expansion. Operations are auto-

mated and simple.

Typical reverse osmosis (RO) water treatment systems can be

costly and difficult to operate. Membranes may foul easily and

require replacement, organics in the feed water are only moder-

ately rejected, and costly anti-scalant additions and activated

carbon pre-treatment are often required. Conventional RO sys-

tems typically exhibit a low operating flux and a product water

recovery of only 75%.

The Matten SUPERFLUX™ System is essentially immune to

fouling due to high operating pH of the reverse osmosis step, thus

extending the membrane life and increasing the operating flux by

up to two times that of conventional RO. It exhibits a higher rejec-

tion of organics, does not require anti-scalant additions, and has a

product water recovery of up to 95 percent.

Matten SUPERFLUX™ system

� Total recovery of greater than 90%

� Lower capital cost

� Less space required (25% to 30% less than standard RO)

� Lower operating cost (15% to 20% lower than standard RO)

� No cleaning required

� Can treat wastewater as well as ultra-pure water (UPW)

� Higher recovery rates for high silica waters

Features and Benefits of using MATTERN SUPERFLUX™

MATTEN SUPERFLUX™ SYSTEM

Page 10: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

The SUPERFLUX System uses three steps before reverse osmosis (RO).

1. CATION EXCHANGE

Weak acid cation (WAC) exchange resin is used to remove sodium and hardness

associated with alkalinity. Other cations (such as copper, barium, iron, manganese

and zinc) are also removed. In this step, the bicarbonate alkalinity in the water

is converted to carbon dioxide.

2. DEGASIFICATION

After the WAC ion exchange treatment, the water is passed through a counter -

current air stripper (membrane degasifier) to remove the carbon dioxide created in

the WAC ion exchange process. This step removes the buffering capacity of the

water, thereby minimizing caustic additions in the next step.

3. CAUSTIC ADDITION

In the high pH RO step, a small amount of caustic is used to increase the pH prior

to treatment.

MATTEN SUPERFLUX™ System Flow Diagram

Matten SUPERFLUX™ system

RO Operation at High pH (10RO Operation at High pH (10RO Operation at High pH (10RO Operation at High pH (10----

10.5) will result;10.5) will result;10.5) will result;10.5) will result;

� Virtual elimination of

bacteria growth to stop bio-

fouling

� Continuous Cleaning of the

RO System

� High Anion Rejection Rate

� Greater Solubility of Silica

PROCESS DESCRIPTION

Page 11: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

At Matten Technologies, Inc., we aim to produce the best products and services that will result in greater customer satisfaction.

Page 12: REVERSE OSMOSIS TECHNOLOGY - Matten Technologies · REVERSE OSMOSIS TECHNOLOGY ... SYSTEM DESIGN, FEATURES AND BENEFITS Matten Reverse Osmosis Systems REVERSE OSMOSIS

M AT T E N T E C H N O L O G I E S , I N C . Purok 1, National Highway, Brgy. San Isidro, Cabuyao, Laguna, 4025, Philippines

Phone (049) 531-0977 • 531-0927 • 832-0219 • 832-0289 • 832-0331

Manila Line (02) 6800-6023 Fax (049) 531-0975

E-mail : [email protected]

Webpage: http//www. matten-technologies.com