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126438 STYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS The following is intended to provide the basic instructions for installation, operation, and maintenance for the Revel LED Scene Light. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY, NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE, OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. ELRE-XLDC SURFACE MOUNT ELRE-SLDC SURFACE MOUNT ELRE-XLDC SWIVEL MOUNT ELRE-SLDC SWIVEL MOUNT
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Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

Mar 25, 2018

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Page 1: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

126438

STYLE ELRE REVEL™ LED SCENELIGHTINSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

The following is intended to provide the basic instructions for installation, operation, and maintenance for the Revel LED Scene Light. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY, NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE, OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY.

ELRE-XLDCSURFACE MOUNT

ELRE-SLDCSURFACE MOUNT

ELRE-XLDCSWIVEL MOUNT

ELRE-SLDC SWIVEL MOUNT

Page 2: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

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Read and follow the operating instructions before use.

Hot surfaces! Where gloves when handling during operation.

Product Ratings

DC Revel

14,000 Lumen Head ELRE-SLDC

28,000 Lumen Head ELRE-XLDC

Wattage 120 W 240 W

Input Voltage Range 11-32 VDC 11-32 VDC

Nominal Supply Current 12V (24V) 10A (5A)* 20A (10A)*

Nominal Frequency N/A

Operating Frequency Range N/A

Operating Temperature Range -40°C to 50°C**

Installation Spacing .5m from front of light

Head Weight 3.1 lbs (1.4 kg) 5.0 lbs (2.3kg)

*The light is equipped with a constant wattage driver, so the current draw will decrease as the supply voltage increases. ** The indoor operational range is the same as the outdoor operational range (-40C. to +50C.)

Electrical Installation

Installation must be done by a qualified electrical technician.

Ensure that an adequate power source is available to operate light within the voltage limits listed in the above table.

Ensure that power is off prior to connecting to a power source.

Ensure that an appropriate sized circuit breaker or fuse is installed in the circuit to the light. When installing the light head, it should be wired as follows:

Surface Mount and Swivel Mount less switch Black = Battery Negative Red = Battery Positive White = Mode Select Input (Optional momentary switch to battery positive, see wiring diagrams) Green = No Connection

Swivel Mount (with switch) Black = Battery Negative Red = Battery Positive White = not used Green = No Connection

Page 3: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

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Use appropriate wire gauge to connect lights. Refer to chart below for required wire gauge sizes.

WIRE SIZE REQUIREMENTS WHEN USING A 12VDC POWER SOURCE Wire Length - ft (m)

Revel Model 10 (3)

20 (6)

30 (9.1)

40 (12.2)

50 (15.2)

60 (18.3)

70 (21.3)

80 (24.4)

90 (27.4)

100 (30.5)

SLO-BL0Fuse or Circuit breaker

ELRE-SLDC 12 (4.0)

12 (4.0)

12 (4.0)

12 (4.0)

10 (6.0)

10 (6.0)

8 (10.0)

8 (10.0)

8 (10.0)

8 (10.0) 15A

ELRE-XLDC 10 (6.0)

10 (6.0)

10 (6.0)

10 (6.0)

8 (10.0)

8 (10.0)

8 (10.0)

6 (16.0)

6 (16.0)

6 (16.0) 25A

*wire size is listed in AWG (mm2)

WIRE SIZE REQUIREMENTS WHEN USING A 24VDC POWER SOURCE Wire Length - ft (m)

Revel Model 10 (3)

20 (6)

30 (9.1)

40 (12.2)

50 (15.2)

60 (18.3)

70 (21.3)

80 (24.4)

90 (27.4)

100 (30.5)

SLO-BL0Fuse or Circuit breaker

ELRE-SLDC 16 (1.5)

16 (1.5)

16 (1.5)

16 (1.5)

16 (1.5)

16 (1.5)

14 (2.5)

14 (2.5)

14 (2.5)

14 (2.5) 7.5A

ELRE-XLDC 14 (2.5)

14 (2.5)

14 (2.5)

14 (2.5)

14 (2.5)

14 (2.5)

12 (4.0)

12 (4.0)

12 (4.0)

12 (4.0) 15A

*wire size is listed in AWG (mm2)

Page 4: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

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RED

BLACK

(NOT USED)

(NO CONNECTION)

+ -12V

BATTERY

15A SLO-BLO FUSE or

15A CIRCUIT BREAKER

WHITE

GREEN

RED

BLACK(NO CONNECTION)

+ -12V

BATTERY

MODE SELECTMOMENTARY SWITCH

POWER ON/OFF SWITCH

OFF

ON

15A SLO-BLO FUSE or

15A CIRCUIT BREAKER

WHITE

GREEN

REVEL LED SCENELIGHTFor surface or brow mount(user supplied switch)

REVEL LED SCENELIGHTFor surface or brow mount(user supplied switch)

REVEL LED SCENELIGHTFor surface or brow mount(user supplied switch)

REVEL LED SCENELIGHTFor surface or brow mount(user supplied switch)

12VDC POWER SOURCE - ELRE-SLDC STYLE LIGHT

REVEL LED SCENELIGHTFor push up or pull up poles,tripods, masts and swivel base(switch built in)

REVEL LED SCENELIGHTFor push up or pull up poles,tripods, masts and swivel base(switch built in)

REVEL LED SCENELIGHTFor push up or pull up poles,tripods, masts and swivel base(switch built in)

REVEL LED SCENELIGHTFor push up or pull up poles,tripods, masts and swivel base(switch built in)

12VDC POWER SOURCE - ELRE-SLDC STYLE LIGHT

RED

BLACK

(NOT USED)

(NO CONNECTION)

+ -12V

BATTERY

25A SLO-BLO FUSE or

25A CIRCUIT BREAKER

WHITE

GREEN

12VDC POWER SOURCE - ELRE-XLDC STYLE LIGHT

RED

BLACK

(NOT USED)

(NO CONNECTION)

+ -24V

BATTERY

7.5A SLO-BLO FUSE or

7.5A CIRCUIT BREAKER

WHITE

GREEN

24VDC POWER SOURCE - ELRE-SLDC STYLE LIGHT

RED

BLACK

(NOT USED)

(NO CONNECTION)

+ -24V

BATTERY

15A SLO-BLO FUSE or

15A CIRCUIT BREAKER

WHITE

GREEN

24VDC POWER SOURCE - XLRE-SLDC STYLE LIGHT

RED

BLACK(NO CONNECTION)

+ -12V

BATTERY

MODE SELECTMOMENTARY SWITCH

POWER ON/OFF SWITCH

OFF

ON

25A SLO-BLO FUSE

or25A CIRCUIT BREAKER

WHITE

GREEN

12VDC POWER SOURCE - ELRE-XLDC STYLE LIGHT

RED

BLACK(NO CONNECTION)

+ -24V

BATTERY

MODE SELECTMOMENTARY SWITCH

POWER ON/OFF SWITCH

OFF

ON

7.5A SLO-BLO FUSE or

7.5A CIRCUIT BREAKER

WHITE

GREEN

24VDC POWER SOURCE - ELRE-SLDC STYLE LIGHT

RED

BLACK(NO CONNECTION)

+ -24V

BATTERY

MODE SELECTMOMENTARY SWITCH

POWER ON/OFF SWITCH

OFF

ON

15A SLO-BLO FUSE or

15A CIRCUIT BREAKER

WHITE

GREEN

24VDC POWER SOURCE - ELRE-XLDC STYLE LIGHT

Page 5: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

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Mechanical Installation

The Revel Scenelight provides for maximum installation flexibility. M8x1.25 tapped holes are provided on the sides and back. Dimensions are given on pages 7 through 10.

Be sure to mount in a location that allows adequate air flow through the fins on the back of the light. Obstructing or covering the fins can cause the light to run hot which will reduce light output.

Do not allow the lens to come into contact with other objects when the light is turned on. Objects can damage the lens by causing hot spots.

Surface Mount Installation Envelope dimensions are given on page 9.

The M8x1.25 tapped holes on the back of the scenelight can be used for mouning on a flat surface. These re quire the panel have corresponding hole for fasteners to be inserted from behind the panel. Locations for these tapped holes are given on page 7.

Jacknuts, screws, and silicone rubber mounting pads are provided to attach the scenelight to a flat surface. The mounting pads reduce the tendency for water to get behind the panel and reduces the heat transfer to said panel. The use of these mounting pads is optional where water is not a concern and where improved heat transfer to the mounting panel is desired.

The jacknuts require a Ø.390 (10mm) hole and can accommodate a panel thickness up to .190” (5mm). Dimensions for the hole pattern is given on page 7.

Swivel Mounted Installation

A 3/4” NPT male connection is provided at the bottom of the Swivel Mount. Use Loctite 222 or Permabond LM113. See page 10 for more detail.

Page 6: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

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OPERATION:

Switch operation:All Revel lights that are installed with a swivel (push-up, pull-up, tripod, swivel base, manual mast, air operated pole and portable base) include a switch. The switch has two functions – it turns the power on and off and also cycles through the modes. To turn the light on and off, toggle the switch from down to center position. To cycle through the modes, push the switch momentarily from the center position to the up position. This will toggle to the next mode. When the Revel is first turned on, it will always power up in the HIGH mode. The first time the mode switch is pushed, it will cycle to the MEDIUM setting, the second time it is pushed, it will cycle to the SPOT ONLY setting. Pressing a third time will cycle back to the HIGH setting. The only way to toggle through the modes is to use the switch on the light head. There is no way to remotely change the mode for lights mounted with a swivel. Revel lights that do not include a swivel (brow and surface mount) do not have a switch. To control the power or toggle through the modes separate switches need to be used. When the mode wire is used and properly installed to a momen-tary switch, it will operate the same as described above. Surface and brow mounted lights will also always power up in the HIGH setting. Refer to the wiring section of these instructions for details on wiring switches to the Revel brow and surface mounted lights.

Operational Features:The Revel will provide stable, maximized light output within its normal operating ranges for voltage and temperature. Should the lamp be operated outside these ranges there may be a change in the light output as the lamp attempts to maintain functionality despite the improper conditions.

Thermal performance:The Revel LED lamp heads are designed to provide maximum light output throughout a wide operating temperature range while providing the highest level of LED life/reliability. The maximum ambient operating temperature for peak light output is -40F to +122F [-40C to +50C].

Thermal foldback:The Revel LED lamp contains circuitry/software that will foldback the light output at elevated heat sink temperatures. This will happen at a slow rate and will stop when the temperature stops at a maximum factory set limit.

Over/Under Voltage:The Revel’s advanced control electronics allow for a very wide operating voltage range that is suitable for today’s 12/24VDC vehicle charging systems. However, poor wiring or malfunctioning charging/battery systems can lead to op-erational conditions outside of the acceptable input range for the Revel LED lamp.

Under Voltage:Operating below the NFPA 11V limit will cause excessive current draw through the power electronics as the lamp attempts to maintain maximum light output. To protect the wiring and the lamp, the Revel will begin to drop out strings of LEDs until the voltage level returns to an acceptable level. Since low voltage conditions typically occur due to a weak battery and/or undersized wiring, a pulsing of several LEDs is typically visible. This is due to the supply voltage at the lamp quickly rising whenever one or more strings of LEDs are disabled. The lamp sees this increase in voltage and attempts to resume normal light operation by turning LEDs back on. This in turn drops the voltage again and the LEDs will turn back off. This pulsing cycle will end whenever the supply voltage/current condition is corrected.

Over Voltage:Sustained voltages over 32V will cause permanent damage to the lamp.

MAINTENANCE:Due to the inherent long life that comes with using LED’s, there is very little maintenance required. When the light requires cleaning, wipe down with a mild soap and water mixture only. Do not use industrial strength or other chemical cleaners as this may damage the lens or other parts of the light.

The light source contained in this luminaire shall only be replaced by the manufacturer or his service agent or a similar qualified person.

Page 7: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

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Ø.750(19)

CLEARANCE HOLEFOR CABLE

2X3.313(84.2)

2X2.188(55.6)

4X Ø .390(9.9)HOLE SIZE FOR JACKNUT

2X Ø.390(9.9)

HOLE SIZE FOR JACKNUT

2X6.500(165.1)

2X2.188(55.6)

2X6.626(168.4)

2X4.376(111.2)

2X13.000(330.2)

2X4.376(111.2)

ELRE-SLDC Surface Mount Hole Locations

ELRE-XLDC Surface Mount Hole Locations

Ø.750(19)

CLEARANCE HOLEFOR CABLE

Page 8: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

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4X2.188(55.6)

2X6.500(165.1)

2X13.000(330.2)

2X1.804(45.8)

4X1.060(27)

2X5.500(139.7)

2X.500(12.7)

2X3.608(91.6)

4X4.376(111.2)

2X3.313(84.2)

2X6.626(168.4)

2X11.000(279.4)

4X1.190(30.23)

8X M8X1.25.625(15.9)DP.

6X M8X1.25 THRU

4X M8X1.25.312(7.9 DP)

2X2.188(55.6)

2X3.313(84.2)

2X6.626(168.4)

2X2.350(59.7)

2X4.376(111.2)

2X3.608(91.6)

2X4.700(119.4)

4X1.190(30.23)

2X1.804(45.8)

2X.500(12.7)

4X1.060(27)

SINGLE_MNTG_HOLE.DXF

4X M8X1.25.625(15.9)DP

6X M8-1.25 THRU

4X M8X1.25.312 (7.9)DP.

ELRE-SLDC Mounting Details

ELRE-XLDC Mounting Details

Page 9: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

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14-11/32[364,5]

5-25/64[136,8]

2-3/16[55,4]

GRIP RANGE.197[5]

7-31/32[203]

5-17/64[134]

2-13/64[56]

GRIP RANGE .197[5]

ELRE-SLDC Surface Mount Envelope Dimensions

ELRE-XLDC Surface Mount Envelope Dimensions

Page 10: Revel Scenelight Installation, Operating & Maintenance ... · PDF fileSTYLE ELRE REVEL™ LED SCENELIGHT INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ... Refer to chart below

WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.

We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modification after delivery; damage; failure to follow our instructions or recommendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or indirect damages (including, but not limited to, any loss of profits) from any cause whatsoever. No person has authority to change this warranty.

© Akron Brass Company. 2017 All rights reserved. No portion of this can be reproduced without the express written consent of Akron Brass Company.ISO 9001 REGISTERED COMPANY

PHONE: 330.264.5678 or 800.228.1161 I FAX: 330.264.2944 or 800.531.7335 I akronbrass.com

revised: 08/17

ELRE-SLDCELRE-XLDCSwivel Mount Envelope Dimensions

11-5/8(295)

4-25/32(121.5)

7-9/16(192) SINGLE14-11/32(364.5) DUAL

LOCK BUTTONDEPRESS TO ADJUST ANGLERELEASE TO HOLD POSITION

3/4 NPT MALEAPPLY LOCTITE 222OR PERMABOND LM113