OFFICE : TITAS APARTMENT, 09932896897,09933397896 G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS MCE /EC/TK/09 - 10/07 Revised 1 Date 08.08.2009 M/S CHANDWA CERAMIC WORKS CHANDWA Dist. LATHAHAR. JHARKHAND. Kind Attend. Mr. Rahul Kr. Singh./ Jthika Singh Dear Sir, With reference to the discussion we had with you on 04 08 2009. You asked a Technical Data and Estimation for the Tunnel Kiln of capacity of 20Mt to 30Mt per day at the Temp. of 1400 C to1500 C as follows and break up given in attached sheet . This cost excluding Taxes, Service Taxes, Freight, Oil Painting, Shed, and DG. Set, Water, Power, Welding Rod, Oxygen Gas, Civil work, Electrical panel board Etc. You have to provide welding machine, Gas cutting set and tools and tackle for erection. You have to provide accommodation to our technicians and engineers at your end. Free of cost. Payment an advance of 30% of total cost of labor charges before start of the job for mobilization and rest as job proceeds every fortnight. Hope you will find our offer very authentic and competitive and favor as with the order for the same. PROSENJIT SARKAR
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
OFFICE:
TITAS APARTMENT, 09932896897,09933397896 G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL
M/S CHANDWA CERAMIC WORKS CHANDWA Dist. LATHAHAR. JHARKHAND.
Kind Attend. Mr. Rahul Kr. Singh./ Jthika Singh
Dear Sir, With reference to the discussion we had with you on 04 08 2009. You asked a Technical Data and Estimation for the Tunnel Kiln of capacity of 20Mt to 30Mt per day at the Temp. of 1400 C to1500 C as follows and break up given in attached sheet .
This cost excluding Taxes, Service Taxes, Freight, Oil Painting, Shed, and DG. Set, Water, Power, Welding Rod, Oxygen Gas, Civil work, Electrical panel board Etc.
You have to provide welding machine, Gas cutting set and tools and tackle for erection. You have to provide accommodation to our technicians and engineers at your end. Free of cost. Payment an advance of 30% of total cost of labor charges before start of the job for mobilization and rest as job proceeds every fortnight. Hope you will find our offer very authentic and competitive and favor as with the order for the same. PROSENJIT SARKAR METALUX CONSULTANT ENGINEERS Thanking you, TITASH APARMANT 3RD.Floor T - 7Yours Faithfully, GOPALPUR 713304 ASANSOL BURDWAN WEST BENGAL PROSENJIT SARKAR. 09933397896 Metalux Consultant Engineers. 09932896897
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL
Area required :- 60mtr. length x 20mtr. width x 7mtr. height.
Burner required :- 08 burners. 04 burners each side. F. Oil 08 burners 04 burners each side. Gas burner Temperature :- 1450C
The constructional aspects of a high temperature Tunnel Kiln suitable for producing pilot scale for firing all sort of Refractory, High Alumina ceramics. The kiln is an open flame gas fired kiln. Side fired into gaps to fire high grade refractory around 1450C / 1500C.
The kiln has a length of approximately 51.000mtr. with an out put 20mt. to 30mt. Per day.
7. Loading Density Solid Bricks of 2.3 to 2.4 BD 2.2 to 2.5mt depending on shapes I Insulation Bricks can also be fired.
8. Pushing (a) Periodic pushing (b) Mechanical pusher (c) Variable rate of pushing 10 car to 16 cars / day.
9. No. of Burners 08 on each side Furnace Burners and gas 16 burners in total.
10. Type of Burner Low pressure air atomization burner1500C capacity 12lt.
11. Approx F Oil Consumption 2.6 ltrs. at 1500 temp. 2.1 ltrs. at 1450C 1.8 ltrs. at 1400C 1.4 ltrs. at 1350°C 12. Approx coal consumption 4mt. to 6mt. per day depending upon coal .
13. Temperature Control with a set of 6 Thermo Couples R type 3 in firing zone, K type 2 in Preheating zone 1 in Cooling zone.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL
22. Combustion air Primary fan 1500cfm x 32”Swg at ambient temp.
23. Secondary air 900cfm x 14”Swg at ambient temp.
24. Exhaust Blower 6000cfm x 12”Swg at 250C temp in let.
25. Wire cooling 3200cfm x 10”Swg at 3250C temp in let.
26. Exit and Entrance 1500cfm x 6”Swg at ambient temp.
27. Track cooling 1500cfm x 6”Swg at ambient temp. through Rat hole built under walls at foundation level from front of main zone to start of cooling zone to allow passage of shop air. If required
28. Exhaust Gas The kiln flue gas is re cycled in drier for pre maturity of bricks and the rest waste gas having temp. of 60C will go out of the chimney.
EQUIPMENT FOR TUNNEL KILN AND DRIER OF 20MT TO 30MT PER DAY APPROX ESTIMATION OF THE PROJECT EXCEPT SHED.
1. ANNEXURE – I Iron steel for kiln structural 6,69,676 = 00
2. ANNEXURE – II Iron for pipe line 4,26,867= 00
3. ANNEXURE – III Iron for kiln car 75nos. 3,97,776= 00
4. ANNEXURE – IV Iron for transfer trolley 21,350= 00
5 ANNEXURE – V Iron for re cooperator 79,460 = 00
6 ANNEXURE – VI Bolts and Nuts 40,320 = 00
7 ANNEXURE – VII Pusher machine 1,86,645 = 00
8 ANNEXURE – VIII Winch machine 1,31,250 = 00
9 ANNEXURE – IX Items of out sourced 11,11,250 = 00
10 ANNEXURE – X Blower Equipments 4,00,000 = 00
11 ANNEXURE – XI Refractory Bricks 37,00,000 = 00
12. ANNEXURE – XII Resorver and Day tank 68,775= 00
13. ANNEXURE – XIII Burner Equipment 5,00,000 = 00 Technical Supervision, FabricationRefractory Laying and all other works . Except Electrical and Civil Foundation. 14,00,000 = 00 ______________ TOTAL RS. 91,33,369 = 00 All the rates may be differ as per present market price.
01. Maithan Ceramic Chirkunda 44.200 long Oil fire 1 Year 2001 02. Maithan Ceramic Chirkunda 44.200 long Oil fire 2 Year 2002
03. Maithan Ceramic Chirkunda 44.200 long Oil fire 3 Year 2003
04. Manishree Ceramic Cuttack 34.000 long Oil fire Year 2004
05. Raj Ceramic Ranchi 45.900 long Oil Cum Coal Produced Gas fire Year 2005
06. Singhum Refractory Jamshedpur 44.2 long Oil Cum Petroleum Coke fire Year 2006
07. Champion Ceramic Champa 34.000 long Petroleum Coke fire Year 2006
08. Associate Ceramic Chirkunda 51.0 long Oil Cum Coal Produced Gas fire Year 2007
09. Pamposh Ceramic Maithon 45.900 long Oil Cum Coal Produced Gas fire Year 2007
10. New Bengal Ceramic Jamgram 52.7 long Oil Cum Coal Produced Gas fire Year 2008
11. Industrial Associate Ranigunge 52.7 long Oil Cum Coal Produced Gas fire Year 2008 12. Vics Industries Pvt. Ltd. Andra Pradesh 51.0long Oil Cum Producer Gas fire Year 2009
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL
BLOWERS REQUIRED FOR TUNNEL KILN & GAS PRODUCERWESMAN MAKE
1. Combustion blower for oil 1500cfm x 42”Swg at ambient temp. Direct drive 20 HP, 2880 Rpm motor. 2. Atomizing blower for oil 900cfm x 14”Swg at ambient temp. Direct drive 3 HP, 2880 Rpm motor.
3. Exhaust blower for T K. 6000cfm x 12”Swg at 250°C temp in let. V-Belt drive 20 HP, 1440 Rpm motor. 4. Hot air blower for T K. 3200cfm x 10”Swg at 300°C temp in let. V-Belt drive 10 HP, 1440 Rpm motor.
5. Exit curtain blower for T K 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.
6. Entrance curtain blower for T K 1500cfm x 6”Swg at ambient temp. Direct drive 2 Hp, 2880 Rpm motor.
7. Rapid cooling blower for T K 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.
8. Track cooling blower for T K 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor. 9. Exhaust gas blower for dryer 3500cfm x 12”Swg at 80°C temp. in let. V-Belt drive 10 HP, 1440 Rpm motor.
Approx amount 9,00,000 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL