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OFFICE : TITAS APARTMENT, 09932896897,09933397896 G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS MCE /EC/TK/09 - 10/07 Revised 1 Date 08.08.2009 M/S CHANDWA CERAMIC WORKS CHANDWA Dist. LATHAHAR. JHARKHAND. Kind Attend. Mr. Rahul Kr. Singh./ Jthika Singh Dear Sir, With reference to the discussion we had with you on 04 08 2009. You asked a Technical Data and Estimation for the Tunnel Kiln of capacity of 20Mt to 30Mt per day at the Temp. of 1400 C to1500 C as follows and break up given in attached sheet . This cost excluding Taxes, Service Taxes, Freight, Oil Painting, Shed, and DG. Set, Water, Power, Welding Rod, Oxygen Gas, Civil work, Electrical panel board Etc. You have to provide welding machine, Gas cutting set and tools and tackle for erection. You have to provide accommodation to our technicians and engineers at your end. Free of cost. Payment an advance of 30% of total cost of labor charges before start of the job for mobilization and rest as job proceeds every fortnight. Hope you will find our offer very authentic and competitive and favor as with the order for the same. PROSENJIT SARKAR
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Page 1: Quotation

OFFICE:

TITAS APARTMENT, 09932896897,09933397896 G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

MCE /EC/TK/09 - 10/07 Revised 1 Date 08.08.2009

M/S CHANDWA CERAMIC WORKS CHANDWA Dist. LATHAHAR. JHARKHAND.

Kind Attend. Mr. Rahul Kr. Singh./ Jthika Singh

Dear Sir, With reference to the discussion we had with you on 04 08 2009. You asked a Technical Data and Estimation for the Tunnel Kiln of capacity of 20Mt to 30Mt per day at the Temp. of 1400 C to1500 C as follows and break up given in attached sheet .

This cost excluding Taxes, Service Taxes, Freight, Oil Painting, Shed, and DG. Set, Water, Power, Welding Rod, Oxygen Gas, Civil work, Electrical panel board Etc.

You have to provide welding machine, Gas cutting set and tools and tackle for erection. You have to provide accommodation to our technicians and engineers at your end. Free of cost. Payment an advance of 30% of total cost of labor charges before start of the job for mobilization and rest as job proceeds every fortnight. Hope you will find our offer very authentic and competitive and favor as with the order for the same. PROSENJIT SARKAR METALUX CONSULTANT ENGINEERS Thanking you, TITASH APARMANT 3RD.Floor T - 7Yours Faithfully, GOPALPUR 713304 ASANSOL BURDWAN WEST BENGAL PROSENJIT SARKAR. 09933397896 Metalux Consultant Engineers. 09932896897

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

Page 2: Quotation

OFFICE:TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

TECHNICAL SPECIFICATION

TUNNEL KILN CAPACITY 20 to 30 MT. PER DAY

Length of the kiln :- 51.000mtr. 30 kiln car

Pre Heating Zone :- 22.100mtr. 13 kiln car

Cooling Zone :- 18.700mtr. 11 kiln car

Firing Zone :- 10.200mtr. 06 kiln car

Dryer length :- 18.000mtr. 10 kiln car

Total Kiln Car required :- 75Nos.

Area required :- 60mtr. length x 20mtr. width x 7mtr. height.

Burner required :- 08 burners. 04 burners each side. F. Oil 08 burners 04 burners each side. Gas burner Temperature :- 1450C

The constructional aspects of a high temperature Tunnel Kiln suitable for producing pilot scale for firing all sort of Refractory, High Alumina ceramics. The kiln is an open flame gas fired kiln. Side fired into gaps to fire high grade refractory around 1450C / 1500C.

The kiln has a length of approximately 51.000mtr. with an out put 20mt. to 30mt. Per day.

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGNOFFICE:

Page 3: Quotation

TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

1. Definition periodic pushing type continuous Tunnel Kiln with out under ground Tunnel.

2. Working Temp Continuous Operative Temp. 1450 Deg. C Maximum achievable Temp. 1500 Deg. C

3. Capacity 20MT to 30MT per day (600 to 900 MT per month )

4. Kiln Dimension (a) Length = 51.000mtr. (inside) (b) Width = 1.2mtr. (c) Height = 2.25mtr. from floor 1.11mrt. firing zone

5. Kill Dimension (a) Length = 51.000mtr. (Outside) (b) Width = PHZ & CZ = 2.831mtr. FZ = 3.290mtr. (c) Height = 2.900mtr.

6. Car Dimension (a) Chassis = 1700 x 1120mtr. (b) Refractory = 1680 x 1160mrt.

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGNOFFICE:

Page 4: Quotation

TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

7. Loading Density Solid Bricks of 2.3 to 2.4 BD 2.2 to 2.5mt depending on shapes I Insulation Bricks can also be fired.

8. Pushing (a) Periodic pushing (b) Mechanical pusher (c) Variable rate of pushing 10 car to 16 cars / day.

9. No. of Burners 08 on each side Furnace Burners and gas 16 burners in total.

10. Type of Burner Low pressure air atomization burner1500C capacity 12lt.

11. Approx F Oil Consumption 2.6 ltrs. at 1500 temp. 2.1 ltrs. at 1450C 1.8 ltrs. at 1400C 1.4 ltrs. at 1350°C 12. Approx coal consumption 4mt. to 6mt. per day depending upon coal .

13. Temperature Control with a set of 6 Thermo Couples R type 3 in firing zone, K type 2 in Preheating zone 1 in Cooling zone.

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:

Page 5: Quotation

TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

14. Drier. Length 18mtr. Width inside 1.260, outside 2.mtr. with 10 cars. At 120C to 150C

15. Space Required 60mtr. Long 20mtr. Width 7 to 8mtr Height.

16. Civil Foundation Floor area Brick soling and 3” PCC.

17. Electrical Main panel board with bass bar and control board.

18. Kiln Data. 30 effected cars in kiln, 10 car in drier

19. Firing schedule Firing cycle 70 hours. Car 01 car at every 70mit. / 90mit.

20. Atmosphere Oxidation

21. Power load. 70 HP

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT,

Page 6: Quotation

G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

22. Combustion air Primary fan 1500cfm x 32”Swg at ambient temp.

23. Secondary air 900cfm x 14”Swg at ambient temp.

24. Exhaust Blower 6000cfm x 12”Swg at 250C temp in let.

25. Wire cooling 3200cfm x 10”Swg at 3250C temp in let.

26. Exit and Entrance 1500cfm x 6”Swg at ambient temp.

27. Track cooling 1500cfm x 6”Swg at ambient temp. through Rat hole built under walls at foundation level from front of main zone to start of cooling zone to allow passage of shop air. If required

28. Exhaust Gas The kiln flue gas is re cycled in drier for pre maturity of bricks and the rest waste gas having temp. of 60C will go out of the chimney.

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

TITAS APARTMENT, G.T.ROAD WEST,

Page 7: Quotation

GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

EQUIPMENT FOR TUNNEL KILN AND DRIER OF 20MT TO 30MT PER DAY APPROX ESTIMATION OF THE PROJECT EXCEPT SHED.

1. ANNEXURE – I Iron steel for kiln structural 6,69,676 = 00

2. ANNEXURE – II Iron for pipe line 4,26,867= 00

3. ANNEXURE – III Iron for kiln car 75nos. 3,97,776= 00

4. ANNEXURE – IV Iron for transfer trolley 21,350= 00

5 ANNEXURE – V Iron for re cooperator 79,460 = 00

6 ANNEXURE – VI Bolts and Nuts 40,320 = 00

7 ANNEXURE – VII Pusher machine 1,86,645 = 00

8 ANNEXURE – VIII Winch machine 1,31,250 = 00

9 ANNEXURE – IX Items of out sourced 11,11,250 = 00

10 ANNEXURE – X Blower Equipments 4,00,000 = 00

11 ANNEXURE – XI Refractory Bricks 37,00,000 = 00

12. ANNEXURE – XII Resorver and Day tank 68,775= 00

13. ANNEXURE – XIII Burner Equipment 5,00,000 = 00 Technical Supervision, FabricationRefractory Laying and all other works . Except Electrical and Civil Foundation. 14,00,000 = 00 ______________ TOTAL RS. 91,33,369 = 00 All the rates may be differ as per present market price.

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

TITAS APARTMENT, G.T.ROAD WEST,

Page 8: Quotation

GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE -I

IRON STEEL REQUIRED FOR KILL STRUCTURE

Sly. Description. Specific. No of piece. Weight kg.

1. ISMB 125 2.7mtr. x for buck stay 64 2246

2. ISMC 100 50mtr. x for rail sleeper 01 470

3. ISMC 150 100mtr. x for skewback 01 1500

4. MS Round 25mm 3.6mtr. x for tie rod 32 426

5. MS Pipe 38mm 10mtr. x for tie rod 01 50

6. MS Rail 30 Lbs 500mtr. x for kiln track 01 8500

7. ISA 65 x 65 x 6 50mtr. x for burner support 01 290

8. Flat 40 x 16 20mtr. x for fish plate 01 100

9. HR Sheet (1250 x 2500 x 3mm the.) for firing zone 16 1236 _____ TOTAL 14818

Iron Steel Required 6.318 MT @ 32/- Rs. 2,02,176/-MS Rail 30 lbs 8.500 MT @ 55/- Rs. 4,67,500/- Total Rs. 6,69,676/-

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR,

Page 9: Quotation

ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE - II

REQUIRMENT OF MS PIPE FOR DUCKTING

Sly. Description Specific No of Piece Weight

1. MS Pipe NB 16” Diaz. 48mtr.for exhaust 01 3617

2. MS Pipe NB 12” Diaz 42mtr. for combustion 01 2061

3. MS Pipe NB 10” Diaz 48mtr. for hot air 01 1808

4. MS Pipe NB 6” Diaz 64mtr. for rapid cooling 01 1500

5. MS Pipe NB 4” Diaz 06mtr. for burner 01 90

6. MS Plat 1000 x 1000 x 16mm the for base plate 01 250

7. MS Plat 1250 x 2500 x 10mm the. For flange 02 490

8. MS Plat 1250 x 2500 x 08mm the .for flange 02 390

9. MS Plat 1250 x 2500 x 05mm the for Sq to round 04 294 ________ TOTAL 10400

Pipe required 8.976 Mt.@ 42/- Rs. 3,76,992/- MS plate 1.425 Mt @ 35/- Rs. . 49,875/- Total Rs. 4,26,867/-

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR,

Page 10: Quotation

ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE - III

IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR

Sly. Description Specific Nos. of Piece Weight

01. ISMC 125 1.7 150 2448

02. ISA 65 x 65 x 6 1.7 150 1479

03. ISA 65 x 65 x 6 1.2 150 1050

04. ISA 50 x 50 x 6 1.2 150 870

05. Tee 40 x 40 x 40x 6 1.2 270 450

06. Deck Plat 1.2 x 1.7 x 3mm the. 75 3603

07. Skirt Plate 1.7 x 0.15 x 5mm the 150 1501

08. Flat 65 x 12 mm the 90mtr. 01 551

______ TOTAL 11952

Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/-MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/- Total Rs. 3,97,776/-

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT,

Page 11: Quotation

TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE - III

IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR

Sly. Description Specific Nos. of Piece Weight

01. ISMC 125 1.7 150 2448

02. ISA 65 x 65 x 6 1.7 150 1479

03. ISA 65 x 65 x 6 1.2 150 1050

04. ISA 50 x 50 x 6 1.2 150 870

05. Tee 40 x 40 x 40x 6 1.2 270 450

06. Deck Plat 1.2 x 1.7 x 3mm the. 75 3603

07. Skirt Plate 1.7 x 0.15 x 5mm the 150 1501

08. Flat 65 x 12 mm the 90mtr. 01 551

______ TOTAL 11952

Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/-MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/- Total Rs. 3,97,776/-

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT,

Page 12: Quotation

G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE -V

STANLESS STEEL FOR RECUPERATOR

Sly. Description Specific No of Piece Weight 01. SS-304 Plate 800 x 1000 x 8mm thk. 04 204

02. MS Plate 1250 x 2500 x 5mm the 03 580

03. SS & MS combined welding rod 03 Packet

MS plate 580kg @ 40/- Rs. 20,300/-SS plate 204kg @ 290/- Rs. 59,160/- TOTAL Rs. 79,460/-

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR,

Page 13: Quotation

ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE - VI

NUTS AND BOLTS AND WASHERS

Sly. Size. Qty.

01. Bolt 5/16” x 1” long full thread 35 kg

02. Bolt ½” x 1” long full thread 30kg

03. Bolt ½” x 2.1/2” long full thread 37kg

04. Bolt ½” x 6” long full thread 27kg

05. Bolt 5/8” x 2.1/2” long full thread 312kg

06. Nut 5/16” 1.5kg

07. Nut ½” 38kg

08. Nut 5/8” 110kg

09 Nut 1” 20kg

10. Washer ½” 20kg

11. Washer 5/8” 125kg

12. Washer 1” 65kg

13. Asbestos rope 5/8” 20kg 840kgs. Nuts & bolts 840kgs @ 48/- Rs. 40,320/-

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR,

Page 14: Quotation

ASANSOL, 713304.BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE -VII

PUSHER MECHANICAL TYPE

Sly. Description No.

01. Cast Steel block as per drug no. mice 01 06

02. Cast Steel block as per drug no. mice 02 04

03. EN-8 Shirt as per drug no. mice 03 (at site) 05

04. Spur Gear 38T and Spur Pinion 10T drug 04 01 Set

05. Spur Gear 102T and Spur Pinion 20T drug 06 01 Set

06. Spur Gear 78T and Spur Pinion 16T drug 07 01 Set

07. Spur Gear 53T and Spur Pinion 13T drug 08 01 Set

08. Rack pinion 12T as per drug 05 08

09. Ball bearing 6006 6pcs, 6305 2pcs, and 6307 2pcs 10

10. Base frame ISMC 75 x 40 x 10mtr

11. Base support ISMB 250 x 125 x 10mtr

12. Gear Box 1:40 radicand U 500 01

13 Motor 1HP 1440 RPM 01

14. Tier coupling 8” 01

Amount Approx Rs. 1,86,645/-

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.

Page 15: Quotation

BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE _VIII

WINCH MOTORISED

Sly. Description nos.

01. C.I V-Pulley big as drug mice 11 01

02. C.I. V-Pulley small as drug mice 11 01

03. Spur Gear 60T and spur pinion 20t drug 9 02 set

04. Bearing Block SN 512 08

05. Bearing 22212 K 08

06. V – Belt 02

07. MS Feb Drum 01

08. Spur Gear 78T and spur pinion 16T drug 9 02set

09. Motor 1HP 960 RPM 01

10. Wire Rope 5/8” with clamp 45mtr

Amount Approx Rs. 1,31,250/-

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

Page 16: Quotation

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE – IX ITEM TO BE OUT SOURCED

Sly. Description nos. RS.

FOR CAR AND TRANSFER TROLLEY WHEEL

01. C.I. Wheel 316 2,84,400

02. C.I. Bearing cover with hole and with out hole 632 56,700

03. Rail clamp 200 4,400

04. Cir-clip for 6307 bearing A35 350 3,000

05. Bearing 6307 re- conditioned 650 45,000

06. Ceramics Blanket 1260 C .96den 25mmthk 15 rolls 18,750

07. Civil foundation, Equipment foundation etc. 1,50,000

08. EN-8 Shaft for kiln car as per drg. 156 1,94,000

ELECTRICAL

01. Electrical spare parts, switch, indicator etc.02. Panel board, desk control03. Electrical cables and earthling, lightning 3,25,000

01. Thermocouple R-type, K-type 4 Sets. 80,000 02. Welding rods, Gases 1,00,000Amount Approx Rs. 11,11,250/-

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.

Page 17: Quotation

BURDWAN, WEST BENGAL

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE X

BLOWER EQUIPMENTS

Kolkata local company make

1 Flat line Blower TPQZV-020 RVU 01 +01 (stand by) D DRV with Motor

2. Blower XVWL-020 V-DRV 01+01(stand by) RVU +LVU SS Impeller with Motor

3. Blower VWJ-002 D DRV 02 RVU with Motor

4. Blower VWJ-002 D DRV 02 RVU with Motor

5. Blower XVWJ-010 V DRV 01 RVU SS-304 Impeller with Motor

6. Blower VWJ-010 D DRV 01 RVU with Motor

Add: Packing 4%Add: CED 16%Add: cuss 2%

Approx Amount It May Change as per present price Rest. 4,00,000 = 00

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

Page 18: Quotation

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE – XI

LIST OF REFRACTORIES FOR TUNNEL KILN

Sly. Description Qty.

01. IS 6 230 x 114 x 65 5500 for bottom breathing (rejection)

02. IS-6 230 x 114 x 75 47800 for sand sealing to car deck (rejection)

03. IS-8 230 x 114 x 75 18100 for car deck to skew back PHz & CSV.

04. IS-62D 230 x 114 x 75 7072 for car deck to skew back Fez.

05. IS-62D 230 x 114 x 75/38 E.A. 1300 for Oil and Gas Burner.

06. IS-62D Skew back bricks type-A 360 for Oil and Gas Burner.

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

Page 19: Quotation

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

Sl. Description Qty.]

07. IS-62D 230 x 114 x 75/68 EA. 1900 For main Arch Firing Zone

08. IS-62D Skew back bricks type –B 200 for firing zone.

09. IS-40 D Skew back bricks type-BD 650 for PHZ and CZ.

10. IS- 40 D 230 x 114 x 75/68 EA. 6000 for Main Arch PHZ and CZ.

11. 72% Kainite or Culminate 460 x 230 x 75 64 for burner base.

12. Insulating HFI 230 x 115 x 75 21100 for back up PHZ, CZ, and FZ.

13. Insulating vhilwara or rejection 6000 for top of Arch filling.

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

Page 20: Quotation

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

Sl. Description Qty.

14. HFI 230 x 115 x 75 24000 for 3 layer of each car x 75 cars.

15. IS-8 Dense 230 x 114 x 20 500 for car’s 3rd layer turn grove.

16. IS-8 Dense Tiles 230 x 420 x100 1500 for 4th layer

17. Red Bricks for dryer and side filling above arch 25000

18. Motor Air Setting IS – 8 qlty. 40MT

19. Motor 72 % Air Setting 25MT

20. Asbestos Sheet 2000 x 1000 for dryer roof 40Pcs.

21. 90% Castable for burner block fixing 08 bags.

22. Sand Seal Bricks as per drg. 480 no.

Amount Approx Rs. 37,00,000/- it may change as present price

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

Page 21: Quotation

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE – XII

IRON STEEL REQUIRED FOR SERVICE & RESORVER TANK

SL. Description Specific Nos of Pcs Weight

01. Ms. Plate 1250 x 2500 x 3mmthk 14 1030

02. Ms. Channel 100 20mtr. Long 01 200

03. Ms. Plate 1250 x 2500 x 5mm thk. 06 735 02 sets.

Amount Approx 1.965 Mt. @ 55/- Rs. 68,775 = 00

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

Page 22: Quotation

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

CREDENTIAL DATA

01. Maithan Ceramic Chirkunda 44.200 long Oil fire 1 Year 2001 02. Maithan Ceramic Chirkunda 44.200 long Oil fire 2 Year 2002

03. Maithan Ceramic Chirkunda 44.200 long Oil fire 3 Year 2003

04. Manishree Ceramic Cuttack 34.000 long Oil fire Year 2004

05. Raj Ceramic Ranchi 45.900 long Oil Cum Coal Produced Gas fire Year 2005

06. Singhum Refractory Jamshedpur 44.2 long Oil Cum Petroleum Coke fire Year 2006

07. Champion Ceramic Champa 34.000 long Petroleum Coke fire Year 2006

08. Associate Ceramic Chirkunda 51.0 long Oil Cum Coal Produced Gas fire Year 2007

09. Pamposh Ceramic Maithon 45.900 long Oil Cum Coal Produced Gas fire Year 2007

10. New Bengal Ceramic Jamgram 52.7 long Oil Cum Coal Produced Gas fire Year 2008

11. Industrial Associate Ranigunge 52.7 long Oil Cum Coal Produced Gas fire Year 2008 12. Vics Industries Pvt. Ltd. Andra Pradesh 51.0long Oil Cum Producer Gas fire Year 2009

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

Page 23: Quotation

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

BLOWERS REQUIRED FOR TUNNEL KILN & GAS PRODUCERWESMAN MAKE

1. Combustion blower for oil 1500cfm x 42”Swg at ambient temp. Direct drive 20 HP, 2880 Rpm motor. 2. Atomizing blower for oil 900cfm x 14”Swg at ambient temp. Direct drive 3 HP, 2880 Rpm motor.

3. Exhaust blower for T K. 6000cfm x 12”Swg at 250°C temp in let. V-Belt drive 20 HP, 1440 Rpm motor. 4. Hot air blower for T K. 3200cfm x 10”Swg at 300°C temp in let. V-Belt drive 10 HP, 1440 Rpm motor.

5. Exit curtain blower for T K 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.

6. Entrance curtain blower for T K 1500cfm x 6”Swg at ambient temp. Direct drive 2 Hp, 2880 Rpm motor.

7. Rapid cooling blower for T K 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.

8. Track cooling blower for T K 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor. 9. Exhaust gas blower for dryer 3500cfm x 12”Swg at 80°C temp. in let. V-Belt drive 10 HP, 1440 Rpm motor.

Approx amount 9,00,000 = 00

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

Page 24: Quotation

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

ANNUXURE – XIII

WESMAN MAKE

OIL BURNER EQUIPMENTS, HEATING PUMPING UNIT

Sl. Description Qty.

01. NA 6526-54-3 Dual Fuel 08 Burner with std CI mounting

02. NA 1813-02A(3/8”) sensitrol 08 Oil Valve

03. 1-1/2” Screwed Butterfly Valve 08 with MS Flapper and shaft

04. ¾” Screwed Butterfly Valve 08 with MS Flapper and shaft

05. MS Flex Oil Pipe length = 1000mm 08 ½” BSP with connector

06. Reducing Nipple 3/8” x ½” 08

07. Reducing Nipple ¾” x ½” 08

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN

OFFICE:TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST,GOPALPUR, ASANSOL, 713304.BURDWAN, WEST BENGAL

Page 25: Quotation

METALUX CONSULTANT ENGINEERSPROJECT CONSULTANT DESIGNERS & ENGINEERS

08. Wesman DPDH-0709 Duplex Oil 01 Pumping / Heating unit ¾”

09. 3KW Non-Flameproof outflow 01

10. 12”Water Butterfly Valve STD Port 02 with MS Flapper and Shaft

11. Contactor Box 22 Amps For Pre heater 02

12. 6” Wafer Butterfly Valve STD Port 02 with MS Flapper and shaft

13. MS Air Flex Pipe 1-1/2” x 500mtr. 08 with Connector

14 MS Air Flex Pipe ¾” x 500mtr. 08 with Connector 15 Burner block refractory for burner 08 Approx Amount Rs. 5,00,000 = 00 for oil burner

REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN