PU FOAM - SD KOREA KOREA_PU.pdf · Polyester PU foam Colorant Polyester & Polyether Both Type PU Foam Colorant Shoe Sole Colorant. 10 SD KOREA ... adequate formulation is :

www.sd-korea.com

Special additi ves & chemicals

PU FOAM

Top Quality, Top Price, Top TrustWith 3-Top spirits we will come true to the target and do our best to openThe Novel Land Mark in the chemical world.

More than your imaginati on

SD KOREA was established in 1990.We are conti nuing to develop new products andsupport our customers with 3-Top spirits.

Top Quality · Top Price · Top Trust

The History of SD KOREA1990 SD KOREA establishment

1999 PU colorant producti on

2000 PU Additi ves & Plasti c Compound producti on

Technology Patent for PU colorant

2003 Flame Retardant producti on

2005 Technical Innovati on Business Company

2006 PVC Flame Retardant Plasti cizer & Viscosity Depressant producti on

2007 Technical Patent for LDPE foam FR Compound

2009 Technical Patent for SUSC additi ves

2010 PTC Compound and SLF producti on

2011 Promising company in Kyeonggi State

Eco-friendly FR PP Compound producti on

PU bonding agent

2012 Catalyst & Processing additi ve start

Major business products

PU

TPUColors & additi ves

System house

Color & functi onal Master batchTPU Film

FR liquid plasti cizerViscosity depressant

Color & functi onal Master batchLDPE breathable fi lm compound

Thermal shrinkable tube compound

Coupling agentColor & functi onal additi ves

UV stabilizerFR agent

functi onal additi ves

Plasti c

PVC

Adhesive tapeand Texti le

WPC

R&D CenterAll members of R&D center are majored in

chemical science.

Top advanced and high qualifi ed people are

working to improve the existi ng product quality

and to develop the new performance products.

Flame RetardantCatalyst, Silicone

Quailty Control

Plasti c Compound & M/B

4 Team

3 Team

2 Team

1 Team

PU, PVCAdhesives, Additi ves

SEOUL

BUSAN

PU FOAM

Part 1 Color & Additi ve 01. SU Liquid Color

02. Anti -Discoloring Agent

03. Super Whitening Agent

04. Anti -Scorching Agent

05. Anti -Stati c Agent

06. Anti -Mildew Agent

Part 2 Flame Retardant & Additi ve 07. Flame Retardant

08. Ultra-FR Agent

09. Flame Laminati on Adhesive Promoter

Part 3 Bonding Agent 10. Foam Bonding Agent

11. Re-Bonding Agent

Part 4 Processing Additi ve 12. Anti -Splitti ng Agent

13. Foam Soft ener

14. Foam Hardener

Part 5 Catalyst 15. Metal and Amine Catalyst

Part 6 System House 16. Polyol System

Part 7 Processing Film 17. Foam Backing Olefi n Film

18. TPU Film

19. Matt ress Cover Film

08

10

12

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25

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08 SD KOREA

Part 1

SU Liquid Colorant is

- High concentrated pigment and color strength

- Low viscosity and good dispersion

- No migrati on, No blooming, No fl ow mark

- No heavy metals, No phthalates

Polyether PU foam Colorant

Dosage : 0.5 to 5.0 php

Packing : 20kg in plasti c bucket and 50kg, 100kg steel drum

Product Color Sp. Gr. Viscosity (cps, 25oC) Parti cle size(㎛)

SUB-140 Black 1.15 11,000↓ 40↓

SUG-520 Dark Green 1.16 11,000↓ 50↓

SUG-525 Light Green 1.19 11,000↓ 50↓

SUVI-530 Violet 1.11 12,000↓ 50↓

SUOR-555 Orange 1.15 9,000↓ 40↓

SUR-570 Dark Red 1.18 9,000↓ 40↓

SUR-575 Light Red 1.12 9,000↓ 40↓

SUR-576 Pink Red 1.11 9,000↓ 40↓

SUBL-580 Dark Blue 1.11 16,000↓ 40↓

SUBL-585 Light Blue 1.16 16,000↓ 40↓

SUY-590 Dark Yellow 1.10 10,000↓ 40↓

SUY-593 Yellow (S. S.) 1.04 12,000↓ 40↓

SUY-595 Light Yellow 1.10 10,000↓ 40↓

SU Liquid Color01

Color & Additi ve

SU Liquid color is reacti ve colorant. It is unique and a great performer for making colorful PU foam.

Reacti ve colorant means color and polyol are combined by reacti on.

09 PU Foam


Packing : 20kg in plastic bucket and 50kg, 100kg steel drum





※This should be diluted by polyester polyol if it needs to do

※This should be diluted by polyester polyol if it needs to do

Product Color Sp. Gr. Viscosity (cps, 25oC) Particle size(㎛)

SUB-133S Black 1.18 5,000↓ 40↓

SUW-155S White 1.61 3,000↓ 40↓

SUY-194S Yellow 1.05 30,000↓ 40↓

SUR-174S Red 1.11 30,000↓ 40↓

SUBL-184S Blue 1.10 20,000↓ 40↓

SUBR-215S Brown 1.35 10,000↓ 40↓


SUB-137LV Black 1.30 9,000↓ 40↓

Organic Colorant White, Blue, Red, Brown


SUB-136LV Black 1.27 9,000↓ 40↓

Organic Colorant White, Blue, Red, Brown

Polyester PU foam Colorant

Polyester & Polyether Both Type PU Foam Colorant

Shoe Sole Colorant

10 SD KOREA

Part 1

Applicati on

- Bra-cup for women’s underwear

- Women’s garment

- Shoes PU foam

- Specifi c uses against discolorati on

Test conditi on

BRA-CUP

QUV Test UVA-340 lamp, 50oC x 8 Hours

Phenolic Test Impregnated test paper, 60oC x 16hrs

Burnt gas test(Nox) AATCC 23, 24 Hours

Heat Resistance1 press molding (200oC x 120sec) 2 press molding (200oC x 80sec) + (200oC x 180sec)

Hydrolysis 70oC x 95%(Humidity) x 7days

SHOES

Nike Spec. QUV 340 Lamp, 45oC x 24hrs

Adidas Spec.QUV : Suntest XLS+, 550 watt , 70oC x 2hrsHydrolysis : 70oC x 95%(Humidity) x 7days

Mizuno Spec.QUV : Suntest XLS+, 70oC x 2hrsNox(Burn test) 24hrs per cycle

Anti -Discoloring Agent02

Shoes

Bra-cup(Underwear)

Color & Additi ve

SUV Anti -Discoloring Agents are very suitable for new fashion trend of bra-cup, under-wears,

women's apparel and shoes foam.

These are very diversifi ed and specialized to customers’ specifi c needs like a initi al whiteness,

color consistency from the ultraviolet rays, heat, phenolic and burnt gas exposure, hydrolysis.

11 PU Foam


Packing : 50kg steel drum

Dosage : 4.0 to 8.0 php / in case of SUV-810 (6 php + scorching agent 1.5 php)

Packing : 50kg steel drum

Product UV(UV tester)

Hydrolysis(water)

Nox(Nox tester)

BrandStandard

SUV-5250 4.0 X X Nike

SUV-5260 4.0 3.5 X Adidas

SUV-5270 4.0 X 3.5 Mizuno

Product

Color Consistency (Grey Scale)

1 2 3 4 5 6 7

Heat Resistance In-Door(1 mth)

QUV PhenolicBurnt Gas

(Nox)Hydrolysis

Hydrolysis+ 1press1press 2press

SUV-610 4.5 3.5 4.0 3.0 4.0 2.5~3.0 3.5 1.5

SUV-710 4.5 4.0 4.0 3.0 3.5 1.5~2.0 4.5 3.5

SUV-810 4.5 4.0 4.0 3.5 4.0 3.0~3.5 3.5 1.5

Shoes PU Foam

Bra-cup PU Foam

Unit: Gray Scale (AATTC / ISO105)

Unit: Gray Scale (AATTC / ISO105)

General PU foam

- Retardant to inhibit discoloration of general PU foam in natural conditions.

- In which PU foam surface color is readily changed to yellowish color.

- In case that high more thermal stability is specially needed it is effective.


Packing : 20kg in plastic bucket

Product Viscosity (cps, 25oC) Sp.Gr Appearance

SAO-541 100 ↓ 1.17 Clear liquid

12 SD KOREA

Part 1 Color & Additive

Super whitening agent gives excellent whitening and brightening effects on PU foam.

It has unique colors and will be more effective when it is used with anti-discoloring agent for bra-cup.

- Super Whitening Agent is able to be used at only requiring super white color.

- In case of use with Anti-Discoloring Agent, adequate formulation is :

Anti-Discoloring Agent : Super Whitening Agent = 4.0 : 1.0

Application

- Bra-cup and shoulder pad

- Specific uses for more white color

Product Color Viscosity (cps, 25oC) Appearance

SUV-105 Violet 9,000↓ paste

SUV-106 Blue 9,000↓ paste

Super Whitening Agent03


Packing : 20kg in plastic bucket, 50kg in steel drum

13 PU Foam

Applicati on

- Low density foam with much water or FR agent - Bright color foam like bra-cup - Hot weather country with high humidity

Product SUSC-500 SUSC-600

Appearance Liquid Paste

Viscosity (cps, 25oC) 150↓ 8,000↓

General foam Good Excellent

FR general foam Good Excellent

FR memory foam Excellent Excellent

Anti -Scorching Agent04


Packing : 20kg in plasti c bucket, 50kg in steel drum

SUSC anti - scorching agent is designed to prevent degradati on of PU foam.

During the slab foam process, the core parts reach the temperature over 160oC

and this high temperature will cause PU foam’s discolorati on and change physical properti es.

SUSC anti -scorching agent will give soluti on to these problems and take 10~30oC out

from the core parts.

14 SD KOREA

Part 1

Applicati on

- Electric & electronic parts packing PU foam

- Filter foam required no stati c electricity charge to be necessary

- Sealing foam inside of electric & electronic parts


Packing : 20kg in plasti c bucket

Product Viscosity (cps, 25oC) Sp. Gr Appearance

SUAN - 807 250↓ 1.04 Clear Liquid

Product Color Sp. Gr Appearance

SUAM-1200 White 0.94 Light gray suspension

SUAN product is to discharge stati c electricity.

Stati c electricity is generated when diff erent materials contact and rub each other, and they are separated.

It has trend to stay on the products where it generated. Stati c electricity is diffi cult to be dissipated.

Many damaging result is caused by stati c electricity.

Anti -Stati c Agent05

SUAM provides excellent protecti on against many kinds of bacteria, mildew on the surface of PU foam.

Applicati on

- Dish cleaning foam in kitchen

- Filter foam in air conditi oner, shoes foam, matt ress and sofa foam

Anti -Mildew Agent 06


Packing : 20kg in plasti c bucket

Color & Additi ve

15 PU Foam

Part 2

SFR Flame Retardants are mainly used for polyurethane foam and PU related products.

Typically, there are Halogen and Non-halogen type flame retardant.

SFR Flame Retardant can be divided into 3 types.

1. SFR-32N : Mattress and furniture’s foam

2. SFR-S124 : Automobile and industrial divisions’ foam

3. SFR-NH510 : Non-halogen application’s foam

These products can satisfy following fire regulations.

: FMVSS 302, UL94 V1~ V2, BS5852 Crib5, CAL TB-117

Flame Retardant07

Flame Retardant & Additive

BS5852 crib5(Mattress in UK)

FMVSS302(Automotive)

CAL-117(Mattress in US)

Product Application Related regulation & Remarks P(%) Cl(%)

SFR-32N Furniture BS-5852, CAL-117 11↑ 26↑

SFR-EX28 Automobile BS-5852, FMVSS-302 11↑ 26↑

SFR-S124 Automobile Low fog, FMVSS-302 11↑ 28↑

SFR-NH510 Electric & Electronic Non-Halogen & TCEP Free 12↑ -


Packing : 250kg in steel drum

16 SD KOREA

Part 2 Flame Retardant & Additive

SUFR is ultra flame retardan.

- Premium FR agent by spray and dipping system for PU foam.

- Unique and excellent fire-proof property for a long time.

- Able to maintain FR durability semi-permanently.

- To keep an initial PU foam property : softness, sound-absorption property

Ultra FR-Agent08

Packing : 20kg in plastic bucket

- 2 Component System, Mixing ratio = A 65% : B35%

Application - Air-conditioner, refrigerator and electric generator - Airplane, cruise & merchant ship, automotives & heavy equipment - Construction industry where the sound absorption required

Advantages - No ignition - No changes from initial appearance after fire - Maintain PU foam physical property - Possible to have 5 different color choices

Product Type Appearance Viscosity(cps, 25oC)

Sp. Gr.(25oC) Directions

SUFR-500W Water Type Liquid 100↓ 1.05~1.10 Spray, Dipping

17 PU Foam

Flame Lamination Adhesive Promoter09



SLF is adhesive promoter to improve adhesion between polyether foam and fabric.

- Adhesive promoters of flame-lamination between PU foam and fabric.

- Designed to improve excellent bonding properties.

- FR synergist to be able to improve FR property.

- FR dosage can be decreased to 20~30%

- Consist of polyether polyol, modified polyester polyol and FR product.

Product SLF-507 SLF-510

1 Appearance Clear / yellow Liquid Clear / yellow Liquid

2 Viscosity (cps, 25oC) 3,700↓ 2,000↓

3 Specific Gravity(25oC) 1.22 ± 0.03 1.08 ± 0.03

4 Hydroxyl value, mgKOH/g 187 ± 10 273 ± 10

5 Bonding Property Excellent Excellent

6 Adhesion Good Excellent

7 FR Excellent Excellent

8 Fog Excellent Excellent

18 SD KOREA

Part 3

Foam Bonding Agent10

Bonding Agent

SBA bonding agent is foam bonding glue which divided into solvent and water type.

It can be used in spray or roll coating method.

Solvent Type Water Type

SBA-520(525) SBA-521 SBA-530 SBA-500W

Viscosity 200↓ 200↓ 5,000↓ 100↓

Specific Gravity (25oC) 1.05 ± 0.03 1.05 ± 0.03 0.98 ± 0.03 1.10~1.14

Solid Contents (%) 34 ± 2.0 30 ± 2.0 60 ± 2.0 50.5 ± 0.5

Solvent EA EA EA Water

Coating Method Spray Spray Roll Coating Spray, Roll

Products Main Applications

1SBA-520(Summer)

SBA-521(Winter)

2 SBA-525

3 SBA-530

4 SBA-500W

Application

Packing : SBA-520 / SBA-525 : 10kg in steel can

SBA-530 : 17kg in steel drum

SBA-500W : 20kg in plastic basket

19 PU Foam

SMA re-bonding agent is steam type re-bonding glue for recycle scrap PU foam.Steam temperature & processing ti me : 100oC, 10~20min.

Advantages - Provides excellent adhesion property with low dosage - Saves the total producti on cost by lower dosage, shorter steaming ti me and working ti me - No bonding lump inside of re-bonding block - No heavy metal, No phthalate

Re-Bonding Agent11

Dosage : 6~10kg per 100kg scrap foam weight


Type ProductPhysical property

Viscosity Sp. Gr. Smell Machine

MDISMA-630 280↓ 1.03±0.03 Slight smell Steam type

SMA-635 2,500↓ 1.17±0.03 Odorless Steam type

TDISMA-640 120↓ 0.95±0.03 Slight smell Steam type

SMA-645 80↓ 1.03±0.03 Slight smell Steam type

20 SD KOREA

Part 4

Anti -Splitti ng Agent12


Packing : 20kg in plasti c basket, 50kg in steel drum

Product Feature

- Eff ecti ve in high dosage loading of CaCO3 about 5~20%

- Catalyst dosage is decreased by 5~20%

- Total producti on cost saving

Applicati on

- Matt ress, sofa, topper, cushion

Physical Property Spec.

Appearance Clear Liquid

Viscosity(25oC, cps) 5,500↓

Specifi c Gravity(25oC) 1.17 ± 0.03

OH value, mgKOH/g 1,000 ± 20

Processing Additi ve

SASP anti -splitti ng agent is a reacti ve type anti -split agent to prevent splitti ng problem by increasing

strong foam cell structure.

21 PU Foam

Foam Softener13


Packing : 20kg in plastic basket, 50kg in steel drum

LOAD (kgf)20.00

18.00

16.00

14.00

12.00

10.00

8.00

6.00

4.00

2.00

0.00

0.000 3.800 7.600 11.400 15.200 19.000 22.800 26.600 30.400 34.200 38.000DISP (mm)

Application

- Mattress, sofa, topper, cushion

Product Feature

- Reduces the hardness of the foam.

- Gives comfortable feeling and rubber-like soft texture.

- SSF 5.0 php dosage : Softness 30% ↑

- SSF 7.0 php dosage : Softness 50% ↑



Viscosity(25oC, cps) 10↓

Specific Gravity(25oC) 0.95 ± 0.03

OH value, mgKOH/g 362 ± 10

SSF is foam softening agent to increase foam softness like comfortable feeling and touch.

22 SD KOREA

Part 4

Foam Hardener14

Processing Additive


Packing : 20kg in plastic basket, 50kg in steel drum

Product Feature

- Effective foam hardening agent.

- SHD-640 10% + conventional polyol 90% : hardness 30% ↑

- SHD-640 10% + POP polyol 90% : hardness 50% ↑

- SHD-640 + CaCO3 : hardness increase, cost saving

SHD is foam hardening agent to increase foam hardness like wood board-feeling and hard touch.

LOAD (kgf)65.00

58.50

52.00

45.50

39.00

32.50

26.00

19.50

13.00

6.50

0.00

0.000 3.800 7.600 11.400 15.200 19.000 22.800 26.600 30.400 34.200 38.000DISP (mm)



Viscosity(25oC, cps) 4,000↓

Specific Gravity(25oC) 1.10 ± 0.03

OH value, mgKOH/g 300 ± 15

Application

- Mattress, sofa, topper, cushion

23 PU Foam

SD Catalysts are very high quality with no hydrolysis problem.

PU foam producti on is made by 2 major reacti ons during foam reacti on.

1. Blowing (gas generati on) reacti on : CO2 gas generati on for open cell

2. Gelling (polymerizati on) reacti on : urethane reacti on for close cell

Tin Catalyst15

Packing : 25kg in plasti c basket

Type Use Grade Viscosity(cps, 25oC)

Sp.Gr(25oC)

Acti vity content ( % )

Tin PURSUT-9 1,200↓ 1.28 ± 0.02 28↑

SUT-12 100↓ 1.04 ± 0.01 18↑

K PIR SUT-15 5,400↓ 1.13 ± 0.01 21↑

Amine PURSUA-1 5↓ 0.90 ± 0.03 70

SUA-33LV 125↓ 1.28 ± 0.03 33

Tin shortage Tin excess

Foam split, collapse More close cell, shrinkage

Recommend Dosage : 0.1 ~ 0.5 php

TIn

Amine shortage Amine excess

Slow CT/RT, less open cell, less air fl ow Quick CT/RT, more open cell, foam split

Recommend Dosage : 0.1 ~ 1.5 php

Amine

Catalyst Part 5

24 SD KOREA

Part 6

Storage - Very sensiti ve to moisture and humidity. - Should be stored in dry place (ware-house). Not humidity.

SUSH System16

Producti on Conditi ons

GradePhysical Property

Applicati onAppearance Viscosity ( cps, 25oC) Density (25oC)

SUSH-2013 Viscous liquid 1,100 ± 300 1.02 ± 0.02 House-hold foam

SUSH-2015 Viscous liquid 800 ± 300 1.025 ± 0.01 Medical foam

Product Preparati on Conditi ons Reacti on Conditi ons

1 SUSH-2013

1. Temperature : Isocyanate 22oC System House 22oC2. Mixing speed : 2,500rpm3. Mixing ti me : 5~6 sec.4. Mixing rati o : Isocyanate 48 System House 100

1. Cream ti me : 10~11 sec.

2. Rising ti me : 110 ± 5 sec.

3. Free rising density : 50 ± 5.0

2 SUSH-2015

1. Temperature : Isocyanate 22oC System House 22oC2. Mixing speed : 2,500rpm3. Mixing ti me : 5~6 sec.4. Mixing rati o : Isocyanate 40 System House 100

1. Cream ti me : 10~11 sec.

2. Rising ti me : 110 ± 5 sec.

3. Free rising density : 65 ± 5.0

SUSH is polyol system house including all of components to produce viscoelasti c PU foam such as

polyol, silicone, catalyst, blowing agent

It is used for the manufacture of all of viscoelasti c PU foam to react Isocyanate material with SUSH

polyol system house which is 2 kinds of grade.

Main applicati on is divided into house-hold and medical PU foam by physical properti es.

System House

25 PU Foam

Foam Backing Olefi n Film17

Packing : 1 roll : Width 1,475mm x Length 3,000~6,000mm x Thickness 20 ㎛

Product Feature - Decrease producti on cost

- Easy workability when covering the automoti ve sheet onto car seat pad

- Good appearance and slippage property on the surface of fi lm

- Excellent hot tacky functi on on PU surface

Film Laminati on Conditi ons - Roll temperature : First roll 200oC, Second roll 210oC

- Roll speed : 15m/min - Roll pressure : 7kg

- Roll material : 1. bott om roll : rubber

2. upper roll : epoxy coated steel roll

Applicati on - Automoti ve seat cover and carpet - Backing fi lm on surface of PU foam

Physical Property Result Specifi cati on

Appearance Red color fi lm

Thickness(㎛) 20↓

Width(mm) 1,475 mm

Specifi c gravity(20oC) 1.1↓

SBF-20R is LDPE fi lm that has a creati ve functi on of hot melt adhesive about 200oC in laminati on

process between surface of PU foam and fi lm.

It helps providing convenient workability at covering the automoti ve sheet onto car seat pad as

substi tute for fabric net that have been long ti me using conventi onally.

1. PU Foam 2. SBF-20R Film 3. Laminati on 4. Film + Foam

Part 7Processing Film

26 SD KOREA

Part 6

TPU Film18

Applicati on

- Automoti ve parts

- Sport wear

- Fabric laminati on

- Sheet and Accessory

No. TestTPU Film PVC

Film

Test Spec

Polyester Type Polyester Type (ASTM)

1 Transparency Excellent Good Bad

2 Low Temp. Flexibility Excellent Excellent Bad

3 Resistance to Oil Excellent Good Bad

4 Tensile Strength Excellent Good Bad D412

5 Elongati on Excellent Good Bad D412

6 Abrasion Resistance Excellent Excellent Good

7 Tear Strength Excellent Excellent Good D624

8 Eco-Friendly Excellent Excellent Bad REACH

TPU Film is manufactured by the process of extrusion machine such as infl ati on, T-die and calendar.

It has excellent properti es than PVC and PE fi lm.

Due to the unique properti es of TPU elastomers the applicati ons is very diversifi ed as substi tutes for

conventi onal fi lm like PVC

TPU fi lm also has no harmful chemical components restricted from environment regulati ons

It is well known as credible eco-friendly products and quickly replacing general fi lm like PVC fi lm

Part 7 Processing Film

Packing : Roll packing by standard size on needs

27 PU Foam

Matt ress Cover Film19

Packing : Roll packing by standard size on needs

SMA-Film Characteristi cs

- High tensile and tear strength

- Excellent hot sealing property

- No migrati on and blooming

- Transparent to see inside

- Easy cutti ng by knife

- Excellent printability on surface of fi lm

No. Physical property Standard spec Spec. Range Remark

1 Size

Thickness(mm) 0.08 ↑

Width(mm) 2,400/2,550/2,640 ↑

Length(m) 300~1,000 ±0.01

2Physical

Spec.

Weight(g/cm3) 74 ±2.0 Sp. Gr. 0.925

Tensile strength(N/cm3) 2,100 ↑

Elongati on, % 400 ↑

Tear strength(N/cm3) 790 ↑

Water permeability 5 ↓ 0.1mm fi lm

SMA-Film is to protect the surface of matt ress and sofa against foreign matt er and air contaminati on.

Main resin of SMA-fi lm is M-LLDPE

Film thickness : 0.08mm, 0.09mm, 0.10mm, 0.12mm, 0.15mm, 0.18mm.

#42, Onseok-dong, Hwaseong-si, Gyeonggi-do, 445-110, KoreaTel. 82-31-356-2397 Fax. 82-31-356-2399 E-mail. [email protected]

Issue Date : 2013. 06. 14

PU FOAM - SD KOREA KOREA_PU.pdf · Polyester PU foam Colorant Polyester & Polyether Both Type PU Foam Colorant Shoe Sole Colorant. 10 SD KOREA ... adequate formulation is :

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