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PROJECT PRE-FEASIBILITY REPORT ON PROPOSED PROJECT · PDF filePROJECT PRE-FEASIBILITY REPORT ON PROPOSED PROJECT FOR MANUFACTURING OF PIGMENT OF RAGESHWARI ... There will be flue gas

Sep 03, 2018

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  • RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT

    PROJECT PRE-FEASIBILITY REPORT

    ON

    PROPOSED PROJECT

    FOR

    MANUFACTURING OF PIGMENT

    OF

    RAGESHWARI TEXTILE PVT. LTD

    ATPlot No. 272/C & D, B+F,

    GIDC Estate,Pandesara,

    Surat 394221.

  • M/s. RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT 1

    CONTENTS

    S. No. Particulars Page No.

    1 SUMMARY 6

    2 INTRODUCTION 7

    2.1 The Project 7

    2.2 Project Proponent 7

    2.3 Nature of project 8

    2.4 Market Feasibility 9

    3 PROJECT DESCRIPTION 9

    3.1 Type of Project 9

    3.2 Project Location 9

    3.3 Site selection 11

    3.4 Neighbouring Industries 11

    3.5 Size of project 12

    3.6 Process Technology 12

    3.7 Rawmaterial 25

    3.8 Resource requirment 25

    3.8.1 Land 25

    3.8.2 Building 26

    3.8.3 Power & Fuel 26

    3.8.4 Water 26

    3.8.5 Man power 30

    3.9 Mitigation measures & EMP 30

  • M/s. RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT 2

    S. No. Particulars Page No.

    3.9.1 Gaseous emission & Control 30

    3.9.1.1 Flue gas emission 30

    3.9.1.2 Process emission 31

    3.9.2 Hazardous /non hazardous waste managment 31

    3.9.3 Noise control& odour 32

    3.9.4 Storage ,handling and transport of Hazardous chemical 32

    3.9.5 Health & Safety measures 32

    4 SITE ANALYSIS

    4.1 Connectivity 33

    4.2 Land use and land ownership 33

    4.3 Existing landuse 33

    4.4 Existing infrastructure 33

    4.5 Climate data 34

    5 PLANNING BRIEF

    5.1 Planning concept 35

    5.2 Population projection 35

    5.3 Land use planning 36

    5.4 Assessment of infrastructure Demand 36

    6 PROPOSED INFRASTRUCTURE

    6.1 Processing area 36

    6.2 Non processing area 37

    6.3 Green belt area 37

    6.4 Social Infrastructure 37

    6.5 Connectivity 37

  • M/s. RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT 3

    S. No. Particulars Page No.

    6.6 Drinking water management 37

    6.7 Industrial waste managemnt 38

    6.8 Solid waste management 38

    6.9 Power requirment & Supply 38

    7 REHABILITATION & RESETTLEMENT (R & R) PLAN 38

    8 PROJECT SCHEDULE & COST ESTIMATES 38

    8.1 Project Implementation Schedule 38

    8.2 Estimated project cost 38

    9 ANALYSIS OF PROPOSAL 39

  • M/s. RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT 4

    LIST OF TABLES

    Table

    No.

    Topic Page No.

    1. List of Products 6

    2. List of Products and By product 7

    3. Contact details of the Directors 8

    4. Salient features of the Project Site 9

    5. Nearby Industries in the vicinity 11

    6. Capital cost of projection 12

    7. List of Raw Materials-Product wise 25

    8. Approximate requirement of Construction Materials 26

    9. Power and Fuel Requirement 26

    10. Category-wise Water Requirement 27

    11. Waste water generation 28

    12. Man power requirement 30

    13. Flue gas emission 30

    14. Process emission 31

    15. Details of hazardous waste 31

    16. Details of metrological condition from January 2011 to December 2011

    34

    17. Name of some prominnent industries 36

    18. Project implementation schedule 38

    19. Capital cost of projection 39

  • M/s. RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT 5

    LIST OF FIGURES

    Sr. No. Description Page No.

    1. Location of the Project Site 10

    2. Aerial view of the 5 km radial periphery from the Project Sites 11

    3. Water Balance Diagram 29

    4.. Wind rose 35

  • M/s. RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT 6

    1.0 EXECUTIVE SUMMARY

    M/s. Rageshwari Textile Pvt. Ltd. was a textile unit and has been taken over by present

    promoters. The unit will be registered as SME.

    The promoters are well experienced in manufacturing of pigments. They have proposed to

    convert the existing infrastructure into pigment manufacturing unit.

    The Rageshwari Textile Pvt Ltd. will engage for manufacturing of Pigment at Plot No. 272/ C &

    D,B+F,GIDC Estate, Pandesara, Surat.The production capacity will be 400 MT/Month. As per

    EIA notification 2006, the proposed project is falling under category 5(f).

    The details of products are given below table 1.

    Table 1

    List of Products

    Sr. no

    Name of product Production capacity in MT/Month

    1. Copper phthalocyanine Blue 2002. Pigment Alpha Blue 553. Pigment Beta Blue 1454. Ammonium Sulphate (By-Product) 207

    COST OF PROJECT

    The expected cost of project cost is Rs. 568 Lacs. The plot has been purchased from Rageshwari

    Textile Pvt. Ltd. The GIDC has transferred the same to existing owners. The total plot area of the

    unit is 4483.05 M2. The green belt area will be 1428.80 M2.

    FUEL AND ELECTRICITY CONSUMPTIONThe proposed unit will use natural gas as fuel. The natural gas consumption will be 4000

    NM3/Day. The electricity will be purchased from DGVCL. The connected load will be 1000

    KWA.

    WATER CONSUMPTIONThe expected water consumption will be 205Kl/day in which 98Kl/day will be fresh water and

    107Kl/day will be recycled water.

    WASTEWATER GENERATION

    The total waste water generation will be 68.6Kl/day which will be treated in MEE after

    neutralization into neutralization tank.

  • M/s. RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT 7

    GASEOUS EMISSION

    There will be flue gas emission from Boiler, Thermo-pack, Hot water generator and D.G.sets.

    Unit will install adequate APCM to prevent air pollution.

    There will be process gas emission from stack attached with reactor. Water scrubber and Ventury

    system will be proposed as APCM.

    HAZARDOUS WASTE MANAGEMENTThe hazardous waste generation will be Discarded bag/Containers and spent oil. The generation

    quantity of Discarded Bag/Containers will be 15000Nos/Month. The spent oil generation will be

    50 lit. The total sludge generation will be 465 MT/Month which will be sent into TSDF site.

    2. INTRODUCTION

    2.1 THE PROJECT

    Ragheshwari Textile Pvt Ltd will engage for manufacturing of Pigment at Plot No. 272/ C &

    D,B+F,GIDC Estate, Pandesara, Surat.

    The list of products and by products is provided in table -2.

    TABLE:2

    LIST OF PRODUCTS AND BY-PRODUCTS

    Sr. no Name of product Production capacityMT/Month

    1. Copper Phthalocyanine Blue 2002. Pigment Alpha Blue 553. Pigment Beta Blue 1454. Ammonium Sulphate (By-Product) 207

    2.2 PROJECT PROPONENTM/s. Rageshwari Textile Pvt. Ltd. was a textile unit and has been taken over by present

    promoters. The unit will be registered as SME.

    The promoters are well experienced in manufacturing of pigments. They have proposed to

    convert the existing infrastructure into pigment manufacturing unit.

    The plant boasts of contemporary infrastructure facilities with advanced machinery and

    automated processes. They are conscious of environment protection measures and from the

    conception stage itself necessary care has been taken.

  • M/s. RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT 8

    QUALITY POLICY

    The companys commitment is to manufacturing of pigment. The company has in house testing

    facility with modern testing equipments to ascertain the quality of raw materials as well as

    finished products. Continued emphasis towards process and technology up gradation is being

    done effectively to enrich the product quality. R & D with initiative & innovative ideas had

    resulted into excellent performance in respect of quality products.

    ENVIRONMENTAL POLICY

    The unit is committed to execute all operations, products and services by environmental

    protection activities to the extent possible.

    As a means of achieving these, the unit pledge to company with the legal & other requirements

    to their core and focus on continually improving products, systems & operations.

    TABLE: 3

    CONTACT DEAILS OF DIRECTORS

    Sr. no

    Name of Director Address Telephone no. Designation

    1. Mr. Rajendra Babulal Gandhi

    Res. Plot no. 406/28, Swagat Society, New Colony, GIDC, Ankleshwar 393002.

    992520767402646-222566

    Director

    2. Mr.Deepakumar Babulal Gandhi

    Res. Plot no. 406/28, Swagat Society, New Colony, GIDC, Ankleshwar 393002.

    942630453002646-225052

    Director

    The directors of the company have good experience in handling the production management,

    financial management and all the allied areas.

    2.3 NATURE OF PROJECT

    The proposed unit will engage in manufacturing of Pigment. The production capacity will be 400

    MT/Month. As per EIA notification 2006, the proposed project falls under category 5(f)-B.

  • M/s. RAGESHWARI TEXTILE PVT LTD., PANDESARA, SURAT 9

    2.4 MARKET FEASIBILITY

    The unit has proposed to manufacture copper phthalocyanine pigments. These pigments are used

    in making inks, plastics and polymers. The requirement of printing ink is increasing day by day.

    Also export of pigments is taking place and is consistently increasing over a period of time.

    The main export is USA and other European companies.

    The easy availability of raw materials- mainly urea and phthalic anhydride is major attraction of

    manufacturing these pigments in Gujarat. Also the availability of copper is increased due to

    number of copper smelting industries in Gujarat. These all factors have resulted in flourishing of

    pigment industries in gene

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