PRODUCT CATALOGUE 2012 / 2013 - · PDF filePRODUCT CATALOGUE 2012 / 2013 ... TransSynergic 4000 /4000 C / 5000 / 5000 C ... Synergic 4000 TransPuls Synergic 4000 MV

/ Battery Charging Systems / Welding Technology / Solar Electronics

PRODUCT CATALOGUE 2012 / 2013

/ Sales division welding technology.

MIG/MAG Manual power sources 4

Robot power sources 12

PAP 12

Welding torches 20

Torch cleaning systems 34

TIG Manual power sources 36

MagicCleaner 50

Robot power sources 43

Welding torches 46

MMA welding rectifier Manual power sources 51

Plasma SoftPlasma 53

Plasma torches 55

Laser Laser Hybrid 56

Laser Hotwire 57

Laser Coldwire 58

Resistance welding DeltaSpot 59

Automation Standard components 60

Orbital 66

Mechanized welding systems 70

International Welding protective equipment 76

welding equipment Welding accessoires 79

Services Trainings 81

System- and application management 81

Calibration system 81

Extended warranty for new machines 82

Maintenance contracts 83

Exchange parts 84

4

ww

w.fr

oniu

s.co

m

VarioStar 1500 / 2500 / 3100Recommended areas of use

Maintenance and repairMetal and portal construction, fitter‘s shops and smithies

Processes

MIG/MAG welding

Options

Gas pre-heating socket 42V / 230VRubber-matPolarity reversalHolding device for gas bottels, widePlastic handle for VSTCurrent rush limiterThermostat-controlled fanIsolation wire coil, adapter wire coil

Recommended base materials

Constructional steelsFerritic / austenitic CrNi steelsDuplex steelsAluminium materials

Standard equipment

2-roller driveWire inching without gas or currentS-mark, CE-markOvertemperature protection2-step mode, 4-step mode

Intermittent weldingManual modeSpot weldingWire coil mounting D 200, D 300Large dimensioned wheels

MIG

/MA

G s

tep c

ontr

olled

VarioStar 1500 G/F/2R VarioStar 2500 G/F/2R VarioStar 3100 G/F/2RWeight 60,5kg 74kg 92kgDimension / h 680mm 680mm 680mmDimension / b 380mm 380mm 380mmDimension / l 800mm 800mm 800mmOpen-circuit voltage 34V 38V 45Vmax. welding current 140A 250A 310AWelding current min. 30A 25A 20AOperating voltage 15,5-21V 15,3-26,5V 15-29,5VProtection class IP21 IP21 IP21Mains Frequency 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 230V 3 x 230V / 3 x 400V 3 x 230V / 3 x 400VWelding current / Duty cycle [10min/40C] 55A / 100% 130A / 100% 140A / 100%Welding current / Duty cycle [10min/40C] 70A / 60% 160A / 60% 190A / 60%Welding current / Duty cycle [10min/40C] 140A / 18% 250A / 27% 310A / 30%

47

5

ww

w.fr

oniu

s.co

m

VarioSynergic 3400 / 3400-2 / 4000 / 4000-2 / 5000 / 5000-2Recommended areas of use

Construction of plant, containers, machinery, structural steelAutomobile and alied vendor industriesConstruction of special vehicles and construction machineryConstruction of rail vehicles and rolling stockShipbuilding / Offshore

Processes

MIG/MAG-welding

Options

Gas pre-heating socket 230V / 42VRubber matCrane hoisting lugsPullMig modeHosepack holderCurrent regulation+stop+revolutions control(automatic mode)Intermediate wire feederDouble headRotary table or VR mountingHuman mountingPolarity reversalCalibration document



Standard equipment

4-roller driveAutomatic cooling unit cut-outSoftstartWire-inching without gas or currentAutomatic burn-back controlGas-test buttonGenerator compatibleProgramm modeSynergic modeS-mark, CE-mark

Thermostat-controlled fanOvertemperature protection2-step mode, 4-step modeIntermittent weldingManual modeSpot weldingWire coil adaptorVolt- / AmperemeterLarge dimensioned wheelsWire coil mounting D200, D300

VarioSynergic 3400 G/W/F++ VarioSynergic 4000 G/W/F++ VarioSynergic 5000 G/W/F++Weight 139kg 147,5kg 156kgDimension / h 945mm 945mm 945mmDimension / b 460mm 460mm 460mmDimension / l 890mm 890mm 890mmOpen-circuit voltage 45V 51V 54Vmax. welding current 340A 400A 500AWelding current min. 10A 30A 35AOperating voltage 14,5-31V 15,5-34V 15,8-39VProtection class IP23 IP23 IP23Mains fuse 20A / 20A 35A / 35A 35A / 35AMains Frequency 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 230V / 3 x 400V 3 x 230V / 3 x 400V 3 x 230V / 3 x 400VWelding current / Duty cycle [10min/40C] 200A / 100% 220A / 100% 280A / 100%Welding current / Duty cycle [10min/40C] 260A / 60% 290A / 60% 360A / 60%Welding current / Duty cycle [10min/40C] 340A / 35% 400A / 35% 500A / 30%

49

6

ww

w.fr

oniu

s.co

m

TransSteel 3500cRecommended areas of use

Industrial plant construction & installation companiesPlant constructionContainer constructionMetal constructionConstruction of rail vehicles and rolling stockPortal construction

Standard equipment

Gas- or watercooledSynergic mode4-roller driveMemory-functionLiquid level indicator (watercooled)Temperature controlled fanAutomatic cooling-unit cut-outSpecial 4-step modeWire coil adaptor2-/2-step modeTorchAutomatic burn-back controlDust filterGas-test buttonWire inchingGround fault detection


Steel

Processes

MIG/MAG weldingElectrode welding

Options

Remote controlFlow-control for torch coolingCrane-transport PickUp

Hose pack holder PickUpUp/Down control via welding torchWaterfilter

Heat-protection shield torch

TransSteel 3500 / 5000Recommended areas of use

Industrial plant construction & installation companiesShipbuilding and OffshoreConstruction of special vehiclesConstruction machineryConstruction of rail vehicles and rolling stock

Standard equipment

Gas- or watercooledManual- or synergic mode4-roller driveMemory-function (Synergic)Adjustment-aid (Manual)Liquid level indicator (watercooled)Temperature controlled fanAutomatic cooling-unit cut-outSpecial 4-step mode (Synergic)Wire coil adaptor2-/4-step modeView-window wire spoolTorchAutomatic burn-back controlDust filter Ground fault detection


Steel

Processes

MIG/MAG weldingElectrode welding

Options

Gas-test buttonWire inchingAutomation interfaceRemote controlFlow-control for torch cooling

CO2 pre-heater socketSlide mode VR (zu VR)Crane-transport PickUpHose pack holder PickUpUp/Down control via welding torch (Synergic)

WaterfilterCrane transport and torch mounting VRHeat-protection shield torchM

IG/M

AG

inve

rter

pow

er

sourc

es

TransSteel 3500 TransSteel 5000Dimension / b 300mm 300mmWeight 28,2kg 32,5kgDimension / h 497mm 497mmDimension / l 747mm 747mmMains Frequency 50-60Hz 50-60HzMains fuse 35A 35AProtection class IP23 IP23Test mark CE / CS 0CSA / S CE / SOpen-circuit voltage 60V 65VMains voltage [+/-10%] 3 x 380V / 400V / 460V 3 x 400V / 460VOperating voltage 14,5-38,8V 14,5-39,5VWelding current / Duty cycle [10min/40C] 250A / 100% 360A / 100%Welding current / Duty cycle [10min/40C] 350A / 40% 500A / 40%Welding current / Duty cycle [10min/40C] 300A / 60% 420A / 60%max. welding current 350A 500AWelding current min. 10A 10A

3390

2031

7

ww

w.fr

oniu

s.co

m

TransSynergic 4000 /4000 C / 5000 / 5000 CRecommended areas of use

Automotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of plant, containers, machinery, structural steelRobot weldingConstruction of rail vehicles and rolling stockShipbuilding and Offshore

Processes

MIG/MAG-weldingMIG-brazingTIG-DC (C-version)Manual electrode (MMA) welding (C-version)Arc air gouging (TS 5000 C)

Options

Remote control unitUser-defined function buttonTouch-down ignitionPullMig-modeRobot interfaceHose pack holder HumanKeylock switch (C-version)Welding programmes from databankSpatterfree ignition SFIRate of flow watchdog for torch cooling SynchroPulseJobExplorer / WIN RCUWeld process dataCalibration documentSpecial step mode


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium materials

Standard equipment

2-/4- roller driveAutomatic cooling unit cut-outWire-inching without gas or currentEarth leakage monitoringAutomatic burn-back controlGas-test buttonJob-mode (C-Version)Manual welding (C-Version)Synergic-mode

S-mark, CE-markThermostat-controlled fanUpDown-control from torchOvertemperature protection2-step mode, 4-step modeSpot weldingAluminium welding start-upDigital DisplayWire coil adaptor

MIG

/MA

G inve

rter

pow

er

sourc

es

TransSynergic 4000 TransSynergic 4000 MV

TransSynergic 5000 TransSynergic 5000 MV

Weight 35,2kg 35,2kg 35,6kg 35,6kgDimension / h 475mm 475mm 475mm 475mmDimension / b 290mm 290mm 290mm 290mmDimension / l 625mm 625mm 625mm 625mmOpen-circuit voltage 70V 80V 70V 80Vmax. welding current 400A 400A 500A 500AWelding current min. 3A 3A 3A 3AOperating voltage 14,2-34V 14,2-34V 14,2-39V 14,2-39VProtection class IP23 IP23 IP23 IP23Mains fuse 35A 63A / 38A 35A 63A / 35AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380-

460V3 x 400V 3 x 200-240V / 3 x 380-

460VWelding current / Duty cycle [10min/40C] 320A / 100% 280A / 100% 360A / 100% 320A / 100%Welding current / Duty cycle [10min/40C] 365A / 60% 365A / 60% 450A / 60% 450A / 60%Welding current / Duty cycle [10min/40C] 400A / 50% 400A / 50% 500A / 40% 500A / 40%

50

8

ww

w.fr

oniu

s.co

m

TPS 2700 / 2700 TIG / 2700 Duo / 2700 Duo TIGRecommended base materials

Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium materialsSpecial materials

Processes

MIG/MAG-weldingMIG/MAG-impulsed arc weldingMIG-brazingTIG-DCManual electrode (MMA) welding

Options

Remote control unitPullMig modeKeylock SwitchWelding programmes from databankSpatterfree ignition SFIRate of flow watchdog for torch coolingSynchroPulseJobExplorer / WIN RCUSpecial step modeCalibration document

Recommended areas of use

Automotive and allied vendor industriesMaintenance and repairConstruction of plant, containers, machinery, structural steelConstruction of rail vehicles and rolling stock

Standard equipment

4-roller driveAutomatic cooling unit cout-outUser-defined function buttonWire inching without gas or currentEarth leakage monitoringAutomatic burn-back controlGas-test buttonJob-modeSynergic-mode

S-mark, CE-markThermostat controlled fanUpDown-control from torchOvertemperature protection2-step mode, 4-step modeManual- / Spot weldingAluminium welding start-upDigital DisplayWire coil adaptor

MIG

/MA

G inve

rter

pow

er

sourc

es

TransPuls Synergic 2700 4R/Z TransPuls Synergic 2700 MV/4R/ZWeight 27,5kg 27,5kgDimension / h 480mm 480mmDimension / b 290mm 290mmDimension / l 625mm 625mmOpen-circuit voltage 50V 50Vmax. welding current 270A 270AWelding current min. 3A 3AOperating voltage 14,2-27,5V 14,2-27,5VProtection class IP23 IP23Mains fuse 16A 25A / 15AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380-460VWelding current / Duty cycle [10min/40C] 170A / 100% 170A / 100%Welding current / Duty cycle [10min/40C] 210A / 60% 210A / 60%Welding current / Duty cycle [10min/40C] 270A / 40% 270A / 40%

51

9

ww

w.fr

oniu

s.co

m

TPS 3200 / 4000 / 5000Recommended areas of use

Automotive- and allied vendor industriesConstruction of special vehicles and construction machineryMaintenance and repairConstruction of plant, containers, machinery, structural steelsIndustry plant & pipeline construction, site-erection firmsConstruction of rail vehicles and rolling stockShipbuilding / Offshore

Processes

MIG weldingMIG pulsed arc weldingMIG brazingTIG-DCManual electrode weldingArc air gouging (TPS 5000)

Options

Remote controlPullMIG modeRobot interfaceHose pack boom „Human“Keylock switchWelding programmes from databaseSpatter free ignition SFISynchro PulseJob Explorer / WIN RCUWeld process dataSpecial step modeCalibration document


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAlumninum materialsSpecial materialsCopper materials (TPS 5000)Magnesium materials (TPS 5000)

Standard equipment

2-/4 roller driveAutomatic cooling unit cut outWire-inching without gas or currentGround fault monitoringAutomatic burn-back controlGas-test buttonJob modeManual weldingSynergic mode

UL-CSA certificateThermostat-controlled fanUpDown control from torchOvertemperature protection2-step mode, 4-step modeManual- / spot weldingAluminum welding start-upDigital DisplayWire coil adaptor

MIG

/MA

G inve

rter

pow

er

sourc

es

TransPuls Synergic 3200


MV



MV



MVWeight 34,6kg 34,6kg 35,2kg 35,2kg 35,6kg 35,6kgDimension / h 475mm 475mm 475mm 475mm 475mm 475mmDimension / b 290mm 290mm 290mm 290mm 290mm 290mmDimension / l 625mm 625mm 625mm 625mm 625mm 625mmOpen-circuit voltage 65V 80V 70V 80V 70V 80Vmax. welding current 320A 320A 400A 400A 500A 500AWelding current min. 3A 3A 3A 3A 3A 3AOperating voltage 14,2-30V 14,2-30V 14,2-34V 14,2-34V 14,2-39V 14,2-39VProtection class IP23 IP23 IP23 IP23 IP23 IP23Mains fuse 35A 35A / 35A 35A 63A / 35A 35A 63A / 35AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3

x 380-460V3 x 400V 3 x 200-240V / 3

x 380-460V3 x 400V 3 x 200-240V / 3 x

380-460VWelding current / Duty cycle [10min/40C] 220A / 100% 220A / 100% 320A / 100% 280A / 100% 360A / 100% 320A / 100%Welding current / Duty cycle [10min/40C] 260A / 60% 260A / 60% 365A / 60% 365A / 60% 450A / 60% 450A / 60%Welding current / Duty cycle [10min/40C] 320A / 40% 320A / 40% 400A / 50% 400A / 50% 500A / 40% 500A / 40%

53

10

ww

w.fr

oniu

s.co

m

Time 5000 DigitalRecommended base materials

Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium-materialsSpecial materials

Processes

MIG/MAG-weldingMIG/MAG-pulsed arc weldingMAG-high performance weldingMIG-brazingTIG-DCManual electrode (MMA) welding, arc-air gouging

Options

Remote control unitPullMig-modeKeylock switchWelding programmes from databankSpatterfree ignition SFIRate-of-flow watchdog for torch coolingSynchroPulseDocumentation of dataSpecial step modeCalibration document


Automotive and allied vendor industriesConstruction of plant, containers, machinery, structural steel Construction of rail vehicles and rolling stockConstruction machineryPipeline constructionShipmbuilding / Offshore

Standard equipment

4-roller driveAutomatic cooling-unit cut outFunction buttonsWire-inching without gas or currentEarth leakage monitoringGas-test buttonSynergic-modeS-mark, CE-mark

Thermostat controlled fanOvertemperature protection2-step mode, 4-step modeManual-/ Spot weldingDigital DisplayWire coil adaptorSpecial welding programmes

MIG

/MA

G inve

rter

pow

er

sourc

es

TIME 5000 DigitalWeight 36kgDimension / h 480mmDimension / b 290mmDimension / l 625mmOpen-circuit voltage 70Vmax. welding current 500AWelding current min. 3AOperating voltage 28-48VProtection class IP23Mains fuse 35AMains Frequency 50-60HzMains voltage [+/-10%] 3 x 400VWelding current / Duty cycle [10min/40C] 360A / 100%Welding current / Duty cycle [10min/40C] 450A / 60%Welding current / Duty cycle [10min/40C] 500A / 40%

54

11

ww

w.fr

oniu

s.co

m

Human 4000 / 5000The mounting for the hosepack Human compensates with its gas pressure cylinder the weight of the torch hose pack. Therefore the torch seems to be nearly weightless, damages of the hose pack can be avoided extensively.

Checklist

no additional wider carriage necessaryload reduction fine adjustablecan be adapted to the torch lengthintegrated torch mountingrange of action can be adjustedfourfold adjustablealso suitable for Pull-Mig torchesprotection of hose pack by means of bend protection chain

TPS 2700 CMT / 3200 CMT / 4000 CMT / 5000 CMTRecommended base materials

Constructional steelsCoated constructional steelsCrNi steelsNickel based materialsAluminum materialsSpecial materialsMagnesium materialsCopper materials

Processes

CMT brazingCMT weldingMIG weldingMIG pulsed arc welding

Options

Remote controlHose pack holder HumanKey lock switchWelding programmes from databaseSynchroPulseJob Explorer / WIN RCUWeld Process DataSpecial step modeCalibration document


Automotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of plant, containers, machinery, structural steelsConstruction of rail vehicles and rolling stock

Standard equipment

2-/4 roller driveAutomatic cooling unit cut outWire inching without gas and currentEarth current leakageAutomatic burn-back controlGas test buttonPullMig modeJob modeManual modeSynergic mode

S-mark, CE-markThermostat controlled fanUpDown control from torchOvertemperature protection2-step,- 4-step modeManual spot weldingWelding start aluminumDigital DisplayWire coil adaptorSpatter free ignition SFI

MIG

/MA

G inve

rter

pow

er

sourc

es

55

56

12

ww

w.fr

oniu

s.co

m

TransSteel Robot conventionalProcesses

MIG/MAG welding


Steel


Structural steel, construction of plant and maschinesShipbuildingConstruction machineryConstruction of rail vehicles and rolling stock

Options

Autom. interface TStFlow + thermosensorCooling filterPodium braking wheel digital machinesTorch blow out 16bar

Gas pressure sensorExternal collisionbox signaldiv. Interfaces (Rob 3000, Rob TSt, Rob 5000 OC, CanOpen TSt, Interbus TSt, DeviceNet TSt, ...)QuickConnect for wire feed hosesControl unit

Standard equipment

Steel Transfer TechnologyThermostat-controlled fanAutomatic cooling unit cut-outDust filter

Synergic modeEasyJob (Job memory)ComfortWireRob Interfaces (external/internal)

Magnetic Crash-boxPodium TransSteelOil-resistant protection hoses

TransSteel PAPProcesses

MIG/MAG welding


Steel


Structural steel, construction of plant and machinesShipbuildingConstruction of special vehiclesConstruction machineryConstruction of rail vehicles and rolling stock

Options

Autom.interface TStFlow- and thermosensorCooling filterPodium braking wheel digital machinesTorch blow out 16bar

Gas pressure sensorExternal collisionbox signalDiv. Interfaces (Rob 3000, Rob TSt, Rob 5000 OC, CanOpen TSt, Interbus TSt, DeviceNet TSt, ...)QuickConnect for wire feed hosesControl unit

Standard equipment

Steel Transfer TechnologyThermostat-controlled fanAutomatic cooling unit cut-outDust filter

Synergic modeEasyJob (Job memory)ComfortWireSlidable mounting for VR 5000 PAP

Rob Interfaces (external/internal)Magnetic crash-boxPodium TransSteelOil-resistant protection hoses

MIG

/MA

G r

obot

pow

er

sourc

es

3020

3060

13

ww

w.fr

oniu

s.co

m

PAP watercooledRecommended areas of use

Automotive and allied vendor industriesAerospace industrieSteel- machine- and plant constructionConstruction of rail vehicles and rolling stock


Constructional steelCoated constructional steelCrNi steelsFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsSpecial materials

Processes

MIG/MAG weldingMIG/MAG impulse arc-weldingMIG brazingCMT brazingCMT weldingCMT puls-welding

Options

Extension by modulesSynchro PulseKey switchExternal displayWeld Process DataJob Explorer / WIN RCUCalibration documentFronius XPlorerTouch sense mode with gas nozzles

Standard equipment

4-roller driveBurn-up impulse (perfect wire end, ideal relighting)Digital welding process controlWire soft-startWire inching without gas and currentEngergy-saving inverter technologyGround fault detectionRemote controllable

Automatic burn-back controlGas test buttonExternal robot interface for Synergic and JobmodeHose pack holder (pull relief)VR-motor current displaySpecial 2-step modeWelding programmes from databankCurrent flow signal

VR-coverEquiped with 1.2mm VR-rollsTouch sense mode with wireSynergic modeS-mark, CE-markTemperature controlled fanOvertemperature protection

PAP gascooled (cost optimized)

MIG

/MA

G r

obot

pow

er

sourc

es

1324

1353

RobotControl

RCU 5000i

1

3

4

5

6

7

8

2

911

12

10

1413

15

14

ww

w.fr

oniu

s.co

m

PAP-CMT watercooled

PAP-CMT PowerLiner / TPS 3200 / Fieldbus systemWatercooled edition with Fieldbus System (DeviceNet ECO) for TPS 3200.

Equipment for ø 1,2mm aluminum wire.

MIG

/MA

G r

obot

pow

er

sourc

es

3038

3340

15

ww

w.fr

oniu

s.co

m

TPS 3200 / Rob 4000 Set / Push / CleanerGascooled edition with Standard I/O Interface (Rob 4000) for Synergic mode for TS/TPS 3200/4000/5000.

Equipment for ø1,2 mm steel wire

Processes

MIG/MAG-weldingMIG/MAG pulsed arc-weldingMIG-brazing


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materials


Automotive and allied vendor industriesAerospace industryConstruction of plant, containers, machinery, structural steelConstruction of rail vehicles and rolling stock

Options

Twin-head controlUpgrades by add-on modulesSynchro pulseKeylock switchSpatter Free Ignition (Robacta Drive)Intermediate drive (Master/Slave)External displaysWelding data docuFronius XplorerCalibration document

Standard equipment

4-roller driveBurn-back impulse (perfectly formed wire-tip, optimum re-ignition) Digital welding process controlSoft startWire inching without gas or currentEnergy saving inverter technologyEarth leakage monitoringRemote controllableAutomatic burn back controlGas test button

External robot interface for synergic modeHose pack holder (pull relief)VR-display for motor currentSpecial 2-step modeWelding programmes from databankCurrent flow signalSynergic modeS-mark, CE-markThermostat controlled fanOvertemperature protection

TPS 5000 Remote / Ethernet IP / PushWatercooled edtion with Interface Ethernet IP for Synergic and Jobmode for TS/TPS 4000/5000 remote.

Equipement for ø 1,2 mm steel wire for FANUC R30iA control.

Processes

MIG/MAG-welding MIG/MAG-pulsed arc weldingMIG/MAG-high performance weldingMIG-brazing


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium-materialsMagnesium-materials (TPS 5000)Copper-materials (TPS 5000)Special materials


Automotive and allied vendor industriesConstruction of special vehicles and construction machineryAerospace industry Construction of plant, containers, machinery, structural steelsConstruction of rail vehicles and rolling stock

Options

Twin-head controlKeylock switchSynchro PulseIntermediate drive (Master/Slave)Welding data docuFronius XplorerCalibration document

Standard equipment

4-roller driveBurn-back impulse (perfectly formed wire-tip, optimum re-ignition)Automatic cooling-unit cut-outDigital welding process controlSoft-startWire inching without gas or currentEnergy-saving inverter technologyEarth leakage monitoringRemote controllableAutomatic burn-back controlGas test buttonExternal robot interface for synergic and job mode

Hose pack holder (pull relief)VR-display for motor-currentSpecial 2-step mode Welding programmes from databankCurrent flow signalSynergic- / Job- / manual mode internalS-mark, CE-markThermostat controlled fanOvertemperature protectionToch Sense Mode (with welding wire)External programme - / jobselectionReal- and command value (display function)

MIG

/MA

G r

obot

pow

er

sourc

es

57

58

16

ww

w.fr

oniu

s.co

m

TPS 3200 CMT / Modbus InterfaceTechnical data, standard equipment and options of the power source see page 9 TransPuls Synergic 3200/4000/5000.

Equipment for ø1,2 mm aluminum wire for Motoman DX100 control.Watercooled edition with WeldCom Interface for CMT systems with new contact system Contec.

Processes

CMT-brazingCMT-weldingCMT-pulse-weldingMIG/MAG-weldingMIG/MAG-pulsed arc weldingMIG-brazing


Automotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of plant, containers, machinery, structural steelRobot weldingConstruction of industry plants and pipeline industryConstruction of rail vehicles and rolling stock


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materials

Aluminium materialsSpecial materialsMagnesium materialsCopper materials

CMT Advanced 4000Technical data, standard equipment and options of the power source see page 9.

Edition for Ø 1,2mm aluminum wire for Motoman DX100 control with new contact system Contec.


Constructional steelCoated constructional steelFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAluminum materialsSpecial materialsMagnesium materialsCopper materials


Automotive- and supplier industryConstructional machines and special vehiclesIndustrial plant construction and installation companiesRobot manufactures and system integratorsConstruction of rail vehicles and rolling stock

Processes

CMT-brazingCMT-weldingCMT-pulse weldingMIG/MAG weldingMIG/MAG pulsed arc weldingMIG brazingCMT advanced welding

MIG

/MA

G r

obot

pow

er

sourc

es

3000

2040

17

ww

w.fr

oniu

s.co

m

Robacta PowerDrive System / TPS 5000 / FieldbusWatercooled edition with Fieldbus Interface (DeviceNet ECO) for TPS 4000/5000.

Equipment for ø 1,2mm aluminum wire.

TPS 7200 / 9000, TransSynergic 7200 / 9000Processes

MIG/MAG impulse high performance weldingMIG/MAG standard high performance weldingMIG/MAG high performance welding for filled wire up to 3,2mmMIG/MAG high performance welding for flat wire


Constructional steelsCoated construction steelsFerritic / austenitic CrNi steelsDuplex steelsNickel based materialsSpecial materialsMagnesium materialsCopper materials


for automated applications- Construction of plant, containers, machine-ry, structural steels- Automotive and allied vendor industries- Construction of special vehicles and construction machinery- Maintenance and repair- Pipeline construction- Construction of rail vehicles and rolling stock- Shipbuilding and Offshore

Options

Remote controlPullMig-modeRobot Interface FieldbusGas sensorKeylock switchWelding programmes from databankSpatter-free ignition SFISynchroPulseWeld Process Data

JobExplorer / WIN RCUWire coil adaptorService ModuleIntermediate driveTwin-head controlUpgrades by add-on modulesFlat wire equipmentCalibration document

Standard equipment

2-/4-roller driveWire inching without gas or currentEarth leakage monitoringAutomatic burn-back controlGas test buttonJob-mode (depending on Interface)

Manual mode (depending on Interface)Synergic-modeRate of flow watchdog for torch cooling (FK 9000)Thermostat for torch cooing (FK 9000)S-mark, CE-markThermostat controlled fan

Overtemperature protection2-step mode, Special 2-step modeSpot weldingAluminium welding start-upDigital DisplayCurrent flow signal

MIG

/MA

G r

obot

pow

er

sourc

es

3330

2987

18

ww

w.fr

oniu

s.co

m

TimeTwin Digital 4000 / 5000 / 7200 / 9000Processes

MIG/MAG-tandem impulse high performance weldingMIG/MAG-tandem standard high performance weldingMIG/MAG-impulse weldingMIG/MAG-standard weldingMIG/MAG-tandem brazing


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel based materialsSpecial materials


for automated applications- Construction of plant, containers, machine-ry, structural steels- Automotive and allied vendor industries- Construction of special vehicles and construction machinery- Maintenance and repair- Pipeline construction- Construction of rail vehicles and rolling stock- Shipbuilding and Offshore

Options

Remote controlPullMig-modeRobot Interface FieldbusGas sensorKeylock switchWelding programmes from databankSpatterfree ignition SFISynchroPulseWeld Process Data

JobExplorer / WIN RCUWire coil adaptorService moduleIntermediate driveTwin-head controlUpgrades by add-on modulesSolutions for robot systemsCalibration document

Standard equipment

2-/4-roller driveWire inching without gas or currentEarth leakage monitoringAutomatic burn-back controlGas test buttonRate-of-flow watchdog for torch cooling (FK 9000)

Thermostat for cooling unit (Fk 9000)S-mark, CE-markThermostat controlled fanOvertemperature protection2-step mode, special 2-step modeSpot welding

Aluminium welding start upDigital DisplayCurrent flow signalSynergic- / Job- / manual modeTouch Sense ModeExternal programme- / job selection

MIG

/MA

G r

obot

pow

er

sourc

es

TransPuls Synergic 5000Weight 35,6kgDimension / h 475mmDimension / b 290mmDimension / l 625mmOpen-circuit voltage 70Vmax. welding current 500AWelding current min. 3AOperating voltage 14,2-39VProtection class IP23Mains fuse 35AMains Frequency 50-60HzMains voltage [+/-10%] 3 x 400VWelding current / Duty cycle [10min/40C] 360A / 100%Welding current / Duty cycle [10min/40C] 450A / 60%Welding current / Duty cycle [10min/40C] 500A / 40%

2977

19

ww

w.fr

oniu

s.co

m

TPS 3200 PipeProcesses

MIG/MAG-weldingMIG/MAG-pulsed arc weldingMIG/MAG-high performance welding


Pipeline steels up to bis X120Duplex steels


Automated Pipeline industry Onshore / OffshorePipeline construction

Options

Remote controlPullMig modeRobot Interface FieldbusKeylock switchWelding programmes from databaseSpatterfree ignition SFISynchroPulseWeld Process DataJobExplorer / WIN RCUService moduleCalibration document

Construction

Single-wire modeDoubled single-wire mode synchronisedTandem mode synchronisedDouble Tandem mode synchronised

Standard equipment

2-/4-roller driveWire inching without gas or currentEarth leakage monitoringGas test buttonS-mark, CE-mark, CSA-markThermostat controlled fanOvertemperature protectionSoftware TimeTwin digitalWelding programmes for pipeline and Duplex steels2-step mode, special 2-step mode

Digitale displayCurrent flow signalSynergic- / Job- / manual modeTouch Sense ModeExternal programme- / job selectionSecon minus socketPower source 460V versionOver- and undervoltage controlSuitable for generator mode

MIG

/MA

G r

obot

pow

er

sourc

es

2957

20

ww

w.fr

oniu

s.co

m

MTG3500 S / MTG5000 S / MTG5300 S Standard, Up/Down(manual welding torch for TransSteel)


Construction of plant, containers, machinery, structural steelShipbuilding and offshore engineeringConstruction of special vehicles and construction machineryConstruction of rail vehicles & rolling stock

Processes

MIG/MAG welding

Options

Top-mounted torch triggerHeat protection shield (MTG3500)Customer specific hose pack length 1,5-6,0mCustomer specific torch body angleCustomer specific torch body length


Steel

Standard equipment

Torch-neck 45°Heat protection shield (MTG5000)Coaxial cableFronius System Connector FSCRubber anti-kink feature at the central con-nector sideRubber anti-kink feature at the gip plate side with ball jointNon-slip handle with soft componentsInsulated gas nozzle

MTW3500 S / MTW5000 S Standard, Up/Down(manual welding torch for TransSteel)



Processes

MIG/MAG welding

Options

Top-mounted torch triggerHeat protection shield (MTW3500)Customer specific hose pack length 1,5-6,0mCustomer specific torch body angleCustomer specifig torch body length


Steel

Standard equipment

Torch-neck 45°Heat protection shield (MTW5000)Swirt-free glas-flow - no loss of gasSwivel-mounted protection hoseFronius System Connector FSCKink protection spring at the central connec-tor sideRubber anti-kink feature at the gip plate side with ball jointNon-slip handle with soft components

MIG

/MA

G m

anual w

eld

ing t

orc

hes

MTG3500 MTG5000 MTG5300Weight 1,2kg 1,6kg 1,8kgWire Ø 0,8-1,2mm 1-1,6mm 1-1,6mmWelding duration current (ArCO2) 180A 250A 360AWelding duration current (CO2) 210A 310A 360AWelding current / Duty cycle [ArCO2] 280A / 40% 400A / 40% 500A / 40%Welding current / Duty cycle [CO2] 350A / 40% 500A / 40% 530A / 40%

MTW3500 MTW5000 Weight 1,4kg 1,5kgWire Ø 0,8-1,2mm 1-1,6mmWelding duration current (ArCO2) 300A 400AWelding duration current (CO2) 350A 500A

2000

2001

21

ww

w.fr

oniu

s.co

m

AL2300 / 3000 / 4000 / 5000 Standard, Up/Down, JobMasterRecommended base materials

Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsAluminium materialsMagnesium materials

Processes

MIG/MAG-weldingMIG-brazing


Automotive and allied vendor industriesConstruction of chemical plantsMaintenance and repair

Standard equipment

Steel inner liner for steel wireTorch body 45° (AL5000 - 30°)Spatter protection, with high thermal stabilityContact tube, CuCrZr alloyCoaxial cableRubber anti-kink feature at machine and torch end

Options

Combination inner liner for Al and CrNi wireContact tubes with centre bore for Al wireTop-mounted torch triggerSpecial lengths of hose pack 1,5 – 6,0 m (with 35mm² power cable if more than 4,5m, tech-nical data see AL3000 , AL5000 only available in standard length)Customer-specific torch body lengthCustomer-specific torch body angle

Standard equipment - JobMaster only

Integrated remote controlFrequency parameter recallParameter correction modeRecall function for operating points and jobsDigital parameter display

AW2500 / 4000 / 5000 / 7000 Standard, Up/Down, JobMasterRecommended base materials

Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium materialsMagnesium materialsCopper materials

Processes

MIG/MAG-weldingMIG/MAG-pulsed arc weldingMIG-brazing

Options

Combination inner liner for Al and CrNi wiresContact tubes with centre bore for Al-wireTop-mounted torch trigger Special lengths of hose pack 1,5 – 6,0 mCustomer-specific torch body lengthCustomer-specific torch body bend


Construction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsMaintenance and repairConstruction of rail vehicles and rolling stockShipbuilding and Offshore


Integrated remote controlFrequency parameter recall

Parameter correction modeRecall function for operating points and jobs

Digital parameter display

MIG

/MA

G m

anual w

eld

ing t

orc

hes

AL2300 AL3000 AL4000 AL5000 AL2300 JM AL3000 JM AL4000 JMWeight 0,95kg 1,1kg 1,35kg 1,8kg 1,05kg 1,2kg 1,45kgWire Ø 0,6-1mm 0,8-1,2mm 1-1,6mm 1-1,6mm 0,6-1mm 0,8-1,2mm 1-1,6mmWelding duration current (ArCO2) 120A 150A 220A 250A 120A 150A 220AWelding current / Duty cycle [ArCO2] 200A / 40% 250A / 40% 350A / 40% 400A / 40% 200A / 40% 250A / 40% 350A / 40%Welding duration current (CO2) 150A 190A 250A 320A 150A 190A 250AWelding current / Duty cycle [CO2] 230A / 40% 300A / 40% 400A / 40% 500A / 40% 230A / 40% 300A / 40% 400A / 40%

AW2500 AW4000 AW5000 AW7000 AW2500 JM AW4000 JM AW5000 JM AW7000 JMWeight 1,1kg 1,2kg 1,4kg 1,65kg 1,15kg 1,25kg 1,45kg 1,7kgWire Ø 0,6-1,2mm 0,8-1,2mm 1-1,6mm 1-1,6mm 0,6-1,2mm 0,8-1,2mm 1-1,6mm 1-1,6mmWelding duration current (ArCO2) 220A 350A 400A 550A 220A 350A 400A 550AWelding duration current (CO2) 250A 400A 500A 700A 250A 400A 500A 700A

91

92

22

ww

w.fr

oniu

s.co

m

Multilock-SystemProcesses

MIG/MAG-weldingMIG/MAG-pulsed arc welding with water-cooled torchesMIG-brazing

Options

Torch body:Contact tubes with centre bore for Al-wireContact tube, CuCrZr-alloyCustomer specific torch body bendCustomer specific lengths upt to max. 1200 mm, for more than 500 mm a support is necessary!

Hose pack:Combi inner liner for Al- and CrNi- wiresTop-mounted torch trigger at standard hose packCustomer specific legths 1,5 – 6,0 mgascooled: with 35mm2 power cable if more than 4,5m, technical data see AL3000


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium materialsMagnesium materialsCopper materials



Standard equipment

Torch body:Spatter protection with high thermal stabilityForced contacting arrangement for welding wireTorch neck rotates through 360°

Hose pack:Steel inner liner for steel wireSwivel mounted protective hoseCoaxial cable at gascooled welding torchRubber anti-kink feature at machine and torch end

Time / Time Multilock / AW5000 Time / AW7000 TimeRecommended areas of use


Processes

MIG/MAG-weldingMIG/MAG-pulsed arc weldingMIG/MAG-high-performance weldingMIG-brazing

Options

Combi inner liner for Al- and CrNi-wireContact tubes with centre bore for Al-wireTop-mounted torch trigger at standard torchSpecial lengths of hose pack 1,5 – 6,0 mUpDown, JobMaster function


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium materials

Standard equipment

Steel inner liner for steel wireTorch body 45°Spatter protection with high thermal stabilityContact tube, CuCrZr-alloy (AW5000 Time, AW7000 Time, AW7000 K4 Time)

Forced contacting arrangement for welding wire (AW5000 Time, AW7000 Time, AW7000 K4 Time)Swivel-mounted protective hoseRubber anti-kink feature at machine and torch end

MIG

/MA

G m

anual w

eld

ing t

orc

hes

Weight Wire Ø Welding duration current (ArCO2)

Welding duration current (CO2)

Welding current / Duty cycle [ArCO2]

Welding current / Duty cycle [CO2]

Multilock AL2300/AW2500 0,295kg 0,6-1mm Gas / 0,6-1,2mm

Wasser

120A Gas / 220A Wasser


200A / 40% Gas 230A / 40% Gas

Multilock AL3000/AW4000 0,35kg 0,8-1,2mm 150A Gas / 350A Wasser


250A / 40% Gas 300A / 40% Gas

Multilock AL4000/AW5000 0,435kg 1-1,6mm 220A Gas / 400A Wasser


350A / 40% Gas 400A / 40% Gas

Multilock AW7000 0,39kg 1-1,6mm 550A 700AMultilock AW332 0,26kg 0,8-1,2mm 150A 190A 200A / 60% 250A / 60%Multilock AW335 0,39kg 0,8-1,2mm 150A 190A 200A / 60% 250A / 60%Multilock G 1,05kg 0,6-1,6mm 220A 250A 350A / 40% 400A / 40%Multilock W 1,2kg 0,8-1,6mm 400A 500AMultilock AL2000 flex neck 0kg 0,8-1,2mm 150A 150A 200A / 40% 200A / 40%

Time W/F++/3,5m Multilock Time W/F++/3,5m

Time701 K4/W/F++ 3,5m

AW5000 Time W/F++/3,5m

AW7000 Time W/F++/3,5m

Weight 1,8kg 1,6kg 0kg 1,5kg 1,7kgWire Ø 1-1,6mm 1-1,6mm 1-1,6mm 1-1,6mm 1-1,6mmWelding duration current (ArCO2) 700A 700A 700A 400A 700A

93

96

23

ww

w.fr

oniu

s.co

m

K4 fume extractor torchRecommended areas of use


Processes


Options

Combi inner liner for Al- and CrNi-wiresContact tubes with centre bore for Al-wireUp/Down, JobMaster functionTop-mounted torch trigger at standard hose packSpecial lenghts of hose pack 1,5 - 6,0mgascooled from 4,5m with 35 mm² power cableLeather protective hose


Constructional steelsCoated constructional steelsFerritic / austenitic Crni steelsDuplex-steelsNickel based materialsAluminium materialsMagnesium materialsCopper materials

Standard equipment

Steel inner liner for steel wireAirflow regulator with single-hand controlTorch body 45°Spatter protection wigh high thermal stabilityContact tube, CuCrZr-alloyExtraction nozzleSwivel-mounted extractor torch

Gascooled welding torch: Fabric protective hose 1,3mCoaxial cableRubber anti-kink feature at machine endWatercooled welding torch: Swirl-free gas flow no loss of gasLeather protective hose at torch endForced contacting arrangement for welding wire

PullMig CMT hose packRecommended base materials

Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium materialsSpecial materialsMagnesium materialsCopper materials

Processes

CMT-brazingCMT-weldingCMT-pulsed arc weldingMIG/MAG-weldingMIG-brazing


Automotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of plant, containers, machinery, structural steelsPipeline constructionConstruction of rail vehicles and rolling stock

Standard equipment

Torch body:Spatter protection with high thermal stabilityForced contacting arrangement for welding wire360° rotatable

Hose pack:AC-direct drive for high dynamic wire feedingSignal-LED for status display

Forming pressure stepless adjustablePower stepless adjustableRotatable stored protection hoseRubber anti-kink feature at machine and torch end

MIG

/MA

G m

anual w

eld

ing t

orc

hes

AL2300 K4 AL3000 K4 AL4000 K4 AW2500 K4 AW4000 K4 AW5000 K4 AW7000 Time/K4

Time701 K4

Weight 1,5kg 1,9kg 2,1kg 1,6kg 2kg 2,2kg 0kg 0kgWelding duration current (ArCO2) 120A 150A 220A 220A 330A 400A 700A 700AWelding current / Duty cycle [ArCO2] 200A / 40% 250A / 40% 350A / 40%Welding duration current (CO2) 150A 190A 250A 250A 400A 500AWelding current / Duty cycle [CO2] 230A / 40% 300A / 40% 400A / 40%

PullMig CMT W PullMig CMT GWeight 2kg 0kgWire Ø 0,8-1,2mm 0,8-1,2mmWelding duration current (ArCO2) 360A [CMT 210A] 120AWelding current / Duty cycle [ArCO2] 500A / 40% 210A / 40% [CMT 210A / 30% ; Pulse 160A / 40%]Welding duration current (CO2) 360A [CMT 210A] 120AWelding current / Duty cycle [CO2] 500A / 40% 210A / 40% [CMT 210A / 30%]

97

98

24

ww

w.fr

oniu

s.co

m

PullMig hose packs / PullMig JobMaster hose packsRecommended areas of use

Construction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construction machinery Construction of chemical plantsMaintenance and repairConstruction of rail vehicles and rolling stockShipbuilding and Offshore

Processes


Options

Torch body:Contact tubes with centre bore for Al-wireContact tubes, CuCrZr-alloyCustomer specific torch body bendCustomer specific lengths up to 1200 mm, from 500 mm support is necessary!

Hose pack:Steel inner liner for steel wireToothed drive and pressure rollers 1,6 mmCustomer specific lengthsgascooled: 3,5 – 10 mwatercooled: 3,5 – 16 m


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel based materialsAluminium materialsMagnesium materialsCopper materials

Standard equipment

Torch body:Spatter protection with high thermal stabilityForced contacting arrangement for welding wireTorch neck rotates through 360°

Hose pack:Graphit inner liner ø 2,5 mm

Continuously adjustable powerPowerful gear motor unitToothed drive and pressure rollers ø 0,8 – 1,2 mmBronze inner liner diameter ø 2,0 mm for Multilock torch bodySwivel mounted protective hoseCoaxial cable at gascooled welding torchRubber anti-kink feature at machine and torch end


Hose pack:Integrated remote controlFrequency parameter recall

Parameter correction modeRecall function for operating points and jobsDigital parameter display

MIG

/MA

G m

anual w

eld

ing t

orc

hes


Welding current / Duty cycle [ArCO2]


Welding current / Duty cycle [CO2]

AL2300 0,95kg 0,6-1mm 120A 200A / 40% 150A 230A / 40%AL3000 1,1kg 0,8-1,2mm 150A 250A / 40% 190A 300A / 40%AL4000 1,35kg 1-1,6mm 220A 350A / 40% 250A 400A / 40%PullMig G 2,25kg 0,8-1,6mm 170A 280A / 40% 210A 330A / 40%AW2500 1,1kg 0,6-1,2mm 220A 250AAW4000 1,2kg 0,8-1,2mm 350A 400AAW5000 1,4kg 1-1,6mm 400A 500AAW7000 1,65kg 1-1,6mm 550A 700AMultilock AW332 0,26kg 0,8-1,2mm 150A 200A / 60% 190A 250A / 60%Multilock AW335 0,39kg 0,8-1,2mm 150A 200A / 60% 190A 250A / 60%Time701 K4 0kg 1-1,6mm 700APullMig W 2,15kg 0,8-1,6mm 400A 500A

99

25

ww

w.fr

oniu

s.co

m

MTG5300-M S / MTW5000-M S automatic hose packsStandard equipment

Torch body 50° (MTG5300)Torch body 45° (MTW5000)Coaxial cable at gascooled torchesFronius System Connector (FSC)Anti-ink feature at central connector sideAutomatic tube ø38

Processes

MIG/MAG welding

Options

Customer specific lengths 1,0-6,0mCustomer specific torch body bendCustomer specific torch body lengths up to max. 1200mm, for more than 500mm a sup-port is necessary.Holding and adjusting clamp (only with redu-cing sleeve)Reducing sleeve


Steel



Multilock automatic hose packs, Robacta automatic hose packs / Time automatic hose packs



Processes

MIG/MAG-weldingMIG/MAG-pulsed arc welding for watercooled torchesMIG-brazing

Options

Multilock torch body:Contact tubes with centre bore for Al-wireContact tubes, CuCrZr-alloyCustomer specific torch body bendCustomer specific lenghts up to 1200 mm, from 500 mm support possible!

Multilock robot hose pack:Combi inner liner for Al- and CrNi-wireCustomer specific lenghts 1,0 – 6,0 m(gascooled: with 35mm2 power cable if more than 4,5m - technical data see AL3000)

Robacta torch body:Contact tube with centre bore for Al-wireCustomer specific torch body bendCustomer specific lenghts up to 500 mm

Robacta robot hose pack:Separate gas and blow-out linesCombi inner liner for Al- and CrNi-wireCustomer specific lenghts 1,0 – 6,0 mHolding and adjusting clamp (only with redu-cing sleeve)Reducing sleeve


Constructional steelsCoated constructional steelFerritic / austenitic CrNi steelsDuplex-steelsNickel based materialsAluminium materialsCopper materials

Standard equipment

Mulitlock torch body:Spatterprotection with high thermal stabilityForced contacting arrangement for welding wireTorch neck rotates through 360°

Multilock robot hose pack:Automatic tube diameter-ø 44 mm for F and F++ connectionAutomatic tube diameter-ø 38 mm for Euro connectionSteel inner liner for steel wireCoaxial cable at gascooled welding torchRubber anti-kink feature at machine end

Robacta torch body:

Insulated sleeve for watercooled welding torchesInsulated gas nozzle for gascooled welding torchesContact tube, CuCrZr-alloyForced contacting arrangement for welding wireTorch body bend 0°, 22°, 36°, 45°

Robacta robot hose pack:Automatic tube diameter -ø 38 mmSteel inner liner for steel wireButton „Wirefeed FWD”Swirl-free gas flow - no loss of gasUV, temp, and ozone-resistant, rubber fabric hosesRubber anti-kink feature at machine end

MIG

/MA

G m

anual w

eld

ing t

orc

hes

MTG5300-M MTW5000-M S/W/FSC/1,5mDimension / b 38mm 66mmWeight 2,51kg 2,135kgDimension / h 140mm 50000mmDimension / l 1500mm 1500mmWire Ø 1-1,6mm 1-1,6mmWelding duration current (ArCO2) 360A 400AWelding duration current (CO2) 360A 500AWelding current / Duty cycle [ArCO2] 500A / 40% -Welding current / Duty cycle [CO2] 530A / 40% -

Multilock-M Multilock-M Robacta-M Time-MWeight 1,75kg 1,65kg 4kg 2,4kgWire Ø 0,8-1,6mm 0,8-1,6mm 0,8-1,6mm 1-1,6mmWelding duration current (ArCO2) 220A 400A 700A 700AWelding duration current (CO2) 250A 500A 700A

3400

101

26

ww

w.fr

oniu

s.co

m

Robacta torch bodies MTG3500 S / MTG5000 S / MTW3500 S / MTW5000 S


Construction of plant, containers, machinery, structural steelShipbuilding and offshore engineeringConstruction of special vehicles andconstruc-tion machineryConstruction of rail vehicles & rolling stockRobot welding


SteelProcesses

MIG/MAG welding

Options

Torch body:customer specific torch body lengths

Hose pack:inner liner for CrNi-wirecustomer specific lengths 1,0m to 4,5m

Hose pack PAP:steel inner liner for steel wireCrNi inner liner for CrNi wires

Standard equipment

Torch body gascooled:Precision TCP ± 0,5Gas nozzle fixing “Fast Snap”Insulated gas nozzleChangeable nozzle stockOuter tube of steel

Torch body watercooled:Precision TCP ± 0,5High quality spatter guard

Changeable nozzle stockOuter tube of brass

Hose pack:Fronius System Connector FSCCorrugated hoseAnti-kink feature at machine and torch endBare steel inner liners can be usedOne control line (for Crashbox)

Hose pack PAP:Abrasion resistant hose pack componentsFronius System Connector FSCOne control line (für Crashbox)Bare steel inner liners can be usedadditional watercooled:Water stop at machine and torch endSeparate gas and blow out line

MIG

/MA

G r

obot

weld

ing t

orc

hes

Robacta MTG3500 S Robacta MTG5000 S Robacta MTW3500 S Robacta MTW5000 SWire Ø 0,8-1,2mm 1-1,6mm 0,8-1,2mm 1-1,6mmWelding duration current (ArCO2) 200A 260A 350A 500AWelding duration current (CO2) 220A 320A 350A 500AWelding current / Duty cycle [ArCO2] 300A / 40% 400A / 40% - -Welding current / Duty cycle [CO2] 350A / 40% 500A / 40% - -

3080

27

ww

w.fr

oniu

s.co

m

Robacta torch bodies gascooled MTG 2500 / MTG 3200 /MTG 4000


Construction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsRobot weldingConstruction of rail vehicles and rolling stockShipbuilding and Offshore


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel based materialsCopper materials

Processes

MIG/MAG-weldingMIG-brazing

Options

Torch body:Contact tubes with centre bore for Al wireCustomer specific lenghts up to max. 500mmExamination and correction deviceSeam-tracking line

Hose pack:Combi inner liner for Al- and CrNi-wireHolding- and adjusting clampExtractor setCustomer specific lenghts 1,0-4,5m

Hose pack PAP:Combi inner liner for Al- and CrNi wiresSeam-tracking line

Standard equipment

Torch body:Insulated gas nozzleGas nozzle fixing „Quick Snap“Contact tube, CuCrZr-alloyPrecision TCP ± 0,5mm

Hose pack:Steel inner liner for steel wireSeparate gas and blow out lines Swirl-free gas flow - no loss of gasUV, temp and ozone-resistant rubber fabric hosesSeam-tracking line in the hose pack

Corrugated hose

Hose pack PAP:Steel inner liner for steel wireHighly flexible coaxial cableAbrasion protection

MIG

/MA

G r

obot

weld

ing t

orc

hes

Robacta MTG 2500

Robacta MTG 3200

Robacta MTG 4000

Robacta G Robacta G/CB-PAP

Weight 0,5kg 0,55kg 0,6kg 1,8kg 3,08kgWire Ø 0,8-1,2mm 0,8-1,2mm 0,8-1,6mm 0,8-1,2mm 0,8-1,6mmWelding duration current (ArCO2) 150A 200A 250A 250AWelding current / Duty cycle [ArCO2] 200A / 60% 260A / 60% 320A / 60% 320A / 60% 320A / 60%Welding duration current (CO2) 190A 250A 310A 310AWelding current / Duty cycle [CO2] 250A / 60% 320A / 60% 400A / 60% 400A / 60% 400A / 60%

102

28

ww

w.fr

oniu

s.co

m

Robacta Drive gascooled with external wire feed hoseRecommended base materials

Constructional steelsCoated constructional steelFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsCopper materials

Processes

MIG/MAG weldingMIG brazing

Options

Torch bodyContact tubes with centre bore for Al wireSpecial lengths up to max. 500mmExamination- and correction deviceSeam-tracking line

Hose pack:Steel inner liner for steel wireCustomer specific lengths 1,0m to 16mWithout driving unitExtraction setSeam tracking lineHolding and adjusting clampAdaptor for Dinse boxBasic kit


Construction of plant, containers, machinery, structural steelAutomobile and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsConstruction of rail vehicles & rolling stockShipbuilding and offshore engineeringRobot welding

Standard equipment

Torch body:Insulated gas nozzleGas nozzle fixing „Quick Snap“Contact tube, CuCrZr alloyPrecision TCP +- 0,5mm

Driving unit:

Wirefeed FWD/BACK buttonGas test buttonDisplay for press-on force-adjustmentDC-servermotor with digital encoderToothed drive and pressure rollers

Hose pack:

Separate gas and blow out linesSwirl free gas flow – no loss of gasUV, temp and ozone resistant rubber fabric hosesEquipped for Alu, CuSi and CrNiInner liner for ø0,6-2,0mm

MIG

/MA

G r

obot

weld

ing t

orc

hes

Robacta Drive Ext. Weight 4,24kgWire Ø 0,8-1,6mmWelding duration current (ArCO2) 200AWelding duration current (CO2) 250AWelding current / Duty cycle [ArCO2] 260A / 60%Welding current / Duty cycle [CO2] 320A / 60%Wire feed speed 22m/min

2008

29

ww

w.fr

oniu

s.co

m

Robacta Drive CMT gascooledProcesses

CMT weldingCMT Pulsmix weldingCMT brazingMIG/MAG welding


Constructional steelsCoated constructional steelFerritic / austenitic CrNi steelsDuplex steelsAluminium materialsCopper materialsSpecial materials


Construction of plant, containers, machinery, structural steelAutomobile and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsConstruction of rail vehicles & rolling stockShipbuilding and offshore engineeringRobot welding

Options

Wire buffer set (1,2m, 1,6m)Wire buffer connections (Universal, ABB)Holding angle (0°, 22°, 36°, Flex)Torch bodyContact tubes with centre bore for Al wire

Special lengths up to max. 500mmExamination- and correction deviceSeam-tracking lineRecommended torch bodies: MTG 2500/4000 (22°, 36°)

Standard equipment

Torch body:Insulated gas nozzleGas nozzle fixing „Quick Snap“Contact tube, CuCrZr alloyPrecision TCP +- 1,5mm

Driving unit:

AC direct drive for high dynamic wire feedingExternal wire feed hose onlyWirefeed FWD/BACK buttonGas test buttonSelf centering pressure rollsDisplay for press-on force adjustmentSignal LED for status display

Precision TCP +- 1,5mm

Hose packDemountable hose packSeparate gas and blow out line (except PAP)Swirl free gas flow – no loss of gasUV, temp and ozone resistant rubber fabric hoses

MIG

/MA

G r

obot

weld

ing t

orc

hes

Robacta Drive CMT GWeight 2,648kgWire Ø 0,8-1,2mm [Al 1,6mm]Welding duration current (ArCO2) 200AWelding duration current (CO2) 250AWelding current / Duty cycle [ArCO2] 260A / 60%Welding current / Duty cycle [CO2] 320A / 60%Wire feed speed 22m/min

2009

30

ww

w.fr

oniu

s.co

m

Options

Torch body:Contact tube with centre bore for Al-wireCustomer specific lenghts up to 500mmExamination- and correction deviceSeam-tracking line

Hose pack:Combi inner liner for Al- and CrNi-wireHolding- and adjusting clamp

Extractor setSeam-tracking line in the hose packSpecial lenghts 1,0-4,5mCorrugated hose

Hose pack PAP:Combi inner liner for Al- and CrNi-wireSeam-tracking line

Standard equipment

Torch body:Insulation sleeveContact tube, CuCrZr-alloyForced contacting arrangement for welding wirePrecision TCP ± 0,5mm

Hose pack:Steel inner liner for steel wireWirefeed FWD buttonSeparate gas and blow-out linesSwirl-free gas-flow - no loss of gasUV-, temp, and ozone-resistant rubber fabric hoses

Rubber anti-kink feature at machine and torch end

Hose pack PAP:Steel inner liner for steel wireAbrasion resistant hose pack componentsSwirl-free gas-flow - no waste of gas

Robacta torch bodies watercooled 2500 / 280 / 300 400 / 500 / 5000 / 700 / 700 Time / 7000

Processes

MIG/MAG-weldingMIG/MAG-pulsed arc weldingMIG/MAG-high performance weldingMIG-brazing


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel based materialsCopper materials





Robacta 2500 0,515kg 0,6-1,2mm 250A 250ARobacta 280 0,52kg 0,8-1,2mm 280A 280ARobacta 300 0,515kg 0,8-1,2mm 350A 350ARobacta 400 1,9kg 0,8-1,2mm 400A 400ARobacta 500 0,585kg 0,8-1,6mm 500A 500ARobacta 5000 0,585kg 0,8-1,6mm 500A 500ARobacta 700 0,575kg 1-1,6mm 700A 700ARobacta 7000 0,575kg 1-1,6mm 700A 700ARobacta W 1,6kg 0,8-1,6mm 700A 700ARobacta W/CB-PAP 2,4kg 0,8-1,6mm 500A 500A

104

31

ww

w.fr

oniu

s.co

m

Robacta Drive watercooled / Robacta Drive watercooled with external wire feed hose


Constructional steelsCoated constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsAluminium-materialsCopper materials

Processes

MIG/MAG standard weldingMIG/MAG pulsed arc weldingMIG brazing

Options

Torch body:Customer specific lenghts up to 500mmExamination and testing deviceSeam tracking line

Hose pack:Steel inner liner for steel wireCustomer specific lenghts 1,0m bis 16mWithout driving unitExtraction setSeam tracking lineHolding and adjusting clampAdaptor for Dinse boxBasic kit


Construction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsConstruction of rail vehicles and rolling stockShipbuilding and OffshoreRobot welding

Standard equipment

Torch bod:Contact tube, CuCrZr alloyForced contacting arrangementPrecision TCP ±0,5mm

Driving unit:Wirefeed FWD/BACK buttonGas test buttonDisplay for press-on force adjustment

DC-servomotor with digital encoderToothed drive and pressure rollers

Hose pack:Separate gas and blow out linesSwirl free gas flow - no loss of gasUV-, temp and ozone resistant rubber fabric hosesEquipped for Al, CuSi and CrNiInner liner for ø 0,6-2,0 mm

MIG

/MA

G r

obot

weld

ing t

orc

hes

Robacta Drive WWeight 2,3kgWire feed speed 22m/minWire Ø 0,8-1,6mm [Al 2,0mm)Welding duration current (ArCO2) 500AWelding duration current (CO2) 500A

107

32

ww

w.fr

oniu

s.co

m

Robacta Drive CMT watercooledProcesses

CMT-weldingCMT-pulsed weldingCMT-brazingMIG/MAG weldingMIG/MAG pulsed arc welding


Construction of plant, containers, machinery, structural steelAutomotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsConstruction of rail vehicles and rolling stockShipbuilding and OffshoreRobot welding


Constructional steels uncoated / coatedFerritic / austenitic CrNi steelsDuplex steelsAluminium steelsCopper materials

Options

Wire buffer set (1.2 m, 1.6 m)Wire buffer set variabelWire buffer connections (Universal, ABB)Holding angle (0°, 22°, 36°, Flex)

Torch body:Robacta torch bodies recommendedRA300/500/5000 (0°, 22°, 36°)Customer specific lenghts up to 500mmExamination and testing device

Standard equipment

Torch body:Contact tube with centre boreForced contacting arrangementPrecision TCP ±1,5mm

Driving unit:AC-direct drive for highdynamic wire feedingExternal wire feed hose onlyWirefeed FWD/BACK buttonGas test button

Self centering pressure rollDisplay for press-on force adjustmentSignal LED for status displayPrecision TCP ±1,5mm

Hose pack:Demountable hose packSeparate gas and blow out line (except PAP)Swirl-free gas flow - no loss of gasUV-, temp and ozone resistant rubber fabric hoses

MIG

/MA

G r

obot

weld

ing t

orc

hes

Robacta Drive CMT WWeight 2,478kgWire Ø 0,8-1,2mm [Al 1,6mm]Welding duration current (ArCO2) 360AWelding duration current (CO2) 360AWire feed speed 22m/min

106

33

ww

w.fr

oniu

s.co

m

Robacta Twin 900 / Compact / Compact CompleteRecommended base materials

Duplex-steelsProcesses

MIG/MAG-weldingMIG/MAG-pulsed arc weldingMIG/MAG-high performance weldingMIG-brazing


Construction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsRobot weldingConstruction of rail vehiclesShipbuilding and Offshore

Options

Torch body:Torque key for RA Twin Compact

Hose pack:Combi inner liner for Al- and CrNi-wireCustomer specific lenghts 1,1 - 4,6m

Standard equipment

Torch body:Contact tube „industrial“ with centre bore at Robacta Twin 900Contact tube „industrial“ at Robacta Twin CompactWire electrodes insulated from one anotherSpatter protection with high thermal stabilityForced contacting arrangement for welding wirePrecision TCP ± 0,5mmSeam tracking line for Robacta Twin CompactIntegrated blow out line

Hose pack:Steel inner liner for steel wireWirefeed button at Robacta Twin 900Separate gas and blow out lineSwirl-free gas flow - no loss of gasUV-, temp, and ozone resistant rubber fabric hosesRubber anti-kink feature at machine and torch endHolding clamp mountedSeam tracking line for Robacta Twin Compact

Robacta TXTorch body changeover system


Constructional steelsCoated constructional steelsFerritic / austenitic CrNiDuplex-steelsNickel based materialsCopper materials

Processes

MIG/MAG robot welding with TPS technology

Options

Bus modulesAnti-contamination coverHolder for TCP sensorFrnoius cleaning systemRobacta TX examination and correction deviceTXW tool kit


Construction of plant, containers, machinery, structural steelAutomotive and allied vendor industriesConstruction of special vehiclesConstruction of machineryConstruction of chemical plantsRobot weldingConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering

Standard equipment

Podium with 3 torch body racksWire end sensor

MIG

/MA

G r

obot

weld

ing t

orc

hes

RA Twin900 Robacta Twin Robacta Twin900 Compact

Robacta Twin Comp. W

Weight 1,5kg 4kg 1,7kg 1,5kgWire Ø 1,2-1,6mm 1,2-1,6mm 1,2mm 1,2mmWelding duration current (ArCO2) 900A 900A 900A 900AWelding duration current (CO2) 900A 900A 900A 900A

108

3430

34

ww

w.fr

oniu

s.co

m

Robacta TC 1000Recommended areas of use

Construction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construction machineryRobot weldingConstruction of rail vehicles and rolling stockShipbuilding and Offshore

Processes

Electromagnetic and touchless cleaning of MIG/MAG robot torches

Options

Autotrafo Robacta TC 1000Wire cutterInterface for Fieldbus connectionCompressed air blow out 16 barDischarge coil Ø35


Constructional steelsCoated constructional steels

Standard equipment

Completely remote controllableGalvanic separated controlConstant, defined cleaning efficiencySelf-test if cleaning process has been perfor-medQuick-Stopp-functionRelease agent sensor (Robacta TC 1000 / Twin / Twin compact)

Overtemperature protectionCE-markLiquid reservoir (Robacta TC 1000 / Twin / Twin Compact)Discharge coil Ø30 (not suitable for RA7000)Control via Standard I/OElectrolyte spraying system

MIG

/MA

G t

orc

h c

leanin

g s

yste

ms

Robacta TC 1000 Robacta TC 1000 externalDimension / b 250mm 250mmWeight 13kg 11,5kgDimension / h 422mm 422mmDimension / l 330mm 330mmMax. main compressed air 6barProtection class IP21 IP21Power consumption 180W 180WMin. circle time 40 sec 40 secDischarge current 1500A 1500AControl voltage external 24V 24VMains voltage (via power source) 230V 230V

113

35

ww

w.fr

oniu

s.co

m

Robacta Reamer V / Alu Edition, Robacta Reamer TwinProcesses

Mechinical cleaning of MIG/MAGrobot welding torches


Ferritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium-materialsMagnesium-materialsCopper materialsSpecial materials


Construction of plant, containers, machinery, structural steelsAutomotive and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsRobot weldingConstruction of rail vehicles and rolling stockShipbuilding and Offshore

Options

Mounting socketAdjustment aid Robacta Twin 500/900Interface for Fieldbus connection

Standard equipment

Completely remote controllableWire cutter (Robacta Reamer Twin)Prism-shaped gas nozzle mountingCut-off and ventilation valveEqual milling- and spray-in position

Spray-in mount adjustable360° mountingCE-markWire cutter suitable for wires up to ø1,6 (Twin: wires with ø1,6mm and higher have to be pinched off with the electrical wire cutter seperately)

Contec wear partsUse: MTG2500, MTG4000, RA5000

Robacta Reamer V Robacta Reamer Alu 900rpm Robacta Reamer Twin Weight 11,5kg 9kg 17kgDimension / h 345mm 280mm 350mmDimension / b 222mm 165mm 220mmDimension / l 170mm 170mm 325mmCapacity 1l 0,25l 0,25lPower consumption 12W 3,2W 6WControl voltage external 24V 24V 24VMax. main compressed air max. 0,6bar max. 0,6bar max. 0,6barMin. circle time 3-5sec 3-5sec 7,5sec.

114

3190

36

ww

w.fr

oniu

s.co

m

TransTig 1750 PulsRecommended base materials

Constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsMagnesium materialsCopper materialsSpecial materials

Processes

TIG-DCManual electrode (MMA) welding


Construction of plant, containers, machinery, structural steelIndustry plant and pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industries

Options

Remote control unitCalibrationdocument

Standard equipment

Touch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleS-mark, CE-markThermostat-controlled fanCarrying strapUpDown control from torch

Overtemperature protection2-step mode, 4-step modeSpot-welding / Puls modeDigital displayTAC – special tack modeGround fault detection

TIG

DC

inve

rter

TransTig 1750 Puls G/FWeight 9,1kgDimension / h 280mmDimension / b 180mmDimension / l 430mmOpen-circuit voltage 93Vmax. welding current 170AWelding current min. 2AOperating voltage 10,1-16,8VProtection class IP23Mains fuse 16AMains Frequency 50-60HzMains voltage [+/-10%] 230VWelding current / Duty cycle [10min/40C] 120A / 100%Welding current / Duty cycle [10min/40C] 135A / 60%Welding current / Duty cycle [10min/40C] 170A / 35%

157

37

ww

w.fr

oniu

s.co

m

TransTig 800 Job / 2200 / 2200 JobRecommended base materials


Processes



Construction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesRobot welding

Options

Remote-controllableRobot Interface, digitalTIG JobMasterCalibrationdocument

Standard equipment

Automatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob modeS-mark, CE-markThermostat-controlled fanCarrying strap

UpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot-welding / Puls modeDigital displayCompatible for bus-systemTAC – special tack modeEarth leakage monitoring

TIG

DC

inve

rter

TransTig 800 Job G/F TransTig 2200 G/FWeight 14,1kg 16,8kgDimension / h 344mm 390mmDimension / b 180mm 180mmDimension / l 485mm 485mmOperating voltage 10-13,2V 10,1-18,8VProtection class 23 IP23Mains fuse 16A 16AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 230V 230VWelding current / Duty cycle [10min/40C] 60A 150A / 100%Welding current / Duty cycle [10min/40C] 80A 180A / 60%Welding current / Duty cycle [10min/40C] 220A / 40%

158

38

ww

w.fr

oniu

s.co

m

TransTig 2500 / 3000 / 2500 Job / 3000 Job / 2500 Comfort / 3000 Comfort


Construction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesRobot weldingConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering

Processes


Options

Remote-controllableRobot interfaceTIG JobMasterCalibration documentRate-of-flow watchdog for torch cooling



Standard equipment

Automatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob mode (only for TT 4000 / 5000 Job)

S-mark, CE-markThermostat-controlled fanUpDown control from torchOvertemperature protection2-step mode, 4-step mode

Spot-welding / Puls modeDigital displayTAC – special tack modeEarth leakage monitoringV-down compatible welding of Cel electrodes (only for TT 2500)

TransTig 2500 G/F TransTig 3000 Job G/FWeight 24,2kg 24,2kgDimension / h 435mm 435mmDimension / b 250mm 250mmDimension / l 560mm 560mmOpen-circuit voltage 85V 81VOperating voltage 10,1-20V 10,1-20VProtection class IP23 IP23Mains fuse 16A 16AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 400VWelding current / Duty cycle [10min/40C] 210A / 100% 240A / 100%Welding current / Duty cycle [10min/40C] 240A / 60% 300A / 50%Welding current / Duty cycle [10min/40C] 250A / 50% 300A / 45%

159

39

ww

w.fr

oniu

s.co

m

TransTig 4000 / 5000 / 4000 Job / 5000 Job / 4000 ComfortRecommended areas of use

Construction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesRobot weldingConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering

Processes


Options




Standard equipment

Automatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob mode (only for TT 4000 / 5000 Job)

S-mark, CE-markThermostat-controlled fanUpDown control from torchOvertemperature protection2-step mode, 4-step mode

Spot-welding / Puls modeDigital displayTAC – special tack modeEarth leakage monitoring

TIG

DC

inve

rter

TransTig 4000 G/F TransTig 4000 Job G/F MV

TransTig 5000 Job G/F TransTig 5000 Job G/F MV

Weight 39,8kg 39,8kg 39,7kg 39,7kgDimension / h 475mm 475mm 475mm 475mmDimension / b 290mm 290mm 290mm 290mmDimension / l 625mm 625mm 625mm 625mmOpen-circuit voltage 86V 86V 86V 86Vmax. welding current 400A 400A 500A 500AWelding current min. 3A 3A 3A 3AOperating voltage 10,1-51V 10,1-51V 10,1-46V 10,1-47VProtection class IP23 IP23 IP23 IP23Mains fuse 35A 63A / 35A 35A 63A / 35AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380-

460V3 x 400V 3 x 200-240V / 3 x 380-


160

40

ww

w.fr

oniu

s.co

m

MagicWave 1700 / 2200 / 1700 Job / 2200 JobRecommended base materials

Constructional steelsFerritic / austenitic CrNi-steelsDuplex steelsNickel-based materialsAluminium, aluminium alloyed materialsMagnesium materialsCopper materialsSpecial materials

Processes

TIG-DCTIG-AC/DCManual electrode (MMA) welding


Construction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesConstruction of rail vehicles & rolling stockAerospace industryRobot welding

Options

Remote-controllableRobot interfaceTIG JobMasterCalibrationdocument

Standard equipment

Automatic cap-shapingAutomatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob modePolarity reversalS-mark, CE-markThermostat-controlled fanCarrying handle (MW 2200)

Carrying strapUpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot-welding / Puls modeDigital displayTAC – special tack modeQuiet arc, due to fuzzy logicEarth leakage monitoringCompatible for bus-system

TIG

AC

/DC

inve

rter

MagicWave 1700 G/F MagicWave 2200 Job G/FWeight 15kg 17,4kgDimension / h 344mm 390mmDimension / b 180mm 180mmDimension / l 485mm 485mmOpen-circuit voltage 88V 88Vmax. welding current 170A 220AWelding current min. 3A 3AOperating voltage 10,1-26V 10,1-24VProtection class IP23 IP23Mains fuse 16A 16AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 230V 230VWelding current / Duty cycle [10min/40C] 100A / 100% 150A / 100%Welding current / Duty cycle [10min/40C] 130A / 60% 170A / 60%Welding current / Duty cycle [10min/40C] 170A / 35% 220A / 35%

161

41

ww

w.fr

oniu

s.co

m

MagicWave 2500 / 3000 / 2500 Job / 3000 Job /2500 Comfort / 3000 Comfort


Construction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesConstruction of rail vehicles & rolling stockAerospace industryShipbuilding and offshore engineeringRobot welding

Processes


Options




Standard equipment

Automatic cap-shapingAutomatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob mode (only for MW 4000 / 5000 Job)Polarity reversalS-mark, CE-markThermostat-controlled fan

UpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot-welding / Puls modeDigital displayTAC – special tack modeQuiet arc, due to fuzzy logicEarth leakage monitoringCompatible for bus-system

TIG

AC

/DC

inve

rter

MagicWave 2500 G/F MagicWave 3000 Comfort G/FWeight 26,6kg 28,1kgDimension / h 435mm 435mmDimension / b 250mm 250mmDimension / l 560mm 560mmOpen-circuit voltage 89V 89VOperating voltage 10,1-20V 10,1-22VProtection class IP23 IP23Mains fuse 16A 16AMains Frequency 50-60Hz 50-60HzMains voltage [+/-10%] 3x 400V 3x 400VWelding current / Duty cycle [10min/40C] 180A / 100% 200A / 100%Welding current / Duty cycle [10min/40C] 210A / 60% 250A / 60%Welding current / Duty cycle [10min/40C] 250A / 40% 300A / 35%

162

42

ww

w.fr

oniu

s.co

m

MagicWave 4000 / 5000 / 4000 Job / 5000 Job /4000 ComfortRecommended areas of use


Processes


Options




Standard equipment

Automatic cap-shapingAutomatic cooling-unit cut-outTouch-down ignition / HF switch-selectableGas-test buttonGenerator-compatibleJob mode (only for MW 4000 / 5000 Job)Polarity reversalS-mark, CE-markThermostat-controlled fan

UpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot-welding / Puls modeDigital displayTAC – special tack modeQuiet arc, due to fuzzy logicEarth leakage monitoringCompatible for bus-system

MagicWave 4000 G/F MagicWave 5000 Job G/F

MagicWave 4000 Job G/F MV

MagicWave 5000 Job G/F

Weight 58,2kg 58,2kg 58,2kg 58,2kgDimension / h 705mm 705mm 705mm 705mmDimension / b 290mm 290mm 290mm 290mmDimension / l 625mm 625mm 625mm 625mmOpen-circuit voltage 90V 90V 90V 90Vmax. welding current 400A 500A 400A 500AWelding current min. 3A 3A 3A 3AOperating voltage 10,1-33V 10,1-33V 10,1-32V 10,1-30VProtection class IP23 IP23 IP23 IP23Mains fuse 35A 35A 63A / 35A 63A / 35AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 400V 3 x 200-240V / 3 x 380-

460V3 x 200-240V / 3 x 380-


163

43

ww

w.fr

oniu

s.co

m

PAP watercooled TIG-KD TT/MW 2500/3000

TIG cold wire welding MW2200 Job / KD 4000 D-11 manualProcesses

TIG-DCTIG-AC/DC

Options

Remote controllableRobot interfaceJobMaster TIG (only Job mode)Calibration documentJobexplorer / WinRCUUpgrades by add-on modulesService moduleOPC-Data


Constructional steelsFerritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAluminium materialsMagnesium materialsCopper materialsSpecial materials


Automobile and allied vendor industriesConstruction of chemical plantsConstruction of plant, containers, machinery, structural steelRobot weldingIndustry plant & pipeline construction, si-teerection firmsConstruction of rail vehicles & rolling stockShipbuilding and offshore engineeringAerospace industry

Standard equipment

4-roller driveAutomatic cap shapingAutomatic cooling-unit cut outAutomatic cold wire retractHF ignitionGas-test buttonGenerator compatibleJob mode (only with Job mode)Polarity reversal (only MW-series)S-mark, CE-markThermostat controlled fan

Rate-of-flow watchdog for torch cooling (FK2200 FC)Up-down control from torchOvertemperature protection2-step mode, 4-step modeSpot-welding / Pulse mode (only Job mode)Digital DisplayTAC special tack mode (only Job mode)Quiet arc due to Active WaveEarth leakage monitoringSynchronized wire puls modeBus compatible

TIG

robot

pow

er

sourc

es

3230

165

44

ww

w.fr

oniu

s.co

m

Robotset MW2200 Job with robot interface Rob 3000Processes

TIG-DCTIG-AC/DC

Options

Remote controllableRobot InterfaceCalibration documentJobexplorer / WinRCUUpgrades by add-on modulesService ModuleOPC-Data




Construction of plant, containers, machinery, structural steelIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical and paper plantsAutomobile and allied vendor industriesConstruction of rail vehicles & rolling stockAerospace industryRobot welding

Standard equipment

Automatic cap-shapingAutomatic cooling-unit-cut-outTouch-down ignition / HF switch-selectableGas-test-buttonGenerator compatibleJob modePolarity reversal (only MW-series)S-mark, CE-markThermostat-controlled fanFlow conrol for torch cooling systemFK 4000R FC

UpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot welding / Puls modeDigital displayTAC - special tack modeQuiet arc, due to fuzzy logicEarth leakage monitoringSynchronized wire puls mode (only Job mode)Compatible for bus system (only Job mode)

Robotset MW 3000 comfort with cold wire feeding PushPullProcesses

TIG-DCTIG-AC/DC

Options






Standard equipment

4-roller driveAutomatic cap-shapingAutomatic cooling-unit-cut-outAutomatic cold-wire retractTouch-down ignition / HF switch-selectableGas-test-buttonGenerator compatibleJob modePolarity reversal (only MW-series)S-mark, CE-markThermostat-controlled fan

Flow conrol for torch cooling systemFK 4000R FCUpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot welding / Puls modeDigital displayQuiet arc, due to fuzzy logicEarth leakage monitoringSynchronized wire pulse modeCompatible for bus system

TIG

cold

wir

e m

anual

168

169

45

ww

w.fr

oniu

s.co

m

Robot set MW 5000 Job with cold wire feeding PushProcesses

TIG-DCTIG-AC/DC

Options






Standard equipment

4-roller driveAutomatic cap-shapingAutomatic cooling-unit-cut-outAutomatic cold wire retractTouch-down ignition / HF switch-selectableGas-test-buttonGenerator compatibleJob modePolarity reversal (only MW-series)S-mark, CE-markThermostat-controlled fanFlow conrol for torch cooling system

FK 4000R FCUpDown control from torchOvertemperature protection2-step mode, 4-step modeSpot welding / Puls modeDigital displayTAC - special tack modeQuiet arc, due to fuzzy logicEarth leakage monitoringSynchronized wire pulse mode (only Job mode)Compatible for bus system (only Job mode)

Q-Master

TIG

robot

pow

er

sourc

es

3480

171

46

ww

w.fr

oniu

s.co

m

TTG1200A / 1600A / 2200A / 2600A / PL10Processes

TIG-DCTIG-AC/DC


Ferritic / austenitic CrNi steelsAluminium materialsMagnesium materials

Standard equipment

Plug-on gas nozzle systemTorch body rotates through 90°Easy-to-use rocker switchSwivel-mounted protective hoseUV and ozone-resistant protective hoseGas nozzle, tungsten electrode, torch cap longAnti-kink feature at machine and torch end


Automobile and allied vendor industriesConstruction of chemical plantsMaintenance and repairPipeline constructionStructural steel

Options

Flexible leather protection hose L = 0,7 mGas lensesP-system (screw-on gas nozzle)Fabric-reinforced protection hose

Special lengths of hose pack 1,0 – 16,0 mKD-feeding for TTG2200Adapter for old machines

TTG1600A WKZ / 1600A-POT / 1600A S / 2200 S / 2200-TCS

TIG

manual w

eld

ing t

orc

hes

TTG1200A TTG1600A TTG2200A TTG2600A PL10 Weight 0kg 0,65kg 0,96kg 0,57kg 0,55kgWelding current / Duty cycle [DC] 90A / 60% 120A / 60% 170A / 60% 200A / 60% 65A / 60%Welding current / Duty cycle [AC] 85A / 35% 120A / 35% 180A / 35% 220A / 35% 60A / 40%Welding current / Duty cycle [AC] 65A / 60% 90A / 60% 130A / 60% 170A / 60% 50A / 60%Welding current / Duty cycle [DC] 120A / 35% 160A / 35% 220A / 35% 260A / 35% 80A / 40%Diameter electrode 1-3,2mm 1-3,2mm 1-4mm 1,6-6,4mm 1-2,4mm

TTG1600A WKZ TTG1600A-Pot TTG1600A TTG2200A TTG2200-TCS Weight 0,35kg 0,45kg 2,36kg 2,7kg 0,57kgWelding current / Duty cycle [DC] 160A / 15% 160A / 15% 160A / 15% 220A / 15% 160A / 35%Welding current / Duty cycle [DC] 90A / 60% 80A / 60% 80A / 60% 110A / 60% 120A / 60%Diameter electrode 1-3,2mm 1-3,2mm 1-3,2mm 1-4mm 1-4mm

183

184

47

ww

w.fr

oniu

s.co

m

TTW2500A / 3000A / 4000A / 5000A / PW18Processes

TIG-DCTIG-AC/DC


Ferritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAluminium materialsMagnesium materialsCopper materials


Construction of plant, containers, machinery, structural steelAutomobile and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsMaintenance and repairPipeline constructionConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering

Options

Flexible leather protection hose L = 0,7 mGas lensesP-system (screw-on gas nozzle)Fabric-reinforced protection hoseSpecial lengths of hose pack 1,0 – 16,0 m (TTW2500 only until 8,0m)KD-feeding for TTW4000Adapter for old machines

Standard equipment

Plug-on gas nozzle systemTorch body rotates through 90°Easy-to-use rocker switchSwivel-mounted protective hose

UV and ozone-resistant protective hoseGas nozzle, tungsten electrode, torch cap longAnti-kink feature at machine and torch end

TTW2500A WKZ / TTW3000P-KD internal / 4000A FumeEx / 4000A-KD internal / 5500P

TIG

manual w

eld

ing t

orc

hes

TTW2500A TTW3000A TTW4000A TTW5000A PW18 Weight 0,47kg 0,75kg 0,96kg 0,985kg 0,6kgWelding current / Duty cycle [DC] 200A / 60% 300A / 60% 400A / 60% 500A / 60% 180A / 60%Welding current / Duty cycle [AC] 140A / 60% 250A / 60% 350A / 60% 400A / 60% 140A / 60%Diameter electrode 1-3,2mm 1-3,2mm 1-4mm 1,6-6,4mm 1-2,4mm

TTW2500A-WKZ TTW3000P-KD JM

TTW4000A FumeEx

TTW4000A-KD JM

TTW5500P

Weight 0,39kg 0,64kg 1,01kg 0,84kg 0,98kgWelding current / Duty cycle [DC] 200A / 60% 300A / 60% 400A / 60% 400A / 60% 550A / 60%Welding current / Duty cycle [AC] 140A / 60% 250A / 60% 350A / 60% 350A / 60% 440A / 60%Diameter electrode 1,2-3,2mm 1-3,2mm 1-4mm 1-4mm 3,2-6,4mm

185

186

48

ww

w.fr

oniu

s.co

m

Automatic welding torches TTG2200A-M, TTW4000A-MRecommended areas of use


Processes

TIG-DCTIG-AC/DC

Options

TIG automatic welding torch:Gas lensesCold wire feeding like for TIG robot torches


Ferritic / austenitic CrNi steelsDuplex steels (watercooled torches)Nickel-based materials (watercooled torches)Aluminium materialsMagnesium materialsCopper materials (watercooled torches)

Standard equipment

TIG automatic welding torch:Screw-on or plug-on gas nozzle systemUV and ozone-resistant protective hose

Automatic tube diameter 32 mmAdapter from ø 32 mm to ø 35 mmAnti-kink feature at machine- and torch end

Robot welding torches TTW4000Recommended areas of use


Processes

TIG-DCTIG-AC/DC

Options

TIG robot automatic hose pack:Adjusting device for torch headSpecial lengths 1,0 – 16mHolding clamp for TIG RO without KD-feedingBasic kit for TIG RO KD-DriveWire feed speed 0 – 5 m/min or 0 – 22 m/min


Ferritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAluminium materialsMagnesium materialsCopper materials

Standard equipment

Torch head exchangeable:Screw-on gas nozzle systemGas lens

Hose pack:Automatic tube diameter 32 mmUV- and ozone-resistant protective hose pack

Coldwire feeding Push:3 x 90° mountableWire feeder tube rotatableHolding clamp

Teflon inner liner 0,8 – 1,2

Coldwire feeding Pull:Wire feed speed 0 – 11 m/minGraphit innerliner ø 2,5 mm for Al- and CrNi-wire3 x 90° mountableWire feeder tube rotatableHolding clampExact speed regulation assured by digital encoderToothed drive and pressure rollersWirefeed FWD/BACK button

TIG

manual w

eld

ing t

orc

hes

TTG2200A-M F TTW4000A-M F++Weight 1kg 1kgWelding current / Duty cycle [DC] 170A / 60% 400A / 60%Welding current / Duty cycle [AC] 130A / 60% 350A / 60%Diameter electrode 1-4mm 1-4mm

TTW Robot Robacta TTW4000 Robacta KD Weight 1,4kg 0,263kg 1,4kgWelding current / Duty cycle [DC] 400A / 60% 400A / 60%Welding current / Duty cycle [AC] 280A / 60% 280A / 60%Diameter electrode 1,6-4mmWire feed speed 11m/minWire Ø 0,8-2mm

187

188

49

ww

w.fr

oniu

s.co

m

Robot welding torches TTW4500Processes

TIG-DCTIG-AC/DC


Ferritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium materialsMagnesium-materialCopper materials


Construction of plant, containers, machinery, structural steelsIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical plants and paper plantsAutomotive and allied vendor industriesRobot weldingConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering

Options

TIG robot welding torch:customer specific hose pack length 1,0-1,6mExtension for holding clampBasic kit for TIG Ro KD DriveWire feed speed 0-5m/min or 0-22m/minIgnition aidGas lens for 3/4“ gas nozzleCustomer specific torch body bend 90°

Standard equipment

Torch head:Gas nozzle thread type-systemGas lensesAdjusting device for electrodesHose pack:UV and ozone-resistant corrugated hoseHolding clamp (4x90° mountable)Line for shutoff box

Cold wire feeding Push:

Swivel-mounted wire guide tube with locking Combi inner liner 0,8-1,2

Cold wire feeding Pull:Wire guide speed 0-11m/minGraphit inner liner ø2,5mm for Al- and CrNi-wireSwivel-mounted wire guide tube with lockingExact DC-servomotor with digital encoderToothed drive and pressure rollerWire feed FWD/BACK button

TIG

robot

weld

ing t

orc

hes

Robacta TTW4500 Robacta KD-Drive Weight 1,1kg 3kgWelding current / Duty cycle [DC] 450A / 60%Welding current / Duty cycle [AC] 320A / 60%Diameter electrode 1,6-4,8mmWire feed speed 11m/minWire Ø 0,8-2mm

189

50

ww

w.fr

oniu

s.co

m

Robot welding torches TTW5500Processes

TIG-DCTIG-AC/DC


Ferritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium materialsMagnesium-materialCopper materials


Construction of plant, containers, machinery, structural steelsIndustry plant & pipeline constructionMaintenance, repair and assemblingConstruction of chemical plants and paper plantsAutomotive and allied vendor industriesRobot weldingConstruction of rail vehicles & rolling stockShipbuilding and offshore engineering

Options

TIG robot welding torch:customer specific hose pack length 1,0-1,6mExtension for holding clampBasic kit for TIG Ro KD DriveWire feed speed 0-5m/min or 0-22m/minIgnition aidGas lens for 3/4“ gas nozzle

Standard equipment

Torch head:Gas nozzle thread type-systemGas lensesAdjusting device for electrodesHose pack:UV and ozone-resistant corrugated hoseHolding clamp (4x90° mountable)Line for shutoff box

Cold wire feeding Push:

Swivel-mounted wire guide tube with locking Combi inner liner 0,8-1,2

Cold wire feeding Pull:Wire guide speed 0-11m/minGraphit inner liner ø2,5mm for Al- and CrNi-wireSwivel-mounted wire guide tube with lockingExact DC-servomotor with digital encoderToothed drive and pressure rollerWire feed FWD/BACK button

MagicCleanerRecommended areas of use

Construction of chemical plantsMaintenance and repairIndustry plant & pipeline construction, site-erection firms

Standard equipment

Cleaning current is continuously adjustableElectrolyte feed is continuously adjustableAdjustable current waveform (AC/DC)Short-circuit detection and cut-outGenerator-compatibleCE mark Recommended base materials

Ferritic / austenitic CrNi steelsCopper materialsOptions

MagicCleaner printing setMains voltage 110V - 115V, 50/60Hz

Processes

Electrochemical cleaningElectrochemical polishing / burnishingElectrochemical labelling / printing

TIG

robot

weld

ing t

orc

hes

Robacta TTW5500 F++/6m Robacta KD-Drive F/6mWeight 6,05kg 3kgWelding current / Duty cycle [AC] 300AWelding current / Duty cycle [AC] 400A / 60%Welding current / Duty cycle [DC] 430AWelding current / Duty cycle [DC] 550A / 60%Diameter electrode 3,2-6,4mmWire Ø 0,8-2mmWire feed speed 11m/min

2010

164

51

ww

w.fr

oniu

s.co

m

TransPocket 1500 / 1500 RC / 1500 TIG SetRecommended base materials


Processes

TIG-DCManual electrode (MMA) weldingCel-compatible


Construction of chemical plantsMaintenance and repairConstruction of plant, containers, machinery, structural steelIndustry plant & pipeline construction, site-erection firms

TransPocket 2500 / 3500Recommended base materials

Constructional steelsFerritic / austenitic CrNi steelsDuplex-steelsAluminium materials

Processes

Manual electrode (MMA) weldingTIG-DCCel-capable


Construction of chemical plantsMaintencance and repairConstruction of plant, containers, machinery,structural steelIndustry plant & pipeline constructionSite erection firms

Options

Remote control unitCalibration documentWireless remote control

Standard equipment

Generator compatibleS-mark, CE-markAnti-Stick FunctionAutomatic post flow(depending on welding current - TIG-Version)Touch-down ignitionEnergy-saving inverter technologyCapability of vertical down welding1-phase mode possible until 140A (only with MVm versions)

Remote controllable (RC, Comfort and TIG Version)Thermostat-controlled fanCarrying strapOvertemperature protectionDust filterHot-StartSoft-StartDynamic

Inve

rter

TransPocket 2500 TransPocket 2500 MVm

TransPocket 3500 TransPocket 3500 MVm

Weight 12,5kg 13,5kg 20kg 21kgDimension / h 320mm 320mm 390mm 390mmDimension / b 180mm 180mm 190mm 190mmDimension / l 430mm 430mm 490mm 490mmOpen-circuit voltage 88V 88V 89V 89Vmax. welding current 250A 250A 350A 350AWelding current min. 15A 15A 10A 10AProtection class IP23 IP23 IP23 IP23Mains fuse 16A 16A / 20A 25A 25A / 40AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 380-460V 3 x 380-460V / 3 x 200-

240V3 x 380-460V 3 x 380-460V / 3 x 200-


204

205

52

ww

w.fr

oniu

s.co

m

TransPocket 4000 Cel / 5000 CelRecommended base materials

Constructional steelsFerritic / austenitic CrNi steelsAluminium materials

Processes

TIG-DCManual electrode (MMA) weldingArc-air gouging


Shipbuilding and offshore engineeringMaintenance and repairIndustry plant & pipeline construction,site-erection firms

Standard equipment

Generator compatible (except MV)Microprocessor controlS-mark, CE-markDigital welding process controlEarth leakage monitoringV-down-compatible welding of CEL elec-trodesRemote-controllableThermostat-controlled fanOvertemperature protection

Options

Wireless remote control unitKeylock switchRemote control unitAnti-stick functionCalibrationdocument

Inve

rter

TransPocket 4000 Cel TransPocket 4000 MV Cel

TransPocket 5000 Cel TransPocket 5000 MV Cel

Weight 36,1kg 40kg 37kg 40,5kgDimension / h 475mm 475mm 475mm 475mmDimension / b 290mm 290mm 290mm 290mmDimension / l 625mm 625mm 625mm 625mmOpen-circuit voltage 95V 95V 95V 95Vmax. welding current 380A 380A 480A 480AWelding current min. 10A 10A 10A 10AOperating voltage 20,4-35,2V 20,4-35,2V 20,4-39,2V 20,4-39,2VProtection class IP23 IP23 IP23 IP23Mains fuse 35A 63A / 35A 35A 63A / 35AMains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60HzMains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380-

460V3 x 400V 3 x 200-240V / 3 x 380-


206

53

ww

w.fr

oniu

s.co

m

Softplasma- and MicroPlasma welding TT800/2200 manualProcesses

SoftPlasma, PlasmaKeyhole, Plasma brazing(DC mode)

Options

Robot interfacePlasma torchHot wireColdwire feeder unitPush Pull system (not for manual welding)Water recooler

Standard equipment

Gas check buttonStepless adjustable pilot current(acc. to type of torch)Digital indication of amps of pilot currentDigital indication of plasma gas quantityTouchless ignition of pilot arcPreselection of addressing (internal/external)Mountable on carriage


Stainless steelConctructional steelNickel-based materialsAluminium materialsTitaniumCopper materials


Construction of plant, containers, machinery,structural steelAutomobile and allied vendor industriesConstruction of special vehicles andconstruction machineryConstruction of rail vehicles & rolling stock

Pla

sma m

anual

PlasmaModule 10Dimension / b 180mmWeight 14,2kgDimension / h 344mmDimension / l 505mmMains Frequency 50-60HzMains fuse 16AProtection class 23Test mark CETechnology InverterOpen-circuit voltage 88VMains voltage [+/-10%] 230VOperating voltage 10-16V

214

54

ww

w.fr

oniu

s.co

m

PAP watercooled Plasma-KD TT/MW 4000/5000

Robotset Plasma TT3000

Pla

sma r

obot

weld

ing

3250

2028

55

ww

w.fr

oniu

s.co

m

Plasma robot welding torch Robacta PTW 500 / Robacta PTW 1500 / Robacta PTW 3500

Processes

Plasma DC negative pole


Ferritic / austenitic CrNi steelsDuplex steelsNickel-based materialsAluminium materialsTitan tantalum zirconium

Options

Adjusting device for Plasma nozzle ø1,5mmBasic kit for Robacta Plasma KD-DriveSpecial lengths up to 8,0 mSpare parts setAdaptor TT/MW (G/F) - F gas ext.Adaptor hose packExtension holding clamp / 120mm /140mm/160mmHolding clamp mountingCustomer specific torch body bend 90° (PTW 1500)


Aerospace industryConstruction of plant, containers, machinery, structural steelAutomobile and allied vendor industriesConstruction of special vehicles and construction machineryConstruction of chemical plantsMaintenance and repairPipeline construction

Standard equipment

UV and ozone-resistant protective hoseFix defined TCP with alu-square-fastening bolt4 x 90° mountableHolding bracketAdjust gauge for tungsten electrode to plasma nozzle ø2,5mm

Standard equipment cold wire feeding Push (Robacta Plasma KD):Locking rocker for defined cold wire feeding-positionWire feeding tube swivel mountedCopper wire tube for hot wire applications ø1,2mmCombi inner liner 1,2

Standard equipment cold wire feeding Pull (Robacta Plasma KD Drive):Wire feed speed 0-11 m/minExact speed regulation assured by digital encoderWirefeed FWD/BACK buttonLocking rocker for defined cold wire feeding-positionWire feeder tube rotatableGraphit inner linerStandard equipment hot wire:Drive rollers made of plasticLeather hose 3,0m with hook and look fastener

Pla

sma w

eld

ing t

orc

hes

Robacta PTW 500 Robacta PTW 1500 Robacta KD-DriveWeight 3,6kg 4,72kg 3kgDiameter range 0,6-1,6mm 1-3mmMax. welding current at 3mm 50A / 60% 150A / 100%Wire Ø 0,8-2mmWire feed speed 11m/min

217

56

ww

w.fr

oniu

s.co

m

LaserHybridProcesses

MIG/MAG pulsed arc weldingLaserHybrid weldingLaser weldingLaserHotwire brazingLaser brazing

Options

Holder for opticProfi wire feeder rolls (grounded)Holding device for different torchesPrecision contact tipsPlug-in, watercooled gas nozzle, lockablePrecision wire guide innerlinerGuide nozzleCalibrationdocumentSoftware Laser brazing CC/CVRoboter Interface FeldbusGas sensorSynchroPuls

Standard equipment

4-roller driveWire-inching without gas or currentGas-test buttonS-mark, CE-markProtective glass changerCollision unit (+/–0,05 mm)Adjustment unit for Arc / Laser 360 mm(x, y, z nonius)Crossjet with integrated exhaust ductMirror inverted mountingPrecision torch (+/–0,05 mm)


Constructional steelsFerritic / austenitic CrNi steelsDuplex steelsAluminium materialsMagnesium materialsSpecial materialsZinc-plated sheet metal


Construction of plant, containers, machinery, structural steelAutomobile and allied vendor industriesAerospace industryConstruction of rail vehicles & rolling stock

LaserHybrid 10kW LaserHybrid 90°8kW-version on request

LaserHybrid welding headWeight 19kgDimension / b 160mmDimension / l 770mmDimension / h 420mm

220

3500

3350

57

ww

w.fr

oniu

s.co

m

Laser HotwireProcesses

Laser weldingLaser hotwire-brazing (hotwire)Laser-brazing (coldwire)



Standard equipment

4-roller driveWire-inching without gas or currentGas test buttonS-mark, CE-mark


Ferritic / austenitic CrNi steelsDuplex-steelsSpecial materialsZinc-plated plate metal

Robot RobactaPowerDrive LaserHotwireProcesses




Standard equipment




Lase

rHyb

rid -

robot

pow

er

sourc

es

221

3370

58

ww

w.fr

oniu

s.co

m

Laser cold wireProcesses




Standard equipment




Lase

rHyb

rid -

robot

pow

er

sourc

es

222

59

ww

w.fr

oniu

s.co

m

DeltaSpot manual mode

DeltaSpotProcesses

Resistance spot welding


Aluminium materialsGalvanised sheetsOrganic coated platesHigh strength steelsAdvanced high strength steelsMild steels


Automobile and allied vendor industriesConstruction of plant, containers, machinery and structural steel

Options

Robot communicationControl visualisationFlow controlActual value displayControl cabinet

Standard equipment

Gun body:Servoelectrical main driveServoelectrical Gun balance

Medium frequency transformerGun-control incl. Fronius Xplorer

Spot

weld

ing

DeltaSpot gun body X350



DeltaSpot gun body C70

DeltaSpot gun body C300

Weight 125,7kg 130,2kg 140,4kg 131kg 137,1kgDimension / b 420mm 420mm 420mm 410mm 413mmDimension / l 980mm 1130mm 1380mm 1060mm 1140mmDimension / h 690mm 690mm 690mm 670mm 650mmMaximum electrode power 7000N 5000N 3000N 6000N 8000NProjection 350mm 500mm 750mm 70mm 300mm

3160

226

60

ww

w.fr

oniu

s.co

m

Tilting turntables FTT 10 / 40 / 150 (Type MA)Tilting turntables (manual tilting) for 10 up to 150 kg


Universal use for all welding processes and positioning of workpieces

Options

Control unit FCU-10Control unit FCU-20Control unit FCU-50Foot switch FRC-1 (start-stop)with cable 3mFoot switch FRC-2 (start-stop-speed)with cable 3mFoot switch FRC-3 (start-stop-selectiondirection) with cable 3mChucks FGC, FSG, FMCMounting sets for chucksI-kit Welding current transfer 800AActuating cam for segment weldingSpecial gear boxStandard equipment

Stepless tilting range +/-90°Constant rotation speedAC-motorWelding current transfer 400A/ 50mm2Prepared for segment welding(FTT 40, FTT 150)

Hollow shaft (FTT 150)Lifting facility for hook-inLimit switch function 360° (rotation unit)Faceplate machined for clamp chucksProtection-housing (tilting- /rotation unit)Base

Tilting turntables FTT 380 up to FTT 70000 (Type MO)Tilting turntables (motorized tilting) for 380 up to 70000 kg

Options

I-kit limit switch 360° and actuating cam for rotation unitI-kit encoderControl unit FCU-20.O (no segment welding)Control unit FCU-50.OFoot switch FRC-1 (start-stop) with cable 3mFoot switch FRC-2 (start-stop-speed) with cable 3mFoot switch FRC-3 (start-stop-selection direc-tion) with cable 3mChucks FGC, FSG, FMCMounting sets for chucksGear box for other rotation speed range


Universal use for all welding-processes and positioning of workpieces

Standard equipment

Fabricated frame of mild steel plate and chan-nel section materialStepless tilting range 0-135°Stepless adjusting of rotation speedTable rotation by AC motor controlled by inverter unit, through worm reduction gears and spur gearsTable supported on large diameter crossroll bearingMachine cut precision gearing for smooth rotation of tableTilt by AC geared motor fitted w. fail-safe electro-magnetic brake

Cam operated limit switch’s to prevent over-run and fixed tilting speedFaceplate with concentric circular markings and machine with slots for rapid centering and clampingControl unit with main switchWelding current transferMains cable with plugRemote control with cable l=8mNot suitable for cladding and slip-rings

Hand remote control functions: • Switch rotation left-stop-right • Button tilting up-down • Potentiometer for rotation speed • Emergency-stop

Com

ponents

519

736

61

ww

w.fr

oniu

s.co

m

Rotator units FRU (Type CR)Rotator unit for 1500 kg up to 50000 kg (per unit)

Options

I-kit tachogenerator for speed indicatorI-kit encoderI-kit anti-creep function to prevent axial move-ment of workpieceEarth connection endless rotatingDrive sections synchronized controlledDriving vehicle (DV-MO motorized/DV-MA manual)Rail A 55Interface 0-10V


For rotation and positioning of workpieces/ vessels in the range of machine-, container- and pipe-construction

Standard equipment

Four interchangeable reduction gearbox con-necting shafts to permit adjustment of rollers across frames to suit varying diametersManual adjustment of rollers across frames (no leadscrew)Robust fabricated all steel framesBase frame on top and roll mounting below ex FRU 12500/CR machined to give accurate alignment of rollersEach section equipped with two rollers having steel centers with interchangeable solid po-lyurethane tyres, mounted on machined steel axles carried in sealed heavy duty bearingsDrive Section equipped with 20:1 ratioinverter controlled

AC motors and reduction gearing with dyna-mic braking, giving variable speed drive (stan-dard speed range 75 - 1500mm per minute)Inverter control panel attached to main frame houses mains isolator, overload fuses and emergency-stop pushbuttonMachine painted in Red (RAL 3020)Motors to have Class F insulationControl cabinet to IP54 dustproof regulationsEquipment suitable for operation at maxi-mum ambient temperature 50°C, maximum humidity 85% and maximum height above sea level 1000m

Remote control unit with cable 8m

Remote control unit - functions:• Button for rotation forward-stop-reverse• Potentiometer for stepless adjusting of rotation speed• Emergency-stop

Column and booms FCBColumn and boom - motorized motion

Standard equipment

HF-compliantConstant speedAC-motorVertical axis with trapezoidal spindle driveProtective bellow for vertical slideHorizontal axis with rack and pinion driveTransport hookLinear guidesLimit switch functionControl box FCB (mounted)STEEL - profiles


Column and boom for motorized positioning of the torch and for mechanized welding via one of the travel-axis

Options and accessories

Remote control FRC-30, FRC-60 (for positio-ning and mechanized welding)Uptake wire feeder unitHose pack holder C

om

ponents

527

7150

62

ww

w.fr

oniu

s.co

m

Carriage FDV 15/MF / FDV 22/MFCarriage


For mechanized welding (MIG-MAG) of longitudinal seams in horizontal, vertical and overhead position

Options

Oscillation unit FOU 30/ML6 (FDV 22/MF)

Standard equipment

Compact and lightweight designControl unit integrated in driving vehicleBattery powered - no mains cable necessaryPermanent magnet for powerful traction in all welding positionsGuide wheels automatically track the torch in the filled jointUniversal torch holder for hand- and machine torcheBattery charger and rechargeable battery 14,4V/ 2Ah4-wheel drive via stepper motor

Steel wheels with rubber (O-rings)Microprozessor controlled with digital display (FDV 22/MF)Control line to power source (Tuchel 9pin) L=10m (FDV 22/MF)

Functions control unit FDV 22/MF:Switch: On / OffSwitch: Start left / Stop / Start rightSpeed knob

Digital travel speed displaySwitch: Welding On / OffProgramming buttons for path, segment welding, endcrater fill

Functions control unit FDV 15/MF:Switch: On / OffSwitch: Start left / Stop / Start rightSpeed knob

Com

ponents

2042

63

ww

w.fr

oniu

s.co

m

Carriage FDV 80Carriage

General features

Mobile and high-modular system for MIG/MAG welding of longitudinal welds.Composed with driving vehicle, remote control unit, torch-head and seam tracker, it enables a wide range of applications.

Standard equipment

• 4-wheele drive with stepper motor• Polyurethane wheels (one side with groove)• Viscose-damper for constant drive• Integrated way-measurement system• Robust frame and adequate uptake for wire feeder• 4 pcs. lift facilities to hook in• Integrated power supply and PLC• Mains cable with plug 12m• Control line to power source 10m• Remote control FRC-40 with cable 3m• Mechanical seam tracking system

Features and Benefit

• Mobile longitudinal welding system• Very versatile and suitable for different appli-cations by its modular design• Variable adjustable torch head system• Mechanical seam tracking system for perfect torch guiding on parallel, reducing or curved profiles• Segment welding function• Job-selection• Programmable welding distance• On-board remote control for fast and easy control of welding parameters


• Uptake for remote control FRC-40• Torch holder and adjustment devices• FRR reducer rings• Customized wheels• Rail system• I-kit limit switch functions• Adjustable guide rolls (side)

Com

ponents

5350

64

ww

w.fr

oniu

s.co

m

Carriages FTV 20 / FTV 50Carriage

Standard equipment

Compact design4x maintenance-free linear guide rollsRack and pinion driveLimit switch functionRemote control unit FRC-40FGU 4 spindle cross jointPlug 30/L45FSU 7/SR360° ball joint aluminium and FTH torch holderRail-system with toothed rackCable management systemMounting system magnet with mounting plate for PA-position


Uptake for remote control unitFRR reducer rings for torch holderUptake wire feederTrack connector (rail to rail)Vacuum-equipment complete


For mechanized welding of longitudinal welds (MIG-MAG) in PA-position (FTV 20) and in PA-, PC-, PG-, PF-position (FTV 50)

Processes

MIG/MAGTIGPlasma

Oscillation-systemControl unit FCU-11 with oscillation FOU 40


Mechanical oscillation for MIG-MAG welding

Options

FRR reducer rings for torch holder

Standard equipment

Standard equipment FCU-11:EMV compatibleHF-compliantCompact designMains cable 5m with plugControl line 3,5m to FOU 40Designed for external start-stop

Functions• Main switch on-off• Potentiometer for oscillation speed

Standard equipment FOU 40/ML5/R:Mechanical oscillation unit with swivelling bracket Ø 30mm

Oscillation movement radialDC-motor0-150 strokes/min (step less regulation)Rotating and swivelling uptake for supportTorch amplitude adjustable (way +/- 20mm)Torch holder FTH 10 for inside-Ø 44,2mmTorch positioning manual via handwheel-sup-port

Com

ponents

536

537

65

ww

w.fr

oniu

s.co

m

Camera system ArcViewVisual monitoring of welding processes

Features and Benefit

Camera moduleControl unit with display (15‘‘)Camera cableAbsorptive glass - pneumatically controllableAbsorptive glass - cleaning via compressed airPrepared for air and water coolingEasy exchangeable absorptive glassFocus and iris - controllable via control unitRobust aluminium housingPLUG & PLAYCable length up to 50 m (164 ft)Cross line can be positioned freely via display for comfortable seam tracking inspectionLIVE-VIEW of video data via ethernet possibleRecorder with remote control for recording and playback - USB/SD-CARDLight source with bracketFlexible camera bracket


Visual monitoring of the following welding processes:MIG-MAGCMTTIGPlasma

Com

ponents

0

66

ww

w.fr

oniu

s.co

m

Orbital system-controller FPA 2020 AC/DCOrbital welding power source with integrated microprocessor-controller


Fronius Process Automation - FPA System-Controller are universal and functional with orbital weld heads useable for tube-tube/ tube-flange/ tube-tube sheet welding

• Microelectronics• Pharmacy/ Biochemical Industry• Food Industry• Climate Technology• Aeronautics/ Aerospace• Heat Exchangers

Processes

TIG welding AC/DC with or without filler wire

Accessories

Earth cable, gas hoseCarriage with console and tool box PickUpGas pressure regulatorClosed and open weld heads with or without filler wireAdaptor cable for MW weld headsHosepack extensionManual TIG torchUSB-stickPrinter paper

Standard equipment

FPA 2020 Orbital ControllerIntegrated inverter 200A, single phaseGenerator compatibleIntegrated water coolingMains cable 2,5m with plugMountable on carriageIntegrated gas and water flow controlSimple programming via intuitive menueTouch-screen operation with graphical pro-cessvisualisation (colour)Language selection (De/Gb/Fr/It/Es/Pb/Ru/Cz)

Display during weld cycle:• Welding currrent (A)• Arc Voltage (V)• Torch position (degree)

• Welding speed (cm/min)• Wire feed speed (cm/min)

Programming welding parameter:• Internal memory (200 programs)• 3 special tack programs with up to 20 tack points• 10 sectors/ program free definable

Additional memory of programs on USB-stickCreation of backup on USB-stickWelding-data documentation on USB-stickAddressing torch rotation axis and wire axisSynergicMode (material, pipe outside diame-ter, wall thickness, gas, ..)Auto-Diagnose-System (Error-Code)Optimum control of weld process via remote control unit

FPA 2020-RC remote control with cable 10m

Functions on remote control:• Selection of program• Start/stop with slope, immediate weld stop• Emergency-stop• Manual positioning of axes• Manual wire inching (forward/reverse)• Parameter adjusting during welding (on the fly)• Test button for shielding- and on-off purging gas

1 pc. USB-stick 1GBWelding data-documentationInstalled printer

Orb

ital

547

67

ww

w.fr

oniu

s.co

m

Closed chamber weld heads MW 40 / MW 65 / MW 115 / MW 170Welding of tube to tube joints

Processes

TIG welding DC respectively AC/DCFlush joint welding without filler wire


Special for welding of thin-walled tubes and high productivity applications(tube outer-Ø 6,0 - 170,0mm)

• Microelectronics• Pharmacy / biochemical industry• Food industry• Aerospace / aeronautics• Heat exchangers• Measurement sensors


Stainless steelTitaniumInconelAluminium (limited)etc.

Accessories

Clamping inserts (titanium) for one tube outer-ØSpecial designed clamping insertsAdapter for clamping inserts of previous MW modelOffset electrode holder (tubes with reduced straight length)Shield for one tube outer-Ø (tube-elbow)Extension hosepack

Standard equipment

Closed chamber weld head with hosepack 5,5mProtection chamber for gas covering to avoid colorationCompact design for use in areas with limited access“Flex” Titanium tube clamps for optimum hold and positioningSpecial gas arrival to avoid particle emissionsConsistent high quality welding due to water coolingDC-motor drive with encoder-system (vibrati-on free drive)

Modular clamping insert-system (quick change)Transport caseViewport for weld joint inspection

Control buttons integrated in handle of weld head• Out of weld cycle: rotation movement, gas and water-circuit test• During weld cycle: start cycle, downslope, stop

Orb

ital

551

68

ww

w.fr

oniu

s.co

m

Open weld heads MU IV P / MU IV mit AVC-OSCWelding of tube to tube joints


Special for welding of thin-walled and thick-walled tubes / pipes(tube /pipe outer-Ø 8 - 275mm)

• Pharmacy / biochemical industry• Food industry• Aerospace / aeronautics• Chemical industry• Shipbuilding• Energy / boilers• Power plants


SteelStainless steelTitaniumInconelAluminiumetc.

Processes

TIG welding with or without filler wireWelding of multi-pass with filler wire in combination with arc length control (AVC) and torch-oscillation (OSC)

Accessories

Integrated (mounted) wire feeder with wire spool Ø 100mmExternal wire feeder KD 4000 with wire spool Ø 300mm/ 20kgAdapter-set for connecting wire guideConnection line 9m KD 4000 to controller2-axes wire adjustment device and wire inliner (MU IV P)Motorized cross-slide-system (AVC- and OSC-slides) for arc lenght control and torch oscillationHosepack-extensionAngle gear box for tilting the motor (90° / 180°)Flange-kitBalancerGas drags for purging

Standard equipment

Open weld head with hosepack 9mStepless adjustable centering- /clamping systemMechanical side adjustment (electrode) +/- 2,5mm (MU IV P)Simple adaptation to different tube geome-triesTorch tiltable 0° up to 45° (flange)Button clutch for rotation axis and manual turnable for rapid cable unwind (MU IV 195)

Modular design (wire feeder-, AVC-, OSC-unit)Mechanical height tracking (MU IV P)2-axes wire adjustment device and wire liner (MU IV AVC-OSC)High duty cycle due to water coolingTransport caseToolings and wear part box

Orb

ital

552

69

ww

w.fr

oniu

s.co

m

Open weld head TS 8/75Welding of tube to tubesheet joints

Processes

TIG welding with or without filler wire


Weld head for welding tube to tubesheet

Welding of protuding tubes: max. 13mmWelding of flush mounted tubesWelding of recessed tubes: max. 2mmTube-inside welding on request

Standard equipment

Pneumatic clamp systemClosed water cycle cooling systemHosepack 9mWire adjustmentTool boxSpecial transport case

Accessories

Expandable mandrel for one tube inside-Ø (pneumatic clamp system)Centering mandrel and spindle for one tube inside-Ø (without pneumatic clamp system)Torch holderIntegrated wire feeder (spool 1,5kg) oder external wire feeder KD 4000 (spool 15kg)Balancer

Tubesheet welder FTW 35-118Welding of tube to tubesheet joints


Special for welding of tube to tubesheet in horizontal welding position PAof thick-walled tubes (tube inside-Ø 35 - 118mm)

• Tank- / container construction• Boilers


SteelAluminiumetc.

Processes

Welding process MIG-MAG

Accessories

Remote control unit FRC-40/FTW with cable 3mMandrel FTWCustomized mandrels FTWFRR reducer rings for torch holderSupport ring for fillet weld

Standard equipment

HandleHand wheel for fixing mandrelSupport for manual torch positioning: horizon-tal 130mm, vertical 25mmDistance foot

Control box FCU-FTWSwivel unit with torch holder Ø 44,2mmSpindleHosepack holder and cable support

Orb

ital

560

559

70

ww

w.fr

oniu

s.co

m

Longitudinal welding systems FLWSegments

Metalworking industries

Work pieces

Frames

Welding processes

MIG/MAG

Segments

Commercial vehicles

Work pieces

Carrier sections

Welding processes

MIG/MAGTIME Twin

Segments

Commercial vehicles

Work pieces

Carrier sections

Welding processes

MIG/MAGCMT TwinTIME Twin

Mechaniz

ed w

eld

ing s

yste

ms

0

0

0

71

ww

w.fr

oniu

s.co

m

Segments

Tank constructions

Work pieces

ExhaustsContainersTanks

Welding processes

MIG/MAGCMTTIGPlasma

Segments

Construction of rail vehicles

Work pieces

Rail vehicles assemblies

Welding processes

MIG/MAGCMT

Segments

Commercial vehicles

Work pieces

Carrier sections

Welding processes

MIG/MAGCMT TwinTIME Twin

Mechaniz

ed w

eld

ing s

yste

ms

0

0

0

72

ww

w.fr

oniu

s.co

m

Circular welding systems FCWSegments

Power generation

Work pieces

Valves

Welding processes

MIG/MAGTIG

Segments

Offshore

Work pieces

Riser pipes

Welding processes

TIG

Segments

metalworking industry

Work pieces

Pipe- flange connections

Welding processes

MIG/MAGCMTTIGPlasma

Mechaniz

ed w

eld

ing s

yste

ms

0

0

0

73

ww

w.fr

oniu

s.co

m

Segments

Power generation

Work pieces

Boiler

Welding processes

MIG/MAGTIME Twin

Segments

Aerospace industries

Work pieces

Engine components

Welding processes

TIGPlasma

Segments

Steel & machinery constructions

Work pieces

Valves

Welding processes

MAGM

echaniz

ed w

eld

ing s

yste

ms

0

0

0

74

ww

w.fr

oniu

s.co

m

Overlay welding systems FOWSegments

Subsea

Work pieces

Flow lines

Welding processes

TIG

Segments

Power generation

Work pieces

Membrane walls

Welding processes

CMT

Segments

Power generationOffshore

Work pieces

Valves

Welding processes

TIG

Mechaniz

ed w

eld

ing s

yste

ms

0

0

0

75

ww

w.fr

oniu

s.co

m

Segments

Power generationYellow goods

Work pieces

Slewing bearings

Welding processes

CMT

Segments

Subsea

Work pieces

Valves

Welding processes

TIG

Segments

Subsea

Work pieces

Valves

Welding processes

TIG

Mechaniz

ed w

eld

ing s

yste

ms

0

0

0

76

ww

w.fr

oniu

s.co

m

Vizor 3000 Professional / Plus / StandardVizor 3000 Standard

Adjustable parameters:Shade level adjustment 10/11Sensor bar

General features

Automatic darkening due to LCD-technologyPermanent UV-IR-Radiation protectionAdjustable distance betweel cartridge and eyesAdjustable helmet inclinationHeight and diameter adjustable head bandReal-colour filter (Vizor 3000 Professional)2 spare-front cover lenses per set

Vizor 3000 Professional

Adjustable parameters:Stepless Shade level adjustment from 5-13Opening speed adjustmentGrinding modeSensitivity adjustmentSensor slide

Vizor 3000 Plus

Adjustable parameter:Stepless shade level adjustment from 9-13Opening-speed adjustmentGrind modusShade-level area adjustmentSensitivity adjustmentSensor slider

Fazor 1000Fazor 1000

Adjustable parameter:Stepless shade level adjustment from 9-13Opening-speed adjustmentSensitivity adjustment

General features

Automatic darkening due to LCD-technologyPermanent UV-IR-Radiation protectionAdjustable distance between cartridge and eyesAdjustable helmet inclinationHeight and diameter adjustable head band

Weld

ing p

rote

cti

on e

quip

ment

Vizor 3000 Professional Vizor 3000 Plus Vizor 3000 StandardWeight 0,49kg 0,49kg 0,46kgType of cartridge 4 / 5-9bzw. 4 / 9-13 4 / 9-13 4 / 10 bzw. 4-11Cartridge size 90x110x 7mm 90 x 110 x 7mm 90 x 110 x 7mmSwitching time dark / light fast < 0,35 sec / slow > 0,35sec fast < 0,35 sec / slow > 0,35sec 0,2-0,3sec

Fazor 1000Dimension / b 236mmWeight 0,52kgDimension / h 232mmDimension / l 285mmType of cartridge DIN 9-13Cartridge size 90 x 110 x 7mmSwitching time dark / light 0,250sec0-00,7sec0stufenlos

228

3300

77

ww

w.fr

oniu

s.co

m

Vizor 3000 Air Professional / Air Plus / Air StandardFeatures of the welding helmet see page 76 not certificated for America

General features

Fan-filter device, battery chargedAir-flow: min. 150l/min. controlledMaterial: Polyamid (PA-GF)Fan: ball-bearing fan motorSound level: max. 70dBAlarm: visible and audible alarm for low batte-rie-level and low air-flow

Protection equipment

Weld

ing p

rote

cti

on e

quip

ment

Vizor Air 3000 Professional Vizor Air 3000 Plus Vizor Air 3000 StandardWeight 1,205kg 1,205kg 1,205kgType of cartridge 4 / 5-9bzw. 4 / 9-13 4 / 9-13 4 / 10 bzw. 4-11Cartridge size 90 x 110 x 7mm 90 x 110 x 7mm 90 x 110 x 7mmSwitching time dark / light fast < 0,35 sec / slow > 0,35sec fast < 0,35 sec / slow > 0,35sec 0,2-0,3secProtection class TH2P (EN12941) TH2P (EN12941) TH2P (EN12941)Air flow 150l/min 150l/min 150l/min

2043

229

78

ww

w.fr

oniu

s.co

m

Protective clothingRecommended areas of use

Welding technologyConstruction sitesLeisure time

Quality

Quality: 100 % cottontested according to EN 470-1, EN 531A, B1, C1, E1, EN 533 index3 and EN 1149-2Product can be wasched up to 75°C (industry wash) Equipment

UV-consistentPermanently flame-retardantHighly functionalFashionable

Safety boots S3Recommended areas of use

Construction sitesWorkshops

Quality

Upper leather: oil and dirt resistant geniune leather in Scotchgard qualityLining: Natural orthoppaedic leather liningToe cap: high, wide FreeToes safety steel toe capEN IS 20345: 2004Sizes: 39-47

Equipment

The sole is:- oil and fuel resistant, acid resistant, slip resistant- permanently elastic and shock absorbent- the high muld guarantees good moisture protection- contact heat resistant up to 300°C- heat and cold insulated- puncture proof

Weld

ing p

rote

cti

on e

quip

ment

3310

3510

79

ww

w.fr

oniu

s.co

m

International welding accessories

Weld

ing a

ccess

ori

es

453

80

ww

w.fr

oniu

s.co

m

Virtual WeldingBy the use of virtual welding it is possible for the user to practise the necessary manual skill for welding stationary, without security risk and high expenditure of plates, filler material and gases.

Also an objective comparison of the results (point system) becomes possible by fixed standards. Appropriate didactical concepts ensure a syste-matic training progress on different welding joints and welding positions.


Young people for job selectionVocational schoolsVocational training workshopsInstitutesSpecialist collegesUniversitiesPersonnel Leasing companies Welding federationsEnterprises

Standard equipment

tracking system 22“ LCD touch screen module+frameIPC BOXoperating system Windows embeddedvirtual welding enginework piece holder with sensor work pieces (fillet weld, V-preparation, 1. and 2.)work tablewelding helmet Vizor 3000 with sensorcarrying case mobile (Mobilcase)audio systemnetwork connectionwelding torch with sensor and up/down function

Options

3 D glasses personal displaySoftware network-compatible

Teachware SetRecommended areas of use

Technical collegesTechnical universitiesFurther educationTraining workshops

Mobilcase

Stand up Terminal

Weld

ing E

ducati

on

2027

230

81

ww

w.fr

oniu

s.co

m

Service: TrainingThere’s a lot of know-how packed into each of our products – and we want to pass on this know-how to our customers.

Modular design according to individual knowledge:o BASICo ADVANCEDo EXPERT

At Fronius, training and education is a crucial long-term tool. Particularly in a sector such as welding technology, providing local service and skills is increasingly becoming the decisive factor behind a company‘s success. Premium products demand premium skills. So Fronius offers its customers and business partners a training and education programme for the acquisition and development of skills in welding application technology, system technology and sales support.

Service: System- and application managementWelding tests, production monitoring, commisioning

Calibration & safety-related inspectationRecommended areas of use

Safety-related inspectation:Statutory provisionsService and repair of welding machinesSafety within working area


Calibration:Quality safety-standard of ISO 9000 lineLaw on product liabilityEN729-2 (welding technical QS-requirements)Reliable and reproduceable welding resultsFor all type of products Equipment

Inspectation certificate with dataInspectation stickerReminder before validity ends

Equipment

Calibration documentInspectation certificate with dataCalibration stickerReminder before validity ends

Weld

ing E

ducati

on

462

463

465

82

ww

w.fr

oniu

s.co

m

Estensione garanzia per nuove macchine

Sia per ogni macchina di un sistema di saldatura funzionante 24h al giorno sia per il singolo generatore usato manualmente per un turno al giorno- il sistema di garanzia Fronius’ custom-tailored copre entrambe le categorie prodotto e l‘equipaggiamento usato.

Scegli tra 2 o cinque anni per operazioni in singolo turno,o tra due e tre anni per operazioni in più turni.

Safety-kit per nuove macchine

One-shift operation (max. 8h/day) multi-shift operation (till 24h/day)

Standard (Category price of the machine) 2 years warranty [1st year (working time + material- + travel expenses), 2nd year material costs]

4 possibilities 2 possibilities � Warranty extension 2nd year

2 years warranty (working time + material- + travel expenses) part-number and price acc. to category A, B, C or D

� Warranty extension additional 1 Year

3 Years Warranty (Working time + Material- + Travel expenses) Part-number and Price acc. to Category A, B, C or D

� Warranty extension additional 2 Years


� Warranty extension additional 3 Years


Possibility of ordering a warranty extension

within the 1st year from the date of invoice or of sale!

� 2 years multi-shift operation rate 2 years warranty (working time + material- + travel expense) Multi-shift operation without shift limit (warranty extension 2. years one-shift-operation + 2 years multi-shift-operation rate acc. to cate-gory A, B, C or D)

or � 3 years multi-shift operation rate

3 years warranty (working time + material- + travel expense) Multi-shift operation without shift limit (warranty extension 3 years one-shift operation + 3 years multi-shift operation acc. to category A, B, C or D)

The warranty extension for multi-shift operation is signed-up when ordering a new machine. A warranty extension > 3 years cannot be purchased or quoted for multi-shift operation! (3 years multi-shift operation already come up to 9 years one-shift operation)

warranty extension

2 years

warranty extension + mulit-shift opteration rate

or

3 years + 3 years

or

+ 2 years

or

+ 1 year Standard 2 years

Description:

The warranty extension is linked to the serial number of the machine and covers the hours’ labour needed to effect the repair, as well as necessary materials (for either 3, 4 or 5 years, depending on the duration selected). Travel expenses until 200 km (arrival and return journey) are included in the warranty extension. The warranty does not cover the replacement of parts that are subject to natural wear-and-tear.

Serv

ices

83

ww

w.fr

oniu

s.co

m

Maintenance contracts

BASIC

COMPACT

COMFORT

PREMIUM

Fronius welding systems are a byword for perfect welding properties, with the technological edge that comes from using top-quality componentry. These components are inevitably subject to wear-and-tear, depending on the degree and type of usage and on the ambient conditions. We thus recommend regular inspection and maintenance. A maintenance contract gives you a package of Fronius-quality services that is exactly tailored to your needs. This will help you achieve high productivity and efficiency by maximising machine availability, and maintain the long-term value of your investment.

The annual flat-rate charges make it easy for you to calculate the costs that you will incur.

Enjoy the security and peace of mind that only the original manufacturer can give you – with a maintenance contract from Fronius.

84

ww

w.fr

oniu

s.co

m

Exchange partsIn order to keep repair times as short as possible and to get clear repair costswe established the exchange parts system for certain components.The defective part has to be sent to Fronius International GmbHin an appropriate packing.Within a short time a repaired exchange part will be delivered (technically updated)Pre-deliveries are not possible.

468

Notes

Notes

Text

and

imag

es c

orre

spon

d to

the

cur

rent

sta

te o

f te

chno

logy

at t

he t

ime

of p

rint

ing.

Sub

ject

to m

odif

icat

ions

.A

ll in

form

atio

n is

wit

hout

gua

rant

ee in

spi

te o

f ca

refu

l edi

ting

- li

abil

ity

excl

uded

. Cop

yrig

ht ©

201

1 Fr

oniu

s™. A

ll ri

ghts

res

erve

d.

Fronius subsidiaries Fronius representatives

40,0

006,

3217

,EN

v01

201

2 aw

15Fronius International GmbHFroniusplatz 14600 WelsAustriaTelephone +43 7242 241-0Fax +43 7242 [email protected]

Fronius UK LimitedMaidstone Road, Kingston Milton Keynes, MK10 0BD United Kingdom Telephone +44 1908 512 300 Fax +44 1908 512 329 [email protected] www.fronius.co.uk

Fronius USA LLC10421 Citation Drive, Suite 1100Brighton, Michigan 48116USATelephone +1 810 220 4414Fax +1 810 220 [email protected]

Fronius Canada Ltd.2875 Argentia Road, Units 4,5 & 6 Mississauga, ON L5N 8G6Canada Telephone +1 905 288-2100 Fax +1 905 288-2101 [email protected]

PRODUCT CATALOGUE 2012 / 2013 - · PDF filePRODUCT CATALOGUE 2012 / 2013 ... TransSynergic 4000 /4000 C / 5000 / 5000 C ... Synergic 4000 TransPuls Synergic 4000 MV

Documents