1 September 2004 Budapest Automotive Seminar SSAB Tunnplåt 2004 Ingegerd Hemdal Torsten Wångmar
1 September 2004
Budapest Automotive Seminar
SSAB Tunnplåt 2004
Ingegerd Hemdal
Torsten Wångmar
2 September 2004
3 September 2004
Luleå
Borlänge
StockholmFinspång
Oxelösund
Ronneby
Göteborg
SSAB in Sweden
4 September 2004
ShareholdersShareholders Share of capital, %Share of capital, %
IndustrivärdenIndustrivärden 13,013,0
RoburRobur fund fund 7,57,5AMF PensionAMF Pension 5,15,1LKABLKAB 4,84,8
Banks, Insurance, Pension f.Banks, Insurance, Pension f. 25,225,2Foreign ownersForeign owners 11,111,1Other ownersOther owners 33.333.3
TotalTotal 100,0100,0
SSAB’s owners2003.12.31
5 September 2004
PresidentPresidentGroup managementGroup management
GroupstaffsGroupstaffs
Steelproduction Processing
SSAB TunnplåtSSAB Tunnplåt TibnorTibnor
SSAB OxelösundSSAB Oxelösund
PlannjaPlannja
SSAB HardTechSSAB HardTech
ForeignForeignSSales companiesales companies
Trading
The SSAB group
6 September 2004
20032003
SalesSalesProfitProfitEmployedEmployed
ROCROC
10 58310 583MkrMkr722722 MkrMkr
4 399 4 399 Pers.Pers.
1313 %%
ProductsProductsHot rolled, cold rolled, metal- and Hot rolled, cold rolled, metal- and organic coated sheet, film laminated sheetorganic coated sheet, film laminated sheet
SegmentsSegmentsBuilding and vehicle industry, forest machinery, containers, cranes, Building and vehicle industry, forest machinery, containers, cranes, agricultural equipment, tubes, telecom, household appliances, agricultural equipment, tubes, telecom, household appliances,
TrademarksTrademarksDomex, Docol, Dogal, Prelaq and DobelDomex, Docol, Dogal, Prelaq and Dobel
Profits 1997-2003 (Mkr)Profits 1997-2003 (Mkr)
0
200
400
600
800
1000
1997 1998 1999 2000 2001 2002 2003
SSAB Tunnplåt
7 September 2004
SSAB Tunnplåt develops, produces and markets steel sheet in our trading area
with a focus on products giving our customers a specific added value.
SSAB Tunnplåt’s business idea
8 September 2004
Our vision:Our vision:
• Satisfied customersSatisfied customers
• High long term profitabilityHigh long term profitability
Our strategy:Our strategy:
• To be the leader on the market in our product area To be the leader on the market in our product area on our home market in Scandinaviaon our home market in Scandinavia
• Strengthen the position as leading in Europe on high strengthStrengthen the position as leading in Europe on high strengthsteel, and become world leading in extra and ultra high strength steel, and become world leading in extra and ultra high strength steelsteel
• To be the best supplier on To be the best supplier on Quality, Delivery assuranceQuality, Delivery assurance and and Service (QDS)Service (QDS)
• To be the best co-operating partner for environment adjustmentTo be the best co-operating partner for environment adjustmenton customers productson customers products
SSAB Tunnplåt’s vision and strategy
9 September 2004
SSAB Tunnplåt worldwide
NorwayNorway FinlandFinlandDenmarkDenmark
SwedenSweden
ItalyItalyGreat BritainGreat Britain GermanyGermany
The NetherlandsThe Netherlands
FranceFrancePortugalPortugal
SpainSpainUSAUSA
South AfricaSouth Africa
KoreaKorea
ChChinaina JapanJapan
10 September 2004
SSAB Tunnplåt Distribution system
11 September 2004
LULEÅLULEÅLULEÅLULEÅ
Coke plantBlast furnacesSteelworksContinuous casting
BORLÄNGEBORLÄNGEBORLÄNGEBORLÄNGE
Hot-strip rolling millCold reduction millMetal coatingPrepainting
Facilities
12 September 2004
coke plantcoke plant blast furnaceblast furnace
continuous castingcontinuous casting
LD converterLD converterladle metallurgyladle metallurgy
transport to Borlängetransport to Borlänge
Production flow Metallurgy
13 September 2004
transport from Luleåtransport from Luleå
slab furnaceslab furnace
coilercoiler
annealingannealing
manufacturingmanufacturingcold rolling millcold rolling mill
picklingpickling
hot rolling millhot rolling milland Oxelösundand Oxelösund
Production flow Rolling and coating
14 September 2004
Production flow Rolling and coatingSteel slabs from Luleå metallurgy Steel slabs from Oxelösund metallurgy
Hot rolling mill
Pickling lines
Cold rolling mill
Hot-dip galvanizing line 1Hot-dip galvanizing line 2
Organic coatingBorlänge, Finspång
Lamination Ronneby
Continous annealingTemper rolling mill
Coil packaging 2
Annealing furnaces
Coil packaging 1
Finishing of coils
Dickson
Hot coil line 1
Cut-to-length line 2Cut-to-length sheet
Slitted strips
Hot-rolled strips
LuCoil
Cold-rolled strips and cut-to-length sheetCold-rolled stripsMetal-coated strips and cut-to-length sheetOrganic-coated strips and cut-to-length sheet
Cold-rolled, unannealed coils
Cut-to-length line 3
Cut-to-length line 4 Cut-to-length line 2
Slitted strips
Cut-to-lengt sheet
Pre-processing
Slitting lines 1+2 Slitting lines 1+2
Slitting lines 1+2
Coil packaging 1+2 Pickled coilsCut-to-length line 1
15 September 2004
QDS (KLS)
16 September 2004
SurfaceSurface FlatnessFlatness TolerancesTolerances PackagingPackaging TransportationTransportation ConsistencyConsistency
Quality
17 September 2004
• J I T-deliveriesJ I T-deliveries
• Short leadtimesShort leadtimes
Delivery assurance
18 September 2004
Technical Customer ServiceTechnical Customer Service Problem solvingProblem solving ConsultancyConsultancy Product developmentProduct development FlexibilityFlexibility
Service
19 September 2004
Hot rolledHot rolled2636 2636
Cold rolledCold rolled11201120
Metal coatedMetal coated550550
OrganicOrganiccoatedcoated
226226
Production2003
20 September 2004
Hot rolledHot rolledRRee (MPa) (MPa)
Cold rolledCold rolled (+ZE)(+ZE)Metal Metal CoatedCoatedRRee (MPa)* (MPa)*
*) Re2%+BH
MS MS HS HS EHSEHS UHS UHS
upup
toto
309309
310 310
to to
449449
450450
toto
700700
AboveAbove700700
550 – (1000)550 – (1000)
450450
toto
549549
220220
toto
449449
up up
to to
219219
550 – 1400 550 – 1400
Sheet productsStrength groups
21 September 2004
22 September 2004
- Hot Rolled Products
• From mild steel to ultra high strength steel
• 1,8–16 mm thickness, width up to 1600 mm• Coils, slit, cut-to-length and manufactured sheet• Good formability and easier welding• Lighter and stronger constructions
23 September 2004
Domex® MC Termo Mechanically rolled, special Cold forming
EN 10 149-2
Yield strengthN/mm2
700
600
500
400
300
HS EHS UHS
315
355
420
460
500
550
600
650
700
800
900
24 September 2004
Testing of Domex MC acc. to EN 10149-2
Rolling direction
Samples acc. toEN 10149-2
Samples acc. to otherstandards
25 September 2004
Domex Cold Forming Steelscan be bent in all directions!
26 September 2004
Hot Rolled Products
• Domex Cold-forming steel
• Domex High-carbon steel
• Domex Boron steel
• Domex Deep Drawing sheet
• Domex Weather Resistant steel
• Domex Pole sheet
• Domex Bullet-protection sheet
• Domex Wear Resistant steel
27 September 2004
- Application examples
28 September 2004
Customer segments
• Trucks
• Cars
• Bridges
• Cranes
• Containers
• Trailers
• Agricultural equipment
• Contractors equipment
• Steel Service Centers
• Tubes and profiles
• Cold rolling mills
29 September 2004
30 September 2004
- Cold Reduced Products
• From mild steels up to ultra high strength steels
• 0,4 – 3 mm thickness. Max 1500 mm width• Coils, slit strip and cut-to-length sheet
31 September 2004
Product ProgrammeCold Reduced Products
• Mild steels
• High strength steels
- Docol YP
- Docol RP/BH
- Docol DP/DL
• Wear reesistant steel
- Docol Wear
• Weather resistant steel
- Docol W
• Packaging straps
- Docol S
• Pole sheet
- Docol Pol
• Bullet protection steel
- Docol Defend
• Docol hardenable steels
• Docol electro galvanized high strength steels
32 September 2004
Customer segments
• Automotive• Lorries• Containers• Cold rolling mills• White goods• Storing
• Doors
• Barrels
• Tubes
• Packaging straps
• Steel Service Centers
33 September 2004
Modern Steels Cold reduced steel sheet
0
10
20
30
40
50
60
200 400 600 800 1000 1200 1400Tensile strength, Rm (MPa)
Fo
rmab
ilit
y
MS
HSLADP-steel
Trip-steel
Mart. steel
Rephos
34 September 2004
Surfacetreatment
Preparation and cleaning
Heating
Soaking
Water quenching
Reheating
Cooling Inspection and finishing
Gas-jet cooling
Continuous Annealing Line
35 September 2004
Seats, a good application for DP-steels
36 September 2004
Back seat parts - Docol 600 DP
37 September 2004
Child car seat - Docol 800 DP
38 September 2004
Side impact beam - Docol 800 DP
39 September 2004
Docol 1000 DP
40 September 2004
Front bumper, Docol 1000 DP
41 September 2004
Lock washer - Docol 1200 DP
42 September 2004
Towing hook - Docol 1400 DP
Four times stronger with halved weight
43 September 2004
44 September 2004
- Metal Coated Products
• Zink coated sheet• Soft to high strength steel• 0,4 – 2,5 mm thickness. Max. width 1500 mm • Combines a good corrosion protection with the
modern sheets mechanical properties
45 September 2004
- Application examples
46 September 2004
Rear seat beam Dogal 500YP
47 September 2004
Side impact beam Dogal 800 DP
48 September 2004
Rear bumber, Dogal 800DP
September 2004
Up-grading
Strength
Weight reduction
Today
Optimistic goal
New product
50 September 2004
”xy- case”
Today - 27kg 235- and 355-material
Loaded acc. to EU-norm
Target - 20kg
51 September 2004
FE (Finite Element)-simulation
IGES, CAD fileHypermesh, Pre-processorABAQUS, FE-code
Input•Demands (norms, existing solution)
•Strength, stiffness, fatigue…•Loads (magnitude, direction, location)•Boundary conditions
52 September 2004
• Weight reduction• Production advantages • Longer lifecycle• Increased safety• Improved environment• Increased payload• Reduced total cost
Why high strength steel?
53 September 2004
The Swedish Steel Prize
54 September 2004
www.ssabtunnplat.com