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1 September 2004 Budapest Automotive Seminar SSAB Tunnplåt 2004 Ingegerd Hemdal Torsten Wångmar
54

Presentation SSAB Tunnplåt

Jan 18, 2015

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Page 1: Presentation SSAB Tunnplåt

1 September 2004

Budapest Automotive Seminar

SSAB Tunnplåt 2004

Ingegerd Hemdal

Torsten Wångmar

Page 2: Presentation SSAB Tunnplåt

2 September 2004

Page 3: Presentation SSAB Tunnplåt

3 September 2004

Luleå

Borlänge

StockholmFinspång

Oxelösund

Ronneby

Göteborg

SSAB in Sweden

Page 4: Presentation SSAB Tunnplåt

4 September 2004

ShareholdersShareholders Share of capital, %Share of capital, %

IndustrivärdenIndustrivärden 13,013,0

RoburRobur fund fund 7,57,5AMF PensionAMF Pension 5,15,1LKABLKAB 4,84,8

Banks, Insurance, Pension f.Banks, Insurance, Pension f. 25,225,2Foreign ownersForeign owners 11,111,1Other ownersOther owners 33.333.3

TotalTotal 100,0100,0

SSAB’s owners2003.12.31

Page 5: Presentation SSAB Tunnplåt

5 September 2004

PresidentPresidentGroup managementGroup management

GroupstaffsGroupstaffs

Steelproduction Processing

SSAB TunnplåtSSAB Tunnplåt TibnorTibnor

SSAB OxelösundSSAB Oxelösund

PlannjaPlannja

SSAB HardTechSSAB HardTech

ForeignForeignSSales companiesales companies

Trading

The SSAB group

Page 6: Presentation SSAB Tunnplåt

6 September 2004

20032003

SalesSalesProfitProfitEmployedEmployed

ROCROC

10 58310 583MkrMkr722722 MkrMkr

4 399 4 399 Pers.Pers.

1313 %%

ProductsProductsHot rolled, cold rolled, metal- and Hot rolled, cold rolled, metal- and organic coated sheet, film laminated sheetorganic coated sheet, film laminated sheet

SegmentsSegmentsBuilding and vehicle industry, forest machinery, containers, cranes, Building and vehicle industry, forest machinery, containers, cranes, agricultural equipment, tubes, telecom, household appliances, agricultural equipment, tubes, telecom, household appliances,

TrademarksTrademarksDomex, Docol, Dogal, Prelaq and DobelDomex, Docol, Dogal, Prelaq and Dobel

Profits 1997-2003 (Mkr)Profits 1997-2003 (Mkr)

0

200

400

600

800

1000

1997 1998 1999 2000 2001 2002 2003

SSAB Tunnplåt

Page 7: Presentation SSAB Tunnplåt

7 September 2004

SSAB Tunnplåt develops, produces and markets steel sheet in our trading area

with a focus on products giving our customers a specific added value.

SSAB Tunnplåt’s business idea

Page 8: Presentation SSAB Tunnplåt

8 September 2004

Our vision:Our vision:

• Satisfied customersSatisfied customers

• High long term profitabilityHigh long term profitability

Our strategy:Our strategy:

• To be the leader on the market in our product area To be the leader on the market in our product area on our home market in Scandinaviaon our home market in Scandinavia

• Strengthen the position as leading in Europe on high strengthStrengthen the position as leading in Europe on high strengthsteel, and become world leading in extra and ultra high strength steel, and become world leading in extra and ultra high strength steelsteel

• To be the best supplier on To be the best supplier on Quality, Delivery assuranceQuality, Delivery assurance and and Service (QDS)Service (QDS)

• To be the best co-operating partner for environment adjustmentTo be the best co-operating partner for environment adjustmenton customers productson customers products

SSAB Tunnplåt’s vision and strategy

Page 9: Presentation SSAB Tunnplåt

9 September 2004

SSAB Tunnplåt worldwide

NorwayNorway FinlandFinlandDenmarkDenmark

SwedenSweden

ItalyItalyGreat BritainGreat Britain GermanyGermany

The NetherlandsThe Netherlands

FranceFrancePortugalPortugal

SpainSpainUSAUSA

South AfricaSouth Africa

KoreaKorea

ChChinaina JapanJapan

Page 10: Presentation SSAB Tunnplåt

10 September 2004

SSAB Tunnplåt Distribution system

Page 11: Presentation SSAB Tunnplåt

11 September 2004

LULEÅLULEÅLULEÅLULEÅ

Coke plantBlast furnacesSteelworksContinuous casting

BORLÄNGEBORLÄNGEBORLÄNGEBORLÄNGE

Hot-strip rolling millCold reduction millMetal coatingPrepainting

Facilities

Page 12: Presentation SSAB Tunnplåt

12 September 2004

coke plantcoke plant blast furnaceblast furnace

continuous castingcontinuous casting

LD converterLD converterladle metallurgyladle metallurgy

transport to Borlängetransport to Borlänge

Production flow Metallurgy

Page 13: Presentation SSAB Tunnplåt

13 September 2004

transport from Luleåtransport from Luleå

slab furnaceslab furnace

coilercoiler

annealingannealing

manufacturingmanufacturingcold rolling millcold rolling mill

picklingpickling

hot rolling millhot rolling milland Oxelösundand Oxelösund

Production flow Rolling and coating

Page 14: Presentation SSAB Tunnplåt

14 September 2004

Production flow Rolling and coatingSteel slabs from Luleå metallurgy Steel slabs from Oxelösund metallurgy

Hot rolling mill

Pickling lines

Cold rolling mill

Hot-dip galvanizing line 1Hot-dip galvanizing line 2

Organic coatingBorlänge, Finspång

Lamination Ronneby

Continous annealingTemper rolling mill

Coil packaging 2

Annealing furnaces

Coil packaging 1

Finishing of coils

Dickson

Hot coil line 1

Cut-to-length line 2Cut-to-length sheet

Slitted strips

Hot-rolled strips

LuCoil

Cold-rolled strips and cut-to-length sheetCold-rolled stripsMetal-coated strips and cut-to-length sheetOrganic-coated strips and cut-to-length sheet

Cold-rolled, unannealed coils

Cut-to-length line 3

Cut-to-length line 4 Cut-to-length line 2

Slitted strips

Cut-to-lengt sheet

Pre-processing

Slitting lines 1+2 Slitting lines 1+2

Slitting lines 1+2

Coil packaging 1+2 Pickled coilsCut-to-length line 1

Page 15: Presentation SSAB Tunnplåt

15 September 2004

QDS (KLS)

Page 16: Presentation SSAB Tunnplåt

16 September 2004

SurfaceSurface FlatnessFlatness TolerancesTolerances PackagingPackaging TransportationTransportation ConsistencyConsistency

Quality

Page 17: Presentation SSAB Tunnplåt

17 September 2004

• J I T-deliveriesJ I T-deliveries

• Short leadtimesShort leadtimes

Delivery assurance

Page 18: Presentation SSAB Tunnplåt

18 September 2004

Technical Customer ServiceTechnical Customer Service Problem solvingProblem solving ConsultancyConsultancy Product developmentProduct development FlexibilityFlexibility

Service

Page 19: Presentation SSAB Tunnplåt

19 September 2004

Hot rolledHot rolled2636 2636

Cold rolledCold rolled11201120

Metal coatedMetal coated550550

OrganicOrganiccoatedcoated

226226

Production2003

Page 20: Presentation SSAB Tunnplåt

20 September 2004

Hot rolledHot rolledRRee (MPa) (MPa)

Cold rolledCold rolled (+ZE)(+ZE)Metal Metal CoatedCoatedRRee (MPa)* (MPa)*

*) Re2%+BH

MS MS HS HS EHSEHS UHS UHS

upup

toto

309309

310 310

to to

449449

450450

toto

700700

AboveAbove700700

550 – (1000)550 – (1000)

450450

toto

549549

220220

toto

449449

up up

to to

219219

550 – 1400 550 – 1400

Sheet productsStrength groups

Page 21: Presentation SSAB Tunnplåt

21 September 2004

Page 22: Presentation SSAB Tunnplåt

22 September 2004

- Hot Rolled Products

• From mild steel to ultra high strength steel

• 1,8–16 mm thickness, width up to 1600 mm• Coils, slit, cut-to-length and manufactured sheet• Good formability and easier welding• Lighter and stronger constructions

Page 23: Presentation SSAB Tunnplåt

23 September 2004

Domex® MC Termo Mechanically rolled, special Cold forming

EN 10 149-2

Yield strengthN/mm2

700

600

500

400

300

HS EHS UHS

315

355

420

460

500

550

600

650

700

800

900

Page 24: Presentation SSAB Tunnplåt

24 September 2004

Testing of Domex MC acc. to EN 10149-2

Rolling direction

Samples acc. toEN 10149-2

Samples acc. to otherstandards

Page 25: Presentation SSAB Tunnplåt

25 September 2004

Domex Cold Forming Steelscan be bent in all directions!

Page 26: Presentation SSAB Tunnplåt

26 September 2004

Hot Rolled Products

• Domex Cold-forming steel

• Domex High-carbon steel

• Domex Boron steel

• Domex Deep Drawing sheet

• Domex Weather Resistant steel

• Domex Pole sheet

• Domex Bullet-protection sheet

• Domex Wear Resistant steel

Page 27: Presentation SSAB Tunnplåt

27 September 2004

- Application examples

Page 28: Presentation SSAB Tunnplåt

28 September 2004

Customer segments

• Trucks

• Cars

• Bridges

• Cranes

• Containers

• Trailers

• Agricultural equipment

• Contractors equipment

• Steel Service Centers

• Tubes and profiles

• Cold rolling mills

Page 29: Presentation SSAB Tunnplåt

29 September 2004

Page 30: Presentation SSAB Tunnplåt

30 September 2004

- Cold Reduced Products

• From mild steels up to ultra high strength steels

• 0,4 – 3 mm thickness. Max 1500 mm width• Coils, slit strip and cut-to-length sheet

Page 31: Presentation SSAB Tunnplåt

31 September 2004

Product ProgrammeCold Reduced Products

• Mild steels

• High strength steels

- Docol YP

- Docol RP/BH

- Docol DP/DL

• Wear reesistant steel

- Docol Wear

• Weather resistant steel

- Docol W

• Packaging straps

- Docol S

• Pole sheet

- Docol Pol

• Bullet protection steel

- Docol Defend

• Docol hardenable steels

• Docol electro galvanized high strength steels

Page 32: Presentation SSAB Tunnplåt

32 September 2004

Customer segments

• Automotive• Lorries• Containers• Cold rolling mills• White goods• Storing

• Doors

• Barrels

• Tubes

• Packaging straps

• Steel Service Centers

Page 33: Presentation SSAB Tunnplåt

33 September 2004

Modern Steels Cold reduced steel sheet

0

10

20

30

40

50

60

200 400 600 800 1000 1200 1400Tensile strength, Rm (MPa)

Fo

rmab

ilit

y

MS

HSLADP-steel

Trip-steel

Mart. steel

Rephos

Page 34: Presentation SSAB Tunnplåt

34 September 2004

Surfacetreatment

Preparation and cleaning

Heating

Soaking

Water quenching

Reheating

Cooling Inspection and finishing

Gas-jet cooling

Continuous Annealing Line

Page 35: Presentation SSAB Tunnplåt

35 September 2004

Seats, a good application for DP-steels

Page 36: Presentation SSAB Tunnplåt

36 September 2004

Back seat parts - Docol 600 DP

Page 37: Presentation SSAB Tunnplåt

37 September 2004

Child car seat - Docol 800 DP

Page 38: Presentation SSAB Tunnplåt

38 September 2004

Side impact beam - Docol 800 DP

Page 39: Presentation SSAB Tunnplåt

39 September 2004

Docol 1000 DP

Page 40: Presentation SSAB Tunnplåt

40 September 2004

Front bumper, Docol 1000 DP

Page 41: Presentation SSAB Tunnplåt

41 September 2004

Lock washer - Docol 1200 DP

Page 42: Presentation SSAB Tunnplåt

42 September 2004

Towing hook - Docol 1400 DP

Four times stronger with halved weight

Page 43: Presentation SSAB Tunnplåt

43 September 2004

Page 44: Presentation SSAB Tunnplåt

44 September 2004

- Metal Coated Products

• Zink coated sheet• Soft to high strength steel• 0,4 – 2,5 mm thickness. Max. width 1500 mm • Combines a good corrosion protection with the

modern sheets mechanical properties

Page 45: Presentation SSAB Tunnplåt

45 September 2004

- Application examples

Page 46: Presentation SSAB Tunnplåt

46 September 2004

Rear seat beam Dogal 500YP

Page 47: Presentation SSAB Tunnplåt

47 September 2004

Side impact beam Dogal 800 DP

Page 48: Presentation SSAB Tunnplåt

48 September 2004

Rear bumber, Dogal 800DP

Page 49: Presentation SSAB Tunnplåt

September 2004

Up-grading

Strength

Weight reduction

Today

Optimistic goal

New product

Page 50: Presentation SSAB Tunnplåt

50 September 2004

”xy- case”

Today - 27kg 235- and 355-material

Loaded acc. to EU-norm

Target - 20kg

Page 51: Presentation SSAB Tunnplåt

51 September 2004

FE (Finite Element)-simulation

IGES, CAD fileHypermesh, Pre-processorABAQUS, FE-code

Input•Demands (norms, existing solution)

•Strength, stiffness, fatigue…•Loads (magnitude, direction, location)•Boundary conditions

Page 52: Presentation SSAB Tunnplåt

52 September 2004

• Weight reduction• Production advantages • Longer lifecycle• Increased safety• Improved environment• Increased payload• Reduced total cost

Why high strength steel?

Page 53: Presentation SSAB Tunnplåt

53 September 2004

The Swedish Steel Prize

Page 54: Presentation SSAB Tunnplåt

54 September 2004

www.ssabtunnplat.com