Prabhas Surana - Introduction

I) PERSONAL DETAILS:-Name : - Prabhas Pannalal Surana Date Of Birth: - 06th Dec, 1956 Address : - Flat # 12, Madhuram Society Marital Status: - Married Sinhagad Road, Pune Spouse : - Serving India - 411030 Children : - TWO E-mail id :- [email protected] Passport No :- G 9355520Mobile No.:- 00-91-95525-63136 Valid upto :- 26 – 06 - 2018II) Educational Qualifications A) Academic :- B.E. ( Mech ) –1978 / Grad IIIE ( 1984 ) / DBM ( 1994 )B) Professional :- 1) Certified Six Sigma Black Belt :- 2004 2) Certified Manager for Quality & Organizational Excellence - 2005 3) Certified Quality Engineer – 2005 4) Certified Software Quality Engineer - 2009 5) Four Week training on Six Sigma Black Belt - 2006 All above certifications are from American Society for Quality (ASQ) 6) Certified assessor – CII-EXIM BANK – EFQM AWARD (2005) 7) Certified Assessor – IMC – RBNQA ( 2008 ) III) Work Experience :-1) 1978 – 1984 :- Quality Assurance. -Tata Motors Ltd. (Telco) (Auto- Truck Mfrr)2) 1984 – 1990 :- Supplier Development / Purchase – Kinetic Engineering Ltd ( 2-Wheel Auto Mfrr)3) 1990 – 1993 :- Ancillary Development / Purchase – Electronica M/C Tools (PRAV) ( CNC M/Cs Mfrr ) 4) 1993 - 1995 :- Materials Management / Purchase – Kirloskar Electric Ltd ( Electric Induction Motors Mfrr)5) 1995 – 2009 :- Senior Consultant – QC Services, Pune (Training & Consultancy Institute) 6) 2010 – 2011:- Sr. Consultant – Supplier Quality-Volkswagen India (Car Mfrr)

(Through UBF.B Germany)

I) PERSONAL DETAILS:-Name : - Prabhas Pannalal Surana Address : - Flat # 12, Madhuram Society, Sinhagad Road, Pune. India - 411030Mobile No. :- 00-91-94220-80815 / E-mail id :- [email protected]

II) Educational Qualifications A) Academic :- B.E. ( Mech ) –1978 / Grad IIIE ( 1984 ) / DBM ( 1994 )B) Professional :- 1) Certified Six Sigma Black Belt :- 2004 2) Certified Manager for Quality & Organizational Excellence - 2005 3) Certified Quality Engineer – 2005 4) Certified Software Quality Engineer – 2009 5) Four Week training on Six Sigma Black Belt - 2006 All above certifications are from American Society for Quality (ASQ) 6) Certified assessor – CII-EXIM BANK – EFQM AWARD (2005) 7) Certified Assessor – IMC – RBNQA ( 2008 )

III) Work Experience :-1) 1978 – 1984 :- Quality Assurance. -Tata Motors Ltd. (Telco) (Auto- Truck Mfrr)2) 1984 – 1990 :- Supplier Development / Purchase – Kinetic Engineering Ltd ( 2-Wheel Auto Mfrr)3) 1990 – 1993 :- Ancillary Development / Purchase – Electronica M/C Tools (PRAV) ( CNC M/Cs Mfrr ) 4) 1993 - 1995 :- Materials Management / Purchase – Kirloskar Electric Ltd ( Electric Induction Motors Mfrr)5) 1995 – 2009 :- Senior Consultant – QC Services, Pune (Training & Consultancy Institute) 6) 2010 – 2011:- Sr. Consultant – Supplier Quality-Volkswagen India (CAR Mfrr)

(Through UBF.B Germany)

MR. PRABHAS SURANA : MR. PRABHAS SURANA : Rank holder Mechanical Engineer (1978). Additional Graduation in Industrial Rank holder Mechanical Engineer (1978). Additional Graduation in Industrial Engineering(1984). Certified Lead Auditor and completed D.B.M.Engineering(1984). Certified Lead Auditor and completed D.B.M. Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Now Now since 1995, he is in the field of Management & Systems :- Training & Consultancy.since 1995, he is in the field of Management & Systems :- Training & Consultancy.He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer & He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer & Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who was Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who was with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma Black Belt, with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma Black Belt, Quality Engineer & Quality Manager examinations, also certified assessor for CII – EXIMBANK - Quality Engineer & Quality Manager examinations, also certified assessor for CII – EXIMBANK - EFQM&IMC-RBNQA Business Excellence Model Awards. EFQM&IMC-RBNQA Business Excellence Model Awards. He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than 80 Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than 80 companies to achieve these certifications on Turn-Key basis. companies to achieve these certifications on Turn-Key basis. He has been instrumental in helping many companies such as Tata Motors, Bajaj Auto, Fiat He has been instrumental in helping many companies such as Tata Motors, Bajaj Auto, Fiat India, Mahindra & Mahindra Group, Kirloskar Group, Siemens, Thermax, Thyssen, MUSCO, Bharat India, Mahindra & Mahindra Group, Kirloskar Group, Siemens, Thermax, Thyssen, MUSCO, Bharat Forge, Tecumseh Products, Sterlite Industries, Crompton Greaves, JCB, etc. in training & Forge, Tecumseh Products, Sterlite Industries, Crompton Greaves, JCB, etc. in training & implementation of various modern management & system techniques. He was closely involved with implementation of various modern management & system techniques. He was closely involved with Mahindra & Mahindra, Farm Equipment Sector, during implementation of Deming Award (1998 – Mahindra & Mahindra, Farm Equipment Sector, during implementation of Deming Award (1998 – 2003).2003).PRESENTLY HE IS INVOLVED IN TRAINING & ON-THE-JOB GUIDANCE FOR IMPLEMENTING PRESENTLY HE IS INVOLVED IN TRAINING & ON-THE-JOB GUIDANCE FOR IMPLEMENTING CSR-QMS & SIX-SIGMA PROJECTS AT VARIOUS MANUFACTURING & IT/ITeS COMPANIES. CSR-QMS & SIX-SIGMA PROJECTS AT VARIOUS MANUFACTURING & IT/ITeS COMPANIES.AT EXPERT CONSULTANT WE PROVIDE ISO/TS/EMS/OHSAS CERTIFICATION CONSULTANCYAT EXPERT CONSULTANT WE PROVIDE ISO/TS/EMS/OHSAS CERTIFICATION CONSULTANCY

MR. PRABHAS SURANA : MR. PRABHAS SURANA : Rank holder Mechanical Engineer (1978). Additional Graduation in Rank holder Mechanical Engineer (1978). Additional Graduation in Industrial Engineering(1984). Certified Lead Auditor and completed D.B.M.Industrial Engineering(1984). Certified Lead Auditor and completed D.B.M. Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Now since 1995, he is in the field of Management & Systems :- Training & Consultancy.Now since 1995, he is in the field of Management & Systems :- Training & Consultancy.He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer & Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who & Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who was with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma was with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma Black Belt, Quality Engineer & Quality Manager examinations, also certified assessor for CII – Black Belt, Quality Engineer & Quality Manager examinations, also certified assessor for CII – EXIMBANK - EFQM&IMC-RBNQA Business Excellence Model Awards. EXIMBANK - EFQM&IMC-RBNQA Business Excellence Model Awards. He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than 80 companies to achieve these certifications on Turn-Key basis. 80 companies to achieve these certifications on Turn-Key basis. He has been instrumental in helping companies from Manufacturing & non-Manufacturing sectors – He has been instrumental in helping companies from Manufacturing & non-Manufacturing sectors – including IT & ITeS companies in training & implementation of various modern management systems including IT & ITeS companies in training & implementation of various modern management systems & statistical techniques. He is also helping many companies to prepare for various System & statistical techniques. He is also helping many companies to prepare for various System certification audits. He was closely involved with Mahindra & Mahindra, Farm Equipment Sector, certification audits. He was closely involved with Mahindra & Mahindra, Farm Equipment Sector, during implementation of Deming-Award (1998 – 2003). PRESENTLY HE IS INVOLVED IN TRAINING & during implementation of Deming-Award (1998 – 2003). PRESENTLY HE IS INVOLVED IN TRAINING & ON-THE-JOB GUIDANCE FOR IMPLEMENTINGCSR-QMS & SIX-SIGMA PROJECTS AT VARIOUS ON-THE-JOB GUIDANCE FOR IMPLEMENTINGCSR-QMS & SIX-SIGMA PROJECTS AT VARIOUS MANUFACTURING & IT/ITeS COMPANIES.MANUFACTURING & IT/ITeS COMPANIES. HE ALSO PROVIDES QMS/IMS CERTIFICATION HE ALSO PROVIDES QMS/IMS CERTIFICATION CONSULTANCY ON TURN-KEY BASISCONSULTANCY ON TURN-KEY BASIS

Expert Expert Consultant, Consultant,

PunePuneTraining & On the JobGuidance

TPM & 5-S

RBNQA/DEMING/CII-EXIM Prize

ImplementationManagement

Customer Specific Qualifications

VW/GM/Renault-etc

ISO 9001 TS 16949ISO 14001

OHSAS 18001

Six Sigma /Black Belt/

CQE / CQM-OE

7-QC Tools-Old & New

Statistical Process Control (SPC)

APQP, PPAPMSA, FMEA

Internal Audits

SMED / POKA-YOKETraining &

implementationWorkshops

Industrial Experience during Employment :Company / Function

Nature of Work

TATA MOTORS, PUNE (TELCO) Quality Assurance@ 8 Years

Supervising Day-to-Day Shopfloor Quality Control & Inspection Activities. Worked in B/W – Pressing & Fabrication, Paint shop, Machining & Assembly of Front & Rear Axles, Steering Gear, Propeller Shaft & Engine. Providing Trouble-Shooting for Quality Problems. Also responsible for in-house Process Approvals (PPAP)

Kinetic Engineering Pune. @ 5 Years Purchase Development

Identification & Development of Sources for Toolings, Test Instrumentations, & Two-Wheel vehicle parts. This also included Supplier’s overall Development & Commercial Negotiations.

Electronica Machine Tools. PUNE. @ 2 YearsAncillary Development

Identification & Development of Part Sources for High-Tech Machines like CNC Wire-cut, CNC-Spark Erosion & CNC Turning . This also included Supplier’s overall Development & Commercial Negotiations. Additionally handled Day-To-Day activities of in-House Machine Shop as Production Manager for @ 6 Months.

Kirloskar Electric Co. Ltd. Pune Materials Management@ 2 Years

Identification & Development of Sources for Toolings, Test Instrumentations, & parts for Electric Motors. This also included Supplier’s overall Development & Commercial Negotiations. Additionally handled Day-To-Day activities of in-House Machine Shop as Works Manager for @ 6 months.

During my last @35 years tenure with Indian Manufacturing Industry as employee & as Free-lance Management consultant, I gathered good knowledge @ many Manufacturing Processes required for Automotive Components.A few are listed below.1) Machining - All types including Gear Manufacturing 2) Pressure Die Casting - Aluminum Alloys 3) Ferrous & Non-Ferrous Casting & Forging 4) Plastic injection & Blow Molding 5) Surface treatments like Anodizing, Painting, Plating, Powder coating etc.6) Heat Treatment Processes 7) Welding - Gas, Arc, Spot, Projection  8) Screen Printing 9) PCB Manufacturing & Electronic component Assembly 10) Manual Assembly 11) Semi-automatic Assembly 12) Corrugated Box Manufacturing.

Company Latest Assignment - Nature of WorkVolkswagen-India C-3 Quality – RSO Dec-09 – Dec-11 Senior Consultant – through UBF.B - Germany

Understanding VW systems like Formal-Q, QPN, BeOn, DTL/D documentation & ensuring suppliers understand & follow same. Guide suppliers for F-Q qualification. Co-ordination of sampling submission process & following suppliers’ corrective actions to reach SOP. Conduct 2-DP on behalf of overseas customer BTVs. As of now, I have handled @ 25 suppliers which are mostly nominated for AUDI-Europe / VW-Europe, USA, Russia plants & SEAT-Spain.

Tier – l Supplier Qualification Assignments :Tier-l

Supplier ProfilesOEM Company / Time Period

Work Done

Machined Components @ 50 Suppliers

Mahindra & Mahindra – Farm Equipment Sector 1998 - 2003

Helping Suppliers to qualify for PPAP system. Also implementation of Statistical Process Control backed-up by TPM – through Training & handholding for trouble-shooting on Work sites.

Sheet-Metal Press Parts & Welded Assemblies @ 10 Suppliers

Tata Motors Ltd. SQAM 1995 - 2003

Guiding for “CQ” – Direct-on-Line status Qualification. Integration of SQM system with ISO/TS – 16949 Systems. Training & Handholding on Work sites.

Electronic Assemblies 2 Suppliers – Full Time

Bajaj Auto Ltd2003 - 2005

TPM & Kaizen Implementation, and Integration with ISO/TS 16949 / ISO-14001 Systems.

Sheet-Metal Press Parts & Welded Assemblies 1 Supplier – Full Time

Mahindra Renault ASES 2006 - 2007

Helping to achieve Supplier Qualification integrated with ISO/TS – 16949 System.

Electrical Assemblies 1 Supplier – Full Time

Bosch Ltd 2008

Totally responsible to achieve Supplier Qualification integrated with ISO/TS–16949 System.

Sheet-Metal Press Parts & Welded Assemblies 1 Supplier – Full Time

Volkswagen – Formula-Q & GM – Q-Basic 2008 - 2009

Totally responsible to achieve Supplier Qualification integrated with certification to ISO/TS – 16949 / ISO-14001 & OHSAS – 18001 Systems, backed by TPM implementation.

Training & Implementation Consultancy Services:- ISO-9001 /TS-16949/ISO-14001 /OHSAS-18001

- Awareness / Clause-wise Discussion - System Design / Implementation / Internal Audit - Integrated ISO-9001 , 14001 & OHSAS 18001 APQP-PPAP / SPC / Process-FMEA / MSA / DOE / QFD / TQM 7 – Tools Old & New / RCA / Why-Why Analysis / 8-D Analysis TPM - 5 ‘S’ / Kaizen / Poka Yoke / SMED Value Analysis & Engineering / Design-FMEA / DFM-DFA-DFX. Supplier Quality Improvement / QMS Upgradation. Six Sigma / Lean Sigma – Black-Yellow-Green Belt Soft skills – Communication, Marketing, Time Management,

Team-Work, Questioning Techniques. We undertake Second-Party - System, Process & Product

Audits on behalf of various auto-multinationals. We are also helping many local companies to Qualify as

suppliers to Auto-Multinationals.

Present Nature of Work:- 1) Conducting 16 – Day (one day per week) open-house

training program for Professionals from IT, ITES, BPO, Call Centers & Manufacturing industries for preparing them to appear for ASQ & SSMI Certified Six Sigma Black Belt examinations. So far @ 350+ individuals have passed these examinations under our guidance through 25 batches during last 7 years. (SSMI is an institution headed by Dr. Mikel Harry)

2) Conducting Six Sigma Black, Green & Yellow belt in-house training programs for various companies.

3) Helping professionals from various industries to successfully complete Six Sigma Projects.

4) Conducting Training programs in the areas of ISO-9001 / TS – 16949 / ISO – 14000 & OHSAS – 18000 covering Topics such as :-System Design, Implementation, Internal Audit, 7Old & New Tools, SPC, MSA, APQP, PPAP, FMEA, DOE, COPQ, Industrial Safety-OHSAS, EMS-Aspect/Impact, TPM & 5-S , TQM, Continual Improvement etc..

5) On the job guidance to @ 80+ organizations leading to successful achievement of the certifications referred in above point # 4.

6) Conducting Training programs & on the job guidance in the areas of LEAN SIX SIGMA / LEAN MANUFACTURING for various Manufacturing industries.

7) All training programs are SELF – DEVELOPED based on lot many latest Books available on these subjects, and my practical experience. Many of the training programs include class-room / on the site exercises.

8) I have conducted training programs spanning more than 2000 days of covering above areas & given implementation consultation to @ 100 companies in these areas.

9) I am helping Indian Auto-Tier-1 suppliers to qualify to VW / GM / Renault - Qualification Audits & trouble-shooting of Part & Process Quality issues.

10) I am associated with ASQ-FICCI as Faculty for Six-Sigma / Lean Sigma training modules.

Company Nature of Work / Training Topics

Participating DepartmentsResults Achieved

Mahindra & Mahindra (All Divisions)

Work shops on SPC & 7- tools, SMED, Process Re-engineering

Machine & Assembly Shops, T-1 Suppliers Auto & Tractor sectors

Kinetic Engineering

Quality Circles, Kaizen, 7 Tools

Shop managers, supervisors & workmen

Mahindra Ugine Steel Co. Ltd.(Khopoli)

SMED, SPC, Poka-Yoke, FMEA, DOE, Company-wide Cost ReductionTS-16949 & ISO-9001

13-day comprehensive Module for Top Management ( 1-Batch)7-day module for managers & Engineers (6 batches)

Bajaj Tempo Pune (Force Motors)

SPC, 7 – Tools, DOE, FMEA, SMED

All Manufacturing Plants (Engine, Assembly, Transmission for Tractor, 3-W, 4-W

Major Training & Consultancy Assignments done with QC Services

Miranda Tools Ltd.Ankleshwar

-Introduction of calibration of manufacturing facilities for better machine capability.-Improvement in quality in Drill section

-Reduction in breakdown hours by 70%-Reduction in defects measured in PPM by 30%

CompanyPeriod of

Association

Nature of Work / Training Topics

Improvement during the period of association

Pune Heat Treat Pvt. Ltd. 1995-1998

-Implementation of lean manufacturing, productivity, Quality Improvements

-100% improvement in per head output -Subcontracting and overtime reduced drastically-Workers established the norms on their own -Achieved on-line status from customer-Introduction of pre-control chart-Inspection almost eliminated

Crompton Greaves Ltd. Gwalior, 2002 - 2004

-Product Quality Improvement

-Reduction in rejection, rework, better in-process accuracy

JCB Ltd. Faridabad2002 - 2005

-Implementation of 7 QC Tools.

-Development of internal trainers and consultants

CompanyPeriod of

Association

Nature of Work / Training Topics

Improvement during the period of association

Bharat Forge 1997 - 1999 2003 - 2005 Kalyani Hayes Lemmerz1997 - 1999

-Machine and process capability in WHEELS & crank shaft divisions- Company-wide SPC implementation

-Machine capabilities improved from less than one to beyond 2 using TPM approach.- Few processes running with zero defect. Cp-Cpk established greater than 1.33-Introduction of calibration of manufacturing facilities for better Machine & Process capability.

Tecumseh Products of India Ltd. Hyderabad & Delhi 2006 - 2007

Company-wide SPC implementation. MSA, FMEA workshops

-Reduction in rejection, rework, better in-process accuracy – For Sealed Compressors – components & Assemblies. In-house & Suppliers

Tata Motors Ltd. PCBU & CVBU2005 – Continued

SPC, Value analysis. Quality Improvement tools & techniquesSix Sigma – Green & Black Belt

Machining and Assembly Section, QA, Purchase and Manufacturing Managers

Company Nature of Work / Training Topics

ParticipatingDepartments

Sterlite industries.Silvassa 2006 - 2007

- Company-wide SPC implementation,

-Reduction in rejection, rework, better in-process accuracy – for Copper – rod manufacturing processes.

Bajaj Auto LtdPune/ Aurangabad2006 - Continued

-SPC, PPAP , FMEA coupled with Preventive Maintenance Activity. In-house & for outsourced components

-Reduction in rejection, rework, better in-process accuracy for TWO / THREE - WHEELER components & Assemblies

Fiat India - Pune2008 - 2009

7 Tools, SPC, FMEA, MSA, APQP-PPAP

Machining and Assembly Section, QA, Process Engineering and Manufacturing Managers

Avtec India - Bangalore2009

7 Tools. Machining and Assembly Section, QA, Process Engineering, Purchase Manufacturing, Maintenance

Thyssensteel - Nasik2009

7 Tools, SPC, FMEA, MSA, DOE

QA, Process Engineering, Purchase Manufacturing, Maintenance

Major Industrial Engineering Assignments :

QC QC ServiceService

ssCompany Nature of Work

Garware Polyester Ltd., Aurangabad, Waluj, Nasik and Silvasa

Manpower assessment of all employees – Direct, Indirect, Supervisors, Staff and ManagementMaterial Handling and Method Improvement in all divisions

Garware-Wall Ropes Ltd., Pune

Production norms and manpower requirement in all departments

Kirloskar Oil Engines Ltd.Casting Division, Solapur

Feasibility Reports on large scale productivity improvement action plan and implementation for Foundry, Investment Casting Division and in Assembly / Machining Division. Establishing norms on critical operations and reviewing of operations for production norms. This covered machine and manual processes in Core Shop, Sand Shop, Molding Shop and Melting Shop etc.

Mahindra & Mahindra Ltd.

De-bottlenecking, Gemba Kaizen, Productivity improvement, Material handling, Method improvement etc.

Crompton Greaves Ltd., Ahmednagar

Plant layout and Material Handling

Major Industrial Engineering Assignments :QC QC

ServiceServicess

Company Nature of WorkThermax Limited &Thermax Babcock & Wilcox Ltd.

A project to reduce WIP, cycle time by introduction of streamlined manufacturing and by implementation of productivity improvement programme. Monitoring and guiding teams deriving norms for all operations

Mahindra Ugine Steel Co. Ltd.(MUSCO - Khopoli)

Productivity Improvement, Lean Manufacturing,13-day comprehensive Module for Top Management7-day module for managers & Engineers (6 batches)

Mahindra Engg. & Chemical Products Ltd.

Determination of production norms for all operations

Lupin Chemicals Ltd., Tarapur

Production norms and manpower requirement in all departments

Whirlpool of India Ltd.

Review of Manufacturing Systems, Production norms based on MTM-2 for all operations, Proposal for Balanced Line on the basis of production norms

Major Industrial Engineering Assignments :

QC QC ServiceService

ssCompany Nature of Work

Miranda Tools, Ankleshwar

Review of production norms

Ahmednagar Forgings Ltd., Chakan

Production norms in machine shop

Whirlpool of India Ltd 2001

-25% improvement in output and 35% improvement in per head output

Formica India Division, Akurdi2002 - 2003

-Improvement in material usage

Poona Radiators & Oil Coolers, Pune

Review of Manufacturing System, Proposal for Lean Manufacturing

Hindustan Composites, Paithan

Benchmarking for Quality and Productivity Standard on SDC 65

Uttam Galva Steels Ltd, Khopoli

Benchmarking for Quality and Productivity Standard on SDC 65

Companies guided by Mr. Surana to achieve Certification :

SR NAME OF COMPANY BUSINESS STANDARDCERTIFYI

NG AGENCY

1 Amar Precision Wire Products, Satara

Copper Coated welding wire ISO 9002 :

1994RW TUV

2 Star Engineers, Pune Electronic Products BVQI

3 Malkan Engineering, PuneSheet Metal Press

Parts

QS 9000 : 1998

AQA4 Swapnil Auto Engineering P.Ltd.

PuneISO 9002 :

1994

5 Kalyani Lemmerz Ltd., Pune Wheel Rims

QS 9000 : 1998 with Design Responsibility

TUV SUD

6 Amforge Industries Ltd., PuneForgings ISO 9002 :

1994AQA

7 Amforge Industries Ltd., Khopoli8 State Bank of India Aundh , Pune Banking DNV

9 Divgi Warner Ltd., Pune Gear Boxes

QS 9000 : 1998 with Design Responsibility

UL

10 Frontline Electronics Ltd., Pune Electronic Products ISO 9002 : 1994 BVQI

11 Nirmiti Tool Room Pvt. Ltd. Pune

Sheet Metal Assemblies

QS 9000 : 1998 without Design Responsibility

AQA12 Mehta Pressing, Pune

13 Mehta Enterprises, Pune

Companies guided by Mr. Surana to achieve Certification :SR NAME OF COMPANY BUSINESS STANDARD CERTIFYING

AGENCY14 Auto Electronics, Pune

Electronic Products

ISO 9001 : 1994 RW TUV

15 Star Engineers, Pune QS 9000 : 1998

with Design Responsibility

BVQI16 Frontline Electronics Ltd. Pune

17 Divgi Warner Ltd., Sirsi Machined Parts QS 9000 : 1998

BVQI

18 P.R. Press Works, Pune

Sheet Metal Press Parts & Assemblies

ISO 9001 : 2000

19 Amba Enterprises, Pune

20 Amtek Engineering, Pune

21 Nirmiti Stampings Pvt. Ltd. Pune

22 Rohit Industries, Pune UL

23

Sanmati Sintered Metal & Alloys, Pune RW TUV

24

G Forge & Machining Pvt. Ltd., Pune

Forged & machined components

UL

25 Rane Enterprises, Pune Sheet Metal

Assemblies BVQI

26

Mahindra Ugine Steel Co. Ltd., Khopoli Alloy Steel Bars RW TUV

27

Tushar Engineering Pvt. Ltd. Pune

Sheet Metal Assemblies BVQI

28 Jiteen Engineering, Pune Machined components ICS

29 Ahmednagar Forgings Ltd. Ahmednagar Forged & Machined Parts ISO-TS:16949:2002 BVQI

Companies guided by Mr. Surana to achieve Certifications :SR NAME OF COMPANY BUSINESS STANDARD CERTIFYING

AGENCY

30 Electromech Engineers, Pune EOT Cranes & M H equipment

ISO 9001 : 2000

BVQI31 Jai Bhawani Mata Industries, Pune

Machined Parts32 Micron CNC Machines Pvt. Ltd.,

Pune ICS

33 AFL - Fastener Division, Ahmednagar Cold forging BVQI

34 Ahmednagar Polymers Ltd., Ahmednagar Plastic Injection Molding parts ICS

35 Consultech Combines Pvt. Ltd, Pune Pressed & fabricated part ICS

36 Gala Springs Ltd., Thane Disc Springs BVQI

37 Gala Equipments Ltd., Wada (Thane) Compressor Valves BVQI

38 Square Engineering, Pune Machined Components ICS39 Frontline Electronics Ltd., Pune Electronic Products ISO 14001 : 1996 ICS

40 Wadco Packagings Pvt. Ltd., Pune Packing Boxes

ISO 9001 : 2000BVQI

41 Mak Glit Chem, Pune Chemicals DNV42 Kranti Industries, Pune Machining ISO-T : 16949 : 2002 BSI

43 Star Engineers, Pune Electronic Products ISO 14001 : 1996 BVQI

44 Ahmednagar Forgings Ltd., Chakan

Forged & machined components

ISO-TS 16949 : 2002 BVQI45 Mehta Pressings, PuneSheet Metal Press Parts and Welded Assemblies

46 Mehta Enterprises, Pune

47 Nirmiti Auto Components Pvt. Ltd., Pune

Companies guided by Mr. Surana to achieve Certifications :SR.NO. NAME OF COMPANY BUSINESS STANDARD CERTIFYING

AGENCY48 Stud Craft (India), Pune Cold Heading & Machining AQSR49 Star Engineers, Pune Electronic Assemblies BVQI50 Metalex Process Equipments, Pune Refrigeration Compressors ISO 9001 : 2000 ICS

51 Gala Equipments Ltd., Wada (Thane) Compressor Valves ISO-TS 16949 : 2002 BVQI

52 Divgi Warner Ltd., Pune & Sirsi Gear Boxes & Machined Parts ISO-TS 16949 : 2002 UL

53 Anil Engineers, Pune Sheet Metal Fabrication

ISO 9001 : 2000

AQSR54 N V Industries, Pune Powder Coating55 Sohum Process Equipments, Pune Machining ICS56 RD Electronics, Pune PCB Assembly AQSR57 Jwala Industries, Pune Machining ICS58 Mahavir Engg Works, Aurangabad High Pressure Pipes BVQI59 Rane Enterprises, Pune Heavy-Fabrication

ISO-TS 16949 : 2002 BVQI60 P.R. Press Works, Pune Sheet Metal Assemblies61 Nirmiti Stampings Pvt. Ltd., Pune Pressparts/Fab-Assemblies ISO-TS 16949 : 2002 BVQI

62 Aishani Electronics, Pune Injection Molding ISO-14001-2004ISO-9001-2000 ICS

63 Jiteen Engineering, Pune Machined Parts ISO/TS:16949-2002 AQSR

64 Multitek Engg Works, Pune Engine-Valve-Tappets ISO/TS 16949:2002 AQSR

65 Shriram Rubber Ind. Pune Rubber-molded Parts ISO-9001-2000 AQSR

Companies guided by Mr. Surana to achieve Certifications :SN NAME OF COMPANY BUSINESS STANDARD AGENCY66 Mahavir Engg Works,Aurangabad High-Pressure Pipes ISO/TS 16949:2002 BVQI

67 Shriram Rubber Ind. Pune Rubber-molded Parts ISO/TS 16949:2002 AQSR

68 Nirmiti AutoComponents p. ltd, Pune Press parts / Fab-Assemblies ISO-14001-2004ISO-18001-2007 BVQI

69 Amba Enterprises, Pune Press parts / Fab-Assemblies ISO/TS:16949-2002 SGS

70 Kranti Industries Pune CNC Machining ISO-9001-2000 SGS

71 Phoenix Industries, Pune Plastic Molding ISO-9001-2000 Bench Mark

72 Isha Tools & stampings, Bhosari, Pune Press parts / Fab-Assemblies ISO-9001-2000 BVQI73 Auto Electronics. Pune PCB Based Products ISO/TS 16949:2002 TUV-Nord

74 Helical Auto Technology Actuators ISO/TS:16949:2002 BSI

75 Lensel Optics; Pune Magnifying Glass Instruments ISO-9001-2008 SGS

76 MUSCO – Rings Division - Khopoli Annular Steel Forgings ISO-9001-2008 TUV - Nord

77 Uni Automation, Pune Potentiometers ISO/TS 16949:2002 TUV-Nord

78 Uma Precision – Duke - Pune Machined Parts ISO/TS:16949:2009 DNV

79 Malkan Engineering - Bhosari Press parts / Fab-Assemblies ISO/TS 16949:2009 BSI

80 Star Engineers Ind Pvt Ltd Electronic Assemblies ISO-14001-2004ISO-18001-2007 BVQI

81 HP PELZER AUTOMOTIVE P. LTD. Auto Carpets, Plastic Comp. ISO/TS 16949:2009 TUV

82 Aakar Castings Castings ISO/TS 16949:2009 TUV

83 SOUTHCO INDIA P. LTD. Precision Hinges ISO/TS 16949:2009 BVQI

84 Mayur Industries Car Interiors / Tool Bags ISO/TS 16949:2009 DNV

85 Jupiter Industrial Works Thane SS Clamping Systems ISO/TS 16949:2009 Under Training

Thank You !Thank You !Mr. Prabhas SuranaMr. Prabhas Surana

Flat # 12, Madhuram Society; Sinhagad RoadFlat # 12, Madhuram Society; Sinhagad RoadOpp. Parvati Water Works, Next to Bhandari Holiday ResortOpp. Parvati Water Works, Next to Bhandari Holiday Resort

PUNE – 411-030PUNE – 411-030Call – 0-95525-63136Call – 0-95525-63136

Email – [email protected] – [email protected]

Thank You !Thank You !Mr. Prabhas SuranaMr. Prabhas Surana

Expert ConsultantExpert ConsultantFlat # 12, Madhuram Society; Sinhagad RoadFlat # 12, Madhuram Society; Sinhagad Road

Opp. Parvati Water Works, Next to Bhandari Holiday ResortOpp. Parvati Water Works, Next to Bhandari Holiday ResortPUNE – 411-030PUNE – 411-030

Call – 00-91-94220-80815 / 9552563136Call – 00-91-94220-80815 / 9552563136Email – [email protected] – [email protected]

Thank You !Thank You !Prabhas Surana – 94220-80815 Prabhas Surana – 94220-80815 Keshav Ghawate – 98906-63833Keshav Ghawate – 98906-63833EXPERT CONSULTANT, PUNEEXPERT CONSULTANT, PUNE

Contact DetailsContact [email protected]@gmail.com

[email protected]@gmail.com