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Pneumatic Cylinders 1

Apr 05, 2018

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  • 8/2/2019 Pneumatic Cylinders 1

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    Step

    Obtain the bore of the cylinder tube. Refer to Graphs 1 and 2.

    qDetermine the load factor in accordance with the purpose.

    Purpose of operation

    Static operation (clamping, low speed vise crimping, etc.)

    Dynamicoperation

    Horizontal movement of load on guide

    Vertical and horizontal movement of the load

    Load factor

    0.7 or less(70% or less)

    1 or less(100% or less)

    0.5 or less(50% or less)(1)

    Note 1) If it is particularly necessary to operate at high speeds,the load rate must be reduced further. (In the graph, it ispossible to select a load rate of 0.4, 0.3, 0.2, or less.)

    wDetermine the operating pressure.

    Generally, set the regulator to 85% of the source air pressure.

    (In the graph, a selection between 0.2MPa and 0.8MPa is possible.)

    eDetermine the direction in which the cylinder force will be used.

    Extending side Refer to Graph 1.

    Retracting side Refer to Graph 2.

    Note: If the same load is applied both for pushing and pulling in ahorizontal operation, set the direction to the pulling side.

    Take the impact at the stroke end into consideration.

    qWhen an external stopper (shock absorber, etc.) is provided to

    absorb the impact, select a stopper with sufficient absorption capacity.

    wStopping the piston with the cylinder without a stopper:

    Verify in Graphs 3 to 7 the absorption capacity of the cushion that is

    enclosed in the cylinder.

    1) Rubber bumper: Urethane rubber is used for preventingmetal-to-metal contact between the pistonand the cover.

    2) Air cushion: The air in the exhaust side is compressedslightly before the stroke end, and its reactionforce absorbs the kinetic energy of the load,thus enabling the piston to stop quietly.

    The aspects indicated below may need to be taken into

    consideration, depending on how the cylinder is operated.qIf a lateral load is applied to the piston rod:

    Verify in Graphs 8 to 11 whether the lateral load is within an allowable

    range.

    wWhen using a cylinder with a relatively long stroke, if a buckling force

    acts on the piston rod or the cylinder tube, verify in the table whether

    the stroke or the operating pressure is within a safe range.

    Obtain the cylinder's air consumption and required air volume.

    Obtain the air consumption (Graphs 12, 13) that is necessary forselecting a compressor and for calculating the running cost and the

    required air volume (Graph 14) that is necessary for selecting equipment

    such as an air filter or a regulator, or the size of the piping upstream.

    Technical data for air cylinders

    For detailed technical data other than the air cylinder model

    selection procedure, refer to p.5.6-1 to 5.6-8.

    Data 1: Tube Bore Selection (p.5.6-2 to 5.6-5)

    Data 2: Air consumption and Required Air volume (p.5.6-6)

    Data 3: Theoretical Force Table (p.5.6-7 and 5.6-8)

    1

    Step

    2

    Step

    Step

    3

    4

    Series MB

    Series CJ2

    Series CM2

    Series CG1

    Series CA1

    Series CS1

    Series CQ2

    Air Cylinder Model Selection Procedures

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    Air Cylinder Model Selection Procedures

    Obtain the bore of the cylinder tube. Refer to Graphs 1 and 2.

    Example 1: If a minimum force of 1000N is necessary to keep theworkpiece pressed as shown in Fig. 1, because this is the

    extending side, use Graph 1 to determine the load factor of 0.7and the operating pressure of 0.5MPa. Then, seek the pointat which the cylinder force of 1000N intersects, and this willresult in a bore size of 63mm.

    Example 2: To move a load with a 30kg weight horizontally on a guide asshown in Fig. 2, because the load is the same for both thepushing and retracting sides, use Graph 2, which is theretracting side with a smaller force. Determine the load factorof 1, and the operating pressure of 0.4MPa. Then, seek the

    point at which it intersects with the load weight of 30kg, andthis will result in a bore size of 40mm.

    Example 3: To pull a load with a 100kg weight vertically upward as shown

    in Fig. 3, use Graph 2 to determine the load factor of 0.5 andthe operating pressure of 0.5MPa. Then, seek the point at whichit intersects with the load weight of 100kg, and this will result ina bore size of 80mm.

    Conversion to gravitational units

    1MPa 10.2kgf/cm2 1N 0.102kgf1kgf/cm20.098MPa 1kgf 9.8N

    Step

    1

    P=0.4MPa

    W

    Fig. 2

    30kgP=0.5MPa

    Fig. 3

    W

    100kg

    Fig. 1

    P=0.5MPa

    Example: Example:

    600005000040000

    300002500020000

    15000

    10000

    50004000

    300025002000

    1500

    1000

    500400

    300250200

    150

    100

    5040

    302520

    15

    10

    54

    32.5

    2

    1.5

    10.80.8

    0.70.6

    0.50.4

    0.3

    0.2

    600050004000

    300025002000

    1500

    1000

    500400

    300250200

    150

    100

    5040

    302520

    15

    10

    54

    32.52

    1.5

    1

    0.50.4

    0.30.250.2

    0.15

    0.10.08

    CylinderforceF(N)

    Operatingpressure(MPa)

    Loadweightm(kg)

    Load factor ()

    300250

    200180160140125

    100

    80

    63

    50

    40

    32

    25

    20

    16

    10

    6

    300250

    200180160140

    125

    100

    80

    63

    50

    40

    32

    25

    20

    16

    10

    6

    1 0.70.5

    0.40.3

    0.2

    Retracting side cylinder force (Double acting cylinder)

    Bore size (mm)

    600005000040000

    300002500020000

    15000

    10000

    50004000

    300025002000

    1500

    1000

    500400

    300250200

    150

    100

    5040

    302520

    15

    10

    54

    32.5

    2

    1.5

    10.8

    0.70.6

    0.50.4

    0.3

    0.2

    600050004000

    300025002000

    1500

    1000

    500400

    300250200

    150

    100

    5040

    302520

    15

    10

    54

    32.52

    1.5

    1

    0.50.4

    0.30.250.2

    0.15

    0.1

    CylinderforceF(N)

    Operatingpressure(MPa)

    Loadweightm(kg)

    Load factor ()

    300

    250

    200180160140125

    100

    80

    63

    50

    40

    32

    25

    20

    16

    10

    6

    300

    250

    2001801601401

    25100

    80

    63

    50

    40

    32

    25

    20

    16

    10

    6

    1 0.70.5

    0.40.3

    0.2

    Extending side cylinder force (Double acting cylinder)

    Bore size (mm)

    0-19

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    Take the impact at the stroke end into consideration.

    How to view the Graphs

    Example 1: According to Graph 3, to move a load weight of 50kg using CM2-40A, it is necessary to set the maximum speed at

    300mm/s or less, considering the capacity of the air cushion.

    Cylinder with an air cushion

    CJ2

    CM2

    CG1

    CA1

    CS1

    Step

    2

    200

    100

    50

    30

    20

    10

    5

    3

    2

    1

    0.4

    0.3

    0.2

    100 200 300 500 1000

    Load(kg)

    Max. speed (mm/s)

    Series CJ2/CM2

    CM2-40

    CM2-32

    CM2-25

    CM2-20

    CJ2-16

    CJ2-10

    1000

    500

    300

    200

    100

    50

    30

    20

    10

    5

    3

    2

    1

    0.5

    Load(kg)

    Max. speed (mm/s)

    Series CG1CG1-100

    CG1-80

    CG1-63

    CG1-50

    CG1-40

    CG1-32

    CG1-25

    CG1-20

    10000

    5000

    3000

    2000

    1000

    500

    300

    200

    100

    50

    30

    20

    10

    5

    100 200 300 500 1000100 200 300 500 1000

    Load(kg)

    Max. speed (mm/s)

    Series CA1/CS1

    CS1-300

    CS1-250

    CS1-200

    CS1-180

    CS1-160

    CS1-140CS1-125

    CA1-100

    CA1-80

    CA1-63

    CA1-50

    CA1-40

    Air Cylinder Model Selection Procedures

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    Example 2: According to Graph 7, to move a load weight of 50kg at a maximum speed of 500mm/s, in the CG1 series, a bore size

    of 80 can be selected.

    Cylinder with a rubber bumper

    MB

    How to view the Graphs

    CJ2

    CM2

    CG1

    200

    100

    50

    30

    20

    10

    5

    3

    2

    1

    0.4

    0.3

    0.2

    0.1

    0.05

    100 200 300 500 750 1000

    Load(kg)

    Max. speed (mm/s)

    Series CJ2/CM2

    CM2-40

    CM2-32

    CM2-25

    CM2-20

    CJ2-16

    CJ2-10

    CJ2-6

    1000

    500

    300

    200

    100

    50

    30

    20

    10

    5

    3

    2

    1

    0.5

    100 200 300 500 1000

    Load(kg)

    Max. speed (mm/s)

    Series CG1CG1-100

    CG1-80

    CG1-63

    CG1-50

    CG1-40

    CG1-32

    CG1-25

    CG1-20

    1000

    500

    300

    200

    100

    50

    30

    20

    10

    5

    4

    3

    2

    100 200300 500 1000 2000

    Load(kg)

    Max. speed (mm/s)

    Series MB

    MB100

    MB80

    MB63

    MB50

    MB40

    MB32

    Air Cylinder Model Selection Procedures

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    Bushing (Bearing)fR

    The aspects indicated below may need to be taken into consideration, depending on how the cylinder is operated.

    qThe maximum stroke at which the cylinder can be operated under a lateral load.The region that does not exceed the bold solid line represents the allowable lateral load in relation to the

    cylinder of a given stroke length. In the graph, the range of the broken line shows that the long stroke

    limit has been exceeded. In this region, as a rule, operate the cylinder by providing a guide along the

    direction of movement.

    Step

    3

    Series CM2/20, 25, 32, 40

    Lateralloadappliedtotherode

    nd(fR)(N)

    Cylinder stroke (mm)

    50

    40

    30

    20

    10

    54

    3

    2

    1

    0.5

    0.40.3

    0 100 200 300 400 500 600 700 800 900 1000

    Series CG1/20, 25, 32, 40, 50, 63, 80, 100

    Lateralloadappliedtotherode

    nd(fR)(N)

    Cylinder stroke (mm)

    200

    100

    50

    4030

    20

    10

    54

    3

    2

    1

    0.50.4

    0.3

    0.2

    0.1

    300

    0 500 1000 1500

    Series MB/32, 40, 50, 63, 80, 100Series CA1/40, 50, 63, 80, 100

    Lateralloadappliedtotherodend

    (fR)(N)

    Cylinder stroke (mm)

    200

    100

    5040

    30

    20

    10

    5

    4

    3

    2

    1

    300

    0 500 1000 1500

    0011

    AC001

    BM

    081

    AC08

    BM

    361

    A36

    BM

    051

    AC05

    BM

    041

    AC04

    BM

    23B

    M

    Series CS1/125, 140, 160, 180, 200, 250, 300

    Lateralloadappliedtotherodend

    (fR)(N)

    Cylinder stroke (mm)

    2000

    1000

    500400

    300

    200

    100

    50

    40

    30

    20

    10

    3000

    0 500 1000 1500 2000 2400

    CM240

    CM232

    CM225

    CM220

    CG1100CG180

    CG163

    CG150

    CG132

    CG120

    CG125

    CG140

    0031S

    C

    0521S

    C

    5211S

    C041

    1SC

    081SC

    0611S

    C

    Air Cylinder Model Selection Procedures

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    0.3

    0.5

    0.7

    39

    29

    24

    49

    37

    31

    56

    42

    35

    61

    46

    38

    38

    29

    24

    49

    36

    30

    55

    42

    34

    80

    60

    50

    100

    76

    63

    78

    59

    49

    96

    73

    60

    112

    85

    71

    71

    56

    46

    81

    63

    52

    102

    78

    65

    79

    61

    50

    98

    75

    62

    114

    88

    73

    131

    101

    84

    117

    89

    74

    126

    96

    80

    141

    108

    89

    158

    121

    101

    182

    140

    115

    206

    158

    131

    0.3

    0.5

    0.7

    16

    11

    8

    20

    14

    11

    24

    17

    13

    25

    17

    13

    15

    11

    8

    21

    14

    11

    24

    17

    13

    36

    26

    21

    45

    33

    27

    34

    25

    20

    42

    31

    24

    50

    37

    29

    31

    23

    19

    35

    26

    21

    46

    34

    27

    34

    25

    19

    42

    31

    24

    50

    37

    29

    57

    42

    34

    49

    35

    28

    53

    38

    30

    60

    44

    34

    68

    50

    40

    79

    58

    45

    90

    66

    53

    0.3

    0.5

    0.7

    36

    26

    21

    46

    34

    28

    53

    39

    32

    56

    42

    34

    37

    27

    22

    47

    35

    28

    53

    40

    32

    78

    59

    48

    98

    74

    61

    76

    57

    46

    94

    70

    58

    109

    82

    68

    67

    50

    41

    76

    57

    46

    96

    72

    60

    73

    54

    44

    91

    68

    55

    105

    78

    64

    122

    91

    75

    106

    78

    64

    118

    85

    69

    130

    96

    78

    146

    109

    89

    167

    124

    101

    190

    141

    115

    0.3

    0.5

    0.7

    82

    62

    52

    103

    79

    66

    116

    89

    75

    126

    97

    81

    81

    61

    51

    102

    78

    65

    115

    88

    73

    165

    126

    106

    207

    159

    133

    163

    124

    104

    0.3

    0.5

    0.7

    37

    27

    22

    47

    35

    29

    54

    40

    33

    58

    43

    35

    38

    28

    23

    48

    36

    30

    55

    41

    34

    79

    60

    50

    100

    76

    63

    78

    59

    48

    93

    71

    58

    105

    80

    66

    134

    102

    85

    103

    78

    65

    128

    97

    81

    149

    113

    93

    171

    129

    107

    151

    113

    94

    163

    123

    101

    183

    139

    115

    206

    156

    129

    235

    178

    147

    267

    203

    168

    0.3

    0.5

    0.7

    118

    90

    76

    147

    113

    95

    166

    128

    107

    181

    139

    117

    117

    89

    75

    147

    112

    94

    166

    127

    107

    237

    182

    153

    296

    228

    192

    234

    180

    151

    288

    221

    186

    333

    256

    215

    206

    158

    132

    234

    179

    150

    295

    226

    190

    231

    177

    148

    287

    219

    184

    330

    253

    212

    382

    293

    245

    339

    263

    218

    366

    281

    235

    412

    315

    265

    459

    252

    296

    527

    403

    339

    598

    458

    385

    0.3

    0.5

    0.7

    55

    41

    34

    69

    52

    43

    79

    60

    49

    85

    64

    53

    55

    41

    34

    70

    52

    43

    79

    60

    50

    114

    87

    72

    143

    109

    91

    112

    85

    71

    138

    105

    87

    161

    122

    102

    99

    75

    62

    112

    85

    70

    142

    108

    90

    116

    83

    68

    136

    102

    85

    158

    119

    99

    183

    138

    114

    160

    120

    99

    173

    131

    108

    196

    147

    122

    218

    165

    137

    251

    189

    157

    286

    216

    179

    0.3

    0.5

    0.7

    168

    129

    109

    210

    162

    136

    237

    183

    154

    258

    199

    167

    167

    128

    108

    210

    161

    135

    236

    182

    153

    337

    260

    219

    422

    325

    274

    334

    257

    216

    411

    316

    266

    474

    366

    308

    280

    234

    194

    318

    266

    220

    423

    339

    275

    313

    257

    216

    412

    317

    267

    476

    367

    309

    549

    423

    356

    489

    377

    317

    528

    407

    343

    594

    457

    385

    661

    509

    429

    762

    587

    494

    863

    665

    5610.3

    0.5

    0.7

    80

    61

    50

    101

    77

    64

    114

    87

    72

    123

    94

    78

    80

    61

    50

    101

    77

    64

    114

    87

    73

    164

    126

    105

    206

    158

    132

    162

    124

    103

    200

    152

    127

    231

    177

    148

    136

    110

    93

    154

    125

    105

    206

    158

    132

    151

    123

    102

    199

    152

    127

    231

    176

    147

    266

    203

    170

    235

    179

    149

    254

    194

    144

    287

    218

    182

    320

    244

    204

    369

    281

    235

    419

    320

    268

    L

    F

    Foot: LFront

    flange: FRear

    flange: G

    W W W

    W

    WW

    WW W

    W W

    W

    W

    wThe relationship between the cylinder size and the maximum stroke depending on the mounting style

    Assuming that the force that is generated by the cylinder itself acts as a buckling force on the piston rod or on thepiston rod and the cylinder tube, the table below indicates in centimeters the maximum stroke that can be used,which was obtained through calculation.

    Therefore, it is possible to find the maximum stroke that can be used with each cylinder size according to therelationship between the level of the operating pressure and the type of cylinder mounting, regardless of the loadfactor.Reference: Even under a light load, if the piston rod has been stopped by an external stopper at the extending side

    of the cylinder, the maximum force generated by the cylinder will act upon the cylinder itself. P

    20 25 32 40 20 25 32 40 50 63 80 100 32 40 50 63 80 100 125 140 160 180 200 250 300

    L

    F

    C

    D

    G

    U

    T

    G

    G

    Mounting style Maximum stroke that can be used according to buckling strength

    CM2 CG1 MB MB/CA1 CS1Mounting bracketdiagram

    Symbol

    Ope

    rating

    pres

    sure

    Foot: LFront

    flange: FRear

    flange: G

    Clevis: C, DFront

    trunnion: U

    Centertrunnion: U

    Reartrunnion: U

    CA1/CS1 only

    (cm)

    MPa

    L

    F

    Foot: L Frontflange: F Rearflange: G

    Air Cylinder Model Selection Procedures

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    How to obtain the air consumption/How to view Graphs 12, 13

    Using Graph 12, obtain the air consumption of the air cylinder.

    qSeek the point at which the operating pressure (diagonalline) intersects with the cylinder stroke, and from that point,perpendicularly extend a vertical line upward.

    wFrom the point at which it intersects with the bore size(diagonal line) of the cylinder to be used, look sideways

    (either to the right or left) to obtain the air consumption thatis required by one cycle of the air cylinder.

    Using Graph 13, obtain the air consumption of the tube or

    steel pipe in the same way as in step 1.

    Obtain the total air consumption per minute as described below.(air consumption of air cylinder + air consumption of tube orsteel pipe) X number of cycles per minute X number of cylinders

    being used = total air consumption [unit: L/min (ANR)]

    When 10 air cylinders with a 50mm bore size and a 600mmstroke are used at a pressure of 0.5MPa, what is the airconsumption of their 5 cycles per minute?(A 2m tube with a 6mm bore is used for piping between thecylinders and the switching valve.)1. Operating pressure 0.5MPa cylinder stroke 600mm bore size 50mm air consumption volume 13 l(ANR)

    2. Operating pressure 0.5MPa piping length 2m bore6mm air consumption 0.56 l (ANR)

    3. Total air consumption = (13 + 0.56) X 10 X 5 = 678 l/min (ANR)

    How to obtain the required air volume/How to view Graph 14

    Using Graph 14, obtain the air cylinder's required air volume.qSeek the point at which the operating pressure (diagonal

    line) intersects with the maximum piston speed, and fromthat point, perpendicularly extend a vertical line upward.

    wFrom the point at which it intersects with the bore size(diagonal line) of the cylinder to be used, look sideways

    (either to the right or left) to obtain the required airconsumption.

    Example: What is the required air volume for operating a cylinderwith a bore size of 50mm, at a pressure of 0.5MPa, and ata speed of 500mm/s?

    How to: Operating pressure 0.5MPa maximum piston speed500mm/s bore size 50mm then, a required air volume350 l/min (ANR) can be obtained.

    In equipment that uses a cylinder, air consumption is the volume of air that is consumed in the cylinder, or in thepiping between the cylinder and the switching valve, every time the switching valve operates. This is necessary forselecting a compressor and for calculating the running cost. The required air volume is the volume of air that isnecessary for operating a specified load at a specified speed, and it is necessary for selecting the F.R.L. equipmentor the size of the upstream piping.

    Note:In selecting a compressor, the temperature drop, leakage, andconsumption by the intermediary equipment must be taken intoconsideration. Thus, select one with a generous capacity, with adischarge that exceeds the total air consumption indicated above.(Reference: At a minimum, select one with 1.4 times the volume;select one with a higher volume as needed.)

    Obtain the cylinder's air consumption and its required air volume.

    Step

    4

    Cylinder's air consumption and its required air volume

    Step 1

    Step 2

    Step 3

    Step 3

    Example:

    view

    Cylinder's air consumption (For one cycle)

    20001500

    1000

    500400300

    200150

    100

    5040

    30

    20

    15

    10

    54

    3

    2

    1.5

    1

    0.6

    500040003000

    20001500

    1000

    500400300

    200150

    100

    50

    3000

    20001500

    1000

    500400300

    200150

    100

    5040

    30

    20

    15

    10

    54

    3

    2

    1.5

    1

    0.50.40.3

    0.20.15

    0.1

    0.050.04

    0.03

    0.02

    0.015

    0.01

    3000

    Airco

    nsumption(l(ANR))

    Airco

    nsumption(l(ANR))

    Cylinderstroke(mm)

    Operating pressure (MPa)

    0.20.3

    0.40.5

    0.60.70.8

    3

    00250

    200180160140125

    100

    80

    63

    50

    40

    32

    25

    20

    16

    10

    6

    300250200180160140125100

    80

    63

    50

    40

    32

    25

    20

    16

    10

    6

    Bore size

    (mm)

    Air Cylinder Model Selection Procedures

    0-24

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    100

    5040

    30

    20

    10

    5

    4

    3

    2

    1

    0.5

    0.4

    0.3

    0.2

    10

    54

    3

    2

    1.5

    1

    0.5

    0.4

    0.3

    100

    5040

    30

    20

    10

    5

    4

    3

    2

    1

    0.5

    0.4

    0.3

    0.2

    0.1

    0.05

    0.04

    0.03

    0.02

    0.01

    0.005

    Airconsumption(l(ANR))

    Airconsumption(l(ANR))

    Pipinglength(m)

    Operating pressure (MPa)

    Air consumption of tube or steel pipe (For one cycle)

    Bore size (mm)

    Bore size (mm)

    0.20

    .3

    0.40

    .5

    0.60.7

    0.8

    1"

    3/4

    "

    1/2

    "

    12

    87.5

    2.5

    6

    5

    4

    13

    3/8

    1/4"

    9

    20000

    15000

    10000

    50004000

    3000

    2000

    1500

    1000

    500400

    300

    200150

    100

    5040

    30

    20

    15

    108

    2000

    1500

    1000

    500400

    300

    200

    100

    30000

    20000

    15000

    10000

    50004000

    3000

    2000

    1500

    1000

    500400

    300

    200150

    100

    5040

    30

    20

    15

    10

    5

    4

    3

    2

    1

    0.5

    30000

    Airconsumption(l/min(ANR))

    Airconsumption(l/min(ANR))

    Max.pistonspeedmm/s

    Operating pressure (MPa)

    Required air volume of cylinder and piping

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    180160140125

    100

    80

    63

    50

    40

    32

    25

    20

    16

    10

    6

    200

    250

    300

    The piping length is the length of the steel pipe or tube that connects the cylinder with theswitching valve (solenoid valve, etc.).

    Refer to p.5.6-6 for the dimensions (bore size and O.D.) of the steel tubing.

    Air Cylinder Model Selection Procedures

    0-25

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    0

    Load factor 50% Load factor 0%

    20

    Bore size

    300

    Stroke

    (mm)

    Time (sec)

    Max.s

    peed

    Example:If the load factor is 30%, divide the portion between0% to 50% into 5 parts, and find the speed at thepoint that corresponds to 30%.

    This graph shows the maximum speed when a cylinder

    drive system is composed of ideal equipment. Divided

    according to the series of the cylinder (CM2, CG1, CA1, CS1),it indicates the maximum speed for every bore size, with a

    load factor of 0% to 50%, as shown in the example diagram below.

    Conditions

    PressurePiping length

    Cylinder stroke

    Cylinder orientation

    Load factor

    0.5MPa5m

    300mm

    Vertically upward

    0% to 50%

    How to View Graph

    Optimized Air Cylinder Drive System

    Maximum Operating Speed Characteristics

    0-26

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    Rubber Seal Solenoid Valve

    Metal Seal Solenoid Valve

    Load factor 0%

    32

    40

    2025

    32

    40

    2025

    32

    2532

    40

    32

    40

    40

    20

    Applicable products

    SpeedcontrollerSolenoidvalveTubingSilencer

    AS2201F-01-08

    AS2201F-02-08

    AS2201F-01-08

    AS2201F-02-08

    AS2201F-01-08

    AS2201F-02-08

    AS2201F-01-08

    AS2201F-02-10

    AS2201F-01-08

    AS2201F-02-10

    SYJ5140-01VZ3140-01

    VZ5120-01SYJ7120-01VF3130-01VFR2100-01

    VK3140-01VF1120-01

    SYJ7120-02VZ5120-02

    VF3130-02VFR3100-02VF5120-02

    T0806

    T1075

    T0806

    T1075

    AN110-01AN120-M5

    AN200-02

    1400120010008006004002000

    Max. speed (mm/sec)

    Max. speed (mm/sec)

    50%20

    AN110-01

    AN200-02

    Air Cylinder

    SeriesCM2

    2520

    Optimized Air Cylinder Drive System: Max. Operating Speed: 20, 25, 32, 40

    Speedcontroller

    Solenoidvalve

    TubingSilencer

    Load fator 0%

    Applicable toVF1120-02( )

    Applicable toVF3130-20( )

    25

    1400120010008006004002000

    AS2201F-01-08

    AS2201F-02-08

    AS2201F-01-08

    AS2201F-02-08

    AS2201F-01-08

    AS2201F-02-10

    T0806

    T1075

    AN110-01

    AN200-02

    VZS2150-01

    VZS3150-01VFS1120-01VFS2120-01VS4110-01VS4120-01

    VFS3120-02

    50%

    Applicable products

    20

    32

    40

    2520

    32

    40

    2532

    40

    25

    20

    0-27

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    Rubber Seal Solenoid Valve

    Speedcontroller

    TubingSilencer Solenoidvalve

    SYJ5140-01VZ3140-01

    VZ5120-01SYJ7120-01VF3130-01VFR2100-01

    VK3140-01VF1120-01

    SYJ7240-02VZ5140-02

    VP7-8-FG-S-03VP4150-03VP7-8-FG-S-04VFR4100-04VP4150-04

    VP4150-06

    VP7-8-FG-S-03VP4150-03

    VP7-8-FG-S-04VFR4100-04VS4150-04

    VF3130-02VFR3100-02VF5120-02

    Applicable products

    Load factor 50%20

    2532

    40

    5063

    3240

    5063

    2025

    3240

    5063

    2025

    3240

    5063

    80

    100

    2025

    3240

    5063

    80100

    80

    100

    100

    80

    80

    100

    100

    AN300-03

    AN400-04

    AN500-06

    AN300-03

    AN400-04

    T1075

    T1209

    T0806

    T1075

    T1209

    T1613

    T1613

    SGP1/2

    SGP3/8

    T0806

    AS2201F-01-08

    AS2201F-02-08

    AS2201F-01-08

    AS2201F-02-08

    AS2201F-01-08

    AS2201F-02-08

    AS2201F-01-08

    AS2201F-02-10

    AS3201F-03-10

    AS4201F-04-12

    AS2201F-01-08

    AS2201F-02-10

    AS3201F

    -03-12AS4201F-04-12

    AS3201F-03-12

    AS4201F-04-12

    AS4201F-04-12

    AS420-03

    AS420-04

    200 400 600 8000 1000 1200 1400 1600

    0%

    Max. speed (mm/sec)

    2025

    Air Cylinder

    SeriesCG1Optimized Air Cylinder Drive System: Max. Operating Speed: 20, 25, 32, 40, 50, 63, 80, 100

    AN110-01AN120-M5

    Applicable to

    VF1120-02( )

    AN110-01AN120-M5

    Applicable toVF3130-02( )

    0-28

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    Load factor 50% 0%

    2025

    3240

    5063

    3240

    5063

    40

    6350

    80

    100

    80

    80

    100

    100

    3225

    20

    20

    25

    SpeedcontrollerTubingSilencer Solenoidvalve

    VZS3150-01VFS1120-01VFS2120-01VS4110-01VS4120-01

    VZS2150-01

    VFS3120-02

    VS-7-8-FG-S-03VFS4100-03VFS5100-03

    VS-7-8-FG-S-04VFS4100-04VS4140-04

    AN110-01

    AN200-02

    AN300-03

    AN400-04

    T0806

    T0806

    T1075

    T1209

    T1613

    T1613

    AS2201F-01-08

    AS2201F-02-08

    AS2201F-01-08

    AS2201F-02-08

    SGP1/2

    SGP3/8

    Applicable products

    0 200 400 600 800 1000 1200 1400 1600

    Max. speed (mm/sec)

    AS2201F-01-08

    AS2201F-02-10

    AS3201F-03-12

    AS4201F-04-12

    AS420-03

    AS420-04

    Metal Seal Solenoid Valve

    Air Cylinder

    SeriesCG1Optimized Air Cylinder Drive System: Max. Operating Speed: 20, 25, 32, 40, 50, 63, 80, 100

    0-29

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    Rubber Seal Solenoid Valve

    AS2201F-02-10

    AS3201F-03-12

    AS4201F-04-12

    AS2201F-02-10

    AS3201F-03-12

    AS4201F-04-12

    AS2201F-02-10

    AS3201F-03-12

    AS4201F-04-12

    AS2201F-02-10

    AS3201F-03-12

    AS4201F-04-12

    AS2201F-02-10

    AS3201F-03-12

    AS4201F-04-12

    AS4201F-04-12

    AS420-03

    AS420-04

    SpeedcontrollerTubingSilencer Solenoidvalve

    T1075

    Max. speed (mm/s)

    SYJ7240-02VZ5140-02

    VF3130-02

    VFR3100-02

    VF3140-03

    VFR3100-03VP4150-03VP-7-8-FG-S-03VF5120-03VP7-6-FG-S-03

    VFR4100-04VP4150-04

    VF3140-03

    VFR4100-04VP4150-04

    Applicable products

    AN300-03

    AN400-04

    AN300-03

    AN400-04

    T1209

    T1075

    T1209

    T1075

    T1209

    T1209

    T1075

    T1209

    T1613

    T1613

    SGP1/2

    SGP3/8

    Load factor 50%

    50

    63

    80

    100

    40

    5063

    80100

    40

    5063

    80100

    40

    5063

    80100

    40

    5063

    80100

    80100

    5063

    50

    63

    80

    100

    80100

    40

    T1075

    200 400 600 8000 1000 1200 1400 1600 1800

    0%

    Applicable toVF3130-02

    ( )

    Air Cylinder

    SeriesCA1Optimized Air Cylinder Drive System: Max. Operating Speed: 40, 50, 63, 80, 100

    AN200

    -02

    0-30

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    Metal Seal Solenoid Valve

    SpeedcontrollerTubingSilencer Solenoidvalve

    VZS2150-01

    VZS3150-01

    VS4120-01

    VZS2150-01

    VFS3120-02VS4120-02VS7-6-FG-S-02

    VFS4100-03VFS5100-03

    VS4110-03

    VS7-6-FG-S-03VS4120-03V4110-03

    Applicable products

    Load factor50%

    40

    50

    63

    40

    50

    63

    40

    50

    63

    80100

    40

    5063

    80100

    40

    5063

    80100

    63

    63

    50

    50

    50

    40

    63

    AN110-01

    AN300-03

    T0806

    T1075

    T1209

    T1075

    T12209

    T1075

    T1209

    T1613

    2000

    0%

    200200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400

    Max. speed (mm/s)

    AS2201F-02-08

    AS3201F-03-08

    AS2201F-02-08

    AS3201F-03-08

    AS2201F-02-08

    AS3201F-03-08

    AS2201F-02-10

    AS3201F-03-12

    AS4201F-04-12

    AS2201F-02-10

    AS3201F-03-12

    AS4201F-04-12

    AS2201F

    -02-10

    AS3201F-03-12

    AS4201F-04-12

    AS420-03

    SGP3/8

    Air Cylinder

    SeriesCA1Optimized Air Cylinder Drive System: Max. Operating Speed: 40, 50, 63, 80, 100

    AN200-02AN300-03

    Applicableto VS7-6( )

    0-31

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    Solenoidvalve

    VP7-8-FG-S-04

    VP4150-04

    VP4150-06

    VP4150-10

    VP4150-12

    VFR4100-04VF5144-04

    SpeedcontrollerTubing

    SGP1/2

    SGP3/4

    Silencer

    AS420-04

    AS500-06

    Max. speed (mm/s)

    8006004002000

    50%

    125140

    125140

    125140

    160

    180200

    250300

    250300

    AN400-04

    AN500-06

    Applicable products

    SpeedcontrollerTubing

    SGP1/2

    SGP3/4

    Silencer

    AS420-04

    AS500-06

    Solenoidvalve

    VS7-8-FG-S-04

    VS4140-04

    VFS5100-04

    VS4140-06

    VFS5100-06

    Max. speed (mm/s)8006004002000

    50%

    125140

    125140

    125140

    125140

    160180

    200

    160180

    200

    AN400-04

    AN500-06

    VS4130-04

    Applicable products

    Rubber Seal Solenoid Valve

    Metal Seal Solenoid Valve

    Air Cylinder

    SeriesCS1Optimized Air Cylinder Drive System: Max. Operating Speed: 125, 140, 160, 180, 200

    Load factor0%

    Load factor0%

    0-32

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    25

    Stroke(mm)

    Time (sec)0

    How to View Graph

    Load factor 30% Load factor 0%

    20

    Bore size

    Example:If the load factor is 20%, divide the portion between0% to 30% into 3 parts, and find the speed at thepoint that corresponds to 20%.

    This graph shows the approach time when the drive system

    of a small stroke cylinder is composed of ideal equipment.

    Divided according to the series of the cylinder (CJ2, CQ2, CG1, CM2),it indicates the approach time for every bore size, with a

    load factor of 0% to 30%, as shown in the example diagram below.

    Conditions

    Pressure

    Piping lengthCylinder stroke

    Cylinder orientation

    Load factor

    0.5MPa

    1m25mm

    Vertically upward

    0% to 30%

    Optimized Air Cylinder Drive System: Short Stroke (25mm)

    Extending Time Characteristics

    0-33

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    Applicable products

    SpeedcontrollerSolenoidvalve

    TubingSilencer 0.100.050.00

    Extending time (sec)

    Load factor30%

    16

    10

    16

    610

    16

    610

    610

    16

    610

    610

    16

    16

    16

    6

    AS1201F-M5-23

    AS1201F-M5-04

    AS1201F-M5-23

    AS1201F-M5-04

    AS1201F-M5-23

    AS1201F-M5-04

    AS1201F-M5-23

    AS1201F-M5-04

    AS1201F-M5-23

    AS1201F-M5-04

    SYJ3140-M5

    SYJ5120-M5

    VK3120-M5

    VZ1120-M5

    VF1120-M5

    VF1120-01

    VF3130-01

    TIA01

    T0425

    TIA01

    T0425

    TIA01

    T0425

    TIA01

    T0425

    TIA01

    T0425

    AN120-M5

    AN120-01

    AN110-01

    0%6

    10

    Applicable products

    Speedcontroller

    Solenoidvalve

    TubingSilencer 0.100.050.00

    Extending time (sec)

    Load factor30%

    16

    AS1201F

    -M5-23

    AS2201F-M5-04

    VZS2150-01

    VFS1120-01

    VFS2100-01

    TIA01

    T0425

    0%6

    10

    Rubber Seal Solenoid Valve

    Metal Seal Solenoid Valve

    Short Stroke (25mm)Air Cylinder

    SeriesCJ2Optimized Air Cylinder Drive System: Extending Time: 6, 10, 16

    0-34

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    Rubber Seal Solenoid Valve

    Metal Seal Solenoid Valve

    0%

    Applicable productsSpeed

    controllerSolenoid

    valveTubingSilencer 0.00

    AS1201F-M5-23

    VZS2150-01

    VFS1120-01

    VFS2100-01

    TIA01AN110-01

    Extending time (sec)

    Speedcontroller

    TubingSilencer Solenoidvalve

    SYJ3140-M5VF1120-M5

    SYJ5120-M5

    VK3140-M5

    VZ1120-M5

    VF1120-01

    VF3130-01

    Applicable products

    Load factor0%

    0.00

    30%

    0.10 0.15 0.200.05

    0.10 0.15 0.200.05

    AS1201F-M5-23

    1216

    20

    1216

    20

    1216

    20

    12

    16 20

    1216

    16

    20

    20

    12

    Extending time (sec)

    AN120-M5

    AN110-01

    TIA01

    16

    Load factor30%

    20

    Short Stroke (25mm)Air Cylinder

    SeriesCQ2Optimized Air Cylinder Drive System: Extending Time: 12, 16, 20

    12

    0-35

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    SpeedcontrollerTubingSilencer Solenoidvalve

    Applicable products Extending time (sec)

    0.00

    VZS2150-01VFS1120-01VFS2100-01

    AN110-01 T0425

    AS2201F-01-04

    Speedcontroller

    TubingSilencer Solenoidvalve

    Applicable products Extending time (sec)

    0.00

    VZS2150-01VFS1120-01VFS2100-01

    AN110-01 T0425

    AS2201F-01-04

    Speedcontroller

    TubingSilencerSolenoid

    valve

    VJ5120-M5

    Applicable products

    0%

    0.00 0.10 0.15 0.200.05 0.10 0.200.05

    0.10 0.15 0.200.05

    0.10 0.15 0.200.05

    AS2201F-01-04

    AS2201F-01-23

    AS2201F-01-06

    20

    20

    SYJ3140-M5VF1120-M5

    VK3140-M5

    VZ1120-M5

    VF1120-01

    VF3130-01

    AS2201F-01-04

    Extending time (sec)

    AN120-M5

    AN110-01

    T0425

    T0425

    TIA01

    T0604

    Speedcontroller

    TubingSilencer Solenoidvalve

    SYJ5120-M5

    Applicable products

    0%

    0.00

    30%

    0.10 0.15 0.200.05

    AS2201F-01-04

    20

    20

    20

    20

    20

    20

    SYJ3140-M5VF1120-M5

    VK3140-M5

    VZ1120-M5

    VF1120-01

    VF3130-01

    Extending time (sec)

    AN120-M5

    AN110-01

    T0425

    TIA01

    Rubber Seal Solenoid Valve

    Rubber Seal Solenoid Valve

    Metal Seal Solenoid Valve

    Metal Seal Solenoid Valve

    30%

    20

    30%20

    20

    20

    20

    Load factor0%

    30%

    20Load factor0%

    Short Stroke (25mm)Air Cylinder

    SeriesCM2Optimized Air Cylinder Drive System: Extending Time: 20

    Short Stroke (25mm)Air Cylinder

    SeriesCG1Optimized Air Cylinder Drive System: Extending Time: 20