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Pneumatic Assembly Tools

Jul 10, 2016

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  • PNEUMATICASSEMBLY

    TOOLS

    Contents PageIntroduction ......................................... 10Screwdrivers 12Pistol grip models ................................ 14Straight models.................................... 18Angle models ....................................... 20Impact wrenches 23Pistol grip models ................................ 25Straight models.................................... 26Hydraulic impulse nutrunners 28ErgoPulse Pistol grip models ................................ 30Straight models.................................... 33Controlled impulse nutrunners 37Pulsor C ............................................... 38Nutrunners 40Angle models ....................................... 41Straight models.................................... 57Pistol grip models ................................ 62

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  • 10 Pneumatic Assembly Tools

    IMPACT WRENCHES (LMS)

    Impact wrenches have unmatched speed and power-to-weight characteristics, which makes them ideal e.g. for loos-ening applications. They productify raw power and cover a wide torque range including both non shut-off and shut-off models. They are also reaction free.

    IMPULSE TOOLS (ERGOPULSE XS, PTS, PTX)

    Impulse tools are the ideal choice for fast and reaction-free one-hand tighten-ings. They have the same advantages as impact wrenches but with higher ac-curacy. In addition you will get a tool with good ergonomics, which means lower sound levels and less vibrations. Pulse tools also have a longer service life. They come in non shut-off and shut-off version.

    CONTROLLED IMPULSE TOOLS (PULSOR C)The Pulsor C is a further developed pulse tool with advanced error-proofing func-tionality. It is a multi torque pulse tool for quality critical tightenings offering com-plete control of the tightening process with result reporting.

    SCREWDRIVERSWe offer a wide range of extremely accu-rate, ergonomically designed screwdriv-ers for all kinds of jobs involving smaller screw sizes, up to M6. All models are lubrication-free.

    l Direct drive (LUD, LUF, HRD)

    The low cost alternative for wood and self-drilling screws.

    l Slip clutch (TWIST, LUF)

    Best for sheet metal screws, wood screws or self-tapping screws.

    l Shutoff control (LUM)

    Best practice in most cases, especially for machine screws and screws in plastic. Very good accuracy and lowest bit consumption.

    NUTRUNNERSSuitable for all kinds of tightening tasks from 0.5 Nm, nutrunners in Atlas Copcos extensive range are extremely accurate. Due to their ergonomic designs they are also very comfortable to operate. All models are lubrication-free.l Angle and straight type (LTV, LTD)

    Accurate workhorses for limited spac-es suitable for high volume serial pro-duction. Very good accuracy, small an-gle head and possible to attach special heads. Low noise and vibration levels.

    l Pistol grip type (LMP, LTP)

    High torque tools for super fast, accu-rate tightenings. Low noise, and low vibration tools for operator comfort.

    RTP NUTRUNNERSWhatever your industry, if your opera-tions include loosening or tightening heavy duty bolts, Atlas Copcos slim, lightweight RTP pneumatic nutrunner can help increase your productivity.

    Among the smallest on the market, the RTPs slim gearpack gives you ef-fortless access to bolts in cramped spaces. Tightening accuracy and re-peatability are high. Noise and vibration levels are lower than in traditional impact wrenches.

    Introduction Pneumatic Assembly Tools

    Fast, accurate and operator friendly

    Atlas Copco supplies a broad range of pneumatic assembly tools designed to give you highest possible productivity on your assembly line. The result of decades of develop-ment, the tools include ergonomically designed screwdrivers, pulse tools, nutrunners and impact wrenches, that offer superior productivity. High productive tools means less air consumption that translates into big energy savings since energy consumption and CO2 emissions are reduced. Vibration and noise levels are minimized, power-to-weight ratios are high. It all adds up to maximum operator comfort and highest individual pro-ductivity.

    CCpneuintro.indd 10 2015-09-03 09:45:11

  • Pneumatic Assembly Tools 11

    500 1000 500010050.50.1

    M1.6 M2M2.5

    M3 M4 M5 M6 M8M10 M14

    M12 M16 M20M24

    M30M36

    M42

    1 17TWIST/LUF

    0.03 18LUM

    0.17Nm 0.35 0.7 1.2 2.9 5.7 9.8 24 47 81 128197

    385665

    13102280

    3640

    1 10

    5 ErgoPulse XS 400

    2 LUD 18

    LTV 6000.5

    LMP6 4000

    5 LTD 1500

    5500LMS7

    LTP45 4000

    Pulsor C 40016

    2 ErgoPulse PTS/PTX 900

    50

    RTP320 4100

    Bolt grade Bolt gradeThread 3.6 4.6 4.8 5.8 8.8 10.9 12.9 Thread 4.6 4.8 5.8 8.8 10.9 12.9M1.6 0.05 0.065 0.086 0.11 0.17 0.24 0.29 M14 48 58 80 128 181 217M2 0.10 0.13 0.17 0.22 0.35 0.49 0.58 M16 74 88 123 197 277 333M2.2 0.13 0.17 0.23 0.29 0.46 0.64 0.77 M18 103 121 172 275 386 463M2.5 0.20 0.26 0.35 0.44 0.70 0.98 1.20 M20 144 170 240 385 541 649M3 0.35 0.46 0.61 0.77 1.20 1.70 2.10 M22 194 230 324 518 728 874M3.5 0.55 0.73 0.97 1.20 1.90 2.70 3.30 M24 249 295 416 665 935 1120M4 0.81 1.10 1.40 1.80 2.90 4.00 4.90 M27 360 435 600 961 1350 1620M5 0.60 2.20 2.95 3.60 5.70 8.10 9.70 M30 492 590 819 1310 1840 2210M6 2.80 3.70 4.90 6.10 9.80 14.0 17.0 M36 855 1030 1420 2280 3210 3850M8 8.90 10.50 15.0 24.0 33.0 40.0 M42 1360 2270 3640 5110 6140M10 17.0 21.0 29.0 47.0 65.0 79.0 M45 1690 2820 4510 6340 7610M12 30.0 36.0 51.0 81.0 114.0 136.0 M48 2040 3400 5450 7660 9190

    IMPACTWRENCHES

    Non shut-off

    PULSE TOOLSNon shut-off

    Shut-off

    Controlled

    SCREWDRIVERSDirect drive

    Slip clutch

    Shut-off

    NUTRUNNERSAngle head type

    Pistol grip type

    Straight type

    Recommendedtorque bolt grade 8.8

    Recommended torque bolt grade 8.8

    Selection Guide

    TORQUE RECOMMENDATIONSThe torque is important to ensure the required clamping force. The table shows the recommended max tightening torque for the most common types of screws and bolts: untreated, oil-smeared screws (friction coef cient = 0.125) with metric coarse thread. The torque corresponds to approximately 62% of tensile stress.

    Mthreaded screws/bolts Tightening torque Nm, according to ISO 898/1

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  • 12 Pneumatic Screwdrivers Pneumatic Assembly Tools

    Introduction Pneumatic Screwdrivers

    High accuracy, good ergonomics

    In this range of pneumatic screwdrivers, the proven and patented Atlas Copco clutch design gives high torque accura-cy and repeatable results over time. All screwdrivers are lightweight, with opti-mum non-slip grip and handle design for operator comfort. A fast shut-off clutch give minimum reaction impulse, thus re-ducing operator strain. All Atlas Copco screwdrivers can be used as lubrication-free.

    A COMPLETE RANGE

    Our pneumatic screwdrivers are availa-ble in pistol grip, angle and straight con-figurations. The LUM, TWIST, LUF and LUD models are pistol grip and straight tools, and the LTV is an angle tool.

    SHUT-OFF TYPE SCREWDRIVERS

    LUM and LTV models have a fast and accurate shut-off clutch for smooth per-formance and high quality tightening. They are suitable for joints with demands on torque accuracy, providing accurate tightening time-after-time, independent of variations in joint stiffness. Electro Static Discharge (ESD) approved mod-els and RE models are available in this range. RE models enable a signal to be received from the tool, in order to con-trol batch count. All RE models need to be combined with an external RE con-trol system. Shut-off tools are the best choice for machine screws, thread-roll-ing screws and thread-forming screws for plastic.

    SLIP CLUTCH TYPE SCREWDRIVERS

    TWIST and LUF HR screwdrivers have a slip clutch that applies a pulsating force when the torque level is reached. These tools are suitable where the torque level may temporarily rise during the rundown phase, for instance when using sheet metal screws, wood screws or self-tap-ping screws.

    DIRECT DRIVE TYPE SCREWDRIVERS

    LUD and LUF HRD are direct drive screwdrivers that stall when final torque is reached. The torque level is adjusted by regulating the air pressure. LUD and LUF HRD are mainly used for self-drilling and wood screws.

    Atlas Copco pneumatic screwdrivers bring accuracy and good ergonomics into the production process, while offering robust, reliable designs. The range includes models to fit any low torque application. The tools are available in pistol grip, angle and straight configurations with drive types spanning a wide range of speeds and torques.

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  • 13Pneumatic Assembly Tools Pneumatic Screwdrivers 13

    LUM12

    LUM02LUM10

    LUM12LUM22

    LTV009LTV19LUM32

    LUM02LUM10

    LUM22LTV009

    LTV19LUM32

    LUM02LUM10

    LUM12LUM22

    LTV009LTV19LUM32

    LUM32

    LUM02LUM10

    LUM12LUM22

    LTV009LTV19

    TWIST12/22LUF34

    TWIST12LUD

    LUF34

    LUD12/22TWIST12/22

    LUF34

    M1.6 M2 M2.5 M3.5 M4 M6 M3 M5

    M1.6 M2 M2.5 M3.5 M4 M6 M3 M4.5 M5

    M2 M4 M6 M5 M3

    ST2.2 ST2.9 ST4.2ST3.5 ST4.8 ST5.5 ST6.3

    ST2.2 ST2.9 ST4.2ST3.5 ST4.8 ST5.5 ST6.3

    ST2.2 ST2.9 ST4.2ST3.5 ST4.8 ST5.5 ST6.3

    0.09 0.2 0.4 0.6 1.0 1.4 2.9 4.9

    0.2 0.4 0.7 1.2 1.9 2.9 4.3 5.7 9.8

    1.40.5 11.03.

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