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PHARMA T AINERBRAND: Quality manufacturing of bioprocess containers November 2013 PharmaTainer is a trademark of Cellon SA, Bascharage, Luxembourg
27

Pharma tainer brand_bioprocess_containers

May 08, 2015

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Health & Medicine

Jon West

About PharmaTainer products, manufacturing and distribution. Discusses features, testing and documentation with photos of the manufacturing facility.
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Page 1: Pharma tainer brand_bioprocess_containers

PHARMATAINER™ BRAND:Quality manufacturing ofbioprocess containers

November 2013

PharmaTainer is a trademark of Cellon SA, Bascharage, Luxembourg

Page 2: Pharma tainer brand_bioprocess_containers

Cellon completed building it’s molding facility in 2010

PharmaTainers are molded by Cellon in Luxembourg

Page 3: Pharma tainer brand_bioprocess_containers

About Cellon SA

Cellon HistoryFounded 1987Located in LuxembourgDistributing Roller Bottles, Biotainers and othercell culture items.Manufacturing RollerCell 40 AutomationServing Western EuropeClients: GSK, Lonza, Merial, Sanofi Pasteur

Page 4: Pharma tainer brand_bioprocess_containers

About Cellon SA

Cellon Molding FacilityCertified to ISO I9001:2008Located in LuxembourgOperational in 2011Dedicated to single use, sterile products

Cellon MarketingFocused on biopharmaceutical manufacturingSells direct in Western Europe

Page 5: Pharma tainer brand_bioprocess_containers

Available in polycarbonate or PET with HDPE closures

PharmaTainer Bottles – sizes 125 mL to 20 liters

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PharmaTainer Bottles

• Available in PC or PET with HDPE closures• Sizes: 125 mL to 20 L, plus 75 mL stability

tube in both materials• All current styles have square footprint• Double-seal closure seals at inside neck

and at rim• Black graduations, lot no, S/N

Page 7: Pharma tainer brand_bioprocess_containers

PharmaTainer Bottles

Available accessories:• Ported closures (2, 3 & 4 ports)• Custom tubing assemblies• Torque fittings• Filling bell

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Modern, HEPA filtered, clean environment

PharmaTainer Molding Machines

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Parts Molded in Class 100

Lot no, S/N printed and bottles capped in class 100

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Physical inspection, printing graduations, vacuum packing

Post-capping operations in Class 10,000

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Cellon molding facility warehouse

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Plastic Bottle Manufacturing

Generally, bottles are molded by Extrusion BlowMolding (EBM) or a form of Injection BlowMolding.(IBM)

EBM containers are characterized by:• Variable neck formation• Variable wall thickness & weight• Particulate from the molding process• Inferior clarity

Page 13: Pharma tainer brand_bioprocess_containers

Plastic Bottle Manufacturing

PharmaTainers bottles are injection stretch blowmolded (ISBM)

ISBM containers are characterized by:• Perfect necks, no flash• Uniform part-to-part wall & weight• Smooth inner surface• Superior clarity• Process allows clean production

Page 14: Pharma tainer brand_bioprocess_containers

Certifications

ISO 9001-2008 CertifiedTUV Rheinland, auditor

Product CertificationsSterility: SAL 10-6

Endotoxin: Negative by LALParticulate: Below USP 788 Standard

Page 15: Pharma tainer brand_bioprocess_containers

Other Testing & Features

Seal tested at -80°C (PC only)Drop tested at -80°C (PC only)USP VI, leachables, hemolysisNo Animal Derived ComponentsFull traceabilityMachine readable serial numberAvailable validation documentation

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Particulate Testing

USP <788> Certified• Particulate below standards of USP788,

EP2.9.19 and JP 14th edition, part 1Section 24.

• Lot tested by light obscuration method• The following examples are from the

smallest and largest container sizes.

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125 mL – 160 samples – 10 µm – Red line is USP <788> standard

Particulate Testing

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125 mL – 160 samples – 25 µm – Red line is USP <788> standard

Particulate Testing

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20 L – 40 samples – 10 µm – Red line is USP <788> standard

Particulate Testing

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20 L – 40 samples – 25 µm – Red line is USP <788> standard

Particulate Testing

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Labeling

On all levels of packaging:Description, cat. No., batch no.radiation dot, bar code & expirationdate

On each container:Batch no., expiration. date, QR codeQR code is a unique serial number

Graduations accurate ± 2%

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Use QR code to scan parts in and out of inventory

On-Bottle Labeling

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Documentation

Resin identity & data sheetsProduct specificationsBiocompatibility test reports

USP VI, leachables, hemolysis & moreBatch testing information

Endotoxin, sterility, seal, particulateUSP 788 test method

Sterility validation

Page 24: Pharma tainer brand_bioprocess_containers

Documentation

ISO9001-2008 Certificate-80°C Performance Tests• Freezing• Seal integrity• Drop test from 1.1 metersAmbient seal integrity testsGas permeability dataTorque recommendations

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Accessories

Aseptic transfer systemsSampling systemsPorted closuresFilling bellsCapping chucks

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Contact

PharmaTainer™ Bottles &CarboysAre distributed in the U.S., Canada and Puerto Rico by

8207 118th Avenue ◊ Largo, FL 33773 1-727-437-7777 [email protected]

www.biofluidfocus.com

Page 27: Pharma tainer brand_bioprocess_containers

History

Biofluid Focus - Jon West2011 – Founded Biofluid Focus

PharmaTainer Master DistributorBiotech Distributor for Savillex

2007 – Consultant for Savillex1998 – Product Manager , Nalge Nunc

Biotainers, Nalgene Carboys, Tanks1994 – Introduced Biotainer product line