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PAS-100 COIL TAPING MACHINE SETTING NEW STANDARDS IN COIL TAPING
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Page 1: PAS-100_datasheet_ENG_ver_1_1-4-2015

PAS-100COIL TAPING MACHINE

SETTING NEW STANDARDS IN COIL TAPING

Page 2: PAS-100_datasheet_ENG_ver_1_1-4-2015

INTRODUCTION

PAS-100 was designed for taping traction motor size DC armature or AC stator coils with commonly used insulating tapes.

The main objective was to create simple machine which enables the operator to tape coils Knuckle-to- Knuckle with total overlap controll, at full speed of 300 rpm. Taping bars from End-to-End, cables, tubes, rings... Two independent coil feed drives removable from working area enable taping from Knuckle-to-knuckle and Knuckle jump over. Coil clamping mechnaism with two adjustable pressure levels enables taping sharp coil geometry and smallest inside corner radius while coil is clamped to the coil feed drives to get total overlap control. Using this machine reduces hand taping to absolute minimum.With respect to the operators safety, the machine has a lot of ergonomic built-in solutions, including table height adjustability and tilt, motorized taping head zero positioning/open, adjustable coil feed mechanism controll joysticks, coil clamp mechnanism, quick tape exchange, dual controls for clamp/direction/zero positioning and a lot more... The machine is designed with CE conformity. There are two blocking covers on the taping head both of them cover the taping head gap. All the components on the taping head have rounded and polished edges to not hurt hands or damage coils.

Page 3: PAS-100_datasheet_ENG_ver_1_1-4-2015

PAS-100COIL TAPING MACHINE

INNOVATION IN COIL TAPING

• Fastest Bench taping machine built by a coil manufacturing company

• Bi-directional taping Knuckle-to-knuckle• Total overlap control from start to the end of taping• Knuckle jump over• Precise tape tension control with Excentricity elimination and

adjustable pull back force• Taping head zero positioning/open• Height/tilt hydraulic adjustable table• Dual controls for clamp/direction/zero position• Motorized coil movement after clamping• Adjustable tape angle compensation for reverse taping• Two independent coil feed drives• Ergonomy/Extensive safety features/Productivity• !!! slot part reverse taping for DC armature coils!!!

INCREASE YOUR TAPING QUALITY, PRODUCTIVITY AND EFFICIENCY

Page 4: PAS-100_datasheet_ENG_ver_1_1-4-2015

Slot part of a DC armature coil can be taped with multiple layers. This solution allows the operator to jump over the knuckle and tape coils from knuckle-to-knuckle or DC coils from leads to leads in seconds.

This all is possibble after combination of hundreds of solutions regarding tape roll fixation, tape guidance, tape tension, excentricity elemination, tape angle limits, coil feed, traction, variable pressure clamps, automation and a lot more.

POWERFUL ACTIVE VARIABLE PRESSURE CLAMPS

Power clamps holds the coil strongly and reduce operator strain. Taping complex coils with high tape tension is easy, while preset tape overlap is maintained.

PAS-100COIL TAPING MACHINE

COMPLEX COIL GEOMETRY

Unique bi-derectional Coil feed mechanism with pneumatic variable pressure clamps allows to tape sharp coil geometry at full speed of 300 rpm with ease and consistent overlap.

Page 5: PAS-100_datasheet_ENG_ver_1_1-4-2015

DUAL CONTROL BUTTONS FOR CLAMP/DIRECTION/ZERO

Massive Heavy Duty control buttons situated on both sides of taping head for quick taping process control. Operator changes direction of taping, clamps and unclamps the coil to the coil feed mechanism and resets the taping head to the zero-open position.

PAS-100 is an operator friendly machine with height and tilt adjustment via built in hydraulic positioning system, operated with hand lever.

This design allows the operator find the best position for a specific operation. Sitting, standing and semi-sitting position. Operator can change the machine height and tilt adjustment within 2-3 minutes and gets ergonomic working height. Operator gets the best position for taping coils, less effort and less exhaustion brings higher taping quality.

Taping head center height from 850 to 1130 mm. Wide range of height/tilt adjustments for tall and low operators and specific taping appications.

320 kgs for great stability and low vibrations. Relocatable with pallet jack easily

PAS-100COIL TAPING MACHINE

MACHINE HEIGHT AND TILT POSITIONING

Page 6: PAS-100_datasheet_ENG_ver_1_1-4-2015

PAS-100COIL TAPING MACHINE

TECHNICAL DATA

Coil cross section MAX 20x45 mm

Coil cross section MIN 1x13 mm

Coil span MIN 200 mm

Taping head speed max 300 rpm

Taping head speed min 14 rpm

Number of tape rolls 2

Tape width 15-20

Tape reel max diameter 110 mm

Tape core min diameter 25 mm

Tape tension max 60N

Coil feed 2-25mm/R

Taping head center height 850 - 1130 mm

Machine Tilt Front/Back 15 degrees

Air supply(dry, no lubrication) 6-9 bar

Compressed Air consumption fractional

Main Motor Three phase AC 1,2 kW

Coil Feed mechanism servo

Electrical supply 230V 50Hz

Power input 2,5kW

Noise level ≤70dB(A)

Weight 320 kg

Dimensions 1,2x1x1,5 m

Floor space required 2x2 m

Page 7: PAS-100_datasheet_ENG_ver_1_1-4-2015

THE WAY TO TAPE IT BETTER

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