Ops-Ingersoll Edm Eng

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The Road

EDM

GANTRY 400GANTRY 500 GANTRY 800 GANTRY 1200 GANTRY 1500 GANTRY 2000

> More Productivity by more efficient EDM

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>The nature as Paradigm

The Course In the Mould and Die Industry, improving

your efficiency is the only way to secure

your future and your strategy. The

management task requires a comparison

of all the possibilities with the best

technical solutions. We, as a supplier of

technical-systems and equipment, see

our duty and task to develop machines

so that you will be able to reach your

goals.

Our EDM-program features a wide range

of applications, excellent technics and

intelligent possibilities for process- engineering.

That is the way to improve your

productivity.

“Go for performance”

Erosion (lat.:erodere = to gnaw off) is the

geological process of removing weathered

stone-material, that creates textures and

sculptures over millions of years.

The technical principle “spark-erosion”

(EDM = electrical discharge machining) is an

erosion-production-process which relies on

electrical discharge procedures between the

electrode and the conductive workpiece. These

opportunities and results of the process are

fascinating to the ambitious technician, just like

the nature paradigm.

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OPS-INGERSOLL is positioned as the

specialist in the market, with expertise in

the total range of machining workpieces.

The combination of HSC and EDM,

our OPS-INGERSOLL-MoldCenter,

was developed and is the positive proof

of the evidence. The GANTRY-concept is

covering the EDM requirements from

small to large. Herewith we are confident

to raise your process-efficiency funda-

mentally.

The direction is obvious, let’s go the

course together.

Your Partner

Rainer Jung, President

GANTRY 400

GANTRY 500 and 800

GANTRY 1200

GANTRY 1500 and 2000

Control

High-Lights

Technical Data

Options

MoldCenter / Automation

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Plug and Play!

Set-Up, Fill-In, Erode!

And this with highest accuracy on

smallest floor space!

This is possible with our GANTRY 400.

When you got to machine workpieces

with limited dimensions, the GANTRY 400

is the ideal base of operation for efficient

processes, and also offers intelligent

automation technology.

GANTRY 400

GANTRY 400 Axis-Travel: X / Y / Z

400 / 300 / 300 mm

Work tank dimensions: L / W / H

650 / 500 / 340 mm

Control

High-Lights

Technical Data

Options

MoldCenter / Automation

Operator friendly machining

with efficient handling

Miracle in floorspace-saving

Highest accuracy at minimum space

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With the 500th GANTRY 500 machine

which was built in 2006, the machine

has proved an allrounder for over a

decade.

Due to the “GANTRY-style” regarding

accessibility and retrofitting of auto-

mation, this makes this machine to be

“one of a kind”.

GANTRY 500

GANTRY 500 Axis-Travel: X / Y / Z

525 / 400 / 450 mm

Work tank dimensions: L / W / H

750 / 650 / 420 mm

GANTRY 500 and GANTRY 800 – Precision-machines which “sta

Maximum accuracy due to rigidity and temperature-stability

High-Speed-Jump for fastest machining with excellent image-preciseness

Top performance, by the use of modern generator-technology

More versatility for new applications through modular upgrading

All possibilities and wide scope for automation

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The requirements and the workpiece-

dimensions are getting more complex

and demanding.

For this configuration we have con-

ceived the GANTRY 800. The machine

only needs slightly more floor space

than the GANTRY 500, but has the

double working-area. This makes it to

a real “Capacity-Miracle”.

GANTRY 800

GANTRY 800 Axis-Travel: X / Y / Z

550 / 850 / 450 mm

Work tank dimensions: L / W / H

800 / 1100 / 480 mm

crowd”

Best quality for machining and consequently for your final product

Highest productivity by saving manufacturing-time and better cost-benefit-relation

Absolute reliability of processing with defined reproducibility

Best future- and planning-reliability for your investment

Optimised flexibility as an assumption for more customer orientation

Control

High-Lights

Technical Data

Options

MoldCenter / Automation

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GANTRY-EDM in big size

Large axis-travel-ways by smallest footprint

Large fluid-tank, lowering totally into the base

Machine in GANTRY-style

Weight of electrodes 1– 100 kg, automatically exchangeable

Axis-Travel: X / Y / Z

1000 / 1500 / 650 mm

Work tank dimensions: L / W / H

1270 / 1770 / 680 mm

The GANTRY 1200 is unique for its

various possibilities. The experiences

of the “large-scale-machines” and the

vitality of the “small-machines” are

combined in the GANTRY 1200.

The machine moves fast with large

workpieces through “high-axis-travel-

speed” and “High-Speed-Jump” (HSJ).

At the same time the machine is

conceived for large machining in the

“Big-mould-manufacturing”.

GANTRY 1200

GANTRY 1200

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Generator, fire-extinguisher, cooling-unit and electrical-control-cabinet

are integrated into the supply-unit

Fluid-level is maintained automatically, means no fill- or drain-time

Best accessibility for loading, set-up and for inspection

Ideal for complete and partial machining of workpieces

Control

High-Lights

Technical Data

Options

MoldCenter / Automation

Axis-Travel: X / Y / Z

GANTRY 1500: 1050 / 2050 / 1000 mm

GANTRY 2000: 1550 / 2750 / 1000 mm

Work tank dimensions: L / W / H

GANTRY 1500: 1520 / 2520 / 945 mm

GANTRY 2000: 2020 / 3220 / 1350 mm

As a result of experiences over decades

for the design, manufacturing and

application of large EDM-equipment,

OPS-INGERSOLL is your qualified part-

ner in the “Large-mould-manufacturing-

industry”.

With GANTRY 1500 and GANTRY 2000

we offer future-oriented and inflective

solutions for large EDM-tasks and

-challenges.

GANTRY 1500/2000

GANTRY 1500/2000

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CONTROL OPS-INGERSOLL expects to increase

the efficiency of your production.

Control, power-unit and innovative

ideas like HSJ are consequently “under

review” regarding these requirements.

The 64-bit-PC-NC-control supports the

capability of the “GANTRY” even to fulfil

complex duties with high discharging

performance, small electrode-wear,

homogeneous surfaces and to accom-

plish dependable long-lasting-accuracy.

Essential facts of the control:

Windows-operating-system

Adaptable to all common CAM-systems

MultiProg Technology-Selection

Shop-floor oriented operator-guidance

Easy to learn, due to dialog-text

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multipulsePRO

A new dimension in sink-EDM. With

multipulsePRO you will reach an

improvement of electrode-wear specific

for graphite-electrodes of up to 60%,

and even better metal-removal.

With this you will benefit the full poten-

tial of your GANTRY machine, and reach

shorter process-times.

MultiProg

Programming with PC

As complex as any machining-task may

be, with MultiProg the programming will

be very easy.

The input of the most important para-

meters is sufficient and MultiProg calcu-

lates the necessary number of electrodes

for an optimized EDM-result, determines the complete EDM-technology from

roughing to the final-step.

Whether you have single- or multiple-

cavities, tunnel-gating, ribbed- or

freeform electrodes, made out of copper

or graphite, whether you have to

machine tool-steel or even exotic

materials, for every task there will be

the right solution in “MultiProg”.

multipulsePRO/MultiProg

00%

80%

60%

40%

0%

20%

Wear Others Wear OPS-INGERSOLL

Graphite Copper

Current Result 2006

Less wear, up to 60% with graphite

Customer conclusions concerning multipulsePro:

Experiences