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NOH SolarWtrHtg Pres

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    SolarDomesticHotWaterHeatingSystems

    Design,Installation

    and

    Maintenance

    Presentedby:

    ChristopherA.Homola,PE

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    A Brief History of Solar Water Heating

    Solar water heating has been around for many years because it is theeasiest way to use the sun to save energy and money. One of the earliestdocumented cases of solar energy use involved pioneers moving westafter the Civil War. They would place a cooking pot filled with cold water inthe sun all day to have heated water in the evening.

    The first solar water heater that resembles the concept still in use todaywas a metal tank that was painted black and placed on the roof where it

    was tilted toward the sun. The concept worked, but it usually took all dayfor the water to heat, then, as soon as the sun went down, it cooled offquickly because the tank was not insulated.

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    A Brief History of the American Solar Water Heating Industry

    1890 to 1930's - the California Era

    The first commercial solar water heater was introduced by Clarence Kemp in the1890's in California. For a $25 investment, people could save about $9 a year in coalcosts. It was a simple batch type solar water heater that combined storage and

    collector in one box.

    The first thermosyphon systems with the tank on the roof and the collector belowwere invented, patented, and marketed in California in the 1920's by William Bailey.One of the largest commercial systems in California was installed for a resort in

    Death Valley.

    Natural gas was discovered in Southern California and cheap natural gas,aggressively marketed by utility companies, ended the solar water heating market.Patents were sold to a Florida company, owned by HM Carruthers in 1923 and the

    solar hot water industry began in the coastal cities of central Florida and southernFlorida.

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    1930's to 1973 - the South Florida Era

    Floridians purchased or shipped to the Caribbean more than 100,000thermosyphon water heaters between 1930 and 1954 when the industrycollapsed. During the second World War (1942 to 1945) copper wasreserved for the military and the solar industry was not able to make solar

    collectors.

    After the war, the Florida industry boomed again for about six years. Half ofMiami homes had solar water heaters with over 80% of new homes having

    them installed. In the early 1950's electricity became cheap in Florida andutility companies gave away electric water heaters in an effort to eliminatethe solar water heating industry.

    By 1973, there were only two full-time solar water heating companies left inthe United States both operating out of Miami, Florida.

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    1973 to 1986 - Oil Embargo and Tax Credits

    The oil embargo of 1973 resulted in a rise in fuel prices. A few companiesstarted experimenting with solar water heaters and designing systems but therewere really no national solar collector manufacturers with widespreaddistribution until the late seventies.

    The federal government sponsored a few HUD Grants for domestic solar waterheaters in the period just before the start of the 40% Federal tax rebate in 1979.

    The tax credit era, 1979 to 1986, started a nationwide boon in solar hot watersystems that resulted in hundreds of manufacturers and thousands ofcontractors and distributors starting new businesses.

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    Equipment has improved since the 1980s. Improvements wereprecipitated by both certification design review and experiencedinstallers.

    Today, more than 1.2 million buildings have solar water heatingsystems in the United States. Japan has nearly 1.5 million buildings

    with solar water heating. In Israel, 30 percent of the buildings use solar-heated water. Greece and Australia are also leading users of solarenergy.

    There is still a lot of room for expansion in the solar energy industry.There are no geographical constraints. For colder climates,manufacturers have designed systems that protect components fromfreezing conditions. Wherever the sun shines, solar water heatingsystems can work. The designs may be different from the early solarpioneers, but the concept is the same.

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    Environmental

    Benefits

    Solarwaterheatersdonotpollute.

    Solar

    water

    heaters

    help

    to

    avoid

    carbon

    dioxide,

    nitrogen

    oxides,

    sulfurdioxide,andtheotherairpollutionandwastescreatedwhen

    thelocalutility

    generatespowerorfuelisburnedtoheatdomesticwater.

    Whenasolarwaterheaterreplacesanelectricwaterheater,theelectricity

    displacedover

    20

    years

    represents

    more

    than

    50

    tons

    of

    avoided

    carbon

    dioxideemissionsalone.

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    LongTerm

    Benefits

    Solarwaterheatersofferlongtermbenefitsthatgobeyondsimple

    economics.

    Inadditiontohavingfreehotwaterafterthesystemhaspaidforitselfin

    reducedutilitybills,ownerscouldbecushionedfromfuture

    fuel

    shortagesandpriceincreases.

    Solarwaterheaterscanassistinreducingthiscountry'sdependenceon

    foreignoil.

    It is estimated that adding a solar water heater to an existing

    home

    raises

    theresalevalueofthehomebytheentirecostofthesystem.

    Homeownersmaybeabletorecouptheirentireinvestmenttheysell

    theirhome.

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    EconomicBenefits

    Many home builders choose electric water heaters because they are easy to

    install

    and

    relatively

    inexpensive

    to

    purchase.

    However,

    research

    shows

    that

    an

    average household with an electric water heater spends about 25%

    of its home

    energycostsonheatingwater.

    Itmakes

    economic

    sense

    to

    think

    beyond

    the

    initial

    purchase

    price

    and

    consider

    lifetimeenergycosts,orhowmuchyouwillspendonenergytousetheappliance

    over its lifetime. The Florida Solar Energy Center

    studied the potential savings to

    Florida homeowners of common waterheating systems compared with electric

    water

    heaters.

    It

    found

    that

    solar

    water

    heaters

    offered

    the

    largest

    potential

    savings,withsolarwaterheaterownerssavingasmuchas50%to85%annuallyon

    theirutilitybillsoverthecostofelectricwaterheating.

    http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/http://www.fsec.ucf.edu/
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    EconomicBenefitsContinued

    Asolarhotwaterheaterheatsthesameamountofwaterforafractionofthe

    cost.

    A

    solar

    hot

    water

    heating

    systems

    performance

    is

    dependent

    on

    the

    intensityofthesuninitslocation.

    Theinitialexpenseofinstallingasolarhot

    water heater ($3500 to $5500) tends to be greater than installing an electric

    ($450

    to$650)

    or

    gas

    ($750

    to

    $1000)

    water

    heater.

    Thecostsvaryfromregiontoregion.Dependingonthepriceoffuelsources,the

    solarwaterheatercanbemoreeconomicaloverthelifetimeofthesystemthan

    heating

    water

    with

    electricity,

    fuel

    oil,

    propane,

    or

    even

    natural

    gas

    because

    thefuel(sunshine)isfree.

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    EconomicBenefitsContinued

    However,

    at

    the

    current

    low

    prices

    of

    natural

    gas,

    solar

    water

    heaters

    cannot

    competewithnaturalgaswaterheatersinmostpartsofthecountryexcept

    innewhomeconstruction.Althoughyouwillstillsaveenergycostswitha

    solarwaterheaterbecauseyouwon'tbebuyingnaturalgas,itwon'tbe

    economicalon

    adollar

    for

    dollar

    basis.

    Paybacksvarywidely,butyoucanexpectasimplepaybackof4to8years

    on

    awell

    designed

    and

    properly

    installed

    solar

    water

    heater.

    You

    can

    expect

    shorterpaybacksinareaswithhigherenergycosts.Afterthepayback

    period, you accrue the savings over the life of the system, which ranges

    from

    15to40years,dependingonthesystemandhowwellitismaintained.

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    EconomicBenefitsContinued

    You

    can

    determine

    the

    simple

    payback

    of

    a

    solar

    water

    heater

    by

    firstdeterminingthenetcostofthesystem.Netcostsincludethetotalinstalled

    costlessanytaxincentivesorutilityrebates. Afteryoucalculatethenet

    costofthesystem,calculatetheannualfuelsavingsanddividethenet

    investmentbythisnumbertodeterminethesimplepayback.

    Anexample:Yourtotalutilitybillaverages$160permonthandyourwater

    heatingcostsareaverage(25%ofyourtotalutilitycosts)at$40permonth.

    Ifyoupurchaseasolarwaterheaterfor$2,000thatprovidesanaverageof

    60%of

    your

    hot

    water

    each

    year,

    that

    system

    will

    save

    you

    $24

    per

    month

    ($40x0.60=$24)or$288peryear(12x$24=$288).Thissystemhasa

    simplepaybackoflessthan7years($2,000

    $288=6.9).

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    For the remainder of the life of the solar water heater, 60% of the hot

    water

    will

    be

    free,

    saving

    $288

    each

    year.

    You

    will

    need

    to

    account

    for

    someoperationandmaintenancecosts,whichareestimatedat$25

    to$30

    ayear.Thisisprimarilytohavethesystemcheckedevery3years.

    Ifyou

    are

    building

    anew

    home

    or

    refinancing

    your

    present

    home

    to

    do

    amajor renovation, the economics are even more attractive. The cost of

    including thepriceofasolarwater heater in anew 30year mortgage is

    usually between $13 and $20 per month. The portion of the federal

    income tax deduction for mortgage interest attributable to the solar

    system reduces that amount by about $3 to $5 per month. If your fuelsavingsaremorethan$15permonth,the investment inthesolar

    water

    heaterisprofitableimmediately.

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    Peak Power Benefit

    A typical residential solar water heating system (SWHS) for a family offour delivers 4 kilowatts of electrical equivalent thermal power whenunder full sun and when the temperature of the water in the storagetank is about the same as the air temperature. Such a systemtypically has about 64 square feet of solar collector surface area andproduces approximately the same peak power as 400 square feet ofphotovoltaic panels.

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    Production Capacity Benefit

    Ratings of collectors and systems, along with other informationspecific to the local area, can be used to calculate the specificreduction in a utilitys peak demand. On average, for every solar

    water heating system that is installed, 0.5 kilowatts of peakdemand is deferred from a utilitys load.

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    Energy Production Benefit

    Because peak performance occurs infrequently, a more realisticindication of solar thermal system performance is the rated dailyenergy output of the collectors or system.

    Using this method, a typical solar water heating system contributes7 to 10 kilowatt-hours per day, depending on the solar resource andtype of collector.

    Electric water heating for residential applications typically

    consumes about 12 kilowatt-hours per day, depending on groundwater temperature.

    Annual site-specific energy savings for domestic water heating

    systems are available at www.solar-rating.org for all systemscertified by the Solar Rating and Certification Corporation (SRCC).

    Using this data, a typical solar water heating system producesabout 3,400 kilowatt-hours per year, depending on local conditionsand type of collector.

    http://www.solar-rating.org/http://www.solar-rating.org/
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    Atmosphere

    AngleofIncidence

    Geography

    LatitudeandSeason

    AirPollutionandNaturalHaze

    What

    Influences

    the

    Amount

    of

    Solar

    Radiation?

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    Atmosphere

    The atmosphere absorbs certain wavelengths of light more than others. The exact spectraldistribution of light reaching the earth's surface depends on how much atmosphere the lightpasses through, as well as the humidity of the atmosphere. In the morning and evening, thesun is low in the sky and light waves pass through more atmosphere than at noon. Thewinter sunlight also passes through more atmosphere versus summer. In addition, differentlatitudes on the earth have different average thicknesses of atmosphere that sunlight must

    penetrate. The figure below illustrates the atmospheric effects on solar energy reaching theearth. Clouds, smoke and dust reflect some solar insolation back up into the atmosphere,allowing less solar energy to fall on a terrestrial object. These conditions also diffuse orscatter the amount of solar energy that does pass through.

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    Angle of Incidence

    The suns electromagnetic energy travels in a straight line. The angle

    at which these rays fall on an object is called the angle of incidence. Aflat surface receives more solar energy when the angle of incidence iscloser to zero (i.e. perpendicular) and therefore receives significantlyless in early morning and late evening. Because the angle of incidenceis so large in the morning and evening on earth, about six hours ofusable solar energy is available daily. This is called the solarwindow.

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    Absorptance vs. Reflectance

    Certain materials absorb more insolation than others. More absorptivematerials are generally dark with a matte finish, while more-reflectivematerials are generally lighter colored with a smooth or shiny finish.

    The materials used to absorb the sun's energy are selected for theirability to absorb a high percentage of energy and to reflect a minimumamount of energy. The solar collector's absorber and absorber coatingefficiency are determined by the rate of absorption versus the rate of

    reflectance. This in turn, affects the absorber and absorber coating'sability to retain heat and minimize emissivity and reradiation. Highabsorptivity and low reflectivity improves the potential for collectingsolar energy.

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    Collecting and Converting Solar Energy

    Solar collectors capture the suns electromagnetic energy andconvert it to heat energy. The efficiency of a solar collectordepends not only on its materials and design but also on its

    size, orientation and tilt.

    Available solar energy is at its maximum at noon, when the sunis at its highest point in its daily arc across the sky. The sun's

    daily motion across the sky has an impact on any solarcollector's efficiency and performance in the following ways.

    1.Since the angle of incidence of the solar energy measuredfrom the normal (right angle) surface of the receiving surface

    changes throughout the day, solar power is lower at dawn anddusk. In reality, there are only about 6 hours of maximumenergy available daily.2.The total energy received by a fixed surface during a given

    period depends on its orientation and tilt and varies with weatherconditions, time of day and season.

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    Insolation

    Insolation is the amount of the suns electromagnetic energy thatfalls on any given object.

    Simply put, when we are talking about solar radiation, we arereferring to insolation.

    In Florida (at about sea level), an object will receive a maximum ofaround 300 Btu/ft2hr (about 90 watts/ft2 or 950 watts/meter2) at highnoon on a horizontal surface under clear skies on June 21 (the dayof the summer equinox).

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    PV Solar Radiation (Flat Plate, Facing South,Latitude Tilt)Static Maps

    These maps provide monthly average daily totalsolar resource information on grid cells ofapproximately 40 km by 40 km in size. Theinsolation values represent the resource availableto a flat plate collector, such as a photovoltaicpanel, oriented due south at an angle from

    horizontal to equal to the latitude of the collectorlocation.

    Resource:

    National Renewable Energy Laboratory

    www.nrel.gov/gis/solar.html

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    OptimumPerformanceConsiderations

    OptimumTilt:

    Tolatitude

    for

    greatest

    performance

    or

    up

    to

    latitude

    minus

    5 degrees.

    OptimumSummerLoad: Latitudeminus15degrees(e.g.solarairconditioning).

    OptimumWinterLoad: Latitudeplus15degrees(e.g.solarspaceheating).

    OptimumAzimuth:

    Towardtheequator(e.g.Facingsouthinnorthernhemisphere).

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    Figure 1. Sun Path Diagrams for 28 N. Latitude

    Seasonal Variations

    The dome of the sky and the suns path at various times ofthe year are shown in Figure 1.

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    Figure 2a And 2b. Collected Energy Varies with Time of Year And Tilt

    For many solar applications, we want maximum annual energy harvest. For others, maximum

    winter energy (or summer energy) collection is important. To orient the flat-plate collectorproperly, the application must be considered, since different angles will be best for eachdifferent application.

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    Actual Collector Orientation Possibilities

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    Collector Orientation

    Collectors work best when facing due south. If roof lines or other factors dictate

    different orientations, a small penalty will be paid, as shown in Figure 3. As anexample: for an orientation 20 degrees east or west of due south, we must increasethe collector area to 1.06 times the size needed with due south orientation (dashedline on Figure 3) to achieve the same energy output. The orientation angle awayfrom due south is called the azimuth and, in the Northern Hemisphere, is plus if thecollector faces toward the east and minus if toward the west.

    Figure 3. Glazed Collector Orientations

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    Tilt Angle

    The best tilt angle will vary not only with the collectorsgeographical location but also with seasonal function. Solarwater heating systems are designed to provide heat year-round.

    In general:

    A)Mounting at an angle equal to the latitude works best for year-round energy use.

    B)Latitude minus 15 degrees mounting is best for summer energycollection.

    C)Latitude plus 15 degrees mounting is best for winter energy

    collection.

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    Various Collector Tilt Angles

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    Solarwaterheatingsystemsincludestoragetanksandsolar

    collectors.

    Therearetwotypesofsolarwaterheatingsystems:Active,which

    havecirculating

    pumps

    and

    controls,

    and

    Passive,

    which

    dont.

    Mostsolarwaterheatersrequireawellinsulatedstoragetank.

    Solarstorage

    tanks

    have

    an

    additional

    outlet

    and

    inlet

    connected

    toandfromthesolarcollector.

    Intwotanksystems,thesolarwaterheaterpreheatswater

    beforeitenterstheconventionalwaterheater.

    Inonetanksystems,thebackupheateriscombinedwiththe

    solarstorageinonetank.

    Solar Water Heating System Basics

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    Electric Back-Up

    Solar systems with single tanks are designed to encouragetemperature stratification so that when water is drawn for service, it is

    supplied from the hottest stratum in the tank (i.e. top of tank).

    While a solar system tank in the United States normally contains aheating element, the element is deliberately located in the upper third

    of the tank.

    The electric element functions as back-up when solar energy is notavailable or when hot water demand exceeds the solar-heated supply.

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    Natural Gas Back-Up

    Natural gas back-up systems may use passive (thermosyphon orintegral collector system) solar preheating plumbed in series forproper operation.

    Or two separate tanks may be used for active solar systems withnatural gas back-up heating systems.

    The solar storage tank is piped in series to the auxiliary tank sending

    the hottest solar preheated water to the gas back-up tank.

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    SolarCollectors

    Fourtypesofsolarcollectorsareusedforresidential

    applications:

    Flatplatecollector

    Integralcollectorstoragesystems

    Batchsystem

    Evacuatedtubesolarcollectors

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    FlatPlateCollector

    Flatplatecollectorsaredesignedtoheatwatertomedium

    temperatures(approximately140degreesFahrenheit).

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    Flat plate collectors typically include the following components:

    1.Enclosure: A box or frame that holds all the components together.

    2.Glazing: A transparent cover over the enclosure that allows the suns rays topass through to the absorber. Most glazing is glass but some designs use clear

    plastic.

    3.Glazing Frame: Attaches the glazing to the enclosure. Glazing gaskets preventleakage around the glazing frame and allow for contraction and expansion.

    4.Insulation: Material between the absorber and the surfaces it touches that

    blocks heat loss by conduction thereby reducing the heat loss from the collectorenclosure.

    5.Absorber: A flat, usually metal surface inside the enclosure that, because of itsphysical properties, can absorb and transfer high levels of solar energy.

    6.Flow Tubes: Highly conductive metal tubes across the absorber through whichfluid flows, transferring heat from the absorber to the fluid.

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    IntegralCollectorStorage(ICS)Systems

    In other solar water heating systems the collector and storagetank are separate components. In an integral collector storage(ICS) system, both collection and solar storage are combined

    within a single unit. Most ICS systems store potable waterinside several tanks within the collector unit. The entire unit isexposed to solar energy throughout the day. The resultingwater is drawn off either directly to the service location or as

    replacement hot water to an auxiliary storage tank as water isdrawn for use.

    Cutaway of an ICS system

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    Batch solar water heater

    Batch System

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    The simplest of all solar water heating systems is a

    batch system.

    It is simply one or several storage tanks coated withblack, solar-absorbing material in an enclosure withglazing across the top and insulation around the other

    sides.

    It is the simplest solar system to make. When exposedto sun during the day, the tank transfers the heat it

    absorbs to the water it holds.

    The heated water can be drawn directly from the tankor it can replace hot water that is drawn from an interiortank inside the building.

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    EvacuatedTubeSolarCollectors

    Thistypeofsystemfeaturesparallelrowsoftransparentglasstubes.

    Eachtubecontainsaglassoutertubeandmetalabsorbertubeattached

    toafin. Thefinscoatingabsorbssolarenergybutinhibitsradiativeheat

    loss.

    Thesecollectors

    are

    used

    more

    frequently

    for

    commercial

    applications.

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    Evacuated-tube collectors generally have a smaller solar collecting surfacebecause this surface must be encased by an evacuated glass tube. They

    are designed to deliver higher temperatures (approximately 300 degreesFahrenheit). The tubes themselves comprise the following elements:

    1.Highly tempered glass vacuum tubes, which function as both glazing and

    insulation.

    2.An absorber surface inside the vacuum tube. The absorber is surroundedby a vacuum that greatly reduces the heat loss.

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    ActiveSolarWaterHeatingSystems

    TherearetwoSolarWaterHeatingSystemtypes:ActiveandPassiveTherearetwotypesofActiveSolarWaterHeatingSystems:

    DirectCirculationSystems

    IndirectCirculationSystems

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    DirectCirculationSystems

    Pump circulates domestic water through the collector(s) and into

    the

    building. This type of system works well in climates where it rarely

    freezes.

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    DirectPumpedSystem

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    DirectSystemwithPhotovoltaicPoweredPump

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    Direct System with Automatic Drain-down system configuration

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    Thedirectpumpedsystemhasoneormoresolarenergycollectors

    installedontheroofanda

    storage tank located somewhere within the building. A pump circulates the water from the

    tank

    up

    to

    the

    collector

    and

    back

    again.

    This

    is

    called

    a

    direct

    (or

    open

    loop)

    system

    because

    thesunsheatistransferreddirectlytothepotablewatercirculatingthroughthecollectorand

    storagetank. Neitheranantifreezenorheatexchangerisinvolved.

    This system has a differential controller that senses temperature differences between water

    leavingthe

    solar

    collector

    and

    the

    coldest

    water

    in

    the

    storage

    tank.

    When

    the

    water

    in

    the

    collectorisabout1520Fwarmerthanthewaterinthestoragetank,thepumpisturnedonby

    thecontroller. Whenthetemperaturedifferencedropstoabout35F,thepumpisturnedoff.

    Inthisway,thewateralwaysgainsheatfromthecollectorwhen

    thepumpoperates.

    A flushtype freeze protection valve installed near the collector provides freeze protection.

    Whenever temperatures approach freezing, thevalveopens to letwarmwater flow through

    thecollector.

    Thecollector

    should

    always

    allow

    for

    manual

    draining

    by

    closing

    the

    isolation

    valves

    (located

    abovethestoragetank)andopeningthedrainvalves.

    Automaticrecirculationisanothermeansoffreezeprotection. Whenthewaterinthecollector

    reachesatemperaturenear freezing, thecontroller turns thepumpon fora fewminutes to

    warmthe

    collector

    with

    water

    from

    the

    storage

    tank.

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    DirectSystem

    Advantages

    Servicewateruseddirectlyfromcollectorloop.

    Noheatexchanger moreefficientheattransfertostorage.

    Circulationpump(ifneeded)needsonlytoovercomefriction

    losses system

    pressurized.

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    DirectSystem

    Disadvantages

    Qualityofservicewatermustbegoodtopreventcorrosion,scaleordepositsincomponents.

    Freezeprotectiondependsonmechanicalvalves.

    Recommendedin

    climates

    with

    minimal/no

    freeze

    potential,

    andgoodwaterquality.

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    IndirectCirculationSystems

    Pumpcirculatesanonfreezing,heattransferfluidthroughthecollector(s)

    andaheatexchanger.

    Thisheats

    the

    water

    that

    then

    flows

    into

    the

    home.

    Thistypeofsystemworkswellinclimatespronetofreezingtemperatures.

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    IndirectPumpedSystemUsingAntiFreezeSolution

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    This system design is common in northern climates, where freezing weather

    occursmorefrequently. Anantifreezesolutioncirculatesthroughthecollector,

    and

    a

    heat

    exchanger

    transfers

    the

    heat

    from

    the

    antifreeze

    solution

    to

    the

    storagetankwater. Whentoxicheatexchangerfluidsareused,adoublewalled

    exchanger is required. Generally, if the heat exchanger is installed in the

    storagetank,itshouldbelocatedinthelowerhalfofthetank.

    Aheattransfersolution ispumpedthroughthecollector inaclosed loop. The

    loopincludesthecollector,connectingpiping,thepump,anexpansiontankand

    aheatexchanger. Aheatexchangercoil inthe lowerhalfof thestorage tank

    transfersheatfromtheheattransfersolutiontothepotablewaterinthesolar

    storagetank. Analternativeofthisdesignistowraptheheat

    exchangeraround

    thetank. Thiskeepsitfromcontactwiththepotablewater.

    The differential controller, in conjunction with the collector and tank sensors,

    determineswhen

    the

    pump

    should

    be

    activated

    to

    direct

    the

    heat

    transfer

    fluid

    throughthecollector. Thephotovoltaicpanel locatedontheroofsuppliesthe

    powertooperatethecirculatingpump.

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    IndirectPumpedSystemUsingAntiFreezeSolution

    andWrapAroundHeatExchanger

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    Afailsafemethodofensuringthatcollectorsandcollectorlooppipingneverfreeze

    istoremoveallthewaterfromthecollectorsandpipingwhenthesystemisnot

    collectingheat.

    This

    is

    amajor

    feature

    of

    the

    drain

    back

    system.

    Freeze

    protection

    isprovidedwhenthesystemisinthedrainmode. Waterinthe

    collectorsand

    exposedpipingdrainsintotheinsulateddrainbackreservoirtankeachtimethe

    circulatingpumpshutsoff. Aslighttiltofthecollectorsisrequiredinordertoallow

    completedrainage. Asightglassattachedtothedrainbackreservoirtankshows

    whenthereservoirtankisfullandthecollectorhasbeendrained.

    Inthisparticularsystem,distilledwaterisrecommendedtobeusedasthecollector

    loopfluidtransfersolution. Usingdistilledwaterincreasestheheattransfer

    characteristicsand

    prevents

    possible

    mineral

    buildup

    of

    the

    transfer

    solution.

    Whenthesunshinesagain,thecirculatingpumpisactivatedbyadifferential

    controller. Waterispumpedfromthereservoirtothecollectors,allowingheatto

    becollected.

    The

    water

    stored

    in

    the

    reservoir

    tank

    circulates inaclosedloopthroughthecollectorsandaheatexchangeratthebottomofthe

    storagetank.

    Theheatexchangertransfersheatfromthecollectorloopfluidtothepotablewater

    locatedinthestoragetank.

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    IndirectSystem

    Advantages

    Freezeprotectionprovidedbyantifreezefluidordrainback.

    Collector/pipingprotectedfromaggressivewater.

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    IndirectSystem

    Disadvantages

    Mustaccountforreducedheattransferefficiencythroughheat

    exchanger.

    Addedmaterials=addedcost.

    Ifnotusingwater,fluidsrequiremaintenance.

    Mostdesignsrequireaddedpumpingcost.

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    Passive Solar Water Heaters

    Passive solar water heaters rely on gravity and the tendency for waterto naturally circulate as it is heated.

    Passive solar water heater systems contain no electrical components,

    are generally more reliable, easier to maintain, and possibly have alonger work life than active solar water heater systems.

    The two most popular types of passive solar water heater systems

    are: Integral-Collector Storage (ICS) andThermosyphon systems.

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    IntegralCollectorStorageSystem

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    Inanintegralcollectorstoragesystem,thehotwaterstoragesystemisthecollector.

    Coldwaterflowsprogressivelythroughthecollectorwhereitis

    heatedbythesun.

    Hotwaterisdrawnfromthetop,whichisthehottest,andreplacementwaterflows

    into the bottom. This system is simple because pumps and controllers are not

    required.

    On demand, cold water from the building flows into the collector

    and hot water

    fromthecollectorflowstoastandardhotwaterauxiliarytankwithinthebuilding.

    Aflushtypefreezeprotectionvalveisinstalledinthetoppipingnear

    thecollector.

    As temperatures near freezing, this valve opens to allow relativelywarmwater to

    flowthroughthecollecttopreventfreezing.

    In

    areas

    of

    the

    country,

    the

    thermal

    mass

    of

    the

    large

    water

    volume

    within

    theintegralcollectorstoragecollectorprovidesameansoffreezeprotection.

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    ThermosyphonSystem

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    As thesun shineson the collector, the water inside the collector flow

    tubes is heated. As it heats, this water expands slightly and becomeslighterthanthecoldwaterinthesolarstoragetankmountedabovethecollector. Gravitythenpullsheavier,coldwaterdownfromthe

    tankand

    intothecollectorinlet. Thecoldwaterpushestheheatedwaterthrough

    thecollectoroutletandintothetopofthetank,thusheatingthewater

    inthe

    tank.

    In a thermosiphon system there is no need for a circulating pump

    and

    controller. Potablewater flowsdirectly to the tankon the roof. Solar

    heatedwater

    flows

    from

    the

    rooftop

    tank

    to

    the

    auxiliary

    tank

    installed

    atgroundlevelwheneverwaterisusedwiththebuilding.

    The thermosiphon system features a thermally operated valve that

    protects the collector from freezing. It also includes isolation valves,whichallowthesolarsystemtobemanuallydrained incaseoffreezingconditions,ortobebypassedcompletely.

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    Typical Components of a Direct Flat Plate Collector System

    AIR VENT

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    Allows air that has entered the system to escape, and in turn prevents air locks that wouldrestrict flow of the heat-transfer fluid. An air vent must be positioned vertically and is usually

    installed at the uppermost part of the system. In active direct systems supplied by pressurizedwater, an air vent should be installed anywhere air could be trapped in pipes or collectors.Indirect systems that use glycol as the heat-transfer fluid use air vents to remove any dissolvedair left in the system after it has been pressurized or charged with the heat-transfer fluid. Oncethe air has been purged in these indirect systems, the air vent mechanism is manually closed.

    TEMPERATURE-PRESSURE RELIEF VALVE

    Protects system components from excessive pressures and temperatures. A pressure-temperature relief valve is always plumbed to the solar storage (as well as auxiliary) tank. Inthermosiphon and ICS systems, where the solar tanks are located on a roof, these tanks may

    also be equipped with a temperature-pressure relief valve since they are in some jurisdictionsconsidered storage vessels. These valves are usually set by the manufacturer at 150 psi and210 F. Since temperature pressure relief valves open at temperatures below typical collectorloop operating conditions, they are not commonly installed in collector loops.

    PRESSURE RELIEF VALVE

    Protects components from excessive pressures that may build up in system plumbing. In anysystem where the collector loop can be isolated from the storage tank, a pressure relief valvemust be installed on the collector loop. The pressure rating of the valve (typically 125 psi) mustbe lower than the pressure rating of all other system components, which it is installed to protect.The pressure relief valve is usually installed at the collector.

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    PRESSURE GAUGE

    Is used in indirect systems to monitor pressure within the fluid loop. In both direct and

    indirect systems, such gauges can readily indicate if a leak has occurred in the systemplumbing.

    VACUUM BREAKER

    Admits atmospheric pressure into system piping, which allows the system to drain. Thisvalve is usually located at the collector outlet plumbing but also may be installed anywhereon the collector return line. The vacuum breaker ensures proper drainage of the collectorloop plumbing when it is either manually or automatically drained. A valve that incorporatesboth air vent and vacuum breaker capabilities is also available.

    ISOLATION VALVES

    These valves are used to manually isolate various subsystems. Their primary use is toisolate the collectors or other components before servicing.

    DRAIN VALVES

    Used to drain the collector loop, the storage tank and, in some systems, the heat exchangeror drain-back reservoir. In indirect systems, they are also used as fill valves. The mostcommon drain valve is the standard boiler drain or hose bib.

    CHECK VALVES

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    CHECK VALVES

    Allow fluid to flow in only one direction. In solar systems, these valves preventthermosiphoning action in the system plumbing. Without a check valve, water that cools in theelevated (roof-mounted) collector at night will fall by gravity to the storage tank, displacinglighter, warmer water out of the storage tank and up to the collector. Once begun, thisthermosiphoning action can continue all night, continuously cooling all the water in the tank. Inmany cases, it may lead to the activation of the back-up-heating element, thereby causing thesystem to lose even more energy.

    FREEZE-PROTECTION VALVES

    Are set to open at near freezing temperatures, and are installed on the collector return line ina location close to where the line penetrates the roof.

    Warm water bleeds through the collector and out this valve to protect the collector and pipesfrom freezing. A spring-loaded thermostat or a bimetallic switch may control the valve.

    TEMPERATURE GAUGES

    Provide an indication of system fluid temperatures.

    A temperature gauge at the top of the storage tank indicates the temperature of the hottestwater available for use.

    Temperature wells installed at several points in the system will allow the use of a single

    gauge in evaluating system operation.

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    SelectingaSolarWaterHeatingSystem

    Investigatelocalcodes,covenants,andregulations.

    Considertheeconomicsofasolarwaterheatingsystem.

    Evaluatethesitessolarresource.

    Determinethecorrectsystemsize.

    Estimateandcomparesystemcosts.

    Building Codes, Covenants, and Regulations for

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    Building Codes, Covenants, and Regulations for

    Solar Water Heating Systems

    Before installing a solar water heating system, you should investigate local building

    codes, zoning ordinances, and subdivision covenants, as well as any special regulationspertaining to the site. A building permit will probably be required to install a solar energysystem onto an existing building.

    Not every community or municipality initially welcomes renewable energy installations.

    Although this is often due to ignorance or the comparative novelty of renewable energysystems, compliance with existing building and permit procedures to install a system isunavoidable.

    The matter of building code and zoning compliance for a solar system installation is

    typically a local issue. Even if a statewide building code is in effect, it's usually enforcedlocally by the city, county, or parish. Common problems owners have encountered withbuilding codes include the following:

    Exceeding roof loadUnacceptable heat exchangersImproper wiringUnlawful tampering with potable water supplies.

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    Potential zoning issues include the following:

    Obstructing sideyardsErecting unlawful protrusions on roofsSiting the system too close to streets or lot boundaries.

    Special area regulationssuch as local community, subdivision, or

    homeowner's association covenantsalso demand compliance. Thesecovenants, historic district regulations, and flood-plain provisions caneasily be overlooked.

    Building Codes, Covenants, and Regulations for

    Solar Water Heating Systems Continued

    Renewable Energy Funding Sources

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    The Database of State Incentives for Renewables & Efficiency (DSIRE) isa comprehensive source of information on state, local, utility, and federalincentives that promote renewable energy and energy efficiency. Thewebsite is http://www.dsireusa.org.

    http://www.dsireusa.org/http://www.dsireusa.org/
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    Federal Level Funding

    Federal Incentives for Renewable Energy

    U.S. Department of Treasury - Renewable Energy Grants

    Eligible Renewable Technologies:

    Solar Water Heating, Solar Space Heating, & Photovoltaic Systems

    Energy Efficient Mortgages

    Federal Housing Authority (FHA) & Veterans Affairs (VA) programs

    Eligible Renewable Technologies:

    Solar Water Heating, Solar Space Heating, & Photovoltaic Systems

    State Level Funding

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    State of Ohio Incentives for Renewable Energy

    Ohio Department of Development - Advanced Energy Program Grants- Multi-Family Residential Solar Thermal Incentive

    Eligible Renewable Technologies:

    Solar Water Heating & Solar Space Heating Systems

    Applicable Sectors: Multi-Family Residential, Low-Income Residential

    Ohio Department of Development - Advanced Energy Program Grants- Non-Residential Renewable Energy

    Eligible Renewable Technologies:

    Solar Water Heating, Wind, & Photovoltaic Systems

    Applicable Sectors: Commercial, Industrial, Nonprofit, Schools, LocalGovernment, State Government, Agricultural, Institutional

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    SiteAssessment

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    SolarPathFinder

    http://www.solarpathfinder.com

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    Collector PositioningFlat-plate collectors for solar water heating are generally mounted on a building or the ground in a fixedposition at prescribed angles. The angle will vary according to geographic location, collector type and use ofthe absorbed heat.Since residential hot water demand is generally greater in the winter than in the summer, the collectorideally should be positioned to maximize wintertime energy collection, receiving sunshine during the middlesix to eight daylight hours of each day. Minimize shading from other buildings, trees or other collectors. Planfor lengthening winter shadows, as the sun's path changes significantly with the seasons.

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    Ideally, the collector should face directly south in the northernhemisphere and directly north in the southern hemisphere.

    However, facing the collector within 30 to 45 either east or west of duesouth or north reduces performance by only about 10 percent.

    A compass may be used to determine true south or north.

    The closer to the equator, the less the need to maintain the orientationand direction of the collector, but be aware of the seasonal position ofthe sun in the sky and how it may affect the seasonal performance ofthe system.

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    The optimum tilt angle for the collector is about the same as the site'slatitude plus or minus 15. An inexpensive inclinometer will aid indetermining tilt angles. If collectors will be mounted on a sloped roof,check the roof's inclination to determine whether the collectors should bemounted parallel to the roof or at a different tilt. In general, collectorsshould be mounted parallel to the plane of a sloped roof unless the

    performance penalty is more than 30 percent. The mounted collectorshould not detract from the appearance of the roof.

    Total length of piping from collector to storage should not exceed 100

    feet. The longer the pipe run, the greater the heat loss. If a greater lengthis necessary, an increase in piping diameter or pump size may berequired.

    If the collectors will be roof-mounted, they should not block drainage or

    keep the roof surface from properly shedding rain. Water should notgather or pool around roof penetrations. Roof curbs may be require.

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    To Estimate Shading of a Rooftop/Pole Mount on the Future Site

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    To Estimate Needed Pole Height to Avoid Shading

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    To Estimate How Much to Crop Tree to Avoid Shading

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    SiteAssessmentBenefits

    Arenewableenergysiteassessmentconductedbyacertified

    assessorprovidesanopportunitytodiscusswithanexperienced,

    objectivethirdpartyaboutthecharacteristicsofthepropertyandlearn

    about

    avariety

    of

    equipment

    and

    options.

    Asiteassessmentisessentialwhenconsideringasolarproject.

    The

    site

    assessors

    report

    can

    be

    used

    to

    present

    a

    summary

    of

    informationandoptionstodecisionmakersfortheirapproval.

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    Costof

    aRenewable

    Energy

    Site

    Assessment

    Certifiedassessorsestablishtheirownfeesfortheirservices.

    On average, the full cost of an assessment is between $300 and

    $500. Thecostvariesdependingon thenumberof technologies

    being assessed and the complexity of the system, as well as the

    assessorstravelcosts.

    When arranging for a site assessment, discuss with the assessor

    your expectations so that you can receive an accurate cost

    estimate.

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    SizingtheSolarHotWaterHeatingSystem

    Justas

    you

    have

    to

    choose

    a30

    ,40

    ,or

    50

    gallon

    conventional

    water

    heater,

    you

    need to determine the rightsizesolar waterheater to install. Sizingasolar water

    heater involves determining the total collector area and the storage volume

    requiredtoprovide100%ofyourhousehold'shotwaterduringthesummer.Solar

    equipment experts use worksheets or special computer programs to assist

    you

    in

    determininghowlargeasystemyouneed.

    Solarstoragetanksareusually50,60,80,or120galloncapacity.Asmall(50to60

    gallon) system is sufficient for 1 to 3 people, a medium (80gallon) system is

    adequate

    for

    a

    3

    or

    4person

    household,

    and

    a

    large

    (120gallon)

    system

    is

    appropriatefor4to6people.

    Aruleofthumbforsizingcollectors:allowabout20squarefeetofcollectorareafor

    eachof

    the

    first

    two

    family

    members

    and

    8square

    feet

    for

    each

    additional

    family

    memberifyouliveintheSunBelt.Allow12to14additionalsquarefeetperperson

    ifyouliveinthenorthernUnitedStates.

    i i h l i i d

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    SizingtheSolarHotWaterHeatingSystem

    Continued

    Aratio

    of

    at

    least

    1.5

    gallons

    of

    storage

    capacity

    to

    1square

    foot

    of

    collector

    area

    preventsthesystemfromoverheatingwhenthedemandforhotwaterislow.

    In very warm, sunny climates, experts suggest that the ratio should be at least 2

    gallons

    of

    storage

    to

    1

    square

    foot

    of

    collector

    area.

    Forexample,afamilyoffourinanorthernclimatewouldneedbetween64and68

    squarefeetofcollectorareaanda96

    to102gallonstoragetank.

    (Thisassumes

    20

    square

    feet

    of

    collector

    area

    for

    the

    first

    person,

    20

    for

    the

    second

    person,12to14forthethirdperson,and12to14forthefourthperson.

    Thisequals64to68squarefeet,multipliedby1.5gallonsofstoragecapacity,which

    equals96

    to

    102

    gallons

    of

    storage.)

    Becauseyoumightnotbeabletofinda96gallontank,youmaywanttogeta120

    gallontanktobesuretomeetyourhotwaterneeds.

    Resources

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    AnalysisTools

    Preliminary Screening:

    To determine if a project is a possible

    candidateforsolarhotwaterheating,tryusingtheFederalRenewable

    EnergyScreeningAssistant(FRESA)software. Thisisawindowsbased

    softwaretool

    which

    screens

    projects

    for

    economic

    feasibility.

    It

    is

    able

    to evaluate many renewable technologies including solar hot water,

    photovoltaics,andwind.

    Another

    and

    somewhat

    more

    detailed

    screening

    tool,

    Retscreen,

    is provided by Natural Resources Canada. Go tohttp://www.retscreen.net/

    todownloadthesimulationsoftware.

    http://www.retscreen.net/http://www.retscreen.net/http://www.retscreen.net/http://www.retscreen.net/http://www.retscreen.net/http://www.retscreen.net/
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    ResourcesContinued

    AnalysisTools

    Detailed Performance:

    Once preliminary viability has been established, it will

    eventually be necessary to evaluate system performance to generate more precise

    engineeringdataandeconomicanalysis. Thiscanbeaccomplishedbaseduponhourlysimulation software or by hand correlation methods based on the results of hourly

    simulations. Twosoftwareprogramswhichareavailableinclude:

    FCHART,

    acorrelation

    method

    available

    from

    the

    University

    of

    Wisconsin.

    Go

    to

    http://www.fchart.com/

    todownloadthesimulationsoftware.

    TRNSYS,

    softwareavailablefromtheUniversityofWisconsin. Goto

    http://sel.me.wisc.edu/trnsys/ to

    download

    the

    simulation

    software.

    FCHART can be used with the following:

    http://www.fchart.com/http://www.fchart.com/http://www.fchart.com/http://www.fchart.com/http://www.fchart.com/http://www.fchart.com/http://sel.me.wisc.edu/trnsys/http://sel.me.wisc.edu/trnsys/http://sel.me.wisc.edu/trnsys/http://sel.me.wisc.edu/trnsys/http://sel.me.wisc.edu/trnsys/http://sel.me.wisc.edu/trnsys/http://sel.me.wisc.edu/trnsys/http://www.fchart.com/
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    Collector Types

    Flat-Plates

    Evacuated TypesIntegral Collectors

    System Types

    Water Storage Heating

    Building Storage HeatingDomestic Water HeatingIntegral Collector-Storage DHWIndoor and Outdoor Pool Heating

    Features

    Life-cycle economics with cash flowWeather data for over 300 locationsWeather data can be addedMonthly parameter variation2-D incidence angle modifiers

    English and SI unitsApproved for use in CaliforniaVersions for Mac, DOS, and Windows

    F-Chart

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    Example Input

    Parameter Input Screen for Flat-Plate Collector

    F-ChartExample Input

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    Example InputParameter Input Screen for General Solar Heating System

    F Chart

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    F-ChartExample Output

    F-Chart

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    F ChartExample Output

    Graphical Output Screen showing Solar vs. Month

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    Installation

    ll i f h l

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    InstallationoftheSolarHotWaterSystem

    Theproper

    installation

    of

    solar

    water

    heating

    systems

    depends

    on

    many

    factors.

    Thesefactorsincludesolarresource,climate,localbuildingcoderequirements,

    andsafety

    issues.

    Wind Loading

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    A mounted collector is exposed not only to sunlight and the rigors of ultraviolet lightbut also to wind forces. For example, in parts of the world that are vulnerable tohurricanes or extreme wind storms, the collector and its mounting structure need tobe able to withstand intermittent wind loads up to 146 miles per hour. Thiscorresponds to a pressure of about 75 pounds per square foot. Winds, and thermalcontraction and expansion may cause improperly installed bolts and roof seals toloosen over time. As always, follow local code requirements for wind loading.

    Roof Mounting Considerations

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    Example of a Collector mounted down from

    roof ridge to reduce wind loading and heat losses

    Do not mount collectors near the ridge of a roof or other places where the wind

    load may be unusually high. The figure below shows a desirable location for aroof-mounted collector. Mounting collectors parallel to the roof plane helpsreduce wind loads and heat loss.

    Ground Mounting

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    In an alternative to roof mounting, the collector for a solar water

    heating system may be mounted at ground level. The lower edge ofthe collector should be at least one foot above the ground so it willnot be obstructed by vegetation or soaked by standing water.

    Roof Mounted Collectors

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    Example of a Rack-mounted collector

    There are four ways to mount flat-plate collectors on roofs:

    1. Rack Mounting. This method is used on homes with flat roofs. Collectors aremounted at the prescribed angle on a structural frame. The structural connectionbetween the collector and frame and between the frame and building, or site mustbe adequate to resist maximum potential wind loads.

    2. Standoff Mounting. Standoffs separate the collector from the finished roofsurface; they allow air and rainwater to pass under the collector and minimize

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    Example of a Standoff-mounted collector

    surface; they allow air and rainwater to pass under the collector and minimizeproblems of mildew and water retention. Standoffs must have adequate

    structural properties. They are sometimes used to support collectors at slopesthat differ from that of the roof angle. This is the most common mountingmethod used.

    3. Direct Mounting. Collectors can be mounted directly on the roofsurface Generally they are placed on a waterproof membrane covering

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    Example of a Direct- or flush-mounted collector

    surface. Generally, they are placed on a waterproof membrane coveringthe roof sheathing. Then the finished roof surface, the collector's structural

    attachments, and waterproof flashing are built up around the collector. Aweatherproof seal must be maintained between the collector and the roofto avoid leaks, mildew and rotting.

    4. Integral Mounting. Integral mounting places the collector within the roofconstruction itself. The collector is attached to and supported by the structural

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    Example of an Integral-mounted collector

    construction itself. The collector is attached to and supported by the structuralframing members. The top of the collector serves as the finished roof surface.

    Weather tightness is crucial in avoiding water damage and mildew. Only collectorsdesigned by the manufacturer to be integrated into the roof should be installed as thewater/moisture barrier of buildings. The roofing materials and solar collectors expandand contract at different rates and have the potential for leaks. A well sealed flashingmaterial allows the expansion and contraction of the materials to maintain a water

    seal.

    Roof Work Considerations

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    Roof Work Considerations

    The most demanding aspects of installing roof-mounted collectors arethe actual mounting and roof penetrations. Standards and codes aresometimes ambiguous about what can and cannot be done to a roof.

    Always follow accepted roofing practices, be familiar with local building

    codes, and communicate with the local building inspector. These areprime roof work considerations:

    1. Perform the installation in a safe manner.

    2. Take precautions to avoid (or minimize) damage to the roof area.3. Position collectors for the maximum performance compatible withacceptable mounting practices.

    4. Seal and flash pipe and sensor penetrations in accordance with goodroofing practices. Use permanent sealants such as silicone, urethane orbutyl rubber.

    5. Locate collectors so they are accessible for needed maintenance.

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    Maintenance

    M i

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    Maintenance

    Regular maintenance on simple systems can be as infrequent as every 35years,preferablybyaqualifiedcontractorwithexperienceandknowledgeof

    solarhotwaterheatingsystems. Systemswithelectricalcomponentsusually

    requireareplacementpartortwoafter10years.

    Corrosion and Scaling in Solar Water Heating Systems

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    CorrosionandScalinginSolarWaterHeatingSystems

    Thetwo

    major

    factors

    affecting

    the

    performance

    of

    properly

    sited

    and

    installed

    solar

    waterheatingsystemsincludescalingandcorrosion.

    Corrosion

    Most

    welldesigned

    solar

    systems

    experience

    minimal

    corrosion.

    When

    they

    do,

    it

    is

    usually galvanic corrosion, an electrolytic process caused by two dissimilar metalscomingintocontactwitheachother.Onemetalhasastrongerpositiveelectricalcharge

    andpullselectronsfromtheother,causingoneofthemetalsto

    corrode.

    The

    heattransfer

    fluid

    in

    some

    solar

    energy

    systems

    sometimes

    provides

    the

    bridge

    overwhichthisexchangeofelectronsoccurs.

    Oxygen entering into an open loop solar system will cause rust in any iron or steel

    component.

    Such

    systems

    should

    have

    copper,

    bronze,

    brass,

    stainless

    steel,

    plastic,

    rubbercomponentsintheplumbingloop,andplasticorglasslinedstoragetanks.

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    Scaling

    Domesticwater

    that

    is

    high

    in

    mineral

    content

    ("hard

    water")

    may

    cause

    the

    buildup

    or

    scaling of mineral (calcium) deposits in solar heating systems. Scale buildup reduces

    systemperformanceinanumberofways.Ifthesystemusesdomesticwaterastheheat

    transferfluid,scalingcanoccurinthecollector,distribution

    piping,andheatexchanger.

    Insystems

    that

    use

    other

    types

    of

    heat

    transfer

    fluids

    (such

    as

    glycol),

    scaling

    can

    occur

    onthesurfaceoftheheatexchangerthattransfersheatfromthesolarcollectortothe

    domesticwater.Scalingmayalsocausevalveandpumpfailuresonthedomesticwater

    loop.

    Scaling can be avoided by using a water softener(s) or by circulating a mild acidic

    solution(suchasvinegar)throughthecollectorordomesticwaterloopevery35years,

    orasnecessarydependingonwaterconditions.

    There maybe theneed to carefullyclean heat exchanger surfaces

    with mediumgrain

    sandpaper. A "wraparound" external heat exchanger is an alternative to a heat

    exchangerlocatedinsideastoragetank.

    PeriodicInspectionList

    Thefollowingaresomesuggestedinspectionsofsolarsystemcomponents.

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    Collectorshading

    Visuallycheckforshadingofthecollectorsduringtheday(midmorning,noon,

    and midafternoon) on an annual basis. Shading can greatly affect the

    performance of solar collectors. Vegetation growth over time or new

    construction on the building or adjacent property may produce shading that

    wasn'tthere

    when

    the

    collector(s)

    were

    installed.

    Collectorsoiling

    Dusty or soiled collectors will perform poorly. Periodic cleaning may be

    necessaryin

    dry,

    dusty

    climates.

    Collectorglazingandseals

    Look for cracks in the collector glazing, and check to see if seals are in good

    condition.

    Plastic

    glazing,

    if

    excessively

    yellowed,

    may

    need

    to be

    replaced.

    Pipingandwiringconnections

    Lookforfluidleaksatpipeconnections.Allwiringconnections

    shouldbetight.

    Pipingand

    wiring

    insulation

    Lookfordamageordegradationofinsulationcoveringpipesandwiring.

    Roofpenetrations

    Flashingandsealantaroundroofpenetrationsshouldbe ingoodcondition.

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    g p g

    Supportstructures

    Checkallnutsandboltsattachingthecollectorstoanysupport

    structuresfor

    tightness.

    Pressure

    relief

    valve

    (on

    liquid

    solar

    heating

    collectors)Makesurethevalveisnotstuckopenorclosed.

    Pumps

    Verifythatdistributionpump(s)areoperating.Checktoseeiftheycomeon

    whenthe

    sun

    is

    shining

    on

    the

    collectors

    after

    mid

    morning.

    If

    the

    pump

    is

    notoperating,theneitherthecontrollerorpumphasmalfunctioned.

    Heattransferfluids

    Antifreeze

    solutions

    in

    solar

    heating

    collectors

    need

    to

    be

    replacedperiodically. If water with a high mineral content (i.e., hard water) is

    circulated in the collectors, mineral buildup in the piping may need to be

    removed by adding a descaling or mild acidic solution to the water every

    fewyears.

    Storagesystems

    Checkstoragetanks,etc.,forcracks,leaks,rust,orothersignsofcorrosion.

    Manufacturers

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    ACRSolar

    International

    Corporation

    http://www.solarroofs.com

    FAFCO,Inc.

    http://www.fafco.com

    VeluxAmerica

    http://www.veluxusa.com

    Heliodyne,Inc.

    http://www.heliodyne.com

    SiliconSolarInc.

    http://sunmaxxsolar.com

    Solarhart

    http://www.solarhart.com

    SunEarth,Inc.

    http://www.sunearthinc.com

    Solene,LLC

    http://www.soleneusa.com

    ThermoTechnologies

    http://www.thermomax.com

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    TradeAssociations

    AmericanSolarEnergySociety(ASES)

    http://www.ases.org

    FloridaSolarEnergyCenter(FSEC) http://www.fsec.ucf.edu

    SolarEnergyIndustriesAssociation(SEIA)

    http://www.seia.org

    SolarRating&CertificationCorporation(SRCC)http://www.solarrating.org

    About the American Solar Energy Society

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    About the American Solar Energy Society

    Established in 1954, the American Solar Energy Society (ASES)is the nonprofit organization dedicated to increasing the use ofsolar energy, energy efficiency, and other sustainabletechnologies in the United States

    Ab t th Fl id S l E C t

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    About the Florida Solar Energy Center

    The Florida Solar Energy Center (FSEC) was created by the FloridaLegislature in 1975 to serve as the states energy research institute.The main responsibilities of the center are to conduct research, testand certify solar systems and develop education programs.

    About the Solar Energy Industries Association

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    About the Solar Energy Industries Association

    Founded in 1974, the Solar Energy Industries Association (SEIA) isthe leading national trade association for the solar energy industry.The mission of the Solar Energy Industries Association is to expandmarkets, strengthen research and development, remove market

    barriers and improve education and outreach for solar energyprofessionals.

    Ab t th S l R ti d C tifi ti C ti

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    About the Solar Rating and Certification Corporation

    In 1980 the Solar Rating and Certification Corporation(SRCC) was incorporated as a non-profit organizationwhose primary purpose is the development andimplementation of certification programs and national ratingstandards for solar energy equipment.

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    The End