MW800 Series Vehicle Installation Guide

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6802967C20-E

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COMPUTER SOFTWARE COPYRIGHTSThe Motorola products described in this instruction manual may include copyrighted Motorola computer programs stored in semiconductor memories orother media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, includingthe exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs con-tained In the Motorola products described in this instruction manual may not be copied or reproduced in any manner without the express written permis-sion of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel or otherwise,any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive, royalty free license to use that arisesby operation of law in the sale of a product.

EPS 34440- B

This warranty applies within the fifty (50) United States, the District of Columbia and Canada.

LIMITED WARRANTYMOTOROLA COMMUNICATION PRODUCTS

If the affected product is being purchased pursuant to a written Communications System Agreement signed by Motorola, the warranty contained in thatwritten agreement will apply. Otherwise, the following warranty applies.

I. WHAT THIS WARRANTY COVERS AND FOR HOW LONG:

Motorola Inc. or, if applicable, Motorola Canada Limited ("Motorola") warrants the Motorola manufactured radio communications product, includingoriginal equipment crystal devices and channel elements ("Product"), against material defects in material and workmanship under normal use andservice for a period of One (1) Year from the date of shipment.

Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it with the same or equivalent Product(using new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided purchaser notifies Motorolaaccording to the terms of this warranty. Repaired or replaced Product is warranted for the balance of the original applicable warranty period. Allreplaced parts of the Product shall become the property of Motorola.

This express limited warranty is extended by Motorola to the original end user purchaser purchasing the Product for purposes of leasing or for com-mercial, industrial, or governmental use only, and is not assignable or transferable to any other party. This is the complete warranty for the Productmanufactured by Motorola. Motorola assumes no obligations or liability for additions or modifications to this warranty unless made in writing andsigned by an officer of Motorola. Unless made in a separate written agreement between Motorola and the original end user purchaser, Motorola doesnot warrant the installation, maintenance or service of the Product.

Motorola cannot be responsible in any way for any ancillary equipment not furnished by Motorola which is attached to or used in connection with theProduct, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because eachsystem which may use the Product is unique, Motorola disclaims liability for range, coverage, or operation of the system as a whole under this war-ranty.

II. GENERAL PROVISIONS:

This warranty sets forth the full extent of Motorolas responsibilities regarding the Product. Repair, replacement or refund of the purchase price, atMotorolas option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. MOTOROLA DIS-CLAIMS ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OR CONDITIONS OFMERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAMAGES INEXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS,LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USEOR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW.

III. HOW TO GET WARRANTY SERVICE:

Purchaser must notify Motorolas representative or call Motorolas Customer Response Center at 1-800-247-2346 within the applicable warrantyperiod for information regarding warranty service.

IV. WHAT THIS WARRANTY DOES NOT COVER:

A) Defects or damage resulting from use of the Product in other than its normal and customary manner.B) Defects or damage from misuse, accident, water, or neglect.C) Defects or damage from improper testing, operation, maintenance, installation, alteration, modification, or adjustment.D) Breakage or damage to antennas unless caused directly by defects in material workmanship.E) A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, without limitation, the addition to the Product of non-

Motorola supplied equipment) which adversely affect performance of the Product or interfere with Motorolas normal warranty inspection and testingof the Product to verify any warranty claim.

F) Product which has had the serial number removed or made illegible.G) Batteries (they carry their own separate limited warranty).H) Freight costs to the repair depot.I) A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, does not function in accordance with Motorolas

published specifications or with the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from Motor-ola.

J) Scratches or other cosmetic damage to Product surfaces that do not affect the operation of the Product.K) That the software in the Product will meet the purchasers requirements or that the operation of the software will be uninterrupted or error-free.L) Normal and customary wear and tear.M) Non-Motorola manufactured equipment unless bearing a Motorola Part Number in the form of an alpha numeric number (i.e., TDE6030B).

V. GOVERNING LAW

In the case of a Product sold in the United States and Canada, this Warranty is governed by the laws of the State of Illinois and the Province ofOntario, respectively.

VI. PATENT AND SOFTWARE PROVISIONS:

Motorola will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product orits parts infringe a United States patent, and Motorola will pay those costs and damages finally awarded against the end user purchaser in any suchsuit which are attributable to any such claim, but such defense and payments are conditioned on the following:

A) that Motorola will be notified promptly in writing by such purchaser of any notice of such claim;B) that Motorola will have sole control of the defense of such suit and all negotiations for its settlement or compromise; andC) should the Product or its parts become, or in Motorola's opinion be likely to become, the subject of a claim of infringement of a United States patent,

that such purchaser will permit Motorola, at its option and expense, either to procure for such purchaser the right to continue using the Product or itsparts or to replace or modify the same so that it becomes non-infringing or to grant such purchaser a credit for the Product or its parts as depreciatedand accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or its parts as established by Motorola.

Motorola will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or its parts fur-nished hereunder with software, apparatus or devices not furnished by Motorola, nor will Motorola have any liability for the use of ancillary equipmentor software not furnished by Motorola which is attached to or used in connection with the Product. The foregoing states the entire liability of Motorolawith respect to infringement of patents by the Product or any of its parts thereof.

Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted Motorola software such as the exclusiverights to reproduce in copies and distribute copies of such Motorola software. Motorola software may be used only in the Product in which the soft-ware was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produceany derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse engineering of suchMotorola software or exercise of rights in such Motorola software is permitted. No license is granted by implication, estoppel or otherwise underMotorola patent rights or copyrights.

EPS 48759 O

FCC INTERFERENCE WARNING

The FCC requires that manuals pertaining to Class A and Class B computing devices must contain warnings about possible interference with local resi-dential radio and TV reception. This warning reads as follows:NOTE: This equipment has been tested and found to comply with limits for a Class B digital device, pursuant to Part 90 of the FCC Rules. These limitsare designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial or residential environment.This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, maycause harmful interference to radio communications.

For detailed product safety and RF exposure for mobile stations with two-way radios installed in vehicles, refer to Electromagnetic Emission (EME)safety leaflet, Motorola publication Number 68P02967C16.

Trademarks

TrademarksMotorola and the Stylized M logo are registered trademarks of Motorola Inc. Private DataTAC is a registered trademark of Motorola Inc.iDEN is a registered trademark of Motorola Inc.Microsoft, Windows and the Windows logo are registered trademarks of Microsoft Corporation.Pentium, Intel and FlashFile are registered trademarks of Intel Corporation.GlidePoint is a registered trademark of Cirque Corporation.The Bluetooth trademarks are owned by their proprietor and used by Motorola, Inc. under license in the U.S. and other countries.IBM is a registered trademark of International Business Machines Corp.Symbol is a registered trademark of Symbol Technologies Inc.Trimble is a registered trademark of Trimble Navigation Limited Mobile Mark is a registered trademark of Mobile Mark Inc.

All other product or service names are the property of their respective owners.

Internet Web Site NoticeThe URL references in this manual are subject to change without notice.

ContentsReferences............................................................................................. 1MW 800 Publications ............................................................................................ 1Internet Web Sites.................................................................................................. 1

Using this Manual ................................................................................ 3Who Should Use this Manual ................................................................................ 3What is in this Manual ........................................................................................... 3Safe Handling Instructions..................................................................................... 3

FCC Compliance Notice........................................................................................... 3FCC Grant Of Equipment Authorization ................................................................. 4Notational Conventions ............................................................................................ 4Warning .................................................................................................................... 4Caution ..................................................................................................................... 4Note .......................................................................................................................... 4

Introduction ......................................................................................... 5Mount Features ...................................................................................................... 5General Description ............................................................................................... 5

Installation............................................................................................ 7Unpacking.............................................................................................................. 7Preparing to Install the MW 800 Inside the Vehicle ............................................. 7

Tools ......................................................................................................................... 7Planning.................................................................................................................... 7MW 800 Mounting Location.................................................................................... 8Equipment Ventilation.............................................................................................. 8Air Bag Considerations ............................................................................................ 9Environmental Considerations ............................................................................... 11Electrical Guidelines .............................................................................................. 11Mobile Antenna Installation ................................................................................... 11

Installation Procedure .......................................................................................... 12Mounting the MW 800 ........................................................................................... 12MW 800 Keyboard ................................................................................................. 13MW 800 Display .................................................................................................... 14MW 800 CPU Box ................................................................................................. 15MW 800 GPS Antenna........................................................................................... 16Copyright 2005 Motorola All Rights Reserved. 6802967C20-EMarch, 2005

Government & Enterprise Mobility Solutions 1301 E. Algonquin Road, Schaumburg, IL 60196

MW 800 Vehicle Installation GuideInterconnection of the MW 800 CPU Box .......................................................... 17................................................................................................................................ 19W-WAN Antenna Connection ............................................................................... 19W-LAN Radio (802.11b) Connection .................................................................... 19GPS Connection ..................................................................................................... 19Video In Connection............................................................................................... 19Display Connections............................................................................................... 19USB Connections ................................................................................................... 20Firewire Connection ............................................................................................... 20Serial Connection ................................................................................................... 20LAN Connection .................................................................................................... 20Microphone Connection ......................................................................................... 20Audio Out Connection............................................................................................ 20PWR Connection .................................................................................................... 20AUX Connection .................................................................................................... 21

Ignition Sense Connection ................................................................................... 21Turn-on Modes .................................................................................................... 22

Using the Power Button or Ignition Key to Start the MW 800 .............................. 22Using the Power Button and Ignition Key to Start the MW 800............................ 22Using the Power Button to Start the MW 800........................................................ 22Using the Ignition Key to Start the MW 800 ......................................................... 22

Turning On the MW 800 ..................................................................................... 23Turning Off the MW 800..................................................................................... 23Replacing Power Cable Fuse (Vehicle Power).................................................... 23Storage ................................................................................................................. 24

Receptacles ......................................................................................... 25

Accessories.......................................................................................... 35

Acronyms............................................................................................ 39

Glossary .............................................................................................. 41

General Specifications ....................................................................... 43

References

You may need to refer to the documents listed below for further information. These documents can be obtained from the following source:

Please note that this manual provides general references to SDI (Scientific Dimensions, Inc.) mounts and accessories. To obtain detailed information regarding SDI mounts, please refer to SDI publications.

MW 800 Publications

Internet Web SitesMotorola Web site: http://www.motorola.comSDI Web site: http://www.sdi.ccPlease note that the Web site location references in this manual are subject to change without notice.

Motorola Americas Parts Division

Motorola Centralized Customer Service1313 E. Algonquin RoadSchaumburg, IL 60196

1-800-422-4210 FAX 1-847-538-8198

Motorola Literature Distribution Center

2290 Hammond DriveSchaumburg, IL 60172

1-847-576-2828 FAX 1-800-576-5891

Document Equip. Model No. Document No.

Mobile Workstation MW 800 Owners Manual F5206 6802967C30

Mobile Workstation MW 800Product Safety and RF Exposure for Mobile Stations

F5206, F5207, F5217

6802967C16

Mobile Workstation MW 800 Owners Manual F5207, F5217 6802976C60

Mobile Workstation MW 800 Users Guide F5207, F5217 6802976C65

Mobile Workstation MW 800 Maintenance Programming Software

F5207, F5217 6802976C70

Mobile Workstation MW 800 12.1 Display Owners Manual

FLN3157, FLN3167, FLN3168, FLN3169

6802976C75

Mobile Workstation MW 800 8.4 Display Owners Manual

FLN3221 6802970C95

Mobile Workstation MW 800 8.4 Display Vehicle Installation Guide

FLN3221 6802973C30

2 MW 800 Vehicle Installation GuideThis page Intentionally left blank

Using this Manual

Who Should Use this ManualThis manual is intended for trained service technicians, radio engineers, and technical operation support staff who install the Mobile Workstation 800 (MW 800) (Models F5206, F5207 and F5217) in a vehicle.

What is in this ManualIntroduction, lists the features of the MW 800 vehicle mount.

Installation, describes the tools and equipment, planning requirements, and product inspections necessary for a smooth installation of the MW 800.

Safe Handling Instructions

FCC Compliance NoticeThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 90 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment OFF and ON, the technician is encouraged to try to correct the interference by one or more of the following measures:

Reorient or relocate the receiving antenna.

Increase the separation between the equipment and the receiver.

Connect the equipment into an outlet on a different circuit from that to which the receiver is connected.

Consult the dealer or an experienced radio/TV technician for help.

For detailed product safety and RF exposure for mobile stations with two-way radios installed in vehicles, refer to Electromagnetic Emission (EME) safety leaflet, Motorola publication Number 68P02967C16.

4 MW 800 Vehicle Installation GuideFCC Grant Of Equipment Authorization

Notational ConventionsThroughout this publication, you will notice the use of warnings, cautions, and notes. These notations are used to emphasize that safety hazards exist, and care must be taken.

Do not proceed beyond a WARNING or CAUTION until the indicated conditions are fully understood and met.

Warning.

Caution.

Note.

.

Table 1FCC Grant of Equipment Authorization

Radio Network FCC ID Freq Band (MHz) Power

DataTAC Private DataTAC PQS-BM28001 806-825 1.8W

g18 GPRS IHDT6AC1 900/1900 or 925/1800 2W/1W

iO1000 iDEN AZ489FT5796 806-821 0.6W

Wireless LAN WLAN 2.4 GHz H9PLA4137(for model F5206)PD9WM3B2200BG (for model F5207)

2400 100 mW

Bluetooth WPAN AZ489FT7006 2400 1 mW

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.!

Warning

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices and property-damage-only accident hazards.!

Caution

An operational procedure, practice, condition, etc., which it is essential to emphasize.

Note

Introduction

This section lists the features of the Mobile Workstation 800 (MW 800) vehicle mount.

Mount FeaturesThe MW 800 mount: Holds the MW 800 display within easy view of the driver

Permits easy access to the dashboard controls

Permits easy access to and removal of the keyboard

Enables easy access or, if preferred, prevents access with flexible placement of the CPU box

General DescriptionThe MW 800 Mount assembly (DSSDI 8400) is comprised of five major components: the base plate, pedestal, keyboard holder, display holder and an optional CPU box mount (see Figure 1). All four assemblies are shipped as a complete unit with a hardware bag for mounting to the customers vehicle hump. In case your vehicle does not have an hump, elevate the mount assembly by installing a tunnel plate between the driver and the passenger seats

This section refers to a specific models of Motorola or SDI manufactured mounts. Please note that the MW 800 may also be installed with any other models of Motorola or SDI manufactured mounts.Note

Base Plate

Keyboard Holder

Pedestal

CPU Box Mount DSSDI 8410

Tunnel Plate DSSDI MW800K1

Keyboard

Display

CPU Box

Figure 1MW 800 Mount Assembly Parts

Display Holder

6 MW 800 Vehicle Installation GuideThe pedestal assembly is mounted on a base plate, terminating in a double clevis that accepts the display assembly. The base plate is connected to the vehicle hump (or tunnel plate) by eight bolts. The pedestal assembly has horizontal extension pedestal attached at the middle of the vertical assembly to accommodate the simple attachment of the keyboard assembly and CPU box mount.

The keyboard assembly allows for the quick insertion and removal of the MW 800 keyboard. The keyboard platform swivels left and right freely, with adjustment friction setting. The keyboard platform can also be tilted and locked in the required position by loosening a knob on the underside of the platform. The keyboard is removed by pressing up on the spring loaded flange, under the keyboard platform. The keyboard is installed by placing the back of the keyboard against the locating flanges on the back vertical wall of the platform and pressing down the front so that the spring flange engages the detente on the front of the keyboard.

The CPU box mount allows the CPU box to be mounted on the pedestal and can protrude forward or backward from the pedestal (see Figure 8 and Figure 9). The CPU box mount can be installed in any other suitable location inside the vehicle.

The display assembly is attached directly to the MW 800 display using the provided hardware in the display kit (not SDI supplied). The display can be swiveled a total of 20 degrees, 10 degrees in each direction. The display tilt limits are 10 degree backward towards the dashboard and 45 degrees forward tilt. The swivel friction is adjustable by tightening the 10-32 nylok nuts under the display perch. The handle at the top center of the display (part of the display) is used to bring the display down. Grabbing the display on both sides and twisting it slightly allows the rotation of swivel to occur.

Motorola recommends the use of the CPU mount. Failure to do so may result in hard drive damage due to vibration.

Note

Installation

This section describes the tools and equipment, planning requirements, and product inspections necessary for a smooth installation of the Mobile Workstation 800 (MW 800). Proper planning will help to ensure that the installation is completed without difficulty and that no damage occurs to the units or the vehicle.

UnpackingCarefully unpack each item from the shipping carton. Check all items for shipping damage, and make sure you have received all items ordered.

If there is damage or missing items, retain the shipping carton for inspection.

The following parts are used to mount the MW 800: Mount assembly

CPU box mount kit for the MW 800 CPU V056AQ (optional)

Mobile Workstation MW 800 Vehicle Installation Guide, 68P02967C20

Preparing to Install the MW 800 Inside the Vehicle

ToolsThe following tools and service aids are required for installation: 3/8 nut driver

1/2, 3/8 or 7/16 wrench

No. 2 and 4 Phillips screwdriver

Drill with 3/16 drill bit

PlanningBe sure to consider the following issues when planning the installation: Keyboard and display location relative to air bag deployment zones

The MW 800 is a reliable product when installed correctly. However, performance can be seriously impaired if it is not installed correctly. Thoughtful planning can make the difference.

Please note that installing any part of the MW 800 must be according to the instructions provided in this manual or by SDI.

MW800 model F5217 with Dead Reckoning GPS (option VA00276) must be installed only inup-horizontal position.

!Caution

!Warning

!Caution

Vehicle Top

8 MW 800 Vehicle Installation Guide Environmental considerations Electrical guidelines Liquid Propane (LP) gas warning Usability by driver/operator Vehicle vendor instructions Local vehicle authority regulations/design rules

MW 800 Mounting LocationThe MW 800 is typically installed on a mount assembly, which affixes directly to the vehicle transmission hump or to the Tunnel plate (preferred and not included in the kit).

Using an optional tall pedestal under the MW 800 is recommended only for use in vehicles where air bag compliance is not required. An example of this is a utility van which does not have passenger-side air bags for the given model year.

Correct positioning of the pedestal will ensure that the MW 800 meets the following requirements: It is within easy reach of the driver/operator (more difficult due to air bag constraints)

It will not injure the operator or passenger in case of an accident

It does not interfere with the drivers vision

The workstation is properly ventilated

Equipment VentilationThe display and CPU box are designed to operate properly in an ambient temperature range of -22F to 158F (-30C to +70C). The MW 800 CPU must be installed in an area with adequate air flow to allow for proper ventilation. Installers must install the CPU in an unobstructed location in order to allow proper air flow (see Figure 2). It is imperative to avoid installing the CPU in an enclosure or next to heat generating equipment such as: radio transmitters, power amplifiers or a cabin heater.

When installing the MW 800, make sure that the CPU box mount or any support is tightly anchored to the vehicle structure. Wobbly mount can damage the hard drive.!

Caution

Air Inlet to Fans

Air Outlet from Fans

Clear 0.4 (10 mm)Clear 1.6 (40 mm)

Clear 1.6 (40 mm)

Clear 0.4 (10 mm)

Clear 0.4 (10 mm)

Figure 2Clear Ventilation Area Around the CPU Box

Installation 9Air Bag ConsiderationsProvided for your reference are several air bag deployment zone templates from automobiles used in public safety roles (Figure 3, Figure 4 and Figure 5). It is very important to obtain the official documents of the automobile to ensure the safe installation.

.

Figure 3Air Bag Deployment Zones - Crown Victoria

Figure 4Air Bag Deployment Zones - Caprice

Copyright 2002 Ford Motor Company

10 MW 800 Vehicle Installation Guide.

Figure 5Air Bag Deployment Zones - Lumina

Installation 11Environmental ConsiderationsConsider the environmental parameters listed in the General Specifications section before installing the MW 800..

Electrical GuidelinesBe sure that the vehicles electrical system is in good condition. Faults in the alternator and ignition system can be a source of severe Radio Frequency Interference (RFI) and can result in MW 800 operating problems. Correct any problems in the alternator output, ignition system, and battery condition before beginning the installation.

The power requirement for operating the MW 800 is 13.8VDC +/- 20%, 15A, negative ground. The vehicle must have an alternator that can produce a high-current output at low speed (below 18 m.p.h. or 29 km/h) and in an idle state. It also needs the highest rated heavy-duty battery available for the vehicle. The power cables of the MW 800 should be directly connected to the power system of the vehicle.

Cables longer than 10 ft. (3.05 m) should be routed through special UL listed conduit/duct for electrical cables. This conduit/duct should fully enclose the cable along its whole length.

Mobile Antenna InstallationVehicle antennas must be installed external to the vehicle and in accordance with:

The requirements of the antenna manufacturer/supplier.

Instructions in the installation manual of the external radio (in case an external radio is used).

For operation in hot climates, the vehicle must be adequately ventilated (for temperatures see General Specifications section).!

Caution

DO NOT install the workstation in a vehicle with a positive-ground electrical system.

Avoid using power Battery Saver relays that cut-off power ruthlessly between the MW 800 main power and the power system of the vehicle. Uncontrolled power cut-off can damage the MW 800 operating system and may require re-imaging of the hard drive. If a power cut-off device is used in order to conserve vehicle battery life, please consult a qualified Motorola authorized installation shop or contact the Motorola system support center for assistance.

!Caution

!Caution

12 MW 800 Vehicle Installation GuideInstallation Procedure

Mounting the MW 800Perform the following steps to install the MW 800:

Step 1. Determine the proper mounting location.

Step 2. Remove the hardware bag from the shipping container.

Step 3. Ensure that the pedestal is securely bolted together.

Step 4. The mount assembly can be mounted directly on the vehicle transmission hump secured rigidly to the vehicle transmission hump. (Commercial hump plates are available, such as the SDI 7200 system or equivalent).

Figure 6 Mount Assembly General View (CPU Box Mount at rear)

Figure 7Mount Assembly General View (CPU Box Mount at front)

Figure 8MW 800 on Mount Assembly (CPU Box at rear)

Figure 9MW 800 on Mount Assembly (CPU Box at front)

Installation 13Step 5. Place the mount assembly with the CPU Box mount (if desired) in the vehicle and use it for marking the location of the base plate or the hump plate on the vehicle transmission hump. If no hump exists, place the pedestal or SDI tunnel plate between the driver and the passenger seats for marking the location.

Step 6. At the proper location, drill four 1/4 holes into the transmission hump or the hump plate in order to achieve optimal functionality and use of the MW 800.

.

Step 7. Attach the pedestal to the desired anchor point on the transmission hump or on the hump plate, using studs and nuts, screws and nuts or self-tapping screws, as required.

Steps 8 and 9 are optional for adjusting the tilt tension.

Step 8. Remove the two end caps.

Step 9. Fold down tension should be adjusted by tightening the two 5/16 nuts at the edges of the folding mechanism. This can also be done when the MW 800 display is installed on the mount assembly.

Step 10. Attach the display to the mount and route the Display Signal Cable down the pedestal. Ensure that the Display Signal Cable has enough slack to move when the display is tilted down.

Step 11. Rotate the keyboard left and right to determine the range of swivel. Some hump plates are attached to the anchor points of the seats. These hump plates allow adjustment front to back, thus allowing for fine-tuning of the installation.

Step 12. Fold the display up and down to determine the available range for the given vehicle and application. When mounting the keyboard, care must be exercised to ensure sufficient space for proper installation of the device. This will restrict the amount of tilt/swivel available.

MW 800 KeyboardThe keyboard tray is attached to the MW 800 mount. The keyboard tray may be removed if desired and can be tilted or swiveled.

If required, the keyboard can be placed elsewhere in the vehicle to allow for use of other installed equipment. Please ensure that all safety guidelines and air-bag deployment requirements are met.

The keyboard is provided with a quick release holder to allow operation of the keyboard when out of the holder. Care must be used to ensure ample space for extracting and reinserting the keyboard into the holder. Ensure that the cable is routed in a manner that allows the operator to remove the keyboard from the mounting tray and operate the keyboard in their lap.

Be careful not to drill into the transmission. Some commercially available hump plates, such as the SDI 7200 system, may have the hole pattern already pre-drilled.!

Caution

14 MW 800 Vehicle Installation GuideMW 800 DisplayThe MW 800 display is attached to the display mount by Phillips screws (M4), supplied in the display shipping carton. The Display Signal Cable is routed from the CPU box, through the mount, and connected to the lower back side of the display. Use caution when assembling the cable to the display, to prevent damage to the display or the cable. Form a service loop for the Power and Display Signal Cables to reduce cable tension. Use plastic cable ties to secure the cables to cable tie points.

Long Display Signal Cables (longer than 3 Meter, 9.14 foot) should be routed inside protective ducts to avoid damage

The MW800 Display is shipped with a protective film that covers the touch screen.Once installation is completed, the protective film must be removed to avoid damage to the touch screen during operation.

Figure 10Display Cable Route

Display Signal Cable

USB Keyboard Cable

Allow Service Loop

Power Cable

!Caution

!Caution

Installation 15MW 800 CPU BoxThe MW 800 CPU box should be mounted so that the cables from the keyboard(s), display(s), power system and peripherals can be attached. The limiting factor is the 17 feet length of the display signal cable. When attached to the display, this cable is routed down through the pedestal to the CPU box. Use plastic cable ties to secure the cables to the cable tie bracket.

Important Note: Use the supplied rubber plugs to cover the unused receptacles.

Radio modems can be installed inside the CPU box via the PC card slot. The antenna cable can be routed to an external antenna through one of the two openings located on the back side of the PC card door (see Figure 12).

Do not remove the seals from the PC card door. The seals press against the antenna cable when the door is closed.

Cable Tie Bracket

Figure 11CPU Box - Cable Tie Bracket (F5206 only)

Note

Figure 12CPU Box - Antenna Cable Route of Radio Modem Installed in PC Card Slot

Radio Modem

Antenna Cable

Openings in PC Card Door

Seal

Seal

16 MW 800 Vehicle Installation GuideThe CPU box can be mounted anywhere in the passenger compartment of the vehicle that provides adequate ventilation (see Figure 2).

It is recommended that the CPU box be mounted in a place where the PC Card slot can be easily accessed.

In addition, attach the adhesive tapes provided in the shipping carton to the PC Card to facilitate easy removal.

Suggested locations, in order of preference, are: on the CPU box mount, on the prisoner cage, under the dashboard, in the console, or under the seat (not in the direct path of the vehicle heater air flow). If the CPU box is mounted on the base plate of the mount assembly, it must be mounted using the CPU box mount.

The CPU box mount can be affixed to the base plate in two possible orientations (see Figure 8 and Figure 9):

1. On the base plate, directly under the keyboard tray (see Figure 9).

2. On the base plate, using different mounting holes in the opposite direction to the keyboard tray (see Figure 8).

MW 800 GPS AntennaTo install the GPS antenna, perform the following steps:

Step 1. Drill a hole into the mounting surface for the antenna post.

Step 2. Release the nut and the flat washer from the antenna post and insert the post into the hole.

Step 3. Secure the post with the flat washer and the nut.

Installation 17Interconnection of the MW 800 CPU BoxThis section refers to MW 800 with display, keyboard and peripherals. Figure 13 and Figure 14 show an optional connection layout for the MW 800, and Figure 16 shows the display connections. Note that any USB 1.1(model F5206) or USB 2 (model F5207), RS-232, Firewire or Bluetooth based devices may be used.

With the mechanical installation complete, hook up the optional antennas and other required options to the CPU box and display.

Ensure that the cables are properly routed to prevent damage to the cables and any operator hazards. Connect the DC Power cables at the end of the connection procedure.

Important Note: Use the supplied rubber plugs to cover the unused receptacles.

Figure 13MW 800 - Optional Connection Layout for Model F5206

CameraVehicle Power System

GPS Antenna

Ignition Sense Input

Wireless LAN Antenna

12VDC & 5VDC (2 Amps Max) Power Output

Display 1

Display 2

GPRS Antenna

Mic

Headset

Data Storage Device External Radio

LAN Network

Bluetooth

15 A Fuse

15 AFuse

USB 2

USB 1

USB 2

USB 1

Bluetooth

15 A Fuse

DC Power Cable


Display RGB Signal Cable

Power Cable

Power Cable

Digital I/O

18 MW 800 Vehicle Installation GuideMAIN

SWITCH

AUDIO OUT

W- LAN

SERIALAUX

FIREWIREUSBLAN

DISPLAY 1

DISPLAY 2

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USB

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Camera

Vehicle Power System

GPS Antenna

Ignition Sense Input

Wireless LAN Antenna

12VDC & 5VDC (2 Amps Max) Power Output

Display 1

Display 2

GPRS Antenna

Mic

Headset

Data Storage Device External Radio

LAN Network

Bluetooth

15 A Fuse

15 AFuse

USB 2

USB 1

USB 2

USB 1

Bluetooth

15 A Fuse

DC Power Cable


Display RGB or DVI Signal Cable

Power Cable

Power Cable

Digital I/O


Installation 19W-WAN Antenna Connection Connect the vehicle RF antenna cable connector (Mini UHF) if an internal Wireless Wide Area Network (W-WAN) radio is installed (iDEN, GPRS, DataTAC). If the RF Power Amplifier is used, this connection is made to the RF-IN connection on the RF Power Amplifier, and the vehicle antenna is connected to the antenna connector on the RF Power Amplifier.

W-LAN Radio (802.11b) ConnectionConnect the vehicle RF antenna cable connector (reversed SMA) if internal Wireless Local Area Network (W-LAN) radio is installed.

GPS ConnectionThe MW 800 may be supplied with an optional Global Positioning System (GPS) card. Connect the GPS cable to the GPS connector on the CPU box rear panel on one side and to the GPS antenna connector on the other side.

Video In ConnectionStandard Composite video input (CVBS). The MW 800 is equipped with a BNC type connector to which a video camera can be connected. A BNC to RCA adapter 5802810C07 is also available from Motorola, if required.

Display ConnectionsStandard Interfaces Red Green Blue (RGB) connection for two display units (F5206 & F5207). DVI interface is available for the secondary display of F5207.

Figure 1612 Display Connections

To Vehicle Power System

To USB Peripheral Device

To Keyboard

Display

USB 1

USB 2Display Signal Cable

15 A FuseDC Cable

DC Power

For 8.4" display connections, please refer to the installation manual of the 8.4 display

20 MW 800 Vehicle Installation GuideUSB ConnectionsThe MW 800 has use standard Universal Serial Bus (USB) type A receptacle connectors to which any standard USB 1.1 (model F5206) or USB 2 (model F5207) device can be connected. The CPU box USB connection is used for general purpose, and the display USB receptacles are for QWERTY style keyboard and any general purpose device.

Firewire ConnectionThe MW 800 is equipped with one standard Firewire (IEEE1394) receptacle, to which any standard Firewire device can be connected.

Serial ConnectionThe RS-232 port is an IBM PC standard DB-9 male connector. This port can be used to attach a radio modem, or any other serial device.

LAN ConnectionEthernet 10/100 Mb/s wire connection to Local Area Network (LAN) support.

Microphone ConnectionThe MW 800 is equipped with an Audio In connector to which an external microphone can be connected.

Audio Out ConnectionThe MW 800 is equipped with an Audio Out connector to which external mono earphones can be connected or external speaker with built-in amplifier. Adjustable volume buttons are located on the display.

PWR ConnectionThe MW 800 is equipped with two Motorola DC power cables and fuses, one for the CPU box and the second for the display. To connect power to the MW 800 units perform the following steps:

Step 1. Route the power cable from the power connector on the MW 800 CPU box or display to the vehicle power system using accepted industry methods and standards.

Step 2. Plug the cable tightly into the DC power connectors.

Step 3. Be sure to grommet the vehicle fire wall to protect the cable.Connect the red wire to the positive (+) terminal of the battery, and the black wire to the negative (-) terminal.

The black wire should be connected directly to the battery and not to the chassis of the vehicle.!

Caution

Installation 21AUX ConnectionThis port provides ignition sense connection to the MW 800. This port can also be used to supply 5VDC (2A max for F5206 1A for F5207) and car battery voltage out (2A max for F5206 1A for F5207). The AUX port provides two digital TTL level one bit inputs and two one bit outputs.

Ignition Sense ConnectionTo install the ignition-sense cable between the AUX connector and the vehicle ignition line, carry out the following steps:

Step 1. Connect one end of the ignition-sense wire to pin 1 (in model F5206) or pin 8 (in models F5207 & F5217) of the AUX connector, and the other end to the vehicle ignition switch.

Step 2. Connect pin 12 (in model F5206) or pin 4 (in model F5207) to the vehicle ground..

Whenever the MW 800 is not connected to the vehicle ignition, it is recommended to leave the AUX connector cover in place.For complete pin assignment refer to Table 3.

Note

Figure 17AUX Ignition-Sense Pin-outs

To vehicle ignitionswitch To vehicle

ground

12

AUX Ignition-Sense Pin-outs - Model F5206

Pin 8 to vehicle ignition switch Pin 5 to vehicle ground


126

Pin 8 to vehicle ignition switch Pin 4 to vehicle ground


126

22 MW 800 Vehicle Installation GuideTurn-on ModesThe MW 800 has four optional turn-on modes using the ignition key and the Power buttons of the display or CPU box. Setting an optional turn-on mode is performed by software application.

Using the Power Button or Ignition Key to Start the MW 800This mode is the default workstation setting.

The MW 800 can be turned ON by either one of the following methods:

1. Press the Power button of the CPU box or Display, regardless of the ignition key position.

2. Turn ON the ignition switch.

The MW 800 can be turned OFF by either one of the following methods:

1. When the ignition switch is in OFF position, press the Power button of the CPU box or Display. Note that when the ignition switch is in ON position, the Power buttons are ignored.

2. Turn OFF the MW 800 via the Operating System (OS).

Using the Power Button and Ignition Key to Start the MW 800The MW 800 can be turned ON by the following method:

1. Turn ON the ignition switch.

2. Press the Power button of the CPU box or Display to turn ON the MW 800.

The MW 800 can be turned OFF by the following method:

1. Press the Power button of the CPU box or Display to turn OFF the MW 800.

2. Turn OFF the ignition switch.

3. Turn OFF the MW 800 via the OS.

Using the Power Button to Start the MW 800The MW 800 can be turned ON by the following method:

1. Press the Power button of the CPU box or Display, regardless of ignition key position.

The MW 800 can be turned OFF by either one of the following method:

1. Press the Power button of the CPU box or Display.

2. Turn OFF the MW 800 via the OS.

Using the Ignition Key to Start the MW 800The MW 800 can be turned ON by the following method:

1. Turn ON the ignition key. Note that the CPU box and Display Power buttons are disabled.

The MW 800 can be turned OFF by either one of the following methods:

1. Turn OFF the ignition key.

Installation 232. Turn OFF the MW 800 via the OS. Note that in order to turn ON the MW 800, the ignition key should be turned to OFF position, and switched back to ON.

Turning On the MW 800Before powering ON the MW 800:

Verify proper display to CPU cable connection on both sides.

Verify keyboard connection to the display.

Verify that the vehicle power system can supply at least 15 Amps.

Check that the power cables are plugged into the power connectors of the CPU box and the display.

Switch ON the main power switch (MAIN SWITCH) on the back panel of the CPU box.

If the MW 800 is connected through the ignition switch, insert the car key into the ignition switch and rotate it to ACC position, or start the engine, before powering ON.

To power the workstation, press the Power button on the front panel of the CPU box, or press the Workstation Power button on the display.

Turning Off the MW 800To turn Off the workstation, press the CPU box or display Power button momentarily. The workstation displays the Windows shut-down dialog box. Remember to save important information before turning OFF the MW 800.

The MW 800 automatically turns OFF as a result of the following events:

Extreme temperatures

Discharged vehicle battery

Pressing the Power button on the CPU box or display for more than six seconds

In critical conditions or during maintenance, the workstation may be powered OFF by turning the main power switch on the CPU box back panel.

Replacing Power Cable Fuse (Vehicle Power)Remove the fuse (15A) from the fuse holder located on the Motorola DC cable and replace it with a new one of the same type and value (part no. 6580283E06).

The main power switch on the CPU box back panel (MAIN SWITCH) must be in OFF position before connecting to power supply source.

Note

Turning OFF the main power switch or disconnecting the power cable when the MW 800 is running may seriously damage your operating system or your hard disk.!

Caution

24 MW 800 Vehicle Installation GuideStorageImportant Note: Maximum storage period in shipping package is six months. To refresh storage, assemble the workstation and run Disk Defragmenter (Go to: Start->Programs->Accessories->System Tools->Disk Defragmenter)

Receptacles 25Receptacles

Table 2SERIAL Connection

Pin No. Signal

1 DC0

2 RX1

3 TX1

4 DTR1

5 2_GND

6 DSR1

7 STS1

8 CTS1

9 RI1

Table 3AUX Connection - Model F5206

Pin No. Signal Description

1 IGNITION_MODE 12V DC Ignition sense input from ignition key

2 INPUT1 Digital input TTL (5V) level

3 INPUT2 Digital input TTL level

4 OUTPUT1 Digital output TTL level

5 OUTPUT2 Digital output TTL level

6 DSC_EN Aux Radio Enable input signal

7 DSC-UPLINK Radio Output

8 DSC-DOWNLINK Radio Input

9 +12V Output power. Maximum 1 Amps. Output inhibits when CPU box temperature is above operating range

10 +12V Output power. Maximum 1 Amps. Output inhibits when CPU box temperature is above operating range

11 N.C -

12 GND Ground

13 GND Ground

26 MW 800 Vehicle Installation GuideTable 4AUX Connection - Model F5207

14 MONITOR_MODE Service input signal

15 +5V Output power. Maximum 2 Amps. Output is automatically disconnected when CPU box temperature is above operating range


1 USB-AUXPOS USB I/O Positive

2 USB-AUXNEG USB I/O Negative

3 VBUS-AUX USB Output

4 GND Ground

5 LINE-OUT-R Right Speaker Output

6 LINE-OUT-L Left Speaker Output

7 SPDIF Digital Audio I/O

8 IGNITION 12V DC Ignition sense input from ignition key

9 BOOTBLOCK# Crisis BIOS boot-up input signal (active low signal). Used to boot the CPU box from an external drive that connects to any of the USB ports.

10 PROG-ENTER-AUX

Enable input signal for the one wire programming of the HC08 controller in the CPU box

11 GND Ground

12 MICNEG Microphone negative output signal

13 VREF-MIC Microphone positive output signal

14 V12-OUT Output power. Maximum 1 Amps. Output inhibits when CPU box temperature is above operating range. The output power corresponds to the power that operates the CPU box

15 V12-OUT Identical to pin 14

16 GPI0 General purpose digital input number 0, TTL level (5V)

Table 3AUX Connection - Model F5206


Receptacles 27Table 5AUX Connection - Model F5217


18 GPO0 General purpose digital output number 0, TTL level


20 1W I/O data for one wire programming of the HC08 controller in the CPU box

21 DSC-EN Aux Radio Enable input signal for GPRS radio programming


23 DSC-DOWNLINK Radio Input

24 GND Ground

25 V5-OUT Power output. Maximum 1 Amps. Output is automatically disconnected when CPU box temperature is exceeds operating range



1 SPEED+ Positive vehicle speed input signals

2 SPEED- Negative vehicle speed input signals

3 FWD+ Forward/Backward drive direction input signals

4 FWD- Forward/Backward drive direction input signals

5 GND Ground

6 GND Ground

7 GND Ground

8 IGNITION 12V DC Ignition sense input from ignition key

9 BOOTBLOCK# Crisis BIOS boot-up input signal (active low signal). Used to boot the CPU box from an external drive that connects to any of the USB ports.

10 PROG-ENTER-AUX

Enable input signal for the one wire programming of the HC08 controller in the CPU box


28 MW 800 Vehicle Installation Guide11 GND Ground

12 GND Ground

13 GND Ground

14 V12-OUT Output power. Maximum 1 Amps. Output inhibits when CPU box temperature is above operating range. The output power corresponds to the power that operates the CPU box

15 V12-OUT Identical to pin 14





20 1W I/O data for one wire programming of the HC08 controller in the CPU box

21 DSC-EN Aux Radio Enable input signal for GPRS radio programming


23 DSC-DOWNLINK

Radio Input

24 GND Ground



Table 6USB Connection

Pin No. Signal

1 VBUS0

2 USB0-

3 USB0+

4 3_GND


Receptacles 29Table 7IEEE 1394a (Firewire)

Pin No. Signal

1 VFW

2 GND

3 TPB0-

4 TPB0+

5 TPA0-

6 TPA0+

Table 8LAN Connection

Pin No. Signal

1 TX_ENG

2 CTS1

3 TX_POS

4 RX_ENG

5 CT2

6 RX_PDS

Table 9DISPLAY 1 Connection

Pin No. Signal

1 Red

2 Green

3 Blue

4 VSYNC

5 USB(+)

6 USB(-)

7 SP4-L1

8 SP4-R1

9 MIC_POS

30 MW 800 Vehicle Installation Guide10 USB-5V

11 POWERON1

12 USB-5V

13 SPARE

14 DDC_DATA

15 DDC_CLK

16 N.C

17 N.C

18 GND

19 GND

20 GND

21 GND

22 HSYNC

23 GND

24 N.C

25 SP4-L2

26 SP4-R2

27 MIC_NEG

28 GND

29 PRIMARY_MDR

30 GND

31 1_WIRE

32 N.C

33 N.C

34 N.C

35 N.C

36 GND

Table 9DISPLAY 1 Connection

Pin No. Signal

Receptacles 31Table 10DISPLAY 2 Connection - Model F5206

Pin No. Signal

1 R_5

2 G_5

3 B_5

4 VSYNC_5

5 USB(+)_5

6 USB(-)_5

7 SP4-L1_5

8 SP4-R1_5

9 MIC1_5

10 USB-5V_5

11 POWERON1_5

12 USB-5V_5

13 GND

14 DDC1_5

15 DDC2_5

16 N.C

17 N.C

18 GND

19 GND

20 GND

21 GND

22 HSYNC_5

23 GND

24 N.C

25 SP4-L2_5

26 SP4-R2_5

27 MIC2_5

28 GND

29 POWERON2_5

30 GND

32 MW 800 Vehicle Installation Guide31 DD_5

32 N.C

33 N.C

34 N.C

35 N.C

36 GND

Table 11DISPLAY 2 Connection - Model F5207

Pin No. Signal

1 TDC2

2 TDC2#

3 GND

4 TDC1#

5 TDC

6 GND

7 TDC0

8 TDC0#

9 GND

10 HSYNC

11 GND

12 VSYNC

13 GND

14 SPCLK

15 GND

16 SPDATA

17 GND

18 SECOND MDR

19 GND


Pin No. Signal

Receptacles 3320 SPARE1

21 GND

22 1W

23 GND

24 ON-OFF

25 GND

26 TLC

27 TLC#

28 GND

29 USB_NEG

30 USB_POS

31 GND

32 VBUS

33 GND

34 GND

35 RED

36 GND

37 BLUE

38 GND

39 GREEN

40 GND

41 HPDET

42 SECOND SPAPE

43 GND

44 MICNEG

45 MICPOS

46 GND

47 HP-L

48 HP-L#


34 MW 800 Vehicle Installation Guide49 HP-R

50 HP-R#


1234 5

Line Out LeftLine Out Right

1234 5

IN and VREF NC

Microphone In

Speakers Out

Accessories 35Accessories

DisplaysDescription Nomenclature

COLOR DISPLAY 12.1" SVGA 300NIT HB. TOUCH SCREEN FLN3157

COLOR DISPLAY 12.1" XGA 1200NIT HB. TOUCH SCREEN FLN3167

COLOR DISP. 12.1" SVGA 300NIT With Bluetooth FLN3168

COLOR DISP. 12.1" XGA 1200NIT With Bluetooth FLN3169

DO NOT order secondary display with Bluetooth if primary display has Bluetooth. ONLY one (1) display should have Bluetooth functionality.

COLOR DISPLAY 8.4" SVGA 350NIT, TOUCH SCREEN FLN3221

Cables for 12.1" (for Primary Display)Description Nomenclature

4.5FT(1.5M) DISPLAY-CPU CABLE MW800 FKN8068

9.6FT (3M) DISPLAY-CPU CABLE, MW800 FKN8069

17FT (5.0M) DISPLAY-CPU CABLE, MW800 FKN8070

LINE OUT CABLE ADAPTOR, MW800 (F5206) FKN8081

1.6FT(0.5M) LAP-TOP TO MW800 DISPLAY CABLE FKN8090

1.6FT(0.5M) DISPLAY-CPU CABLE, MW800 FKN8131

12FT (3.6M) DISPLAY-CPU CABLE MW800 FKN8143

EXT. SPEAKER CABLE ADAPTOR (F5207 & F5217) FKN8340

KEYBOARD EXTENDER CABLE, USB 6FT FKN8201

MODS ADAPTER CABLE FKN8215

Cables for 8.4" Display (for Primary Display)Description Nomenclature

12FT (3.5M) CPU TO 8.4' DISPLAY FKN8216

16FT (5.0M) CPU TO 8.4' DISPLAY FKN8217

Cables for Secondary DisplayDescription Nomenclature

4.5FT(1.5M) CPU 2ND TO 8.4" DISPLAY (F5207) FKN8336


36 MW 800 Vehicle Installation Guide16FT(5.0M) CPU 2ND TO 8.4" DISPLAY (F5207) FKN8305



16FT(5.0M) CPU 2ND TO 12.1" DISPLAY (F5207) FKN8307

DrivesDescription Nomenclature

USB FLOPPY DISK DRIVE DDN6871

HARDWARE H.D 40GB FHN6480

ML850 RM8 KIT DVD COMBO DRIVE DDN7541

KeyboardDescription Nomenclature

KEYBOARD,USB, BACKLIT,US, MW800 FLN9890

MicrophonesDescription Nomenclature

MICROPHONE EXTERNAL MW 800 (F5207, F5217) FLN3482

MICROPHONE EXTERNAL MW 800 (F5206) FLN2957

Mounting KitsDescription Nomenclature

MOUNTING TRUNNION FHN6388

MOUNT, IN DASH SINGLE DIN, 8.4" DISPLAY FLN3303

BALL JOINT CRADLE W/BASE & VESA PLATE, 8.4" DISPLAY FLN3304

SpeakerDescription Nomenclature

SPEAKER KIT MOBILE (F5207, F5217) FLN3481

EXT. SPEAKER CABLE ADAPTOR (F5207, F5217) FKN8340

EXT. SPEAKER CABLE ADAPTOR (F5206) FKN8186

SPEAKER KIT MOBILE (F5206) FHN1669

Accessories 37ConverterDescription Nomenclature

CONVERTER, USB TO 4 RS232 FLN2955

OthersDescription Nomenclature

9.6FT(3.0M) AUX cable 26/open (F5207, F5217) FKN8338

9.6FT(3.0M) CPU DVI-D cable (F5207) FKN8339

38 MW 800 Vehicle Installation GuideThis page Intentionally left blank

Acronyms 39Acronyms

A Ampere

ACK Positive (Acknowledgment)

AUX Auxiliary

CPU Central Processing Unit

DC Direct Current

DDRAM Double Data Rate-Synchronous DRAM, a type of SDRAM

DRAM Dynamic Random Access Memory

DTE Data Terminal Equipment

DVI Digital Video Interface

FCC Federal Communications Commission

GHz Gigahertz

GPI General Purpose Input

GPO General Purpose Output

GPRS General Packet Radio Service

GPS Global Positioning System

GSM Global System for Mobile communication

I/O Input/Output

iDEN Integrated Digital Enhanced Network

IEEE Institute of Electrical and Electronic Engineers

LAN Local Area Network

LCD Liquid Crystal Display

LP Liquid Propane

MB Megabyte

MDT Mobile Data Terminal

MW Mobile Workstation

NFPA National Fire Protection Association

NIT Near Infrared Transmission (also cd/m2, a measure of luminance)

NTSC National Television System Committee

OS Operating System

40 MW 800 Vehicle Installation GuidePA Power Amplifier

PAL Phase Alternation Line

PC Personal Computer

PC Personal Card

PCI Peripheral Component Interconnect

PRM Portable Radio Modem

PWR Power

RF Radio Frequency

RFI Radio Frequency Interference

SIM Subscriber Identity Module

SVGA Super Video Graphics Array

TFT Thin Film Transistor

TTL Transistor-Transistor Logic

UHF Ultra High Frequency

UL Underwriters Laboratories

USB Universal Serial Bus

V Volt

VDC Volts Direct Current

VRM Vehicular Radio Modem

WLAN Wireless Local Area Network

WWAN Wireless Wide Area Network

XGA eXtended Video Graphics Array

Glossary 41Glossary

CCentral Processing Unit (CPU): The computer in charge of fetching, processing, and storing data, generally used to refer to the entire microprocessor chip.

DData Terminal Equipment (DTE): User terminal equipment which creates information for transmission, for example, a users PC.

DB-25: A 25-pin connector used for V.24 or RS-232C interfaces.

DB-9: A standard 9-pin connector used for serial interfaces.

Direct Current (DC): Current that flows through a circuit in only one direction.

GGlobal Positioning System (GPS): A constellation of 24 radio navigation (not communication) satellites in six different orbits, which transmit signals used by GPS receivers to determine precise location (position, velocity, and time) solutions.

MMobile Data Terminal (MDT): Vehicle installed device providing a data entry and display user interface for data communication functions.

PPersonal Computer (PC): The generic term for a single user, microprocessor based computer whose architecture is derived from the original IBM Personal Computer.

RRadio Frequency (RF): Refers to the electromagnetic energy wavelengths between the audio and the light range (usually somewhere between 10 kHz and 300 GHz).

42 MW 800 Vehicle Installation GuideRadio Frequency Interference (RFI): 1) The Radio Frequency (RF) radiation which leaks from a device when it is transmitting. 2) Electrical disruption (noise) created by certain types of equipment that may be radiated through air.

RS-232: The most common, standard interface used to connect Data Terminal Equipment (DTE) to modems. It uses a DB-25 connector, although the DB-9 version has become popular on PCs which have limited space for connectors.

UUltra High Frequency (UHF): Radio frequency, extending from 300 MHz to 600 MHz.

Underwriters Laboratories (UL): An independent and non-profit USA testing/certification agency that was created by insurance companies to inspect electrical devices to ensure there are no shock or fire hazards present.

Universal Serial Bus (USB): industry standard for PC bus interface enabling multi-drop connection of both high-speed (12 Mb/s) and low-speed (1 Mb/s) serial port devices

VVehicular Radio Modem (VRM): VRM 650 or 850 - External radio modem integrated with MCS2000 mobile radio into a single unit for use with separate MDT.

General Specifications

PHYSICAL

Size (H x W x D)

CPU 2.74" x 7.75" x 9.45 (6.95 x 19.7 x 24.0 cm)

8.4" Display 7.1" x 9.1" x 1.69 (18.1 x 23.1 x 4.3 cm)

12.1" Display 10.6" x 12.2" x 2.2 (26.9 x 31 x 5.6 cm)

Backlit Keyboard 1.26" x 12.60" x 8 (3.2 x 32 x 20.3 cm)

Weight

CPU 7.7 pounds (3.5 Kg)

8.4" Display 3.3 pounds (1.5 Kg)

12.1" Display 8.4 pounds (3.8 Kg)

Keyboard 2.2 pounds (1.0 Kg)

INPUT

Main Keyboard QWERTY style layout, 85 total keys, 12 function keys, spill resistant, backlight illuminated, USB interface

Pointing Device Integrated Touch-Pad and Touch screen

Display Keys 6/8 illuminated programmable function keys (8.4/12 display)

Emergency Button Dedicated emergency key located on the display module

COMMUNICATIONS / EXPANSION PORTS

USB 1 x USB 1.1 on CPU (F5206)2 x USB 2.0 on CPU (F5207)3 x USB 2.0 on CPU (F5217)

Serial 3 X RS-232 ports: one external, two internal for WAN and GPS support (F5206 & F5207)4x RS-232 ports: two external, two internal for WAN and GPS support (F5217)

Ethernet 1 X 100 BaseT both 10 & 100 Mbps (F5206 & F5207) 3 x 100 BaseT (F5217)

PC Card Slots External Type II and internal CF (for WLAN radio in F5206)

44 MW 800 Vehicle Installation GuidePCI (F5207 & F5217) Internal Mini PCI (used for WLAN radio)

Video Input 1 X standard Composite video input (CVBS) port, (PAL or NTSC)

Sound Two 0.5 W speakers with adjustable volume on 12.1" displayOne 0.5 W speaker with adjustable volume on 8.4" displayLine out (non-amplified) for external speaker External microphone in

Primary Display Interface

RGB, USB, 2-line audio out (balanced, non-amplified)

Secondary Display Interface

F5206 - RGB, USB, 2-line audio out (balanced, non-amplified)

F5207 - RGB or DVI, USB, 2-line audio out (balanced, non-amplified)

Firewire 400 One IEEE 1394

Aux Port F5206 - 2x general purpose inputs; 2x general purpose outputs; ignition sense; 12V battery voltage out (2A) and 5V DC out (2A)

F5207 - 2x general purpose inputs; 2x general purpose outputs; ignition sense; 12V battery voltage out (1A) and 5V DC out (1A); USB 2.0; Audio In/Out

F5217 - 2x general purpose inputs; 2x general purpose outputs; ignition sense; 12V battery voltage out (1A) and 5V DC out (1A); Speed and Direction signals

COMPUTER

Processor F5206 - Intel Pentium 4-M 1.7 GHzIntel Pentium 4-M 2.2 GHzIntel Celeron 1.8 GHz

F5207 & F5207 - Intel Pentium-M processor 745; 1.8 GHz, 2MB cache

Intel Pentium-M processor 715; 1.5 GHz, 2MB cache

Intel Celeron-M processor 320; 1.3 GHz

General Specifications 45VGA Controller 16 MB (F5206), 32 MB (F5207 & F5217) internal video RAM

Video Capture Conexant BT878A

Power Management Embedded controller supports intelligent thermal and power management.

Mass Storage Removable Hard Disk: 40 GB (60 GB optional) with three dimensional Shock absorber, with heater 2/4 GB Flash Disk available as an alternate to the Hard Drive

Internal Memory Optional: 256 MB, 512 MB or 1GB DDRAM

Operating System Supports Microsoft Windows 2000 and XP Pro

DISPLAY WITH THERMAL PROTECTION MECHANISM

LCD Type Color Active Matrix, TFT transmissive

LCD Size 12.1" Diagonal XGA or SVGA 8.4" Diagonal SVGA

Resolution 1024 x 768 XGA LCD panel /800 x 600 SVGA LCD panel

LCD Luminance Standard SVGA: 300/350 NIT(cd/sq.m)High-bright XGA: 1200 NIT (cd/sq.m)

Standard Touch screen

8 Wire Resistive, tempered glass with anti- reflective coating, impact-proof

COMMUNICATION PROTOCOLS INTERNAL RADIOS (OPTIONAL)

Private DataTAC (optional)

Frequency 806-824 MHz Tx, 851-869 MHz Rx

Protocol RD-LAP 9.6, RD-LAP 19.2

RF Power Output 1.8 Watt into 50-ohm load

GPRS

Frequency 900 MHZ, 1800 MHz, 1900 MHz

Protocol GPRS packet data

RF Power Output 1.8 Watts at 900 MHz 1 Watt at 1800 MHz and 1900 MHz

iDEN Packet Data

Frequency 806-821 MHz Tx, 851-869 MHz Rx

46 MW 800 Vehicle Installation GuideProtocol iDEN (25 kHz spacing)

RF Power Output 0.6 Watts (variable in 6 steps) into 50-Ohm load

GPS F5206 - Internal Trimble, SK II F5207 - F5217 - Internal Trimble, SQF5217 - Internal U-Blox with Dead Reckoning

WLAN F5206 - IEEE 802.11b, 11 MbpsF5207 & F5217 - IEEE 802.11b/g, 11/54 Mbps

Bluetooth Version 1.1 compatible (in 12.1display model) Supports data and voice profiles

ENVIRONMENTAL

Operating Temperature

F5206: -22 to 158F (30 to +70C) for the 1.7 GHz processor -22 to 122F (30 to +50C) for all other processorsNotes: Performance at extremes include start-ups (with

occasional slight delay due to hard drive heater ramp-up time) and sustained operations of typical mobile workstation applications.

UL certification is available only to 131F (55C), though continued operations are available above this limit.

When using 9 VDC battery to power the workstation, the workstation will not power up if the temperature range is below -22F (-30C)

F5207 & F5217: -22 to 158F (-30 to +70C)

Storage Temperature 40 to 158F (40 to +70C)

Humidity 90 to 95% Relative humidity at 50C for 8 hours

DURABILITY

Shock 20g peak 1/2 sine wave @ 11ms, 30 impacts

Vibration Per TIA/EIA 603 Paragraph 3.3.4 and MIL-STD-810F method 514.5, Fig 514.5C-1

Drip Per MIL-STD-810F method 506.4 Procedure III

Dust Blowing Five hours in dust (140 mesh silica flour), laden atmosphere dust agitation time is for 2 seconds every 15 minutes

Salt Fog 8 hours, 5% Sodium Chloride at 35C, after exposure, per MIL-STD-810F 509.4, Procedure I

General Specifications 47Flammability Per UL94-HB

Solar Radiation 7 cycles of 24 hours with no functional degradation per MIL-STD-810F, 505.4, Procedure I

Shock Crash Hazard 75g, 6 ms per MIL-STD-810F method 516.5, Procedure V

ELECTRICAL ENVIRONMENT

Power Source Vehicle Battery (12 V, negative ground)

Power Range 13.8 VDC 20%, with no loss of functionality

Electrical Transients Meets ISO7637-1

Power Consumption (at 13.8 VDC)

CPU BoxMaximum: 5 ATypical: 3A (F5206) 1.5 A (F5207 & F5217)Suspend Mode: 0.7 A (F5206 when fans are not working)Suspend Mode: 0.4 A (F5207, F5217)12.1. XGA DisplayMaximum (when heater is not working): 3.5 AMaximum (when heater is working): 6.5 ATypical: 3 A12.1. SVGA DisplayMaximum (when heater is not working): 2 AMaximum (when heater is working): 5 ATypical: 1.5 A

FCC INFORMATION

GPRS Radio Acceptance Number: IHDT6AC1

iDEN Packet Data Radio

Acceptance Number: AZ489FT5796

Private DataTAC Acceptance Number: PQS-BM28001

WLAN F5206 Acceptance Number: H9PLA4137F5207 & F5217 Acceptance Number: PD9WM3B2200BG

United States

Radiated Emission FCC Part 15, Class B

Radio Acceptance FCC Part 90, Part 22, Part 24

Safety CUL60950-1

48 MW 800 Vehicle Installation GuideCanada

Radiated Emission ICES003 (equivalent to FCC Part 15, Class B)

Radio Acceptance DOC RSS119

Safety cUL60950-1

Europe

Radiated Emission EN55022 Class B

Safety EN60950-1

EMC Immunity EN50024

R&TTE EN-301489

eMark Directive 72/245EC (95/54EC)

Australia

Radiated Emission AS/NZS 3548 (1995)Amendment 2 -1997CISPR 22

Safety AS/NZS 60950

Specifications subject to change without notice.

HOW TO REACH US:

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Visit our Web site at:http://www.motorola.com

aMOTOROLA and the Stylized M Logo are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their respective owners.

Copyright 2005 Motorola all rights reserved.

ReferencesMW 800 PublicationsInternet Web Sites

Using this ManualWho Should Use this ManualWhat is in this ManualSafe Handling InstructionsFCC Compliance NoticeFCC Grant Of Equipment AuthorizationNotational ConventionsWarningCautionNote

IntroductionMount FeaturesGeneral Description

InstallationUnpackingPreparing to Install the MW 800 Inside the VehicleToolsPlanningMW 800 Mounting LocationEquipment VentilationAir Bag ConsiderationsEnvironmental ConsiderationsElectrical GuidelinesMobile Antenna Installation

Installation ProcedureMounting the MW 800MW 800 KeyboardMW 800 DisplayMW 800 CPU BoxMW 800 GPS Antenna

Interconnection of the MW 800 CPU BoxW-WAN Antenna ConnectionW-LAN Radio (802.11b) ConnectionGPS ConnectionVideo In ConnectionDisplay ConnectionsUSB ConnectionsFirewire ConnectionSerial ConnectionLAN ConnectionMicrophone ConnectionAudio Out ConnectionPWR ConnectionAUX Connection

Ignition Sense ConnectionTurn-on ModesUsing the Power Button or Ignition Key to Start the MW 800Using the Power Button and Ignition Key to Start the MW 800Using the Power Button to Start the MW 800Using the Ignition Key to Start the MW 800

Turning On the MW 800Turning Off the MW 800Replacing Power Cable Fuse (Vehicle Power)Storage

ReceptaclesAccessoriesAcronymsGlossaryGeneral Specifications

MW800 Series Vehicle Installation Guide

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