MTU Solutions for the Oil and Gas Industry

Experience and InnovationDiesel Engines and Power Packages for the Oil and Gas Industry

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PowerGen

Europe / Middle East / Africa /Latin America

MTU Friedrichshafen GmbH88040 FriedrichshafenGermany

Phone +49 7541 90 7006Fax +49 7541 90 [email protected]

Asia / Australia /Pacific

MTU Asia Pte. Ltd.1, Benoi PlaceSingapore 629923,Republic of SingaporePhone +65 6861 5922Fax +65 6861 [email protected]

USA / Canada /Mexico

MTU Detroit Diesel, Inc.13400 Outer Drive WestDetroit, Michigan 48239USAPhone +1 313 592 5708Fax +1 313 592 [email protected] www.mtudetroitdiesel.com

Tognum Group Companies

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MTU Friedrichshafen GmbH is the core company of Tognum AG which combines, as a strategic holding manufacturers ofdiesel and gas engines as well as completedrive and power-generation systems. Underthe umbrella of Tognum AG, the well-knownbrands MTU, Detroit Diesel, Mercedes-Benzindustrial engines, Katolight, MDE, CFC Solutions and L’Orange as well as the Business Unit Rotorion are united.

Power generation is one of the areas inwhich we have a particularly long tradition.We have been developing and buildingengines for the production of electricitysince the beginning of the last century andwe have close ties with customers in the oiland gas industry for over 30 years.

Our unique wealth of experience andexpertise makes us a partner who can do alot more than “simply” build outstandingengines.We offer complete systems and that meanswe assist our customers all the way from thedesign stage through product and customersupport to providing a global servicenetwork.

Whatever your project, whenever and wher-ever you are planning it: We can provide theenergy to make it work.

The world calls for energy.We provide.

Power Packages for Off-Shore Installations Page 4

Power Packages for On-Shore Installations Page 6

Scope of Supply Page 8

Engineering Capabilities Page 10

Product and Customer Support / Services Page 12

Quality / Engine Program Page 14

SCR Generator Package 2285 kVAOffshore Drilling Rig

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It doesn’t matter how specialized or unusualyour requirements are, there are two reasonswhy we can fulfill them all.

To begin with, our engines have such a wideconfiguration range that the entire plantcan almost always be designed to meetspecific customer needs.

And secondly, long years of experience as anoffshore specialist give us the expertise andflexibility you need to transform that specialproject into reality.

Our off-shore product range includes Diesel engines and systems for:

> Generator sets for drilling rig prime powerand standby power

> Fire pump drivers for mechanical /hydraulic / electric installations

> Mud pump drivers

> Wellserve Power Packs

> Nitrogen units

> Cranes

> Cement pumps

> Hydraulic power packs

Compact and self-sufficient:Power Packages for Off-Shore Installations

Firewater Pump Driver Package 2800 kW (mech)Gjøa Platform

Emerengcy Generator Package1500 kVAPrirazlomnoye Platform

Essential Generator Package7500 kVAOrmen Lange

Firewater Pump Driver Package2320 kW (mech)Ormen Lange

Emergency Generator and Firewater Pump Drivers2350 kVATroll Platform

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Experience is a valuable commodity. You can see it in our uniquely versatilerange of products and services:from diesel-electric and diesel-hydraulic units to skid-runner or container gensets;from explosive atmosphere versions to NFPA-compliant designs.

Especially for the on-shore sector, wesupply diesel engines and systems for:

> Power units for mechanical and hydraulicdrives for rotary tables, draw works, mudpumps and other well services

> Generator sets for SCR systems for rotarytables, draw works, mud pumps

> Generator sets for standby & continuousduty

> Mobile drill rigs

> Air & nitrogen compressors

> Nitrogen vaporizing / generating units

> Cement pumps

> Blenders

> Fracturing units

> Coil tubing

On every continent:Power Packages forOn-Shore Installations

Frac Pumps

Workover Rig

Onshore Drilling Rig

Workover RigSeismic “Thumper”

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Our generator packages incorporate an exclusive component:Decades of Experience.

We are just as much at home in your sectorof industry as you are yourself.With a great number successful projectsbehind us we know our way around in everypossible application and we are well-acquainted with all the conditions,specifications and legislation, no matter howspecialized they may be.

It is this wealth of experience that providesthe bedrock for our engineering expertise –expertise from which you profit directly.Right from the start, we provide com-prehensive support stretching from technical consultation on finding the bestsolution through to specialist assistance with commissioning and plant hand-over.

In addition, we can supply the complete project management for you; meaning thefull execution of engineering, procurement,manufacturing, assembly and commissioning.

Invest in experience and expertise:This will pay in terms of cost-effectiveness,reliability and safety of your plant.

ApplicationAnalysis

Planning andDesign Assistance

Project Management

System Engineering

Fabrication andAssembly

Testing Installation andCommissioning

Job-specificDocumentation

One face to the customer from early project phase up to commissioning and operation

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Our special strength lies in the developmentof complete systems which are tailored tothe particular needs of each individual project.

The ideal generator package always comesabout through close cooperation with thecustomer – and on the basis of theexpertise which we have gathered overdecades of experience with generatorpackage in the field. And that is especiallyimportant because standard designs hardlyfigure in this sector; each concept is just asindividual as the design profile at its center.

But however varied the solutions may be, atthe heart of the configuration you will alwaysfind the engine, complemented by provencomponents from carefully selectedmanufacturers. Assembly takes place onspecially equipped production lines and theresults are products of the finest quality,known and appreciated throughout the world,built by skilled craftsmen, continuouslymonitored and stringently inspected.

To ensure quick and economic installation on site, we offer a full factory AcceptanceWitness Test with accessories, on our well-equipped test beds.

Our diesel engines for the oil and gas industrymatch the very special requirements of thissector perfectly.

This is due in part to special features suchas:

> Water-cooled exhaust manifolds andturbochargers

> Combustion air shut-off flaps

> Double-walled injection pipes

> Dual fuel filter arrangement

> Dual lube oil filter arrangement or automatic filters

> Special lube oil sump for increasedinclinations

This is also due to our engines’ typical characteristics and advantages:

> Compact design and light weight; minimizing the deck surface and supportingstructures

> Ease of maintenance

> Reliability

> Low fuel consumption

> Emission control in compliance with thelatest statutory regulations

> Comprehensive range of optional engineaccessories

Reliable, Economical, Proven to last:Our Systems Solutions for the Oil and Gas Industry

Compact, Powerful, Safe:Our Diesel Engines for the Oil and Gas Industry

Control-Panel> Project specific

panels (offshorestandard)

> PLC Types, Siemens,ABB, Allen Bradley,GE Fanuc

Fuel System> Fuel Pre-Filters

> Fuel Tank (SS, CS)

Cooling System> External mounted

radiator cooler

> Seawater heatexchanger

> Pre-heater

Lube Oil System> Special oil sump

designed forhigher inclinations

> Prelubricationpump

Alternator> Project specific

design

> IP 23 – IP 56

> Water, air cooled

> LV, MV, HV

Combustion AirSystem> Special air filters for

salt laden atmosphere

> Combustion air silencer

> Coalescer / water separator

Starting System> High performance

electrical starters

> Battery skid withbreakers

> Hydraulic starter

> Air starter

Exhaust System> Exhaust silencers

with spark arrestor

> Exhaust gas cooler

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Firewater Pump Drivers3300 kVAKristin Platform

Details of the20V 4000 P83

Turbochargers ADEC

Dual Fuel Filter Arrangement AVM Arrangement

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Friedrichshafen

DetroitSingapore

There are many reasons for success.We supply them all.

Wherever you may be:We are close at hand.

You operate your business in remote locations

and under harsh conditions. The unconditional

dependability and availability of your equip-

ment is therefore decisive to your success

and competitiveness.

Our support services are geared up to such

demands.

Whenever and wherever you need our assis-

tance, our specialists are onsite quickly to

lend expert assistance – of any kind any-

where in the world.

The services we offer:

> We have agents and service centers

in 115 countries across the globe.

> We can assemble your system onsite.

> We carry out intermediate inspections

and engine repairs onsite.

> We guarantee prompt and reliable supply of

genuine spare parts and tools worldwide

> If required, we can agree a service and

maintenance contract with you.

Worldwide 1100 points of contact with 110 distributors in 115 countries for sales & service.

www.mtu-online.com.sg www.mtudetroitdiesel.com www.mtu-online.com

The Power Range.

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Series 20008, 12, 16, 18 cyl. V conf.

Application Rated Power SpeedkW bhp rpm

Constant speed 50 HzContinuous power 498 – 664 668 – 890 1500Prime power 565 – 770 771 – 1033 1500Constant speed 60 HzContinuous power 600 – 800 805 – 1073 1800Prime power 695 – 930 932 – 1247 1800Variable speedHeavy duty 600 – 800 805 – 1073 1800Short-time duty 675 – 1050 905 – 1408 1800/2100

Series 40008, 12, 16, 20 cyl. V conf.

Application Rated Power SpeedkW bhp rpm

Constant speed 50 HzContinuous power 1140 – 2250 1529 – 3017 1500Prime power 1320 – 2600 1770 – 3487 1500Constant speed 60 HzContinuous power 870 – 1140 1166 – 1528 1200Continuous power 1380 – 1840 1851 – 2467 1800Prime power 1105 – 1390 1482 – 1864 1200Prime power 1600 – 2800 2145 – 3755 1800Variable speedHeavy duty 1320 – 1760 1770 – 2360 1800Short-time duty 1740 – 2320 2330 – 3110 2000Frac 1678 – 2237 2250 – 3000 1900

All engines also available from PowerGen and Industrial application

Series 606 cyl. inline

Application Rated Power SpeedkW bhp rpm

Constant speed 50 HzContinuous power 242 – 298 325 – 400 1500Prime power 265 – 411 355 – 551 1500Constant speed 60 HzContinuous power 280 – 354 375 – 475 1800Prime power 268 – 465 359 – 623 1800Variable speedHeavy duty 224 – 336 300 – 450 2100Medium duty 317 – 410 425 – 550 2100Short-time duty 373 – 496 500 – 665 2100/2300

PowerDriveUnit (Basis S 60)6 cyl. inline

Application Rated Power SpeedkW bhp rpm

Variable speedHeavy duty 224 – 336 300 – 450 2100Medium duty 317 – 429 425 – 575 2100Short-time duty 373 – 470 500 – 630 2100

Quality is an attitude of mind.

When it comes to quality, we do not compro-mise.

In line with our corporate philosophy of “TotalQuality Management” we ensure the qualityof our products at every stage of their devel-opment and manufacture. Each individualemployee bears responsibility for it and formaking sure that quality assurance plays acentral role in every facet of the company’sactivities.

It goes without saying that we meet theinternational requirements of ISO 9001:2000and 14001:2000.

Our engines and gensets are certified by allmajor classification societies such as ABS,DNV, LRS, GL and BV.

Nevertheless, there is a lot more to qualitythan obtaining a certificate or meeting aninspection specification.

The crucial criteria for real quality are thelevel of our customers’ satisfaction andthe number of years over which they continueto place their confidence in our products.

Quality at this level is not achieved by takingthe “average” as a benchmark. Our customersquite rightly demand everything of us – andwe always give just that little bit more!More reliability, more innovation, moreindividuality, more safety.

If you share the same ideals, we can achieve agreat deal together.

That is something we look forward to.

Series 9004, 6 cyl. inline

Application Rated Power SpeedkW bhp rpm

Variable speedMedium duty 75 – 240 101 – 322 2200

Series 4606 cyl. inline

Application Rated Power SpeedkW bhp rpm

Variable speedMedium duty 220 – 360 295 – 483 1800

Ratings Data

Series 5006,8 cyl. v conf.

Application Rated Power SpeedkW bhp rpm

Variable speedMedium duty 260 – 480 349 – 644 1800

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Experience and InnovationDiesel Engines and Power Packages for the Oil and Gas Industry

Sub

ject

to

mod

ific

atio

n in

the

inte

rest

of

tech

nica

l pro

gres

s.M

IM 0

6 12

4 (5

2 3E

) 1/

08· P

rint

ed in

Ger

man

y · M

IMA

200

8-04

B ·

Prin

ted

on c

hlor

ine-

free

ble

ache

d pa

per.

PowerGen

Europe / Middle East / Africa /Latin America

MTU Friedrichshafen GmbH88040 FriedrichshafenGermany

Phone +49 7541 90 7006Fax +49 7541 90 [email protected]

Asia / Australia /Pacific

MTU Asia Pte. Ltd.1, Benoi PlaceSingapore 629923,Republic of SingaporePhone +65 6861 5922Fax +65 6861 [email protected]

USA / Canada /Mexico

MTU Detroit Diesel, Inc.13400 Outer Drive WestDetroit, Michigan 48239USAPhone +1 313 592 5708Fax +1 313 592 [email protected] www.mtudetroitdiesel.com

Tognum Group Companies

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