Mec CIM 2009 11 Syllabus

1

M. S. RAMAIAH INSTITUTE OF TECHNOLOGY BANGALORE

(Autonomous Institute, Affiliated to VTU)

MECHANICAL ENGINEERING

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I to IV Semester M.Tech

M.Tech Computer Integrated Manufacturing

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6

STATISTICAL MODELLING AND EXPERIMENTAL METHODS

Subject Code: MMSE 11 /MCIM 11 Credits: 4-1-0Prerequisites: Nil

Statistical modelling and data analysisIntroduction to data collection. Causes and types of experimental errors – Fixed errors, random errors. Statistical approximation of missing data. Introduction to Uncertainty Analysis in engineering measurements. Regression and correlation analysis: Linear Regression models – Simple Linear Regression, method of least squares, estimation of regression coefficients, analysis of variance of LR, determination of correlation coefficients. Curvilinear Regression – Logarithm and exponential models, Multiple regression analysis – Simple examples. Design and analysis of experimentsIntroduction, Basic terms, Classification of DOE. Basic priciples of a good design. Completely Randomized Design , Randomized Block Design, Latin Square Design. Analysis of variance and co-variance in experimental designFactorial Design: Two factor experiments, multifactor and 2n experiments and their graphical representation. Fractional Factorial Design: Fractional factorial experiments, Taguchi designs. Introduction to Shainin approach.

Text books:1. Cohran and Cox, ‘‘Experimental Designs”, John Wiley & Sons.2. J.M. Jwran, Frank M.Gryna’s Quality Control Hand Book’’ Mc Graw hill International Edition.3. P.K. De, ‘‘Computer based Numerical Methods & Statisrical techniques’’ CBS publishers & Distribulors New Delhi.

Reference Books: 1. Douglas C. Montgomery, “Design and Analysis of Experiments” 5th Edition, John Wiley and Sons, Inc.2. Richard A Johnson, “Probability and statistics for engineers”, 6th Edition, Pearson education. 3. J . P. Holman, “Experimental methods for Engineers”, McGraw-Hill International edition3. Phillip J Ross, “ Tagichi Techniques for Quality Engineering, 2nd edition , TMH, New Delhi4. Kekri R Bhote & Adi K Bote, “World Class Quality”

7

FINITE ELEMENT METHODS

Subject Code: MMSE 12 / MCIM 12 Credits: 4-0-0Prerequisites: Nil

Introduction to Equilibrium equations in elasticityCalculus of variation, Euler’s Lagrange’s equation, weighted residual approach, principal of minimum potential energy, Rayleigh – Ritz method, problems Finite Element Method: Steps, application and advantages of FEM. Shape functionsDeviation for liner simplex element, element stiffness matrix, FEM equation by variational approach and Galerkin approach boundary condition problems on axially loaded member temperature effect. Numerical integration using 1, 2 and 3 points Gaussian quadrature formula Geometric isotropyPascal triangle pascal pyramid order of the interpolating polynomial convergence criteria, compatibility requirement, CST Element, LST Element Rectangular Element Shape Function of higher order 1D 2D element, Langrange interpolation function ISO parametric representation of CST and Quadrilateral Elements Truss ElementDeviation of stiffness Matrix for in local coordinate and global coordinates. Truss element analysis of truss problem axi symmetry truss problem Beam Element: Hermit Shape Function for beam element, Stiffness matrix, Load vector Loading conditionshear force and bending moment, problems, Dynamic Analysis: Dynamic Equation of motion, consistent and lumped mass matrices, free vibration analysis, Eigen Values and Equation vectors Text books: 1. Introduction to Finite Element in Engineering R Chandrupatla and Belegundi , Prentice Hall India2. The Finite Element Methods in Engineering – SS Rao, Butter worth Heinemann3. A First Course in FEM – By Daryl. L. Logan, Thomas Asia

Reference Books1. Finite Element Analysis - C S Krishnamurthy – Tata Mc Graw Hill2. The Finite Element Method – Zienkilewicz, OC - Tata Mc Graw Hill

8

ADVANCED MATERIALS TECHNOLOGY

Subject Code: MMSE 13 / MCIM 13 Credits: 4-0-0Prerequisites: Nil

Development of Newer Materials: Properties of materials, Structure property relationship, newer materials-Ceramics and Composite materials, Ceramics- Fine ceramics, Types of ceramics, Applications. Composite materials – Types – Metal matrix Composites (MMC) Ceramic Matrix Composites (CMC) Polymer composites Structure, Properties and Applications of different composite materialsPowder Metallurgy: Introduction, Production of Powder, Characterization and Testing, Powder ConditioningPowder Compaction, Sintering, Finishing operations, Applications of PM components Processing of Composites: Processing of MMC, CMC, Vacuum infiltration, Squeeze casting, Pressure Die casting, Rheocasting, Compo casting, Super plastic forming, Processing of PMC, Hand lay up, Bag moulding process, Autoclave moulding, Compression molding, Pultrusion, Filament winding Resin Transfer moldingInjection molding. Surface Treatment: Surface Engineering, Surface Quality and Integrity, Concepts, Mechanical treatment, Thermal and Thermo mechanical treatment, Thermal spraying processes and applications

Text Books:1. Materials and Processing in Manufacturing – E Paul Degarmo, J T Black, Ronald A Kohser.2. Powder Metallurgy – A K Sinha.

Reference Books1. Fiber Reinforced Composites – P K Mallick2. Metal Matrix Composites – Minoru Taya, Richard J Arsenault3. Composite Materials Hand book – M M Schwartz, McGraw Hill.

9

COMPUTER AIDED DESIGN Subject Code: MCIM14 Credits: 4-0-0Prerequisites: Nil

Introduction to CADDefinition, Product cycle and CAD/CAM, Automation & CAD/CAM Computer Graphics and Database: Introduction, Software configuration of a Graphic system, Functions of graphics package, Constructing the Geometry, Transformations, Database structure and Content, Wire frame features and CAD/CAM Integration. Computer Aided Design System Hardware’s: Introduction, Graphics input devices, Light pens, Analogue devices, Keyboard devices, graphic display devices, CRT displays, & Plasma panel displays 9Hrs Graphic output devicesPen plotters, Electrostatic plotters, other graphic output devices, Modes of operation, CAD System Configuration, Computer Aided System Software: Introduction, Operating system, Graphics system. The overlay system, Graphics Database structure and Handling, operating features, Symbols, Macros, Editing facilities, Data Selection, Graphic transformation, Plotting, Graphic standards- GKS and CORE, GKS-3D and PHIGS, IGES and other graphic standards. Transformation SystemDisplay, Windowing and Clipping, Two-dimensional transformations, Three-dimensional transformations, linear transformations, problems on Transformations Geometric Modeling: IntroductionDimensions of models, Types of models, Construction of solid models, Wire frame models, Curve representation. Parametric representation of analytic curves – Review of Vector Algebra, Lines, Circles, Ellipse, Parabolas, Hyperbolas, Conics. Parametric representation of Synthetic Curves – Hermite Cubic Splines, Bezier Curves, B-Spline Curves, Rotational Curves. Curve Segmentation, Trimming, Intersection. Transformation Design and Engineering Applications – Problems, Surface Models: Introduction – Surface models, Surface Entities, Surface Representation. Parametric Representation of Analytic Surface – Plane surface, Ruled Surface, Surface of Revolution, Tabulated Cylinder. Parametric representation of Synthetic surface, Bezier Surface, B- Spline surface, Coons Surface, Blending surface, Offset surface, Triangular Patches, Sculptured Surface, Rational Parametric Surface, Surface manipulations – Displaying, Evaluating points and Curves on Surfaces. SegmentationTrimming, Intersection, Projection, Transformation. Design and Engineering applications Problems, Mechanical Assembly: Introduction, Assembly modeling – Parts modeling and Representation, Hierarchical Relationship, Mating Conditions. Inference of position from mating conditions. Representation schemes – Graph structure Sequences – Precedence Diagram, Liaison – sequence analysis, Precedence Graph. Assembly Analysis – Problems. Text books:1. M P Groover and Zimmer, CAD/CAM Computer Aided Design and Manufacturing, Prentice hall 1984.

Reference Books:2. C B Besant and ewk Lui – Computer Aided Design and Manufacturing, Affiliated East West, India 1988.3. Ibrahim Zeid, CAD/CAM Theory and Practice, Tata McGraw Hill 1988.

10

NON - TRADITIONAL MACHINING

Subject Code: MCIM 21 Credits: 4-0-0Prerequisites: Nil

IntroductionNeed for non-traditional machining processes. Processes selection c1assification on – comparative study of different processes, Mechanical Process: Ultrasonic Machining-Definition-Mechanism of metal elements of the process- Tool feed mechanism, Theories of mechanics of cutting, Effect of parameters, applications. Abrasive Jet Machining: Principles - parameters of the process applications-advantages and advantages. Thermal Metal Removal Process: Electric discharge machining Principle of operation –mechanism of metal removal Basic EDM circuitrySpark erosion get Analysis of relaxation type of circuit material removal rate in relaxation circuits- critical resistance parameters in Ro Circuit- Die electric fluids-Electrodes for spark surface finish. Applications, Electro chemical and chemical processes: Electro chemical machining (ECM) Classification ECM process-principle of ECM Chemistry of the ECM parameters of the processes determination of the metal removal rate - dynamics of ECM process- Hydrodynamics of ECM process-polarization-.Tool Design-advantages and disadvantages - applications. Electro Chemical Grinding-Electro Chemical holding electrochemical deburring. Chemical Machining: Introduction-fundamental principle types of chemical machining Maskants- Etchenes- Advantages and disadvantages-applications. Plasma Arc Machining: Introduction-Plasma-Generation of Plasma and equipment Mechanism of metals removal, PAN parameters-process characteristics - type of torches applications. Electron Beam Machining (EBM): Introduction-Equipment for production of Electron beam - Theory of electron beam machining Ther-mal & Non thermal type’s characteristics, applications Laser Beam Machining (LBM): Introduction-principle of generation of lasers Equipment and Machining procedure-Types of Lasers-Process characteristics-advantages and limitation applications Ion Beam Machining: Introduction-Mechanism of metal removal and associated equipment process characteristics applica-tions High Velocity forming processIntroduction - development of specific process selection comparison of conventional and high velocity forming methods - Types of high velocity forming methods- explosion forming process-electro hydraulics forming magnetic pulse forming.

Text books:l. Bhattacharya “New technology” Institution of Engineers, India2. HMT “Production technology” Tata Mc Graw Hill.3. P.C Pandy & H.S. Shan “Modem Machining Process” Tata McGraw Hill.4. ASM “Metals hand book” Vol-3.

Reference Books1. F.M Wilson “High velocity forming of metals” ASTME PreticeHall.2. Adithan “Modem Manufacturing Method”3. P.K. Mishra “Modem Machining Processes”.

11

FLEXIBLE MANUFACTURING SYSTEMS

Subject Code: MCIM22 Credits: 4-1-0Prerequisites: Nil

FMS-An overviewDefinition of FMS- Types and configurations concepts – types of flexibility and performance measures. Function of FMS host computer – FMS host and area controller function distribution, Development and implementation of an FMS : Planning phase – integration – system configuration – FMS layouts – Simulation – FMS project development steps. Project management – equipment development – host system development – planning – hardware and software development Automated material handling and storageFunctions – types – analysis of material handling equipments, design of conveyor and AGV systems, Problems, Automated storages: Storage system performance – AS/RS Carousel storage system WIP storage systemInterfacing handling storage with manufacturing Modelling and analysis of FMS: Analytical, heuristics, queuing simulation and pertinent modeling techniques-scope applicability and limitations. Concepts of distributed numerical controlDNC system – communication between DNC computer & machine control unit – Hierarchial processing of date in DNC system – Features of DNC systems. Scheduling and loading of FMS: Introduction – Scheduling of operations on a single machine – 2 machine flows hop scheduling – 2 machine job shop scheduling, 3 machine flow shop scheduling – scheduling ‘n’operations on ‘n’ machines Scheduling rules loading problems – tool management of FMS – material handling system schedule. Problems, Inspection and cleaning stations. CMM, sequence of operations, advantages types of CMM problems. FMS relational: Economic and technological justification for FMS – as GT, JIT – operation and evaluation – personnel and infrastructural aspects – typical case studies – future prospects. Text books:1. Parrish D J, Flexible manufacturing, Butterworth – Heinemann, Ltd Oxford, 19932. Groover M P, Automation, production system and computer integrated manufacturing, PHI, 19893. Kusiak A, Intelligent Manufacturing systems, prentice hall, Englewood Clitts, NJ, 19904. William W Luggen – Flexible Manufacturing Cells and systems, PH, NJ

Reference Books:1. Considine D M and Considine G D, Standard handbook of industrial automation, Chupman and Hall, London, 19862. Vishwanatham N and Narahari Y, peroformance modeling of automated manufacturing systems, PHI, 19923. Ranky P G, The design and operation of FMS, IFS publication, UK, 19884. Dr. H K Shivanand, “Flexible Manufacturing System” – Dhanpat Rai Publication, New Delhi.

12

Advanced Manufacturing /CIM Laboratory (CIM & MSE)

Introduction: Introduction to Modeling and Analysis software’s, Linear analysis problems on Bars of constant cross section area, tapered cross section and stepped bars. Trusses, Beams – cantilever, simply supported, beams with UDL and UVL loads. Non-linear analysis – Stress analysis of a rectangular plate with a circular hole.

Metal Forming Analysis: Analysis of Metal Forming Operations- Forging, Extrusion and Rolling. Introduction to mould, Core and Cavity modeling, gates and runner design, extraction techniques, mould flow analysis.

References:1. CAD Manual- M S Ramaiah Institute of Technology2. Metal Forming: Processes and Analysis by Betzalel Avitzure, TMH Edition 1977.3. Deforma 3D Manual, DEFORM.

13

COMPUTER CONTROL OF MANUFACTURING SYSTEMS

Subject Code: MCIM-E01 Credits: 4-0-0Prerequisites: Nil

1. Introduction

2. Increasing productivity with N.C machines

3. Interpolations

4. Control loops for N C Systems

5. Computerized numerical control:

Text Books:1. Martin J. Numerical control of machine tools2. M.Koren “Computer Controls of Manufacturing Systems”

Reference Books:1. Y.koren & J.Benuri “Numerical control of machine tools”, Khanna2. Wilson F.M “Numerical control in manufacturing” Mc Graw Hill Newyor

14

ROBOTICS


1. Basic Concepts of Robotics: 2. Physical configurations and work volumes of an Industrial robot3. Industrial Applications of Robots: 4. Leg configurations and stability5. Mobile Robot Planning and Navigation

Text Books:1. M P Grover “Industrial Robotics” MGH.2. Yoren and Koren, “Robotics for Engineers” MGH3. Robotics and Manufacturing Automation, by C Ray Asfahl, John Wiley and Sons, Inc, Second edition.

Reference Books:1. Robotics by Fu and Lee2. Robotics for Engineers by Philippe Coffet, Volume 01 to 083. Walking machines- An introduction to Legged Robots by D J Todd.

15

MANAGEMENT INFORMATION SYSTEMS (MIS)

Subject Code: MCIM-E03 Credits: 4: 0: 0Prerequisites: Nil

1. Introduction: 2. Information systems and organizations: 3. Organizing information systems, 4. Database technology: 5. Tools, software and cost benefits

Text books:1. L S Sadagopan “Management Information Systems” PHI, 1997, Reference books:2. Davis G B and M.olson “Management Information Systems”, McGraw Hill New York, 19853. O’brien J A Jr., “management information systesm” Mc Millan, NY, 1995

Reference Books:1. Date C J, “An introduction to database systems” 6th Edition, Volume-I, Addison Wesley, 1995] Turban E and Meredith J R, “Fundamental of Management science”, IRWIN inc 19912. Murdick R G and Ross, J E “Information systems for modern management” PHI

16

TOOLING FOR MANUFACTURING IN AUTOMATION


1. Design of Jigs and Fixtures

2. Design of fixture for assembly operations

3. Design of Tools for sheet Metal Operations

4. Ejection methods.

5. Thermal analysis of thermo plastic parts and injection moulds

Text Books:1. William E Boyes, “Handbook of jig and fixture design”, second edition, SME, Michigan, 1989.2. Cracknell P S and Dysor R W, “Hand book of thermoplastic injection mould design”, Blackie Academic and professional, Glasgow, 1993.

Reference Books1. SME, “ Tools and manufacturing Engineers handbook”, VolII-Forming fourth edition, 1984.

17

CONDITION BASED MAINTENANCE (CBM)


1. Condition Based Maintenance2. Excess surface-penetrate removal3. Ultrasonic’s Examination4. Vibration Monitoring and analysis: 5. Wear process monitoring techniques Text books:1. R. A., Caollacatt Chapman “Mechanical Fault Diagnosis and Condition Monitoring”, Chapman and hall 1977.2. L. F. Pau Marcel Deker “Failure Diagnosis and Performance Monitoring”.

References Books:1. Update CEP ISTE New Delhi “Condition Monitoring and condition based maintenance”.2. Current Literature.

18

ADVANCED TOPICS IN MANUFACTURING


1. Need of CPC for a company2. Just in Time Production 3. Sequenced withdrawal systems4. JUST IN TIME Production5. Techniques and aids

Text Books: 1. Toyota Production system – An integrated approach to just in time – by Yasuhiro Monden 2. Lean Thinking – Byjames Wornack3. The machine that changed the world – The story of lean production – By James P WornackHarper Perennial Edition Published 1991

Reference Books:1. Japanese Manufacturing Techniques – By Richard Schonberger2. Just in Time Manufacturing – Kargoanker 3. Wind chill reference manual

19

REVERSE ENGINEERING


1. INTRODUCTION2. Structure Light Range Imaging3. Reverse Engineering Selection System4. Tracking And Internal Measurement System5. Re Vs Rp:

Text Book: 1. Reverse Engineering: An Industrial Perspective by Vinesh Raja (Editor), Kiran J. Fernandes (Editor), Springer; 1 edition (December 6, 2007)

Reference Books:1. Paul F. Jacobs: “ Stereo Lithography and other RP & M Technologies” SME, NY 1996

20

AUTOMATION IN MANUFACTURING


1. Automation and Building Blocks:2. Detroit-type Automation:3. Analysis of transfer lines with/without storage4. Logic Diagrams: 5. Application programs, Text Books: 1. Performance Modeling of Automated Manufacturing Systems By Vishwanadhan. PHI.2. Principles and applications of PLC, by Webb, McMillan 1992.3. Automation, Production systems and CIM by Mikell P Grover, Person Education, Asia

Reference Books:1. Robotics and Manufacturing Automation, by C Ray Asfahl, John Wiley and Sons, Inc, Second edition.2. Principles of CIM by Vajpayee, PHI.

21

MACHINE TOOL DYNAMICS


1. General vibrations theory2. Theory of vibration isolation 3. Chatter in machine tools4. Dynamic cutting force coefficient; 5. CIR Rig.

Text Books:1. F. Koeningberger and J. Tlusty, “Machine Tool Structures”, Pergamon press, 1972. G. Sweeny, “Vibration of Machine Tools”, Machinery Publishing Col., 1971

Reference Books1. D. B. Welbourne and J. D. Smith, “Machine Tool Dynamics: An Introduction”

22

SIMULATION AND MODELING OF MANUFACTURING SYSTEMS


1. Principle Of Computer Modeling And Simulation: 2. Models of a system 3. Statistical Models In Simulation4. Linear congruential method 5. Empirical Discrete Distribution:

Text books:1. Jerry Banks & John S Carson II, “Discrete Event System Simulation”. Prentice Hall Inc. 1984.2. Gordan. G. “Systems Simulation”, Prentice Hall India Ltd, 1991. Nusing Deo, “System Simulation with Digital Computer”, Prentice Hall of India 1979.

Reference Books1. Francis Neelamkovil, “Computer Simulation and Modeling”, John Wilely & Sons,1987.2. Rath M. Davis & Robert M O Keefe, “Simulation Modeling with Pascal’. Prentice Hall

23

SENSORS APPLICATIONS IN MANUFACTURING

Subject Code: MCIM-E11 Credits: 4: 0: 0Prerequisites: Nil 1. Introduction:2. Advanced sensor technology3. Sensors in FMS4. Net working of sensors5. Net working sensor detection machining faults

Text Books:1. Sabne soloman, sensors & control systems in manufacturing. Mc-Graw Hill book Company Network, 1994.2. N.L.Buck & T.G.Buckwith, Mechanical measurement, Addison Wesley Publishing Co.1973.

References books:1. Doebelin, Measurement systems: Applications & design, International Student Edition,1974

24

COMPUTER AIDED PROCESS PLANNING

Subject Code: MCIM-E12 Credits: 4 : 0: 0Prerequisites: Nil

1. Introduction: Process Planning2. Drafting Practices in Dimensioning and Tolerancing3. Process Planning 4. Computer Aided Process Planning Systems 5. Genetic algorithm in CAPP

Text Books:1. Rao, ‘Computer Aided Manufacturing’, Tata McGraw Hill Publishing Company, 2000 2. Nanua Singh, ‘Systems approach to Computer integrated Design and Manufacturing’, John Wiley & sons, 1996

Reference Books:1. Gideon Halevi and Roland. D. Weill, ‘Principles of Process Planning, A logical approach’, Chapman & Hall 19952. Tien - Chien Chang, Richard. A. Wysk, ‘An introduction to Automated process planning system’, Prentice Hall, 1985

25

RAPID PROTOTYPING


1. INTRODUCTION2. RP Systems – II3. LASER ENGINEERING NET SHAPING (LENS)4. SOFTWARE FOR RP5. ALLIED PROCESSES

Text Books:1. Paul F. Jacobs: “Stereo lithography and other RP & M Technologies”, SME, NY 1996.2. Flham D.T & Dinjoy S.S “Rapid Manufacturing” Verlog London 2001.

References Books:1. Rapid automated by Lament wood . Indus press New York 2. Terry Wohlers “Wohler’s Report 2000” Wohler’s Association 2000.]

26

ADVANCED TOPICS IN MANUFACTURING MANAGEMENT


1. System theory concepts and system simulation2. Different techniques for improvement of productivity3. Management by objectives4. Flex time5. Concepts of value engineering

Text books:1. Richard T Schonberger, “Japanese Manufacturing Techniques”, Free Press 19822. Yashro Mondreu, “Totyoba production systems”, Inst. Of Industrial Engineers, 19833. Shgo Shingo “Simple minute of dies”, productivity press

Reference books:1. David J Sumanth, “Productivity Engineering & Management”, MGH Benjamin, S Blanchard “Logistics Engineering Management”, PH, 19742. Elwood, S Buffa “Models for production and Operations Management”, John Wiley & Sons.

27

INDUSTRIAL DESIGN AND ERGONOMICS


1. INTRODUCTION: 2. CONTROL AND DISPLAY3. VISUAL EFFECT OF LINE AND FORM4. AESTHETIC CONCEPTS5. INDUSTRIAL DESIGN IN PRACTICE

Text books:1: Mayall W.H.” Industrial Design for Engineers” London Cliffee Books Ltd.,1988

Reference Books1.Brien Shakel” Applied Ergonomics Hand Book” ButterWorth Scientific, London1988.2. Human Factors in Engineering Design, Mccormick

Mec CIM 2009 11 Syllabus

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condition

computer integrated

finite element

japanese manufacturing

manufacturing

automated

john wiley

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