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Maritime Sector in Brazil Innovation Norway – Rio office NCE Maritime 04.02 2013
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Maritime Sector in Brazil.pdf

Oct 22, 2015

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Page 1: Maritime Sector in Brazil.pdf

Maritime Sector in Brazil Innovation Norway – Rio office

NCE Maritime 04.02 2013

Page 2: Maritime Sector in Brazil.pdf

Content

• Market description

• Shipyards – an overview

• Industry numbers

• Opportunities – potential Norwegian suppliers

• Happenings 2013

Page 3: Maritime Sector in Brazil.pdf

Market Overview • Brazilian Shipyards order book has 367 orders for

Shipbuilding and Offshore construction.

• The maritime market is experiencing a new booming. After the 70’s, this industry is again on the spot attracting a lot of investments.

• 9 new shipyards under implementation in different regions of the country.

• Brazil is currently the 4th biggest drilling unit builder and the 2nd in production platform construction.

• 28 new drilling units hired by Sete Brasil on behalf of Petrobras.

• Potential Norwegian Expert Contracts: more than USD 7bn.

Source: SINAVAL, ABENAV.

Page 4: Maritime Sector in Brazil.pdf

Brazilian Shipbuilding Industry Fact Sheet

• In the 70’s was the 2nd largest in the world

• 14 yards w/ steel processing capacity >30,000tons/year

• 6.9bn DWT order book

• 9 new shipyards under implementation in different regions of the country

• 62,000 workers directly employed. In 2017 the estimate is to reach 100,000

workers.

• 20 offshore oil platforms under construction

• 33 offshore deepwater drilling rigs

• Steel processing total capacity of 562thd tons/year

• 16,8bn BRL of FMM disbursements since 2001

Source: Sinaval

Page 5: Maritime Sector in Brazil.pdf

Orderbook

• Production Platforms: 14 will be

built in Brazil and 6 will have the

hulls converted in international

shipyards

• Brazilian orderbook accounts for

8% of the total activity

worldwide

• Investments of 8.7bn BRL will

increase the steel processing

capacity to 950,000 T/year

Source: SINAVAL

Type Quantity

Production platforms 20

Drilling rigs 28

Container ships 7

Bulk carriers 6

Offshore support vessels (OSVs) 70

Products ship 29

Tankers 26

Bunkers 11

Gas tankers 15

River barges 111

River pushers 26

Harbor tugs 18

Total 367

Page 6: Maritime Sector in Brazil.pdf

Shipyards in Brazil

Page 7: Maritime Sector in Brazil.pdf

Shipyards in Brazil

Source: Sinaval

The shipping industry is concentrated in the extension from Rio de Janeiro to Rio Grande do Sul states.

Page 8: Maritime Sector in Brazil.pdf

New Shipyards and Production Capacity

Source: SINAVAL and shipyards

New shipyards State Steel Processing

1000T/year Area

1000km² Dry

dock Carrier Quay

Estaleiro Enseada do Paraguaçu BA 36 1600 1 0 1

Estaleiro Jurong Aracruz ES 48 820 1 0 1

Estaleiros do Brasil RS 30 1500 1 0 1

Estaleiro CMO PE 40 400 0 0 1

Estaleiro OSX RJ 180 2500 1 4 1

Estaleiro Oceana SC 20 310 1 0 1

Estaleiro STX Promar PE 20 400 1 0 1

Estaleiro Rio Tietê SP 5 250 0 1 1

Estaleiro Wilson, Sons Rio Grande RS 13 120 0 1 1

Total 392 7900 6 6 9

Page 9: Maritime Sector in Brazil.pdf

Some industry numbers

Page 10: Maritime Sector in Brazil.pdf

Petrobras Construction Needs

Source: Petrobras

Page 11: Maritime Sector in Brazil.pdf

Production Units Construction, Destinations, Opportunities

Source: Petrobras

Page 12: Maritime Sector in Brazil.pdf

Drilling Units Construction, Destinations, Opportunities

Source: Petrobras

Page 13: Maritime Sector in Brazil.pdf

Tank Ships (PROMEF Program), Shipyards, Opportunities

Source: Petrobras

Page 14: Maritime Sector in Brazil.pdf

PROMEF – Transpetro Fleet Renewal Program

Source: Sinaval

Shipyards Types of Ships 2012 2013 2014 2015 2016 2017 2018

2019 2020

Atlântico Sul 10 Suezmax 1 2 3 2 2

Atlântico Sul 4 Suezmax DP 3 1

Atlântico Sul 5 Aframax 2 2 1

Atlântico Sul 3 Aframax DP 3

Mauá 12 products 2 1 2 3 3

Mauá 4 Panamax 3 1

STX Promar 8 gas tankers 2 3 3

TBD 3 bunkers 1 2

Total: 49 ships 3 3 8 8 8 5 2 5 6

Page 15: Maritime Sector in Brazil.pdf

Opportunities – Potential Norwegian Equipment

15

Page 16: Maritime Sector in Brazil.pdf

Overview : Setebrasil (www.setebr.com)

16

• Setebrasil is a Brazilian company owned by Petrobras,

Brazilian Pension Funds, Brazilian large banks, etc.

• Sete is to build 28 drilling units in Brazilian shipyards.

Minimum local content requirement: range from 55%

to 65% – more than USB 25 bn.

• Local content requirements increasing progressively

for units under construction at the same shipyard.

• Assets: drillship and semi-subs, 6th generation drilling

units, operating in water depths of 3.000 meters, and

Dynamic Position (DP-3).

• Setebrasil has partnered with reputable operators who

will have minority ownership of their respective units.

Page 17: Maritime Sector in Brazil.pdf

Drilling Units Main Characteristics

• Water depth: 3,000 meters

• Drill Pipe: 10,000 meters

• Dynamic Positioning System (DP): IMO Class 3

• Derrick: allows simultaneous operations of pipe assembly and drilling

• Maximum work pressure: 15,000 psi

• Living Quarters: 180 people

• Self propelled, minimum speed 11 knots for Drillship and 7.5 for Semi-Sub

Page 18: Maritime Sector in Brazil.pdf

Potential Norwegian Equipment

18

• Main Drilling Systems

• Drilling System Sub Suppliers

Drilling Packages

• Thrusters

• Generators

• Dynamic Positioning

Marine Packages

• Living Quarter

• Drilling Module

• Hull Modules Modules

Page 19: Maritime Sector in Brazil.pdf

Potential Norwegian Equipment

19

• Design

• Vessel Classification

• Paint

• Rescue Boats/Lifeboat

• Dehumidifier

• Fire Alarm and Detection System

• Lights

• Consultancy Services

• Screw Air Compressor

• Switchboards

• Gyro Compass

• Integrated Control and Monitoring Systems

• Radar

• Transformer

Additional Equipment/Content

Page 20: Maritime Sector in Brazil.pdf

Potential Norwegian Equipment

20

• Vaccum Toilet Systems

• Aluminium Structures, helideck

• Control Systems

• Davits

• Support Systems

• Lanterns

• Life Rafts

• Cranes and Winches

• Burner Booms

• Fire Fighting Systems

• Fendres

• Elevators

• Anti Fouling System/ICCP

• Doors and Hatches

• Furniture

• Wheelhouse Consoles

Additional Equipment/Content

Page 21: Maritime Sector in Brazil.pdf

Overview of the SETE yards

Page 22: Maritime Sector in Brazil.pdf

Potential Norwegian Equipment

22

• Sete financing will mainly be provided by BNDES (Brazilian Development Bank).

• GIEK/Eksportkreditt will play a very important role in the transaction.

• DNB and Banco Santander are financial advisors for Sete.

• Setebrasil is emphasizing the importance of contracts of Norwegian interest and

production to be structured in a way to maximizes the financing for Sete from

GIEK/Eksportkreditt

• Workshops to present Norwegian suppliers to the shipyards that won the

contracts will be conducted in the beginning of March (week 10 – to be

confirmed)

Page 23: Maritime Sector in Brazil.pdf
Page 24: Maritime Sector in Brazil.pdf

Events 2013

Page 25: Maritime Sector in Brazil.pdf

Happenings 2013

• SETE Brazil workshop – March 4. – 8. (TBC)

• (FINEP O&G industry matchmaking – March 14. – 15.)

• OSV Conference Brazil – May 23. – 24.

• Navalshore (with NME) – August 13. – 15.

• OTC Brazil – October 29. – 31.

Page 26: Maritime Sector in Brazil.pdf

Keep in mind

• SETE project: • Singaporean owned yards (Brasfels, Jurong) contracts are

generally handled from Singapore • Norwegian content requirements from GIEK/Eksportkreditt vs.

Local content requirements

• Local content: • New ANP proposal expected soon • Hearing round closes February 14. • No major changes expected

Page 27: Maritime Sector in Brazil.pdf

Appendix:

Shipyards in Brazil, description

Page 28: Maritime Sector in Brazil.pdf

• Workforce peak: 4000 workers (May/13);

P-58 (LC 63%)

• Whales Park

• Construction of 3 modules and integration;

P-63 (LC 65%)

• Papa-Terra;

• Construction of 7 modules and integration;

Honório Bicalho Shipyard

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

P-58 P-63

Page 29: Maritime Sector in Brazil.pdf

• Workforce peak (ERS1 and 2): 7750 workers (Jul/15);

P-55 (LC 65%) - Roncador Mod. 3

• Construction of the 7 modules, deckbox and integration;

P-66 Replicant 1 (LC 70%) - Lula High;

• Construction of the Hull;

P-67 Replicant 2 (LC 70%) - Lula Central;

• Construction of the Hull;

P-68 Replicant 3 (LC 70%) - Lula South;

• Construction of the Hull;

P-69 Replicant 4 (LC 70%) - Lula North;

• Construction of the Casco;

P-70 Replicant 5 (LC 70%) - Lula Extreme South;

• Construction of the Hull;

P-71 Replicant 6 (LC 70%) - Iara Horst;

• Construction of the Hull;

P-72 Replicant 7 (LC 70%) - Iara NW;

• Construction of the Hull;

P-73 Replicant 8 (LC 70%) - Carcará;

• Construction of the Hull;

Rio Grande 1 Shipyard (ERG1)

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

P-55

P-66, P-67, P-68, P-69

P-70 P-71

P-73

Page 30: Maritime Sector in Brazil.pdf

• Workforce peak (ERS1 and 2): 7750 workers (Jul/15);

• 3 drilling rigs:

Cassino (LC 55%) – Lula North

Curumim (LC 60%) – Exploration

Salinas (LC 60%) - Exploration

Rio Grande 2 Shipyard (ERG2)

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

Cassino

Salinas

Curumim

Page 31: Maritime Sector in Brazil.pdf

• Workforce peak: 7500 workers (Aug/12);

• 6 semi-submersible drilling rigs:

Urca (LC 55%) – Franco East

Frade (LC 55%) – Júpiter

Bracuhy (LC 60%) – Carcará

Portogalo (LC 60%) – Iara Surround

Mangaratiba (LC 65%) – Florim

Botinas (LC 55%) – Florim

P-61 (LC 65%) – Papa-Terra

• Construction of the hull and integration

P-66 (LC 67%) – Lula High

• Construction of 6 modules and integration

P-69 (LC 67%) – Lula North

• Construction of 6 modules and integration

Cidade São Paulo (LC 65%) – Sapinhoá Pilot

• Construction of 4 modules and integration

Cidade Paraty (LC 65%) – Lula NE Pilot

• Construction of 5 modules and integration

Cidade Mangaratiba (LC 65%) – Iracema South

• Construction of 4 modules and integration

Brasfels Shipyard

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

Cidade São Paulo Cidade Paraty

P-61

P-66 P-69 Urca

Cidade Mangaratiba

Frade Bracuhy

Mangaratiba Botinas

Portogalo

Page 32: Maritime Sector in Brazil.pdf

• Workforce peak: 3000 workers (Aug/12);

P-55 (LC 65%) – Roncador Mod. 3 – modules construction:

• M-07 – Booster Compression and Gas Dehydration

• M-08 – Amines Unit

P-58 (LC 63%) – Whales Park – modules construction:

• M-01 – Gas Dehydration

• M-03 – CO2 and H2S Removal

• M-05/06/07 – Oil Processing

• M-10 – Water Injection

• M-10A – SRU Sulfate Removal

P-62 (LC 63%) – Roncador Mod. 4 – modules construction:

• M-01 – Gas Dehydration and Torch System

• M-03 – CO2 and H2S Removal

• M-05/06/07 – Oil Processing

• M-10 – Water Injection

• M-10A – SRU Sulfate Removal

UTC Engenharia

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

P-55

P-58 P-62

Page 33: Maritime Sector in Brazil.pdf

• Workforce peak: 1900 workers (Mar/13);

Cidade de Ilhabela (LC 65%) – Sapinhoá North

• Construction of 10 modules and integration of the FPSO

Brasa Shipyard

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

Ilhabela

Page 34: Maritime Sector in Brazil.pdf

• Workforce peak: 3300 workers (Jul/14);

Celso Furtado (LC 74%) – Product Vessels 48ktpb

Sérgio Buarque de Holanda (LC 73%) – Product Vessel 48ktpb

Rômulo Almeida (65%) – Product Vessel 48ktpb

José Alencar (LC 65%) – Product Vessel 48ktpb

4 Vessels Panamax (LC 65%) 65 a 80ktpb

3 Product Vessels (LC 65%) 48ktpb

5 Product Vessels (LC 65%) 32ktpb

Mauá Shipyard

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

JA

1 Panamax 2 Products

CF

SBH, RA

3 Panamax

3 Products

3 Products

Page 35: Maritime Sector in Brazil.pdf

• Workforce peak: 2600 workers (Jan/12);

P-58 (LC 63%) – Whales Park – Construction of 5 modules

• M-02 (A/B/C) – Gas compression

• M-09 – Booster compressor

• M-12 – Cargo handling

P-62 (LC63%) – Roncador Mod. 4 - Construction of 5 modules:

• M-02 (A/B/C) – Gas compression

• M-09 – Booster compressor

• M-12 – Cargo handling

Cidade Paraty (LC 65%) – Lula NE Pilot – Construction of 4 modules:

• Module of cargo handling

• Module of manifold

• Module of treatment of gas A

• Module of compression and gas injection

Cidade Ilhabela (LC 65%) – Sapinhoá Norte – Construction of 4 modules:

• TS005 – Injection of chemical products

• TS077 – Flare vases

• TS078 – CO2 Removal

• TS079 – H2S Removal

Cidade Mangaratiba (LC 65%) – Iracema Sul – Construction of 5 modules:

• Module of water and utilities injection

• Module of gas treatment

• Module of electrical equipment

• Module of high and low separation

• Module of flare vases

Nuclep Construction Site

Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

Paraty

P-58 P-62 Ilhabela Mangaratiba

Page 36: Maritime Sector in Brazil.pdf

• Workforce peak: 8000workers (Aug/16);

• 7 drillships;

Arpoador (LC 55%) – Lula Norte

Copacabana (LC 55%) – Franco NE

Grumari (LC 60%) – Carcará 1

Ipanema (LC 60%) – Júpiter

Leblon (LC 65%) – Franco Leste

Leme (LC 65%) – Franco Leste

Marambaia (LC 65%) – Entorno de Iara

P-55 (LC 65%) – Roncador Mod. 3 – Hull construction

P-62 (LC 63%) – Roncador Mod. 4 – Conversion, construction of 3 modules and integration

João Cândido (LC 70%) – Suezmax – 158ktpb

Zumbi dos Palmares (LC 65%) – Suezmax – 158ktpb

8 Suezmax ships (LC 65%) – 158ktpb

5 Aframax ships (LC 65%) – 80 to 120ktpb

4 Suezmax DP ships (LC 70%) – 140 to 175ktpb

3 Aframax DP ships (LC 70%) – 80 to 120ktpb

Atlântico Sul Shipyard

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

2 Suezmax

Ipanema 2 Aframax 2 Aframax

Leme Leblon

1 Suezmax 3 Aframax

JC 1 Suezmax

2 Suezmax

P-62 3 Suezmax

2 Suezmax, Grumari Arpoador Copacabana

3 Suezmax 1 Aframax Marambaia

Page 37: Maritime Sector in Brazil.pdf

• Workforce peak: 4200workers (May/16);

• 2 auto-raising drilling rigs;

P-59 (LC 70%) – Peroá

P-60 (LC 70%) – BM-C-27

• 6 drillships:

Ondina (LC 55%) – Iara Horst

Pituba (LC 55%) – Iara NW

Boipeba (LC 60%) – Exploration

Interlagos (LC 60%) – Exploration

Itapema (LC 65%) – Iara NW

Comandatuba (LC 65%) – Exploration

Enseada do Paraguaçú and São Roque Shipyards

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

Ondina

Pituba

Boipeba

Interlagos Itapema

Comandatuba

P-59 P-60

Page 38: Maritime Sector in Brazil.pdf

• Workforce peak: 6500workers (Apr/15);

• 6 drillships:

Guarapari (LC 55%) – Tupi NE

Camburi (LC 55%) – Guará South

Itaoca (LC 60%) – Iara NW

Itaúnas (LC 60%) – Exploration

Siri (LC 65%) – Exploration

Sahy (LC 65%) – Exploration

P-68 Replicant #3 (LC 67%) – Lula South

• Construction of 6 modules and integration

P-71 Replicant #6 (LC 67%) – Iara Horst

• Construction of 6 modules and integration

Jurong Aracruz Shipyard

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

P-68 Guarapari

P-71 Camburi Itaoca

Itaúnas Siri

Sahy

Page 39: Maritime Sector in Brazil.pdf

• Workforce peak: 12000workers (Jul/16);

P-67 Replicant #2 (LC 67%) – Lula Central

• Construction of 6 modules and integration

P-70 Replicant #5 (LC 67%) – Lula Extreme South

• Construction of 6 modules and integration

OSX Shipyard

Source: Petrobras Source: Petrobras

2022

2503

4200

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

O&G Production Curve (kbpd)

P-67

P-70