lSSUED 3/86 SUPERSEDES ;2/8(j NH0 U.S.A. 0 Nordson P&A Division Atlanta, Georgia TECHNICAL PUBLICATION ( s ) 42 l 2 l 0 MANUAL (S)42.2 II201 FILTERED GUNS PUBLICATION P/N 104 519 0 NORDSON CORPORATION All Rights Reserved
lSSUED 3/86 SUPERSEDES ;2/8(j NH0 U.S.A.
0 Nordson P&A Division
Atlanta, Georgia TECHNICAL PUBLICATION ( s ) 42 l 2 l 0
MANUAL (S)42.2
II201 FILTERED GUNS
PUBLICATION P/N 104 519
0 NORDSON CORPORATION All Rights Reserved
0 Nordson P&A Division
Atlanta, Georgia TECHNICAL PUBLICATION (s)42.2.1
H201 FILTERED GUNS
INTRODUCTION
The H201 filtered gun is equipped with a heated filter in the service block to reduce nozzle clogging. The filter is readily accessible and easily removable for servicing and cleaning. An H201 gun is available for each Nordson non-circulating applicator.
Each gun uses either a standard thermos-tat or an RTD/solid state temperature control depending on the applicator used. There are three optional adhesive inlets and three optional filter drain ports located on each side and on the back of each gun in order to ease installation and servicing. Response time and cycle rates are similar to the standard H200 Series guns as standard extrusion modules are used.
The following list shows the part number of the gun specified for use with each Nordson applicator.
P/N 808 808 H201 filtered gun for Model IV/V/VIII/IX/X/XI/XII/
P/N XIIA/XIII/XIV/XVIII applicators
815 137 H201 filtered gun for 2000 Series P/N 815
applicators 139 H201 filtered gun for 2300/6000 Series applicators
SPECIFICATION SUMMARY
All specifications are the same as those for standard H200 Series guns (see Specification Summary under Section I of Manual 42-18), with the following exception:
Gun heating method RTD/solid state temperature control (for gun used with 2300/6000 Series applicators)
Thermostatically controlled cartridge heater (for guns used with all other applicators)
ISSUED 2,/86
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SUPERSEDES 0 NORDSON CORPORATION 1986
All Rights Reserved
(S)42.2.2 0 Nordson P&A Division
Atlanta, Georgia
DIMENSIONAL DPiAWING
-1.50-
(38.1)
I CLEARANCE REQUIREC
FOR REMOVAL OF FILTER
3.70 (94.0)
fECHNICAL PUBLICA T/ON
- I I r 0.50 DIA HOLES
5.10
(129.5)
I 5.25
5)
H201 Filtered Gun
INSTALLATION AND OPERATION
Installation, setup and initial operation of H201 filtered guns are the same as for standard H200 Series guns. Section II,
See instructions in
tions, Preparation for Use,
in Manual 42-18. and Section III, Operating Instruc-
MAINTENANCE
Refer to Section IV in Manual 42-18 for general maintenance procedures.
ISSUED 2/86 SUPERSEDES
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All Rights Reserved
0 Nordson P&A Division
A t/an ta, Georgia TECHNICAL PUBLICATION ( ’ )42 - 2 l 3
Filter Cleaning
Clean the adhesive filter once a week, unless operating experience indicates more or less frequent cleaning is required. A complete filter assembly is recommended as a spare for faster filter changes. The hot melt system must be at operating temperature before filter is removed for cleaning.
Use
1.
2.
3.
4.
5.
6.
7.
8.
A Wear safety glasses, safety gloves (P/N 902 514), e and protective clothing to prevent injury from hot applicator parts, material,
splashed hot melt adhesive and hot gun surfaces.
the following procedure to clean the adhesive filter.
Heat the system to application temperature.
Reduce pump air pressure to zero at the regulator (on applicators with piston pumps or air motors on gear pumps).
Momentarily trigger gun to relieve trapped hydraulic pressure.
Open the drain valve in the gun over an open container.
Increase pump air pressure until adhesive material flows steadiy from the drain. Allow material to flow until it is free of contaminants.
Reduce pump air pressure to zero at the regulator.
A 0 Failure to relieve system pressure can result in
+ r* serious burns when the filter assembly is removed for cleaning.
Unscrew filter assembly and remove from service block.
Using Figure 1 as a guide, remove screw (A) from filter bung (B) and disassemble filter.
D 6
/ / . E
C A /
A ISSUED 2/8 6
LITHO U.S.A.
Figure 1 - Adhesive Filter Assembly
Do not heat Type R solve:nt above 475OF (245OC). A fire hazard exists if an open flame or unregulated heating device is used to heat Type R solvent. See Section 59-l in Manual 4.2-18 for further details.
SUPERSEDES 0 NORDSON CORPORATION 1986
All Rights Reserved
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Atlanta, Georgia TECHNICAL PUBLICATION
9.
10.
11.
12.
13.
14.
15.
16.
17.
Several methods for cleaning a hot melt adhesive filter screen (C) may be used, depending on the type of hot melt adhesive material used in the system, as noted below:
a, Place the filter in a container of Type R solvent and heat above the melting temperature of the adhesive. Scrub the screen with a fine bristle brush.
Some solvents may not be compatible with the hot
0 melt adhesive material. Sludge formation can further compound the problem, Test the solvent with a small sample of adhesive before using the solvent in the system.
0 Do not use a metal brush to clean a filter screen Damage may result to the screen preventing proper operation of the filter,
be Screens may be heated with a flameless electric heat gun and wiped clean with a dry cloth.
C, Use an ultrasonic cleaner filled with solvent to clean filter components.
d, Use a chemical cleaner to clean the filter components.
Inspect the screen for damage,
NOTE: Any dents or breaks in the mesh indicate damage beyond repair. Replace with a new screen
slide screen (C) over core (D), as shown in Figure 1.
Insert screw (A) through core and tighten screw into filter bung (B),
Inspect O-ring for damage.
NOTE: Any indication of cuts, nicks, hardening, or other physical damage constitutes O-ring failure, O-ring.
Replace
Screw filter assembly into service block, finger tight only.
Increase pump air pressure and purge filter as in step 5,
Close service block drain valve.
Tighten filter snugly. Do not overtighten.
0 Ensure gun is at operating temperature before the filter is tightened. Cold material on filter service block walls can cause filter screen to
and/or
collapse if filter is tightened in a cold system.
ISSUED z/86 SUPERSELXS
LITHO U.S.A. 0 NORDSON CORPORATION 1986
All Rights Reserved
0 Nordson P&A Division
Atlanta, Georgia TECHNICAL PUBLICATION ( ’ )42 l 2 * 5
ILLUSTRATED PARTS LISTS
INTRODUCTION
The Illustrated Parts Lists detail and illustrate the assemblies and components of the H201 filtered guns.
COLUMN IDENTIFICATION
Item Number Column
The Item Number column indicates the callout number in the associated figure. A dash in this column denotes that no call- out has been made for that part.
Part Number Column
The Part Number column indicates the Nordson part number for the physical part or assembly. A dash in this column indicates a nonsaleable part or a nonsaleable subassembly of a saleable assembly.
Description Column
The Description column gives a short verbal description of the part.
Required Column
The Required column specifies the quantity of the part required per unit or assembly. A dash in this clolumn indicates that no specific quantity is required. The term If Ref" in this column indicates the part or assembly has been included for reference only.
ISSUED 2/86
LITHO U.S.A. 0 NORDSON CORPORATION 1986 All Rights Reserved
0 Nordson P&A Division (S)42.2.6 A tjanta, Georgia
8
8
TECHNICAL PUBLICATION
WIRING DIAGRAM
f-
26,27,28
6
3 /
/ 1
Figure 2 - H201 Filtered Gun with Thermostatically Controlled Cartridge Heater
ISSUED z/86 SUPERSEDES LITHO U.S.A. @ NORDSON CORPORATION 1986
All Rights Reserved
0 Nordson P&A Division
Atlanta, Georgia TECHNICAL PUBLICATION ( ’ )42 l 2 ”
H201 Filtered Gun with Thermostatically Controlled Cartridge Heater
Item No, Part No. Description Req'd
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
808 808
815 137
973 574
973 402 271 484 815 119 276 119 815 122 981 055 815 118
600-141 815 117 981 176 981 239 815 116 242 077 273 906 983 161 984 155 972 628 808 807 815 115 981 000 271 929 933 056
939 110
973 577
983 103 270 763
Gun, H201 W/Filter (for Model IV/V/ VIII/IX/X/XI/XII/XIIA applicators)
Gun, H201 W/Filter (for 2000 Series applicators)
'Plug, Pipe, 9/16 - 18 Straight 'Coating, Primer, Locquic (PSNC) 'Plug, Pipe, l/8 NPT 'Drain 'Filter Assy 'Module, H200 'Cover, Heater 'Screw, 8.32 x ,250 OCover, Service 'Adhesive (PSNC) 'Nameplate 'Retainer 'Screw, #lo-32 x 1.!50 'Screw, l/4-20 x -50 OInsulator 'Cordset (for P/N 808 808 only) 'Cordset (for P/N 8115 137 only) 'Washer, Lock 'Nut, Panel oConnector, Male 'Body, H201 W/Filter 'Heater, Cartridge, 95W, 240V 'Screw, #5-40 x .25 'Thermostat Kit, 350°* OConnector, Wire Not Used 'Strap, Cable 'Tag, Set, Guns 'Tag, Patent 'Plug, Pipe, l/16 NI?TF Not Used 'Adhesive, Loctite Pst (PSNC) 'Washer, Lock 'Kit, Installation
2
2 1 1 1 1 2 1
1 1 2 2 1 1 1 1 1 1 1 2 3 1 3
1 1 1 1
; 1
* Shipped with gun unless otherwise specified on Purchase Order. For options, see Table 1.
ISSUED 3/8 6
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All Rights Reserved
0 Nordson P&A Division (S)42.2.8 Atlanta, Georgia
6
\
TECHNICAL PUBLICATION
B WIRING DIAGRAM
I-
26,27,28
/
i
‘\ 20
29
3 1
Figure 3 - H201 Filtered Gun with RTD/Solid State Templerature Control
24
ISSUE0 2/8 6
LITHO U.S.A.
SUPERSEDES 0 NORDSON CORPORATION 1986
All Rights Reserved
0 Nordson P&A Division
Atlanta, Georgia TECHNICAL PUBLICATION ( s )42 l 2 l g
H201 Filtered Gun with RTD/Solid State Temperature Control
Item No, Part No. Description Req'd
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
815 139
973 574
973-402 271 484 815 119 276 119 815 122 981 055 815 118
600-141 815 117 981 176 981 239 815 116 274 685 983 161 984 155 972 628 808 807 815 115 981 000 981 005 933 056
939-110
973 577
272 720 983 103 270 763
Gun, H201 W/Filter (for 2300/6000 Series applicators)
'Plug, Pipe, g/16'- 18 Straight 'Coating, Primer, Ljocquic (PSNC) 'Plug, Pipe, l/8 NPT 'Drain 'Filter Assy 'Module, H200 'Cover, Heater 'Screw, 8.32 x ,250 'Cover, Service 'Adhesive (PSNC) 'Nameplate 'Retainer 'Screw, #lo-32 x lo50 'Screw, l/4-20 x .5O 'Insulator 'Cordset 'Washer, Lock 'Nut, Panel oConnector, Male 'Body, H201 W/Filter 'Heater, Cartridge, 95W, 240V 'Screw, #5-40 x .25 'Screw, 5-40 x 7116 LG. 'Connector, Wire Not Used 'Strap, Cable 'Tag, Set, Guns 'Tag, Patent 'Plug, Pipe, l/16 NPTF Not Used . 'Adhesive, 'Mounting,
Loctite Pst (PSNC) Block, RTD
'Washer, Lock OKit, Installation
1 1 1
ISSUED 3/8 6 SUPERSEDES 2/8 6 LITHO U.S.A.
0 NORDSON CORPORATION 1986 All E)iohts RPservcd
(Sj42.2.10 No&on 0 P&A Division
Atlanta, Georgia TECHNICAL PUBLICATlON
TABLE 1 - AVAILABLE THERMOSTAT KITS (OPEN-ON-RISE)
Part No. Description Req'd
271 933 Thermostat, 225'F (105OC) 1 271 934 Thermostat, 250'F (It20°C) 1 271 935 Thermostat, 275'F (135OC) 1 271 936 Thermostat, 300°F'(1500C) 1 271 928 Thermostat, 325'F (lt65OC) 1 271 929 Thermostat, 350'F (IL75OC) 1 271 930 Thermostat, 375'F (l!90°C) 1 271 931 Thermostat, 400'F (205OC) 1 271 932 Thermostat, 425'F (22OOC) 1 271 937 Thermostat, 45O'F (23OOC) 1
ISSUED 2/8 6
LITHO U.S.A. ONORDSON CORPORATION 1986 411 Riohts Reserved