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MAN B&W - Project Guide

Oct 29, 2015

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With this Project Guide we hope that we have provided you with a "tool" covering all necessary information required
for project planning of the GenSet installation and making your daily work easier. Further, our Project Department
is available with advices on more specific questions concerning the projecting.
All figures, values, measurements or information about performance stated in the project guide are
for guidance only and shall not be used for detailed design purposes or as a substitute for specific
drawings and instructions prepared for such purposes.
Our product range is constantly reviewed, developed and improved according to needs and conditions dictated.
Therefore, we reserve the right to make changes in the technical specification and data without prior notice.
Concerning the alternator, the specific data depend on the alternator type.
Project related drawings and installation instructions will be forwarded in a Installation Manual, when the contract
documentation has been completed.
The Installation Manual will comprise all necessary drawings, piping diagrams, cable plans and specifications
of our supply.

  • IndexProject Guides

    L23/30H

    Text Index Drawing No.

    Introduction I 00

    Introduction to project guide I 00 00 0 1643483-5.2 Key for engine designation I 00 05 0 1609526-0.5 Designation of cylinders I 00 15 0 1607568-0.2 Code identification for instruments I 00 20 0 1687100-5.2 Basic symbols for piping I 00 25 0 1631472-4.1

    General information D 10

    List of capacities D 10 05 0 1607532-0.7 List of capacities D 10 05 0 1699151-1.0 Engine performance D 10 10 0 1643447-7.0 Engine performance D 10 10 0 1624432-9.3 Heat balance D 10 20 0 1683389-5.0 Heat balance D 10 20 0 1683390-5.0 Heat balance D 10 20 0 1624434-2.1 Description of sound measurements D 10 25 0 1609510-3.4 Sound measurements D 10 25 0 1613430-7.3 Exhaust gas emission D 10 28 0 1624461-6.2 NOx Emission D 10 28 0 1687135-3.0 Moment of inertia D 10 30 0 1607591-7.4 Overhaul recommendations D 10 35 0 1607531-9.4 Overhaul recommendations D 10 35 0 1699106-9.0

    Basic Diesel Engine B 10

    General description B 10 01 1 1613472-6.6 Cross section B 10 01 1 1607529-7.2 Main particulars B 10 01 1 1609517-6.8 Dimensions and weights B 10 01 1 1613473-8.5 Centre of gravity B 10 01 1 1631458-2.0 Material specification B 10 01 1 1613423-6.3 Overhaul areas B 10 01 1 1624445-0.4 Low dismantling height B 10 01 1 1631462-8.0 Engine rotation clockwise B 10 11 1 1607566-7.1

    Fuel Oil System B 11

    Internal fuel oil system B 11 00 0 1613570-8.7 Fuel oil diagram B 11 00 0 1624468-9.8 Fuel oil specification B 11 00 0 1609529-6.4 Fuel oil quality B 11 00 0 1693520-5.2 Fuel oil cleaning recommendations B 11 00 0 1655267-1.3 Specific fuel oil consumption SFOC B 11 01 0 1607542-7.6

    Lubrication Oil System B 12

    Internal lubricating oil system B 12 00 0 1613429-7.6 Prelubricating pump B 12 07 0 1624477-3.5 Lubricating oil specification B 12 15 0 1609531-8.7 Treatment of lubricating oil B 12 15 0 1643494-3.5

    Cooling Water System B 13

  • Index Project Guides

    L23/30H

    Text Index Drawing No.

    Freshwater system treatment B 13 00 0 1609571-3.4 Internal cooling water system B 13 00 0 1613439-3.1 Internal cooling water system 1 B 13 00 1 1613575-7.3 Internal cooling water system 2 B 13 00 2 1613576-9.3 Design data for external cooling water system B 13 00 0 1613441-5.2 External cooling water system B 13 00 0 1613442-7.0 One string central cooling water system B 13 00 1 1624464-1.0 Preheater arrangement in high temperature system B 13 23 1 1613485-8.5

    Compressed Air System B 14

    Compressed air system B 14 00 0 1613580-4.4 Compressed air system B 14 00 0 1624476-1.1

    Combustion Air System B 15

    Combustion air system B 15 00 0 1613581-6.5 Engine room ventilation and combustion air B 15 00 0 1699110-4.0 Water washing of turbocharger - compressor B 15 05 1 1639499-6.0 Lambda controller B 15 11 1 1693567-3.0

    Exhaust Gas System B 16

    Exhaust gas system B 16 00 0 1609535-5.2 Dry cleaning of turbocharger - turbine B 16 01 1 1607599-1.4 Water washing of turbocharger - turbine B 16 01 2 1607517-7.5 Position of gas outlet on turbocharger B 16 02 0 1613417-7.3 Silencer without spark arrestor, damping 25 dB (A) E 16 04 2 1609574-9.4 Silencer without spark arrestor, damping 35 dB (A) E 16 04 3 1609577-4.4 Silencer with spark arrestor, damping 25 dB (A) E 16 04 5 1609580-8.4 Silencer with spark arrestor, damping 35 dB (A) E 16 04 6 1609584-5.4 Speed Control System B 17

    Starting of engine B 17 00 0 1607583-4.3 Governor B 17 01 4 1679743-4.2 CoCoS P 17 40 0 1683324-8.2

    Monitoring Equipment B 18

    Standard instrumentation B 18 01 1 1607502-1.5 Standard instrument panel B 18 05 1 1607503-3.2

    Safety and Control System B 19

    Operation data & set points B 19 00 0 1687164-0.5 Mechanical overspeed B 19 06 1 1624450-8.2 Local starting box - No 1 B 19 10 1 1639469-7.3 Converter for engine rpm signal B 19 13 1 1635436-4.2 Engine control box no 1, safety system E 19 06 4 1631457-0.0 Engine control box no 2, safety- and alarm system E 19 06 6 1643403-4.0 Prelubricating oil pump starting box E 19 11 0 1631477-3.3 High temperature preheater control box E 19 13 0 1631478-5.1

  • IndexProject Guides

    L23/30H

    Text Index Drawing No.

    Foundation B 20

    Recommendations concerning steel foundations for resilient mounted GenSets

    B 20 01 0 1613565-0.3

    Resilient mounting of generating sets B 20 01 3 1613527-9.2

    Test running B 21

    Test running of GenSet on DO B 21 01 1 1356501-5.6

    Spare Parts E 23

    Weight and dimensions of principal parts E 23 00 0 1613435-6.1 Recommended wearing parts E 23 04 0 1607552-3.5 Recommended wearing parts E 23 04 0 1643417-8.2 Standard spare parts P 23 01 1 1655227-6.4

    Tools P 24

    Standard tools for normal maintenance P 24 01 1 1655222-7.3 Tools for reconditioning P 24 02 1 1679714-7.0 Extra tools for low dismantling height P 24 04 1 1679713-5.0

    G 50 Alternator B 50

    Information from the alternator supplier G 50 02 8 1613539-9.4 Engine/alternator type G 50 04 0 1613561-3.5

    B 25 Preservation and Packing B 98

    Preservation of diesel engine before dispatch B 25 01 1 1350467-1.3 Preservation of spare parts and tools B 25 01 1 1350473-0.4 Lifting instruction B 25 03 0 1624484-4.2

  • Introduction

    I 00

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    I 00 00 0Introduction to Project Guide

    General

    1643483-5.2Page 1 (1)

    Introduction

    With this Project Guide we hope that we have provided you with a "tool" covering all necessary information requiredfor project planning of the GenSet installation and making your daily work easier. Further, our Project Departmentis available with advices on more specific questions concerning the projecting.

    All figures, values, measurements or information about performance stated in the project guide arefor guidance only and shall not be used for detailed design purposes or as a substitute for specificdrawings and instructions prepared for such purposes.

    Our product range is constantly reviewed, developed and improved according to needs and conditions dectated.Therefore, we reserve the right to make changes in the technical specification and data without prior notice.

    Concerning the alternator, the specific data depend on the alternator type.

    Project related drawings and installation instructions will be forwarded in a Installation Manual, when the contractdocumentation has been completed.

    The Installation Manual will comprise all necessary drawings, piping diagrams, cable plans and specifi-cationsof our supply.

    Code numbers

    MAN B&W Holeby Diesel Identification No. X XX XX X

    Code letter

    Function/system

    Sub-function

    Choice number

    Code letter: The code letter indicates the contents of the documents:

    B : Basic Diesel engine / built-on engineD : Designation of plantE : Extra parts per engineG : GeneratorI : IntroductionP : Extra parts per plant

    Function/system number: A distinction is made between the various chapters and systems, e.g.: Fuel oilsystem, monitoring equipment, foundation, test running, etc.

    Sub-function: This figure varies from 0-99.

    Choice number: This figure varies from 0-9:

    0 : General information 1 : Standard2-8 : Standard optionals 9 : Optionals

    03.20

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    Key for Engine Designation

    General

    No of cylinders

    5, 6, 7, 8, 912, 16, 18

    Engine Type

    L : In-lineV : V-built

    Cyl. diam/stroke

    16/24 : 160/24021/31 : 210/31023/30 : 225/30027/38 : 270/38028/32 : 280/32032/40 : 320/400

    Design Variant

    Rating

    MCR : Maximum continuous ratingECR : Economy continuous rating

    6 L 28/32 H MCR

    04.08

    1609526-0.5Page 1 (1)

    Engine Type Identification

    The engine types of the MAN B&W programme are identified by the following figures:

    I 00 05 0

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    Designation of Cylinders

    In-Line

    01.31

    1607568-0.2Page 1 (1) I 00 15 0

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    MAN B&W Diesel

    Code Identification for Instruments

    Explanation of Symbols

    Measuring deviceLocal reading

    Temperature IndicatorNo. 40 *

    Measuring deviceSensor mounted on engine/unitReading/identification mounted in a panel on the engine/unit

    Pressure IndicatorNo. 22 *

    Measuring deviceSensor mounted on engine/unitReading/identification outside the engine/unit

    Temperature Alarm HighNo. 12 *

    Measureing deviceSensor mounted on engine/unitReading/identification in a panel on the engine/unit and reading/indication outsidethe engine/unit

    Pressure TransmittingNo. 22 *

    * Refer to standard location and text for instruments on the following pages.

    Specification of letter code for measuring devices1st letter Following letters

    F Flow A Alarm

    L Level D DifferentialP Pressure E Element

    S Speed, System H HighT Temperature I IndicatingU Voltage L LowV Viscosity S Switching, StopX Sound T TransmittingZ Position X Failure

    V Valve, Atuator

    05.33

    TI40

    TAH12

    PI22

    1687100-5.2Page 1 (2)

    General

    I 00 20 0

    PT22

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    Code Identification for Instruments

    Standard Text for Instruments

    Diesel Engine/Alternator

    LT Water System01 inlet to air cooler 04 inlet to alternator 07 inlet to lub. oil cooler02 outlet from air cooler 05 outlet from alternator 08 inlet to fresh water coo