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Liquid Propane Portable Generator Operation Manual · PDF fileLiquid Propane Portable Generator Operation Manual ... The following manual is only a guide to assist you and is not a

Jul 17, 2018

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  • 1

    EasternTools&Equipment,Inc

    LiquidPropanePortableGenerator

    OperationManual

    7000SurgeWatts

    6000ContinuousWatts

    CustomerService(888)9086200

    www.easterntools.com

    EasternTools&Equipment.Inc

    Ontario,CAU.S.A

  • 2

    ThankyouforpurchasingproductsfromEASTERNTOOLS&EQUIPMENT,INC.Weappreciateyourbusiness.Thefollowingmanualisonlyaguidetoassistyouandisnotacompleteorcomprehensivemanualofallaspectsofmaintainingandrepairingyourgenerator.Theequipmentyouhavepurchasedisacomplexpieceofmachinery.Werecommendthatthatyouconsultwithadealerifyouhavedoubtsorconcernsastoyourexperienceorabilitytoproperlymaintainorrepairyourequipment.Youwillsavetimeandtheinconvenienceofhavingtogobacktothestoreifyouchoosetowriteorcallusconcerningmissingparts,servicequestions,operatingadvice,and/orassemblyquestions.

    Thismanualwillexplainhowtooperateandserviceyourgeneratorset.Pleasefillouttheinformationbelow.Thiswillhelpyousavetimeifyoueverneedtoprovidethefollowinginformationforawarrantyrepair.

    Unithaselectricstartcapabilities.Battery not included: Some brands you can use Champion 94b1, JBS 12N9-4B-1, MOTOCROSS M2290B, NAPA 740-1869, POWERSONIC CB9-B

    GENERATOR

    ModelNumber:_________________________________________

    SerialNumber:__________________________________________

    ENGINE

    ModelNumber:_________________________________________

    DATEPURCHASED:________________Day_______________Month________________YEAR

    TABLEOFCONTENTS

    Safetywarning 3Specifications/Oil 4ControlandFeatures 5Reductorassembly 6

    HandleandWheelKit 7Startingtheunit 8Connectingloads 8Stoppingtheunit 8Maintenance 9

    BatteryAssembly 10Troubleshooting 12WireDiagram 13PartsDiagram 14Warranty 15

  • 3

    SafetyWarning

    Pleasereadthismanualtounderstandhowtouseyourunitaswellasunderstandingtheriskthecomewiththeunit.

    NOTICEexceedingyourgeneratorwattage/amperagecoveragecapacitycandamageyourunitaswellasanydevicesattachedtoyourunit.

    Consumersshouldnoticethatthismanualmightdifferslightlyfromtheactualproductasmoreimprovementsaremadetoourproducts.Someofthepicturesinthismanualmaydifferslightlyfromtheactualproductaswell.EasternToolsandEquipment,Inc.reservestherighttomakechangesatanytimewithoutnoticeandwithoutincurringanyobligation

    CARBONMONOXIDEWARNING

    OperatethegeneratorONLYoutdoors.Neverrunthegeneratorindoorsastheenginegivesoffpoisonouscarbonmonoxide,anodorlessandcolorlessgas.Inhalingcarbonmonoxidewillcausenausea,faintingordeath.Also,keepthegeneratoratleast3feetawayfromflammablematterforadequateventilation

    GROUNDINGTHEUNIT

    Alwaysproperlygroundthegenerator.Failingtodosocanresultinelectrocution,particularlyifthegeneratorisequippedwithawheelkit.

    ELECTRICSHOCKANDSHORTCIRCUIT

    Besuretonotifytheutilitycompanywhenusingthegeneratorforbackuppower.Useapprovedtransfer

    equipmenttoisolatethegeneratorfromelectricutility.Inhighlyconductiveareasuchasmetaldeckingorsteelwork,useagroundcircuitfaultinterrupter.Nevertouchthegeneratorifthegeneratoriswet.Also,nevertouchthegeneratorifyourhandiswet.Neveroperateyourgeneratoriftheweatherconditionscallforanytypeofprecipitationsuchasrain,snow,orfog.

    Donotuseelectricalcordsthathavebeendamaged(worn,bare,frayed)

    Donottouchbarereceptaclesorwires

    Donotallowchildrentooperatethegenerator.

    FUELSAFETY

    WhenusingtheLPGgenerator,pleasebesurethatthereissomedistancebetweenLGPtankandtheLPGgenerator,topreventunnecessarydangerbecauseofthehightemperaturesurfaceareaoftheLPGtank.Whenusingtheunit,pleasecheckthesurfacetemperatureoftheLPGtank.

    Placethegeneratorinawellventilatedarea.DONOTplacethegeneratornearventsorintakeswhereexhaustfumescouldbedrawnintooccupiedorconfinedspaces.Carefullyconsiderwindandaircurrentswhenpositioninggenerator.PleasedonotlightacigaretteneartheLPGgenerator.

    GENERATOR SAFETY

    Donotstartgeneratorwithelectricaldevicesconnectedtoit.Startthegeneratorfirstandafterthespeedofthegeneratorstabilizes,electricalloadscanbeappliedtoit.

    Whenconnectingelectricalloads,makesurethedevicesare"OFF"firstbeforeconnectingthem.

  • 4

    Keepthesameconceptwhendisconnectingelectricaldevices;makesurealldevicesareinthe"OFF"positionbeforedisconnecting.

    Operatethegeneratoronlevelsurfacesonly.Inclinedsurfacesreducetheeffectivelubricationoftheengine.

    Donotexposethegeneratortoexcessivemoisture,dust,dirt,orcorrosivevapors.

    NOTICEpoortreatmentofyourequipmentcangreatlyreducethelifeoftheLPGgenerator.Usethegeneratorforitsintendedusage.Ifyouhaveanyconcernsaboutmaintainyourunitcontactalocalservicecenterorcalledcustomerservice(888)9086200.OperatetheLPGgeneratoronalevelsurfaceanddonotplaceobjectsintheunitsrecoilslots.

    GeneratorSpecifications

    RunningWattage 6000Watts

    StartingWattage7000Watts

    ACLoad 120V/240V

    Phase Single

    T.H.D.

  • 5

    ControlsandFeatures

    Readthisownersmanualbeforeoperatingyourgenerator.Familiarizeyourselfwiththelocationandfunctionofthecontrolsandfeatures.Savethismanualforfuturereference.

    NO. DESCRIPTION Qty NO. DESCRIPTION Qty

    1 ACCIRCUITBREAKER20A 1 11 OILINDICATORLIGHTASSY 1

    2 ACCIRCUITBREAKER30A 1 12 RECOILSTARTER 1

    3 LUGGROUND 1 13 COCKASSY.FUEL 1

    4 HOURMETER 1 14 AIRCLEANER 1

    5 BRACKET,RR.,MOTOR 1 15 CHOKEROD 1

    6 3POLERECEPTACLEL530R 1 16 TUBE,LPG 1

    7 120VRECEPTACLE520R 1 17 FRAMECOMP 1

    8 MOTORASSY.,STARTING 1 18 TANKTOPCOMP,FUEL 1

    9 CAPASSY,OILFILLER 1 19 REDUCTORASSY 1

    10 ENGINESWITCH 1 20 MUFFLERCOMP 1

    WARNING:DONOT exceedthegeneratorswattage/amperagecapacity.Ourproductsarecontinuouslybeingchangedandimproved.Everyefforthasbeenmadetoensurethatinformationinthemanualisaccurateanduptodate.However,wereservetherighttochange,alterorotherwiseimprovetheproductandthismanualatanytimewithoutpriornotice.

    (1)

    (2)

    (3)

    (4)

    (5)

    (6) (7) (8)

    (9)

    (10) (11) (12)

    (13) (14)

    (15)

    (16)

    (17)

    (18)

    (19)

    (5)

    (6) (7)

    (4)

    (1)

    (2)

    (3)

  • 6

    OperationinstructionofREDUCTORASSEMBLY

    InstructiononLPGdenserdevice(bottom)TodevelopcoldstartperformanceofLPGgeneratorunit,theairREDUCTORASSYincludesoneLPGdenserdevice(bottom),thedetailedoperationofthebottomisshownbelow.

    WhenstartingthecoldLPGgeneratorunit,openthevalveoftheLPGtank,closetheresistanceairvalvehandle,presstheLPGdenserdevice(bottom)lightly,andholdfor12seconds,thenstop.Starttheenginenormally,andafterfinishingthestartup,pleaseopenresistanceairvalvehandle.

    Parts

    Includedinwithyourunitare:(1)Flatheadscrewdriver,(1)SparkPlugWrench,(1)8x10Wrench,(1)17x19wrench,(2)wheels,(1)axle,(1)handlebar,(1)legstands

    NO. DESCRIPTION Qty NO. DESCRIPTION Qty

    1Highpressureintake

    tube(1000mm)1 5 Mixdevice(thesameascarburetor)

    1

    2REDUCTORASSY

    1 6LPGdenserdevice(bottom)mountedonto

    REDUCTORvalve

    1

    3 TANKTOPCOMP,FUEL 1 7LPGairpressureadjustingbottommounted

    ontoREDUCTORvalve

    1

    4 Lowpressureoutlettube 1

    (1) (2)

    (3) (4)

    (5)

    (6)

    (7)

    IN OUT

  • 7

    HANDLEANDWHEELKITASSEMBLY

    Thewheelkitmistbeassembledwhentherearenoliquidsinthegenerator.

    1.Placethegeneratoronitsside.(enginesidedown).2.Securetheaxlewithtwoubolts.3.Screwonthenutsontotheuboltstosecuretheaxle.4.Placethewasherontotheaxle.

    Placethewheelontotheaxle.Tightendownthewheelsecurelywithabolt.

    1.Usetheboltandnutprovidedtosecurethefoottightlyontotheframeofthegenerator.

    2.Flipthegeneratorbacktoitsnormaluprightposition.3.Nowyouarereadytoinstallthehandlebars.

    1.Putthegripsontothehandlebars.2.Securethebracketboltandnut.3.Makesurethatthebracketisnicelytighteneddown.4.Placethehandlebarintothebracket.5.Securewithaboltandnut

    Foot

    Bolt+Nut

    HANDLEPIPECOMP

    IMMOBILITYPIECETOP

    NUT

    WASHER

    BOLTFLANGE

  • 8

    Battery Assembly Procedure

    STEP 1

    STEP 2

    STEP 3

    STEP 4

    STEP 5

    STEP 6 OK

    (+) (-)

    BOLT+NUT

    BOLT

    BOLT

    (+)

    (-)

  • 9

    STARTINGTHEUNIT

    Makecertainthegeneratorisonaflat,levelsurface.2.Disconnectallelectricalloadsfromthegenerator.Neverstartorstopthegeneratorwithelectricaldevicespluggedinorturnedon.

    Disconnectelectricaldevices

    3.ConnectLPGtubetotheLPGtank,andthenopentheLPGvalveslowly,tillittotallyopen(toinsurenoLPGleakage).4.MovethechokelevertotheChokeposition.5.PressthedenserbottomoftheREDUCTORASSYandhold12seconds;6.Ifusingbatterypressandholdthestartbottomfor2secondsfortheunittoturnon.Ifnotusingabatteryproceedtonextstep.7.Pullthestartercordslowlyuntilresistanceisfeltandthenpullrapidly

    Recoilstartingrope

    7.Asenginewarmsup,movethechokeleverto

    Run.

    CONNECTINGELECTRICALLOADSANDELECTRICALCAPACITY

    Afterstartingthegenerator,lettheenginewarmupafterconnectingelectricalloadstoit.Donothaveanyelectricalloadsconnectedbeforestartingthegenerator.

    Makesureallelectricaldevicesare60Hzdevices.

    Donotconnect50Hzdevicestothegenerator.Donotconnect3phaseloadstothegenerator.Donotoverloadthegenerator.

    Beforebeginningyourwork,youmustverifythattherated(running)andsurge(starting)wattsfortheitemsyouwillpoweratthesametimearewithinthegeneratorsoperatingcapacity.PleaserefertothefollowingTable1forwattage/amperageratings.Also,toprolongthelifeofyourgenerator,prolongthelifeofyourgenerator,sequentiallyaddloadsandpermitthegeneratortostabilizebeforeaddinganotherload.Neverexceedthecapacityofthegenerator.

    Estimatehowmanysurge(starting)wattsyouwillneed.Surgewattageistheshortburstofpowerneededtostartelectricmotordriventoolsorappliancessuchasacircularsaworrefrigerator.

    StoppingtheEngine

    1.T

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