Liquid Propane Portable Generator Operation Manual · PDF fileLiquid Propane Portable Generator Operation Manual ... The following manual is only a guide to assist you and is not a

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EasternTools&Equipment,Inc

LiquidPropanePortableGenerator

OperationManual

7000SurgeWatts

6000ContinuousWatts

CustomerService(888)9086200

www.easterntools.com

EasternTools&Equipment.Inc

Ontario,CAU.S.A

2

ThankyouforpurchasingproductsfromEASTERNTOOLS&EQUIPMENT,INC.Weappreciateyourbusiness.Thefollowingmanualisonlyaguidetoassistyouandisnotacompleteorcomprehensivemanualofallaspectsofmaintainingandrepairingyourgenerator.Theequipmentyouhavepurchasedisacomplexpieceofmachinery.Werecommendthatthatyouconsultwithadealerifyouhavedoubtsorconcernsastoyourexperienceorabilitytoproperlymaintainorrepairyourequipment.Youwillsavetimeandtheinconvenienceofhavingtogobacktothestoreifyouchoosetowriteorcallusconcerningmissingparts,servicequestions,operatingadvice,and/orassemblyquestions.

Thismanualwillexplainhowtooperateandserviceyourgeneratorset.Pleasefillouttheinformationbelow.Thiswillhelpyousavetimeifyoueverneedtoprovidethefollowinginformationforawarrantyrepair.

Unithaselectricstartcapabilities.Battery not included: Some brands you can use Champion 94b1, JBS 12N9-4B-1, MOTOCROSS M2290B, NAPA 740-1869, POWERSONIC CB9-B

GENERATOR

ModelNumber:_________________________________________

SerialNumber:__________________________________________

ENGINE

ModelNumber:_________________________________________

DATEPURCHASED:________________Day_______________Month________________YEAR

TABLEOFCONTENTS

Safetywarning 3Specifications/Oil 4ControlandFeatures 5Reductorassembly 6

HandleandWheelKit 7Startingtheunit 8Connectingloads 8Stoppingtheunit 8Maintenance 9

BatteryAssembly 10Troubleshooting 12WireDiagram 13PartsDiagram 14Warranty 15

3

SafetyWarning

Pleasereadthismanualtounderstandhowtouseyourunitaswellasunderstandingtheriskthecomewiththeunit.

NOTICEexceedingyourgeneratorwattage/amperagecoveragecapacitycandamageyourunitaswellasanydevicesattachedtoyourunit.

Consumersshouldnoticethatthismanualmightdifferslightlyfromtheactualproductasmoreimprovementsaremadetoourproducts.Someofthepicturesinthismanualmaydifferslightlyfromtheactualproductaswell.EasternToolsandEquipment,Inc.reservestherighttomakechangesatanytimewithoutnoticeandwithoutincurringanyobligation

CARBONMONOXIDEWARNING

OperatethegeneratorONLYoutdoors.Neverrunthegeneratorindoorsastheenginegivesoffpoisonouscarbonmonoxide,anodorlessandcolorlessgas.Inhalingcarbonmonoxidewillcausenausea,faintingordeath.Also,keepthegeneratoratleast3feetawayfromflammablematterforadequateventilation

GROUNDINGTHEUNIT

Alwaysproperlygroundthegenerator.Failingtodosocanresultinelectrocution,particularlyifthegeneratorisequippedwithawheelkit.

ELECTRICSHOCKANDSHORTCIRCUIT

Besuretonotifytheutilitycompanywhenusingthegeneratorforbackuppower.Useapprovedtransfer

equipmenttoisolatethegeneratorfromelectricutility.Inhighlyconductiveareasuchasmetaldeckingorsteelwork,useagroundcircuitfaultinterrupter.Nevertouchthegeneratorifthegeneratoriswet.Also,nevertouchthegeneratorifyourhandiswet.Neveroperateyourgeneratoriftheweatherconditionscallforanytypeofprecipitationsuchasrain,snow,orfog.

Donotuseelectricalcordsthathavebeendamaged(worn,bare,frayed)

Donottouchbarereceptaclesorwires

Donotallowchildrentooperatethegenerator.

FUELSAFETY

WhenusingtheLPGgenerator,pleasebesurethatthereissomedistancebetweenLGPtankandtheLPGgenerator,topreventunnecessarydangerbecauseofthehightemperaturesurfaceareaoftheLPGtank.Whenusingtheunit,pleasecheckthesurfacetemperatureoftheLPGtank.

Placethegeneratorinawellventilatedarea.DONOTplacethegeneratornearventsorintakeswhereexhaustfumescouldbedrawnintooccupiedorconfinedspaces.Carefullyconsiderwindandaircurrentswhenpositioninggenerator.PleasedonotlightacigaretteneartheLPGgenerator.

GENERATOR SAFETY

Donotstartgeneratorwithelectricaldevicesconnectedtoit.Startthegeneratorfirstandafterthespeedofthegeneratorstabilizes,electricalloadscanbeappliedtoit.

Whenconnectingelectricalloads,makesurethedevicesare"OFF"firstbeforeconnectingthem.

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Keepthesameconceptwhendisconnectingelectricaldevices;makesurealldevicesareinthe"OFF"positionbeforedisconnecting.

Operatethegeneratoronlevelsurfacesonly.Inclinedsurfacesreducetheeffectivelubricationoftheengine.

Donotexposethegeneratortoexcessivemoisture,dust,dirt,orcorrosivevapors.

NOTICEpoortreatmentofyourequipmentcangreatlyreducethelifeoftheLPGgenerator.Usethegeneratorforitsintendedusage.Ifyouhaveanyconcernsaboutmaintainyourunitcontactalocalservicecenterorcalledcustomerservice(888)9086200.OperatetheLPGgeneratoronalevelsurfaceanddonotplaceobjectsintheunitsrecoilslots.

GeneratorSpecifications

RunningWattage 6000Watts

StartingWattage7000Watts

ACLoad 120V/240V

Phase Single

T.H.D.

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ControlsandFeatures

Readthisownersmanualbeforeoperatingyourgenerator.Familiarizeyourselfwiththelocationandfunctionofthecontrolsandfeatures.Savethismanualforfuturereference.

NO. DESCRIPTION Qty NO. DESCRIPTION Qty

1 ACCIRCUITBREAKER20A 1 11 OILINDICATORLIGHTASSY 1

2 ACCIRCUITBREAKER30A 1 12 RECOILSTARTER 1

3 LUGGROUND 1 13 COCKASSY.FUEL 1

4 HOURMETER 1 14 AIRCLEANER 1

5 BRACKET,RR.,MOTOR 1 15 CHOKEROD 1

6 3POLERECEPTACLEL530R 1 16 TUBE,LPG 1

7 120VRECEPTACLE520R 1 17 FRAMECOMP 1

8 MOTORASSY.,STARTING 1 18 TANKTOPCOMP,FUEL 1

9 CAPASSY,OILFILLER 1 19 REDUCTORASSY 1

10 ENGINESWITCH 1 20 MUFFLERCOMP 1

WARNING:DONOT exceedthegeneratorswattage/amperagecapacity.Ourproductsarecontinuouslybeingchangedandimproved.Everyefforthasbeenmadetoensurethatinformationinthemanualisaccurateanduptodate.However,wereservetherighttochange,alterorotherwiseimprovetheproductandthismanualatanytimewithoutpriornotice.

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OperationinstructionofREDUCTORASSEMBLY

InstructiononLPGdenserdevice(bottom)TodevelopcoldstartperformanceofLPGgeneratorunit,theairREDUCTORASSYincludesoneLPGdenserdevice(bottom),thedetailedoperationofthebottomisshownbelow.

WhenstartingthecoldLPGgeneratorunit,openthevalveoftheLPGtank,closetheresistanceairvalvehandle,presstheLPGdenserdevice(bottom)lightly,andholdfor12seconds,thenstop.Starttheenginenormally,andafterfinishingthestartup,pleaseopenresistanceairvalvehandle.

Parts

Includedinwithyourunitare:(1)Flatheadscrewdriver,(1)SparkPlugWrench,(1)8x10Wrench,(1)17x19wrench,(2)wheels,(1)axle,(1)handlebar,(1)legstands

NO. DESCRIPTION Qty NO. DESCRIPTION Qty

1Highpressureintake

tube(1000mm)1 5 Mixdevice(thesameascarburetor)

1

2REDUCTORASSY

1 6LPGdenserdevice(bottom)mountedonto

REDUCTORvalve

1

3 TANKTOPCOMP,FUEL 1 7LPGairpressureadjustingbottommounted

ontoREDUCTORvalve

1

4 Lowpressureoutlettube 1

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IN OUT

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HANDLEANDWHEELKITASSEMBLY

Thewheelkitmistbeassembledwhentherearenoliquidsinthegenerator.

1.Placethegeneratoronitsside.(enginesidedown).2.Securetheaxlewithtwoubolts.3.Screwonthenutsontotheuboltstosecuretheaxle.4.Placethewasherontotheaxle.

Placethewheelontotheaxle.Tightendownthewheelsecurelywithabolt.

1.Usetheboltandnutprovidedtosecurethefoottightlyontotheframeofthegenerator.

2.Flipthegeneratorbacktoitsnormaluprightposition.3.Nowyouarereadytoinstallthehandlebars.

1.Putthegripsontothehandlebars.2.Securethebracketboltandnut.3.Makesurethatthebracketisnicelytighteneddown.4.Placethehandlebarintothebracket.5.Securewithaboltandnut

Foot

Bolt+Nut

HANDLEPIPECOMP

IMMOBILITYPIECETOP

NUT

WASHER

BOLTFLANGE

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Battery Assembly Procedure

STEP 1

STEP 2

STEP 3

STEP 4

STEP 5

STEP 6 OK

(+) (-)

BOLT+NUT

BOLT

BOLT

(+)

(-)

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STARTINGTHEUNIT

Makecertainthegeneratorisonaflat,levelsurface.2.Disconnectallelectricalloadsfromthegenerator.Neverstartorstopthegeneratorwithelectricaldevicespluggedinorturnedon.

Disconnectelectricaldevices

3.ConnectLPGtubetotheLPGtank,andthenopentheLPGvalveslowly,tillittotallyopen(toinsurenoLPGleakage).4.MovethechokelevertotheChokeposition.5.PressthedenserbottomoftheREDUCTORASSYandhold12seconds;6.Ifusingbatterypressandholdthestartbottomfor2secondsfortheunittoturnon.Ifnotusingabatteryproceedtonextstep.7.Pullthestartercordslowlyuntilresistanceisfeltandthenpullrapidly

Recoilstartingrope

7.Asenginewarmsup,movethechokeleverto

Run.

CONNECTINGELECTRICALLOADSANDELECTRICALCAPACITY

Afterstartingthegenerator,lettheenginewarmupafterconnectingelectricalloadstoit.Donothaveanyelectricalloadsconnectedbeforestartingthegenerator.

Makesureallelectricaldevicesare60Hzdevices.

Donotconnect50Hzdevicestothegenerator.Donotconnect3phaseloadstothegenerator.Donotoverloadthegenerator.

Beforebeginningyourwork,youmustverifythattherated(running)andsurge(starting)wattsfortheitemsyouwillpoweratthesametimearewithinthegeneratorsoperatingcapacity.PleaserefertothefollowingTable1forwattage/amperageratings.Also,toprolongthelifeofyourgenerator,prolongthelifeofyourgenerator,sequentiallyaddloadsandpermitthegeneratortostabilizebeforeaddinganotherload.Neverexceedthecapacityofthegenerator.

Estimatehowmanysurge(starting)wattsyouwillneed.Surgewattageistheshortburstofpowerneededtostartelectricmotordriventoolsorappliancessuchasacircularsaworrefrigerator.

StoppingtheEngine

1.T